Professional Documents
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: APT-e-56/2013 LOT-I
Name of the work(LOT-1):Erection of 220KV DC line from proposed 400 KV SS Talamanchipatnam Near Jammalamadugu to Mydukuru (REACH-I:Talamanchipatnam-Mydukuru) in Kadapa District
Sl. Item No 1 Total Value of work {Schedule - A (material)+ Schedule- B(Labour)} 2 Percentage Rate quoted below / at par / above the total value of work (i) In Figures in % 0.00 0 (ii) The percentage in Words 3 Total value of Work after loading the percentage rate quoted against Sl. No. (1) above Very Important Note to Bidders 1.
Rs. 199994078.57
In case of discrepancy between the amount calculated by adopting the percentage rate quoted for Sl. No. 2(i) and amount quoted in Sl. No. 3, the percentage rate quoted in words in Sl. No. 2 (ii) shall govern. In case of discrepancy between the Total value at Sl. No. 3 and the lump sum amount quoted in the eprocurement platform. The lump sum amount quoted in the e-procurement platform shall govern.
2.
Annexure - III Cost Estimate for providing Optical Fiber communication to the proposed 220 KVSS Porumamilla from proposed 400 KVSS Talamanchipatnam near Jammalamadugu in Kadapa Dist. 220kV DC line from proposed 400 kV SS Talamanchipatnam Near Jammalamadugu to the Proposed 220kV Porumamilla SS (i) Labour for Line Material S.No .
Master Sl.No in annexure-VI of cost data of 201213
Particulars
UO M
(i) Labour charges for Overhead line works Erection & commissioning of OPGW including laying , jointing, tensioning , termination with suitable patch cards and testing etc. with necessary accessories
TE 17
Km
49572.000
6940.08
56512.080
66
3729797.28
44
2486531.52
Total Qty
TE 10
Erection and commissioning of OLTE and MUX and Nos associated equipment Erection and commissioning of Nos DTP and associated equipment
4802.00
672.28
5474.28
5474.28
3 4 5
TE 14 TE 15
1984.00
2 1 1
2 1 1
4 2 2
6 7 8
Erection & Commissioning of Km 22126.00 OFAC Erection & commissioning of Fibre distribution panels for Nos 11376.00 TE 11 termination of Fibres of 48 F capacity Erection and commissioning of TE 12 Nos 1984.00 EPAX (16/16) Erection and commissioning of TE 6 Nos 2217.00 48V Charger in 220 KVSS Erection and commissioning of TE 8 5030.00 48V SMF VRLA Battery set in Nos 220 KVSS Rs.3130+1500 Erection and commissioning of 4630.00 P.O NO. 0130 AC Units, Stabilizer along with Nos /LI/P&MM / electrical wiring. dt 18-04-2011. Total of labour Service Tax @ 12.36% on total of labour except item no.1 Labour Cess @ 1% on total of labour except item no.1 E. Total Labour for Substation equipment Rs
0 0 0
2 1 1
2 1 1
648.20
5278.20
ABSTRACT
Name of the work(LOT-1):Erection of 220KV DC line from proposed KV SS Talamanchipatnam Near Jammalamadugu to Mydukuru (REACH-I:Talamanchipatnam-Mydukuru) in Kadapa District Rs.
