You are on page 1of 7

(

PIPER AIRCRAFT PA-38-111


.MAINTENANCE MANUAL

SCHEDULEDMAINTENANCE.
PERIODIC INSPECTIONS.

-NOTE Perform all inspections or operations at each oj the inspection intervals as indicated by a circle (0).

Inspection

Time

(hrs)

Nature

of

Inspection

50
A. PROPELLER GROUP

100

500

1000

1.

Inspectspinnerandbackplate

2.

Inspect

blades

for

nicks.

cracks

and

corrosion

(Refer

to

Chapter

61)

3.

Inspect

propeller

mounting

bolts

and

safety

(Check

torque

if

safety

is

broken)

4.

Inspect

for

loose

spinner

fit

(Refer

to

latest

Piper

Service

Letter

No.

855.

Part

IV)

5.

Inspect

complete

propeller

and

spinner

assembly

for

security.

chafing.

cracks.

deterioration.

wear

and

correct

installation

(See

Note

25)

B. 6.

ENGINE Recondition

GROUP

propeller

(See

Note

17)

NOTE:

Read

Note

prior

to

completing

this

inspection

group. CAUTION: Ground Magneto Primary Circuit before working on

engine. 1. Remove engine cowl and inspect for damage 0 0 0 0

2.

Clean

and

inspect

cowling

for

cracks.

distortion.

and

loose

or

missing

fasteners

3.

Drainoilsump(SeeNote6)

4.

Clean

suction

oil

strainer

at

oil

change

(Inspect

strainer

for

foreign

particles)

5.

Change

full

flow

(cartridge

type)

oil

filter

element

(Inspect

element

for

foreign

particles)

6.

Inspect

oil

temperature

sender

unit

for

leaks

and

security.

7.

Inspect (See~ote8)

oil

lines

and

fitting

for

leaks.

security.

chafing.

dents

and

cracks ' 0 0 0 0

8.

Clean

and

inspect

oil

cooler

9.

Fill

engine

with

oil

per

lubrication

chart

in

Chapter

12

10.

Clean

engine

II.

Operate

engine

up

to

normal

operating

temperatures.

Inspect

for

oil

leaks

after

shutdown

CAUTION:

Do

not

contaminate

the

vacuum

pump

with

cleaning

fluid.

(Refer

to

the

latest

revision

of

Lycoming

Service

Instruction

No.

1221.)

5-20-01

Page

5-02

19

Revised:

eb

ruary

26.

1982

PIPER

AIRCRAFT

PA-38-112
*MAINTENANCE MANUAL
I

PERIODIC INSPECTIONS.

(cont)

-NOTEPerform all inspectionsor operations at each of the inspection intervals as indicated by a circle (0).
-',',' Nature of Inspection 50 B. ENGINE GROUP (cont) 0 0 0 0 0 0 0 0 0 0 0 I ! 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 O! 0 0 I 0 0 0 0 0 0 0 0 0 0 0 I 0 0 0 0 I 0 0 0 0 0 10 0 0 0 0 . 0 0 i 0: 0 0 I 100 500 1000 Inspection Time (hrs)

12. Inspect condition of spark plugs (Clean and adjust gap as required. adjust per latest revision of Lycoming Service Instruction No. 1042) NOTE: If fouling of spark plugs has been apparent. rotate bottom plugs to upper plugs. 13. Inspect spark plug cable leads and ceramics for corrosion and deposits 14. Chec,k cylind~r compression (Ref: AC 43. 13-1A) I) /802) /80 3) ,804) i80 ;15. Inspect cylinders for cracked or broken fins -:16. Inspect valve rockers for proper clearance (Refer to Note 5) ;NOTE: Lycoming requires a Valve Inspection be made after ~ every 400 hours of operation. (See Note 9.) '17. Inspect rocker box covers for evidence of oil leaks. If found. replace gasket; torque cover screws 50 inch-pounds (See Note 10) 18. ~~~~i~~~i~i~.~ ~.~~~ ~.n.~~~~~I~~~~ :~~ .~i~~.~~~S.i~~.I.e~.k.a.g.e.~~~ 19. Check magnetos to engine timing. 20. 21. Remove Overhaul air or filter replace and magnetos tap gently (See to remove Note 12) dirt particles (Replace as 22. 23. 24. 25. 26. 27. 28. 29. 30. required) Drain carburetor and clean inlet line fuel strainer. Inspect condition of carburetor heat air door and box (See Note II) Inspect vent lines for evidence of fuel or oil seepage. Inspect condition of air intake seals Inspect all air inlet duct hoses (Replace as required) Inspect condition of flexible fuel lines. Replace flexible fuel lines (See Note 7) Inspect fuel system for leaks Clean screen in electric fuel pump and check operation (engine driven pump and electric) (See Note 16) 31. Overhaul or replace fuel pump (engine driven) (See Note 7) 32. Remove and clean fuel filter bowl and screen (Clean at least eveT)'90 days) 33.lnspectvacuumpumpandlrnes 34. Overhaul or replace vacuum pump (See Note~.;-7), -

