Professional Documents
Culture Documents
SCHEDULEDMAINTENANCE.
PERIODIC INSPECTIONS.
-NOTE Perform all inspections or operations at each oj the inspection intervals as indicated by a circle (0).
Inspection
Time
(hrs)
Nature
of
Inspection
50
A. PROPELLER GROUP
100
500
1000
1.
Inspectspinnerandbackplate
2.
Inspect
blades
for
nicks.
cracks
and
corrosion
(Refer
to
Chapter
61)
3.
Inspect
propeller
mounting
bolts
and
safety
(Check
torque
if
safety
is
broken)
4.
Inspect
for
loose
spinner
fit
(Refer
to
latest
Piper
Service
Letter
No.
855.
Part
IV)
5.
Inspect
complete
propeller
and
spinner
assembly
for
security.
chafing.
cracks.
deterioration.
wear
and
correct
installation
(See
Note
25)
B. 6.
ENGINE Recondition
GROUP
propeller
(See
Note
17)
NOTE:
Read
Note
prior
to
completing
this
inspection
2.
Clean
and
inspect
cowling
for
cracks.
distortion.
and
loose
or
missing
fasteners
3.
Drainoilsump(SeeNote6)
4.
Clean
suction
oil
strainer
at
oil
change
(Inspect
strainer
for
foreign
particles)
5.
Change
full
flow
(cartridge
type)
oil
filter
element
(Inspect
element
for
foreign
particles)
6.
Inspect
oil
temperature
sender
unit
for
leaks
and
security.
7.
Inspect (See~ote8)
oil
lines
and
fitting
for
leaks.
security.
chafing.
dents
and
cracks ' 0 0 0 0
8.
Clean
and
inspect
oil
cooler
9.
Fill
engine
with
oil
per
lubrication
chart
in
Chapter
12
10.
Clean
engine
II.
Operate
engine
up
to
normal
operating
temperatures.
Inspect
for
oil
leaks
after
shutdown
CAUTION:
Do
not
contaminate
the
vacuum
pump
with
cleaning
fluid.
(Refer
to
the
latest
revision
of
Lycoming
Service
Instruction
No.
1221.)
5-20-01
Page
5-02
19
Revised:
eb
ruary
26.
1982
PIPER
AIRCRAFT
PA-38-112
*MAINTENANCE MANUAL
I
PERIODIC INSPECTIONS.
(cont)
-NOTEPerform all inspectionsor operations at each of the inspection intervals as indicated by a circle (0).
-',',' Nature of Inspection 50 B. ENGINE GROUP (cont) 0 0 0 0 0 0 0 0 0 0 0 I ! 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 O! 0 0 I 0 0 0 0 0 0 0 0 0 0 0 I 0 0 0 0 I 0 0 0 0 0 10 0 0 0 0 . 0 0 i 0: 0 0 I 100 500 1000 Inspection Time (hrs)
12. Inspect condition of spark plugs (Clean and adjust gap as required. adjust per latest revision of Lycoming Service Instruction No. 1042) NOTE: If fouling of spark plugs has been apparent. rotate bottom plugs to upper plugs. 13. Inspect spark plug cable leads and ceramics for corrosion and deposits 14. Chec,k cylind~r compression (Ref: AC 43. 13-1A) I) /802) /80 3) ,804) i80 ;15. Inspect cylinders for cracked or broken fins -:16. Inspect valve rockers for proper clearance (Refer to Note 5) ;NOTE: Lycoming requires a Valve Inspection be made after ~ every 400 hours of operation. (See Note 9.) '17. Inspect rocker box covers for evidence of oil leaks. If found. replace gasket; torque cover screws 50 inch-pounds (See Note 10) 18. ~~~~i~~~i~i~.~ ~.~~~ ~.n.~~~~~I~~~~ :~~ .~i~~.~~~S.i~~.I.e~.k.a.g.e.~~~ 19. Check magnetos to engine timing. 20. 21. Remove Overhaul air or filter replace and magnetos tap gently (See to remove Note 12) dirt particles (Replace as 22. 23. 24. 25. 26. 27. 28. 29. 30. required) Drain carburetor and clean inlet line fuel strainer. Inspect condition of carburetor heat air door and box (See Note II) Inspect vent lines for evidence of fuel or oil seepage. Inspect condition of air intake seals Inspect all air inlet duct hoses (Replace as required) Inspect condition of flexible fuel lines. Replace flexible fuel lines (See Note 7) Inspect fuel system for leaks Clean screen in electric fuel pump and check operation (engine driven pump and electric) (See Note 16) 31. Overhaul or replace fuel pump (engine driven) (See Note 7) 32. Remove and clean fuel filter bowl and screen (Clean at least eveT)'90 days) 33.lnspectvacuumpumpandlrnes 34. Overhaul or replace vacuum pump (See Note~.;-7), -
I
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0: I !