A 1) Material Electrical as per Annexure - I Total of A Labour Electrical Line as per Annexure - II Telecom PLCC as per Annexure -III Civil estimate line as per Annexure -IV Total of B Total of A+B
400
129866761.75 129866761.75
B 2) 3) 4)
SCHEDULE -B Electrical
(Annexure-II)
Name of the work : Erection of 220 KV DC line from proposed 400 KV SS Talamanchipatnam Near Jammalamadugu to 220 KV SS Porumamilla in Kadapa District (Reach-I, Talamanchi patnam to Mydukuru) S.No 1 Check Survey SETTING OF STUBS WITH STUB-SETTING:-Erection of stub, stub setting, fixing of jacks for supporting template, alignment and levelling of exact location of stubs of stubsetting template dismantling of template after completion of initial curing of C.C., movement of template from one location to other location(A minimum lead of 1 KM is adopted). 220 KV A, B, C, & D type towers. Erection of tower structures, including all types of extension upto 12 mtrs. Except JC type towers (stub template erection and dismantling not to be included). STRINGING OF POWER CONDUCTOR : Hoisting of tension insulators and suspension insulators, paving out the conductor, rough sagging, jointing, tensioning , clipping and fixing of preformed armour rods and vibration dampers, measuring ground clearances wherever necessary for 6 nos MOOSE ACSR CONDUCTOR. Stringing of earthwire: Fixing hardware, paving out earth wire, jointing, tensioning, stringing and clamping of 7/3.15 mm high tensile galvanised steel wire. Earthing of towers including cost of Excavation, Backfilling, including cost of 25mm dia 2.5 mm thick, class 'C' G.I.pipe of 3.05 mtrs length with 50X6 mm G.I.Flat 4.05 mtrs long, B.H.Coke, salt etc., and measuring tower footing resistance. Counterpoise earthing including clamping devices and terminal lugs but excluding cost of steel wires. Description of item Qty 60 UNIT KM Unit Rate of Labour 4644 Unit rate of Material 0 Total of Labour 278640 Total of Material 0
210
LOC
12078.72
2536531.2
60
RKM 115232.89
6913973.664
210
Nos
4762.08 0
1000036.8 0 63288 0
1500
RM
42.192
Half round welding of G.I. bolts and nuts of towers in the section between ground level & upto bottom X-arm level 8 including all bolts connecting the bracings at the bottom X- 176583 arm level and painting the welded portion with one coat of zinc rich paint. 11 Supply and fixing of following tower accessories Number Plates 210 Phase plates 90 Danger Boards 60 Anti climbing devices 30
Nos
19.999011 0
0 0 0 0
Add 5% towards WCT Add 12.36% towards Service Tax Add 1% Cess towards Labour Welfare Total for LABOUR PORTION
Contd., page 2.
/// 2 ///
15 Supply of repair sleeves for Moose 16 Supply of Mid-spanHTGS wire joints 18 Supply of HTGS wire. Total for material
ABSTRACT ESTIMATE Name of work : Erection of 220 KV DC Line from 400 KV SS Thalamanchipatnum near Jammalamadugu to 220 KV SS Porumamilla in YSR Dist. (Civil portion) REACH-I (From Thalamanchipatnum to Mydukur) SSR adopted : SSR 2012-13( With Revised Cement and Steel Rates for the Month of JUNE' 2013 )
SL. No. QUANTITY DESCRIPTION OF ITEM APDS Basic RATE PER S No Rs 301, 165.54 1 Cum 302 & 308 & SS AMOUNT Materia l% Material cost Labour cost
21500.00 Cum Earthwork excavation in all types of soils (up to stone matrix) which can be excavated with pick axe and crow bars and do not require blasting in all conditions such as dry, wet and slushy etc. covering initial lead and lift etc and backfilling the foundations (after laying foundations) with excavated earth and consolidation as per standerd specification and constructing of platforms around foundations utilizing the excavated earth etc. complete as directed by Engineer-in-Charge
Rs 3559110.00
3559110.00
4 5
2300.00 Cum Extra towrds dewatering charges over and above the excavation rate for SS excavated earth quantity Where water table met at 1.50 m or more below G.L 3200.00 Cum Extra towrds dewatering charges over and above the excavation rate for SS excavated earth quantity Where water table met between 0.75m and 1.50m below G.L towrds dewatering charges over and above the requiring excavation rate for SS 0.00 Cum Excavation in Ordinary rock (HDR, soft rock ) (not blastingThe 4300.00 Cum Extra rate includes labour charges, cost of tools and tackles, disposing of unuseful excavated material at all leads and lifts, complete for finished item of work as per directions of 4300.00 Cum Excavation in HDR, Soft rock, F&F requiring blasting where ever 301 necessary.The rate includes labour charges, cost of blasting materials, tools and tackles, safety measures, disposal of unuseful excavted material with all leads and lifts, complete for finished item of work as per directions of the Engineer-in-charge 2150.00 Cum Hard rock (requiring blasting) The rate includes labour charges, cost of 301 blasting materials, tools and tackles, safety measures, disposal of unuseful excavted material at all leads and lifts, complete for finished item of work as per directions of the Engineer-in-charge 600.00 Cum Sand filling below the foundations as per the standard specifications of 310 APDSS in uniform horizontal layers including cost and conveyance of all materials, watering and ramming, tools & tackles, all labour charges, all leads & lifts etc, complete for finished item of work as per directions of the Engineer-in-charge.