I
I I

0: I !

I I

-5-20-01

Page5-03
lA20 Revised: February 26. 1982

,C

PIPER

AIRCRAFT

PA.38.112
.MAINTENANCE
PERIODIC

MANUAL
(cont)

INSPECTIONS.

-NOTE Perform all inspections or operations at each 01 the inspection inttrva/.r as indicated by a circle (0).
-',',' Nature of Inspection
SO 100 500 1000

Inspection Time (hrs)

B.

ENGINE GROUP (cont) 0 J I 0 0 0 0 0 0 0 0 0 0

35. Inspect throttle, carburetor heat, and mixture controls for travel and operating conditions 36. Inspect security of carburetor throttle arm. 37. :en~~:d~~~ ~~ ~~~~~s... ~~~~~~~~~~ .~~~ .g.a.s~ .e~~ .(~e.~I~~~ .~~s.k.e.t~ .a.s. 38. Inspect muffler, heat exchanger and baffles (Ref: AC 43.13-IA)

39. Inspect breather tube for obstructionsand security


40. Inspect crankcase for cracks. leaks, and security of seam bolts. 41. Inspect engine mounts for cracks. condition and loose mountings (SeeNote24).: 42.lnspectallengmebaffles
43. Inspect all wiring connected to the engine or accessories. 0