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-5-20-01
Page5-03
lA20 Revised: February 26. 1982
,C
PIPER
AIRCRAFT
PA.38.112
.MAINTENANCE
PERIODIC
MANUAL
(cont)
INSPECTIONS.
-NOTE Perform all inspections or operations at each 01 the inspection inttrva/.r as indicated by a circle (0).
-',',' Nature of Inspection
SO 100 500 1000
B.
35. Inspect throttle, carburetor heat, and mixture controls for travel and operating conditions 36. Inspect security of carburetor throttle arm. 37. :en~~:d~~~ ~~ ~~~~~s... ~~~~~~~~~~ .~~~ .g.a.s~ .e~~ .(~e.~I~~~ .~~s.k.e.t~ .a.s. 38. Inspect muffler, heat exchanger and baffles (Ref: AC 43.13-IA)
0
0 0 0
0
0
0
I ' 0 Q
0
0 O!
0 0 I t
I 10
44. ~n:~:d~~~~:
0 0 0 0 0 0 I 0
I 0 0 0
Q 0 0
. I : I '
4S.Inspectfirewallseals 46. Inspect condition and tension of alternator drive belt (Refer to Chapter24)
0
0 0 0
C
0:
0 0 0
52. Inspect battery. b~x and cables (Inspect at least every 30 days. Aushboxasrequlredandfillbattery) 53. Reinstallenginecowl """""""10 C. CABIN GROUP I. 2. 3. 4. S. 6. Inspect cabin entrance, doors and windows for damage and operation. ...0 Inspect upholstery for tears Inspect seats, seat belts for security of brackets and bolts. Inspect elevator trim operation Inspect rudder pedals for proper operation. Inspect parking brake and brake handle for operation and cylinder'
I
I 0 0 0 I I 0 0 ,() 0 0 0 0 0 0
1
0 0
0 0 ! I
I
0 0.0 0 0
leaks.
5-20..01
Page 5-04
IAlI
c,
PIPER
AIRCRAFT
-NOTE( PtrJorm all insptctions or optrations at tach 01 th~ inspection inttrvals as indicated by a circle (0).
-' ' Nature of Inspection
SO 100 500 1000
C. CABIN GROUP (cont) I 7. Inspect control wheels, column, pulleys and cables for proper operation
.(See Note IS) ~ 8. Inspect flap control attachment 0 bolts for security. 0 0 0 0
i 9. Check landing, navigation, cabin and instrument lights for proper ! operation ; 10. Inspect instruments, lines and attachments. III. Inspect gyro operated instruments and electric turn and bank (Overhaul or replace as required) ,12. Replace filters on gyro horizon and directional gyro or replace central -airftlter ..'.'.""'!'.'.""..'.""""'."'.""""..".' 13. Clean or replace vacuum regulator filter. 14. Check altimeter (Calibrate altimeter system in accordance with FAR 91.170 if appropriate) IS. Check operation of fuel selector valve (See Note 26) 16. Inspect condition of heater controls and ducts. 17. Inspect condition and operation of air vents. 18. lubricate per lubrication chart in Chapter 12. I D. FUSELAGE AND EMPENNAGE GROUP I. Remove inspection plates and panels. 2. Inspect electronic installations. I
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 I 0 0
0 0 0 0 0 0 0 0 0 0 I I
0 0
0 0
0 0
0
0 0 0 0 0 0 0 0 0
'
I 1 !
0 0 0 0 0 0 0 0 0
I 0 I 0 0 0 0 0; 0 0 0
I
' i I
I
I
operation(SeeNote23) Inspect vertical fin attachments (See :'.rotes 18 and 19) Inspect rudder hinge bolts for excess wear c(Replace,.asrequired) Inspect elevator and stabilizer surfaces for damage (See Note 13).. .'. Inspect,elevator. horn and attachments for damage and operation.. .' Inspect elevator balance weight for security and operating, -
clearance.