19.99 1 Cum
45977.00
45977.00
71.04 1 Cum
227328.00
227328.00
0.00 1143155.00
0 0
0 0
0.00 1143155.00
266.32 1 Cum
1145176.00
1145176.00
890.12 1 Cum
1913758.00
0.29
554989.82
1358768.18
669.42 1 Cum
401652.00
0.97
389602.44
12049.56
SL. No.
APDS Basic RATE PER S No Rs 500.00 Cum Laying of concrete (1:4:8) mix using 40mm HBG Machine crushed metal 313&4 3955.18 1 Cum conforming to IS 383 for all types of foundations including cost & 02 conveyance of all materials, dewatering arrangements of the pits before and during the process of laying concrete, lab QUANTITY DESCRIPTION OF ITEM
AMOUNT
Materia l%
Material cost
Labour cost
Rs 1977590.00
0.75
1483192.5
494397.50
10
18.00 MT
Providing High Yield Strength Deformed (HYSD)/ Thermo Mechanically 126 & Treated (TMT) steel bars (Fe 415/ Fe 500 grade as per IS 1786-1979) of 432 TISCO/ SAIL/ VSP make, different diameters for RCC works , including labour charges for straightening, cutting, bendi
57366.92 1 MT
1032604.56
0.94
970648.29
61956.27
11
270.00 Cum RCC M- 20 Nominal mix (Cement 400 kgs ) using 20mm size graded 313 & machine crushed hard granite metal (coarse aggregate) from approved 402 quarry including cost and conveyance of all materials like cement, fine aggregate (sand) coarse aggregate, water etc., to s
7813.03 1Cum
2109518.10
0.62
1307901.22
801616.88
12
3030.00 Cum PCC M- 20 Nominal mix (Cement 330 kgs ) using 20mm size graded machine crushed hard granite metal (coarse aggregate) from approved quarry including cost and conveyance of all materials like cement, fine aggregate (sand) coarse aggregate, water etc., to s
6353.77 1Cum
19251923.10
0.69
13283826.94
5968096.16
SL. No.
13
APDS Basic RATE PER S No Rs 700.00 Sqm Plastering in CM(1:4) , 12mm thick including cost and conveyance of all 120.16 1 Sqm materials labour charges water lead, curing all leads and lifts etc complete for finished item of work as per directions of the Engineer-in-charge. QUANTITY DESCRIPTION OF ITEM 5900.00 Sqm Providing shoring and strutting either with country wooden planks and scantlings or with steel sheets and props for excavation of pits for tower foundations wherever necessary including cost and conveyance of all materials, labour charges, tools & tackles, all leads & lifts and etc., complete for finished item of work as per directions of the Engineer-incharge. 83.44 1 Sqm
AMOUNT
Materia l%
Material cost
Labour cost
Rs 84109.52
0.37
31120.52
52989.00
14
492296.00
0.81
398759.76
93536.24
Protection works
15 650.00 Cum Earthwork excavation in all types of soils (up to stone matrix) for Rr 301&3 protection foundations which can be excavated with pick axe and crow 02 bars and do not require blasting in all conditions such as dry, wet and slushy etc. covering initial lead and lif 134.23 1 Cum 87249.50 0 0 87249.50
16
55.00 Cum Laying of Cement Concrete (1:4:8) mix using 40mm size HBG Machine 313&4 crushed metal with machine mixing conforming to IS 383 for foundations 02 including cost and conveyance of all materials at all leads and lifts, ramming, consolidating, curing etc,complete.