0
0 0 0
0

0
0
I ' 0 Q

0
0 O!
0 0 I t

I 10

44. ~n:~:d~~~~:

~~~~~~ .~~.u.~t.~~~:~~s. ~~: ~.e.t~~~.r~~i~.~ ~~.e:.I~~.a.s

0 0 0 0 0 0 I 0

I 0 0 0

Q 0 0

. I : I '

4S.Inspectfirewallseals 46. Inspect condition and tension of alternator drive belt (Refer to Chapter24)

47. Inspect condition of alternator and starter


48. Inspect security of alternator mounting. 49. Check fluid level in brake reservoir (Fill as required) 50. Lubricate all controls (Refer to Chapter 12) 51. Complete overhaul of engine or replace with factory rebuilt
(SeeNote7)

0
0 0 0
C

0:
0 0 0

52. Inspect battery. b~x and cables (Inspect at least every 30 days. Aushboxasrequlredandfillbattery) 53. Reinstallenginecowl """""""10 C. CABIN GROUP I. 2. 3. 4. S. 6. Inspect cabin entrance, doors and windows for damage and operation. ...0 Inspect upholstery for tears Inspect seats, seat belts for security of brackets and bolts. Inspect elevator trim operation Inspect rudder pedals for proper operation. Inspect parking brake and brake handle for operation and cylinder'
I

I 0 0 0 I I 0 0 ,() 0 0 0 0 0 0
1

0 0

0 0 ! I
I

0 0.0 0 0

leaks.

5-20..01

Page 5-04

IAlI

Revised:February 26, 1982

c,

PIPER

AIRCRAFT

PA.38-111 -MAINTENANCE MANUAL


PERIODIC INSPECTIONS. (cont)

-NOTE( PtrJorm all insptctions or optrations at tach 01 th~ inspection inttrvals as indicated by a circle (0).
-' ' Nature of Inspection
SO 100 500 1000

Inspection Time (hrs)

C. CABIN GROUP (cont) I 7. Inspect control wheels, column, pulleys and cables for proper operation
.(See Note IS) ~ 8. Inspect flap control attachment 0 bolts for security. 0 0 0 0

i 9. Check landing, navigation, cabin and instrument lights for proper ! operation ; 10. Inspect instruments, lines and attachments. III. Inspect gyro operated instruments and electric turn and bank (Overhaul or replace as required) ,12. Replace filters on gyro horizon and directional gyro or replace central -airftlter ..'.'.""'!'.'.""..'.""""'."'.""""..".' 13. Clean or replace vacuum regulator filter. 14. Check altimeter (Calibrate altimeter system in accordance with FAR 91.170 if appropriate) IS. Check operation of fuel selector valve (See Note 26) 16. Inspect condition of heater controls and ducts. 17. Inspect condition and operation of air vents. 18. lubricate per lubrication chart in Chapter 12. I D. FUSELAGE AND EMPENNAGE GROUP I. Remove inspection plates and panels. 2. Inspect electronic installations. I

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 I 0 0

0 0 0 0 0 0 0 0 0 0 I I

0 0

0 0

0 0

3. Inspect bulkheadsand stringersfor damage


4. S. 6. 7. 8. 9. 10. II. 12. 13. Inspect antenna mounts and electric wiring. Inspect fuel lines. valves. and gauges for damage and operation. Inspect security of all lines Inspect vertical fin and rudder surfaces for damage. Inspect rudder hinges. horn and attachments for damage and

0
0 0 0 0 0 0 0 0 0

'

I 1 !

0 0 0 0 0 0 0 0 0

I 0 I 0 0 0 0 0; 0 0 0

I
' i I

I
I

operation(SeeNote23) Inspect vertical fin attachments (See :'.rotes 18 and 19) Inspect rudder hinge bolts for excess wear c(Replace,.asrequired) Inspect elevator and stabilizer surfaces for damage (See Note 13).. .'. Inspect,elevator. horn and attachments for damage and operation.. .' Inspect elevator balance weight for security and operating, -

clearance.
14. Inspect horizontal surface attachments (See ~ote 19) I S. Inspect elevator bolts and bearings for excesswear (Replace as required)

0
0 0

0
0 0

0
0 0

5-20-01 Page 5-05

tA22

Revised: February 26. 1982

PIPER AIRCRAFT PA.38-112


-MAINTENANCE
.

MANUAL

PERIODIC INSPECTIONS. (cont)

-NOTEPerform all inspections or operations at each oj the inspection interva/.ras indicated by a circle (0). --Inspection Nature of Inspection 50 D. FUSELAGE AND EMPENNAGE GROUP (cont) 16. Inspect emergencylocator transmitter battery for replacement date or time per Chapter 23 of Maintenance Manual (See latest revision of Piper Service Letter No. 820). 17. Inspectelevator trim mechanism (SeeNote 22) 18. Inspectaileron, rudder, elevator, trim cables,turnbuckles.guidesand pulleys for safety. damageand operation. 19~Checkall cable tensions per Chapter27 20. Inspectstrobe lights for securityand operation. 21. Lubricate per lubrication chart in Chapter 12. 22. Inspectall control ca~les,air ducts. electricalleads,lines, radio antenna leadsand attaching parts for security, routing, chafing, deterioration,