14. Inspect horizontal surface attachments (See ~ote 19) I S. Inspect elevator bolts and bearings for excesswear (Replace as required)
0
0 0
0
0 0
0
0 0
tA22
MANUAL
-NOTEPerform all inspections or operations at each oj the inspection interva/.ras indicated by a circle (0). --Inspection Nature of Inspection 50 D. FUSELAGE AND EMPENNAGE GROUP (cont) 16. Inspect emergencylocator transmitter battery for replacement date or time per Chapter 23 of Maintenance Manual (See latest revision of Piper Service Letter No. 820). 17. Inspectelevator trim mechanism (SeeNote 22) 18. Inspectaileron, rudder, elevator, trim cables,turnbuckles.guidesand pulleys for safety. damageand operation. 19~Checkall cable tensions per Chapter27 20. Inspectstrobe lights for securityand operation. 21. Lubricate per lubrication chart in Chapter 12. 22. Inspectall control ca~les,air ducts. electricalleads,lines, radio antenna leadsand attaching parts for security, routing, chafing, deterioration,
wear, and correct installation. 23. Reinstall inspection plates and panels.
0 0.0 0 0 0 0
0 0
0 0 0 0 0
0 0
0 0 0 0 0 0
0', I 0
Eo WING
GROUP
I. Removeinspection platesand fairings.. 2. Inspect surfacesand tips for damage,loose rivets. and condition of walk-way , , 3. Inspectaileron hingesand attachments. , 4. Inspect aileron balancewieght for securityand operating clearance. 5. Inspect aileron cables,pulleys and bellcranks for damageand operation. ..0 6. Inspectflaps and attachmentsfor damageand operation. 7. Inspectflaphingesandattachments 8. Lubricate per lubrication chart in Chapter 12. 0 9. Visually inspectwing attachmentbolts and fittings for any indication of movementbetweennuts and bolts (SeeNote 20) 10. Visually inspect main spar splice plate for any indication of movement betweennutsandbolts(See~ote20)..., II. Inspectfuel tanks and lines for leaks and water. 12. Checkfuel tanks marked for capacity 13. Check fuel tanks marked for minimum octanerating 14. Inspectfueltankvents 15. Inspectall control cables,electrical leads.lines and attaching parts for security, routing, chafing, deterioration. wear. and correct installation.
0 0 0 0 0 0 0 0 0.0 0 0 0 0
I 0 ! 0 I 0 0 0 0 0 .0 0 0 I ! 0 i .0 ~p 0 0 0 0 0 0 0 0 0 0 0 0 0 0 I I I
5-20-01 Page5-06
lA23
Perform
all
inspections
or
operations
at
each
oj
the
inspection
Time
(hrs)
F. 17.
LANDING Replace
GEAR and
.'
.
I. " ~2. ;3. ;~4. 5. 6. 7. 8. 9. 10. 11. 12. Inspect (Check Inspect Put Inspect Inspect Remove Inspect airplane nose tires wheels. wheels for nose fluid nose gear level gear on gear for oleo as oleo jacks steering cuts, clean, cracks, uneven inspect corrosion control or and and excessive repack and strut required) struts for fluid ; travel. leaks for proper
.
per Chapter 32 0 and scoring. 0 0 0 0 0 0 0 0 0 0 0 0 O. 0 0 0 0 0 0 0 0 0 0 0 0 0 j
extension
and
slippage.
0 0
bolts
! : 0
0 0 0 0 0
ChecktirepressureperChapter6 Inspect Inspect Inspect Inspect security. brake brake brake main lining backing lines gear legs, attachmentS, and bolts for condition and and disc plates for for condition condition and and wear. wear.
: ~ ; i i
13.
Inspect chafing.
aU
hydraulic
and and
attaching correct
parts installation.
for
security,
routing,
! 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0
lubrication
Removeairplanefromjacks
H. OPERATIONAL INSPECTION
I. 2. 3. 4. 5. 6. Checkfuelpumpandfueltankselector Check Check Check Check Check fuel oil quantity pressure and and output heat ' pressure temperature. ' readings (See ~ote 14)
!
\0 I 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
lA24
PIPER
AIRCRAFT
PA.38-111
.MAINTENANCE MANUAL
-NOTEPerform an inspectionsor operations at each 01 the inspection intervals as indicated by a circle (0). -'; , Nature of Inspection
SO 100 SOO 1000
InspectionTime (hrs)
H. OPERATIONAL INSPECTION (cont.) 7. Check parking brake 8. Check vacuum gauge 9. Checkgyros for noise and roughness 10. Check cabin heateroperation. II. Checkmagneto switch operation. 12. Check magneto RPM variation. 13. Checkthrottle and mixture operation 14. Checkengineidle IS. Checkelectronic equipment operation 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 I 0 j 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
I.
GENERAL
0 0 0 0 0 0-'1 0, 0 0 0
I
I. Aircraft conforms to FAA Specification. 2. All FAA Airworthiness Directivescomplied with. 3. All ManufacturersService Bulletinsand Letterscomplied with. 4.CheckforproperFJightManual , S. Aircraft papers in proper order.
0 0 0 0 0
0 0 I O. 0 0
.I
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5-20-01
IB.I