3896.14 1 Cum
214287.70
0.73
156430.02
57857.68
17
1350.00 Cum Construction of RR Msaonry in CM (1:6) using hard CR Stone & rough 601&6 granite stone and bond stones (0.16 cum) including cost and 15 conveyance of all matreials., labour charges, water lead , Curing, all leads and lifts etc., complete for finished item 28.00 Cum Plain Cement concrete - Nominal Mix (1:3:6) with 12 to 20mm HBG metal over RR wall including cost and conveyance of all materials, labour charges, water charges, tools and tackles, all leads & lifts etc., complete for finished item of work as per di 380.00 RM Providing and fixing 110mm dia (4kg/cm2) PVC pipes of prince / 1307& sudhakar or any ISI brand for weep holes in RR masonery retaining walls 1329 cost and conveyance of material and labour charges for fvixing etc., complete as per the directions of the Engineer i
3254.86 1 Cum
4394061.00
0.58
2548555.38
1845505.62
18
4665.10 1 Cum
130622.80
0.76
99273.33
31349.47
19
186.43 1 RM
70843.40
0.9
63759.06
7084.34
SL. No.
20
APDS Basic RATE PER S No Rs 3000.00 Cum Filling arround the foundation / location if required where ever necessary 196.30 1Cum with borrowed earth per the standard specifications of APDSS in uniform horizontal layers (0.15) including cost and conveyance of all materials, watering and ramming, tools & tackl QUANTITY DESCRIPTION OF ITEM
AMOUNT
Materia l%
Material cost
Labour cost
Rs 588900.00
0.90
530010
58890.00
21
1800.00 Sqm Flush Pointing with CM (1:4) to RR Masonry including cost and conveyance of all materials, labour charges, water lead, curing,all leads and lifts complete as per the directions of the Engineer in charge for the finished item of work.
59.66 1Sqm
107388.00
0.18
19329.84
88058.16
Total
22 23 12.36% 1% Service tax with surcharges 12.36% on labour charges of above civil work items Cess towards labur welfare @ 1 % on total value of above civil work items 17140150.56 38977549.68
38977549.68
2118522.61 389775.50
21837399.12
17140150.56
Total Rs
41485847.79
ANNEXURE - I
Name of the work : Erection of 220 KV DC line from proposed 400 KV SS Talamanchipatnam Near Jammalamadugu to 220 KV SS Porumamilla in Kadapa District (Reach-I, Talamanchi patnam to Mydukuru)
Item Sl.No. No. 1 2 3 4 5 6 Description Unit Of Rate as Measure per SSR ment 2012-13 KM Loc MT RKM RKM 3225.0 8388.0 3811.0 64988.0 5201.0 3307.0
Adj. Extra Basic conditions Rate Mobilization charges @5% Transportati Uniform on (second Loading allowance lead)includin and for Lineg loading unloading 25% &unloading 806.25 2097 952.75 16247 1300.25 826.75 0 0 221.60 2260.32 0 0 0 0 0 353.4 aptransco Unit rate transporta Unit Rate of tion for of Labour Material conductor 0 0 0 4644.0 12078.7 6062.8 0 0 0 0 0 0
COP 14%
1 Check survey Setting of stubs with stub 2 setting template 3 Erection of tower structures 4 Stringing of 6 Nos. Moose conductors
0 0 0
Counterpoise earthing including clamping devices 7 and terminal lugs but excluding cost of steel wires. 8 Half round welding
RM
29.3
29.3
4.102
1.465
7.325
42.2
Each
13.8
13.8
1.932
0.69
3.45
0 0.127011
20.0
CALCULATION OF STEEL 1 Procurement of raw steel such as M.S.Angles, Plates, channels, R.S.Joists M.S.Rounds etc., and fabrication and galvanisation of main and auxiliary structures stub setting template and foundation bolts U bolts with suitable galvanised nuts for foundation bolts including cost of steel, transporation to SS site. Description of work Cost of GI Transmission line towers for the month of January 2013 approved by AP Transco Transport of Steel from Hyderabad to porumamilla 220/132KV SS Site @460KM Asper common SSR 2012-13 Loading & un loading charges TOTAL 2 Procurement of bolts and nuts Transport of Steel from Hyderabad to porumamilla 220/132KV SS Site @460KM Asper common SSR 2012-13 Loading & un loading charges TOTAL Transport charges Distance from Hyderabad to Porumamilla 220/132KV SS Site 0-5kM 6-30kM @Rs.7.00 Beyond 30 KM @Rs.5.80 Transport charges per MT Transport charges per MT excluding loading, unloading & stacking charges Per Load (9MT) Transport charges per load ( 9 MT ) excluding loading, unloading & stacking charges Rs. Rs. Rs. RS Rs RS Per MT 1 1 Qty MT MT Rate 78440.00 21902.40 per MT 9MT Load 78440.00 2433.60 AMOUNT 81227.00 .