wear, and correct installation. 23. Reinstall inspection plates and panels.

Time (hrs) 100 500 1000

0 0.0 0 0 0 0
0 0

0 0 0 0 0
0 0

0 0 0 0 0 0
0', I 0

Eo WING

GROUP

I. Removeinspection platesand fairings.. 2. Inspect surfacesand tips for damage,loose rivets. and condition of walk-way , , 3. Inspectaileron hingesand attachments. , 4. Inspect aileron balancewieght for securityand operating clearance. 5. Inspect aileron cables,pulleys and bellcranks for damageand operation. ..0 6. Inspectflaps and attachmentsfor damageand operation. 7. Inspectflaphingesandattachments 8. Lubricate per lubrication chart in Chapter 12. 0 9. Visually inspectwing attachmentbolts and fittings for any indication of movementbetweennuts and bolts (SeeNote 20) 10. Visually inspect main spar splice plate for any indication of movement betweennutsandbolts(See~ote20)..., II. Inspectfuel tanks and lines for leaks and water. 12. Checkfuel tanks marked for capacity 13. Check fuel tanks marked for minimum octanerating 14. Inspectfueltankvents 15. Inspectall control cables,electrical leads.lines and attaching parts for security, routing, chafing, deterioration. wear. and correct installation.

0 0 0 0 0 0 0 0 0.0 0 0 0 0

I 0 ! 0 I 0 0 0 0 0 .0 0 0 I ! 0 i .0 ~p 0 0 0 0 0 0 0 0 0 0 0 0 0 0 I I I

5-20-01 Page5-06

lA23

Revised: February 26. 1982

PIPER AIRCRAFT PA.38-112


*MAINTENANCE MANUAL
PERIODIC INSPECTIONS. (cont)
-NOTE -

Perform

all

inspections

or

operations

at

each

oj

the

inspection

intervals as indkated by a circle (0).


c' -Inspection Nature of Inspection 50 100 500 1000

Time

(hrs)

E. WING GROUP (cont.)


16. Reinstall inspection wing plates associated GROUp. and fairings. structure (See Note 21) ~ 0 ; 0 0

F. 17.

LANDING Replace

GEAR and

.'

.
I. " ~2. ;3. ;~4. 5. 6. 7. 8. 9. 10. 11. 12. Inspect (Check Inspect Put Inspect Inspect Remove Inspect airplane nose tires wheels. wheels for nose fluid nose gear level gear on gear for oleo as oleo jacks steering cuts, clean, cracks, uneven inspect corrosion control or and and excessive repack and strut required) struts for fluid ; travel. leaks for proper

.
per Chapter 32 0 and scoring. 0 0 0 0 0 0 0 0 0 0 0 0 O. 0 0 0 0 0 0 0 0 0 0 0 0 0 j

extension

wear bearings. broken

and

slippage.

0 0

bolts

! : 0

0 0 0 0 0

ChecktirepressureperChapter6 Inspect Inspect Inspect Inspect security. brake brake brake main lining backing lines gear legs, attachmentS, and bolts for condition and and disc plates for for condition condition and and wear. wear.

: ~ ; i i

13.

Inspect chafing.

aU

hydraulic

lines wear. for alignment. fork torque for

and and

attaching correct

parts installation.

for

security,

routing,

! 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0

deterioration. wheels nose nose per gear gear

14. IS. 16. 17. 18.

Inspect Inspect Inspect Lubricate

damage. links chart. "."".'."'1 and bolts for wear. I 0

0 0 0 0

lubrication

Removeairplanefromjacks

H. OPERATIONAL INSPECTION
I. 2. 3. 4. 5. 6. Checkfuelpumpandfueltankselector Check Check Check Check Check fuel oil quantity pressure and and output heat ' pressure temperature. ' readings (See ~ote 14)

!
\0 I 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

alternator carburetor compass

5-26-01 Page Revised: February 26. 5-07 1982

lA24

PIPER

AIRCRAFT

PA.38-111
.MAINTENANCE MANUAL

PERIODIC INSPECTIONS. (cont)

-NOTEPerform an inspectionsor operations at each 01 the inspection intervals as indicated by a circle (0). -'; , Nature of Inspection
SO 100 SOO 1000

InspectionTime (hrs)

H. OPERATIONAL INSPECTION (cont.) 7. Check parking brake 8. Check vacuum gauge 9. Checkgyros for noise and roughness 10. Check cabin heateroperation. II. Checkmagneto switch operation. 12. Check magneto RPM variation. 13. Checkthrottle and mixture operation 14. Checkengineidle IS. Checkelectronic equipment operation 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 I 0 j 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

I.

GENERAL
0 0 0 0 0 0-'1 0, 0 0 0
I

I. Aircraft conforms to FAA Specification. 2. All FAA Airworthiness Directivescomplied with. 3. All ManufacturersService Bulletinsand Letterscomplied with. 4.CheckforproperFJightManual , S. Aircraft papers in proper order.

0 0 0 0 0

0 0 I O. 0 0

.I

"

I
I

!
,
i
.. ..

,
i

,
I

I
~

: ,
I
I

.,0.

,"..

..,

5-20-01

Page5-08 Reissued: September 4. 1979

IB.I

You might also like