353.40 81227.00 1 1 MT MT 67397.00 21902.40 MT 9MT Load 67397.00 2433.60 236.00 70066.60 70066.60
Transportation charges from TLC Stores Kadapa to 220 KV Porumamilla SS Site ( 90 KM)
S.L. No. Item Short Discription Cost Erection charges Insuranc e (6)=0.5% of (4+5) (1) 1 (2)
ACSR MOOS CONDUCTOR
Transport
Loading
Total = (6+8+9+10)
Load
5126
(4)
(5)
(6) 200
(7) 0.33
(8) 1692
(9) 272.10
(11) 2436.50
335606.80
64988.0
Transport charges per MT. (As per Common SSR -2012-13) Distance 0-5kM 5-30kM @Rs.7.0 Above 30 KM @Rs.5.80
For conductor Distance 0-5kM 5-30kM @Rs.7.0 Above 30 KM @Rs.5.80 Transport charges Per Load (9MT)
570 5126.40
WORK SHEET FOR CALCULATING TRANSPORTATION CHARGES Name of the work : Erection of 220 KV DC line from proposed 400 KV SS Talamanchipatnam Near Jammalamadugu to 220 KV SS Porumamilla in Kadapa District (Reach-I, Talamanchi patnam to Mydukuru) 1. TRANSPORTATION CHARGES FOR POWER CONDUCTOR Length of the ACSR Moose conductor / drum Total conductor for the line No. of conductor drums No. of drums per lorry load No. of lorry loads : : : : 6 Nos. : 280 1.3 km 60.00 363.6 x6 / 1.3 = @ / 6 = x wastage @ 1% 279.69 9 MT 46.67 drums or say per load Loads or say =Rs 152376.00 47 loads 363.6 280 KM drums
loading and unloading charges for conductor 280*2*272.1 drum @ 272.10 2. TRANSPORTATION CHARGES FOR INSULATORS AND HARDWARE Total 70KN insulators Total 120KN insulators Tension & susp.Hard ware Qty. Total Qty. No. of 70KN insulators per lorry load No. of 120KN insulators per lorry load No. of lorry loads for 70KN insulators No. of lorry loads for 120KN insulators if line length is 5 km 1/2 load for hardware For 60 KM Total load for insulators and hard ware Loading& unloading charges of 70 KN Disc insulators Loading& unloading charges of 120 KN Disc insulators loading and unloading charges for 220 KV Single tension hardware loading and unloading charges for 220 KV Double tension hardware earthwire hardware vibrationdamper,repair sleeves & mid span joints : : : : : : 1250 Nos. 1000 Nos. 13710 1022 / / 1250 1000 = = = : : 13710 Nos. 1022 Nos. 1836.12 Nos. or Say
1800
18 Loads
27420 2555 40737.792
244.8
13.6
X2 =
Rs.
6658.56
268.00 3050 X
2.00 Total
X2
= Rs. Rs Rs
1.28 X 2 =
3.TRANSPORTATION CHARGES OF EARTH WIRE Length of the Earth wire / drum Total earth wire for the line No of earth wire drums required No. of drums per lorry load No of loads loading & unloading of drums= :
2.5 KM 63.00 KM 63 8 / 2.5 = @ 8 Rs = 9 MT 25.2 drums per load 3.15 Load 5876.64
25.2 / 25.22X116.60X2
Total loads Transportation charges for 68 loads @ 21902.40 total load loading and unloading charges= total load loading and unloading charges+ transportation charges
68 1492648.56
Loads
86251.352
5876.64 =
= 1737152.55
244503.99
Total length of line second lead length of line 0-5kM 6-30kM @Rs.7.00 Transport charges per MT Rs. Rs. RS
Transport charges per load for second lead Transport charges per all material for second lead Transport charges per second lead per RKM
Sl.No.
Qty
1 1 2 3 4 5 6 7 8 9 10 11 12 13 14
2 A+0 A+3 Extn. A+6 Extn. B+0 B+3 Extn. B+6 Extn. C+0 C+3 Extn. C+6 Extn C+9 Extn. D+0 D+3 Extn. D+6 Extn. D+9 Extn.
3 167 17 16 21 3 2 12 1 1 2 10 2 2 2
7 687210.01 10870.14 18774.08 6638.96 139418.16 3210 1070 4014.04 2007.02 87619.56 7301.63 1260.52 1260.52 2175.76 2175.76 6542.48 3271.24 94969.8 9496.98 3495.2 1747.6 5817.14 2908.57 8042 4021 TOTAL Add 3% for variation TOTAL
8 241.058 27.62 58.444 260.665 33.69 79.376 338.361 50.939 55.758 92.403 358.175 47.954 89.441 100
9 40256.69 469.54 935.10 5473.97 101.07 158.75 4060.33 50.94 55.76 184.81 3581.75 95.91 178.88 200.00 55603.49 1668.10 57271.60
10 21.108 21.108 21.108 18.984 18.984 18.984 18.984 18.984 18.984 18.984 21.696 21.696 21.696 21.696 282.996 8.49 291.49 0.3 MT
OR SAY
57
11 3525.036 358.836 337.728 398.664 56.952 37.968 227.808 18.984 18.984 37.968 216.96 43.392 43.392 43.392 5322.672 159.68016 5482.35216 5.5 MT
12 724437.65 10870.14 18774.08 146512.8 3210 4014.04 93409.8 1260.52 2175.76 6542.48 101251.4 3495.2 5817.14 8042 1121771.01 33653.1303 1155424.14 1155 MT
13 730991.73 11698.52 20046.91 145290.79 3368.02 4210.76 91907.70 1330.44 2250.50 6765.25 98768.51 3634.50 6039.41 8285.39 1134588.45 34037.65338 1168626.10
1169
: : :
for pilot Stringing (for 12 Nos 'C' type & 10 Nos 'D' type towers) Total no 70 KN Disc insulators required Total 120KN insulators Double string Insulators for Road and Rail crossings :
= =
= =
13156 551
13707 Nos. 13710 Nos. 7296 1697 8993 Nos. 9000 Nos. 1022 Nos. 1022 43
GI Hangers Single suspension hardware for Moose For(12 Nos 'C' type & 10 Nos 'D' Type towers pilot string Insulators) Total Single Tension hardware for Moose Double Tension hardware for moose HTGS Tension hardware HTGS Suspension hardware Vibration dampers for Moose ACSR Moose conductor 7/3.15 mm HTGS Earth wire 20 mm 'U'Bolts
= =
Or say = = =
1065 Nos. 526.32 Nos. 527 Nos. 244.8 Nos. Nos. Nos. Nos. Nos. KM KM 170.34 Nos. 171 Nos. 245 98 170 2570 364 63
20 X 12 X 1.02
Or say = x 1 x 1.02 = x 12 x 1.02 = x 6 x 1.01 = x 1 x 1.01 + 2 = = 167 X 1X 1.02 Or Say DATA FOR HALF ROUND WELDING NO. OF S.N TYPE OF NO. OF TOWER TOTAL o. TOWER BOLTS S 1 A+0 134 736 98624 2 A+3 17 936 15912 3 A+6 16 1020 16320 3 B+0 16 800 12800 4 B+3 3 1039 3117 5 B+6 2 1352 2704 6 C+0 8 997 7976 7 C+3 1 1360 1360 7 C+6 1 1453 1453 8 C+9 2 1797 3594 9 D+0 4 718 2872 10 D+3 2 1030 2060 11 D+6 2 1324 2648 12 D+9 2 1370 2740 171440 Add 3% for variation 5143 176583 = = = = = = 43 167 210 60 60
x 2 x1.02 + 10
Nos