KT5G 2P1111 - 2013 10 30 - 10 06 40 PDF

Contrast Sensors
SICK The pioneer in contrast sensors for more than60 years
P r o d u c t i n f o r m at i o n
Top products
Contrast sensors
They put registration marks into a proper light

SICK contrast sensors detect minimum contrast levels at maximum speeds, for example print marks on foil or packaging. Based on the reflection principle, they detect small differences in grayscale values between the mark and the background on matte, glossy or transparent surfaces. The best of the best our top products
KT3
Small & compact Universal use due to 3-color LED technology Simple teach-in for setting transmission color, switch point and brightness Very small housing Especially suitable for Poor contrast Space restrictions
KT5-2 Display
Robust & flexible Bar graph display for visualizing the contrast performance Variability via different detection distances and light spots Tough, multi-functional housing Especially suitable for Packaging industry Highly variable contrast conditions
KT10-2
Fast & precise Precise detection at high production speeds Permanent display of recording quality
KT3L Laser KT8L Laser

Powerful & accurate Laser technology Long detection distance and highly precise small light spot
Especially suitable for Print and paper industry needs
Especially suitable for Tiny marks, such as bar codes Distances up to 600 mm
C o n t r a s t s e n s o r s | S I C K
8014854/2011-12-31 Subject to change without notice
Contrast sensors
Technology
Nearly all packaged products have visible print marks that provide invaluable assistance to the production process. SICK contrast sensors employ a range of technologies to ensure all contrast marks are identified.
Teach-in
After the mark has been detected, the sensor teach-in is a simple process. Depending on the field of application, the teach-in can be triggered in various ways. Dynamic teach-in Teach-in during operation No interruption of material flow Can also be triggered via external control wire Static 2-point teach-in Extremely simple teach-in when machine is stopped Manual adjustment via potentiometer Very precise adjustment when machine is stopped
The different teach-in options assist the operator in carrying out contrast sensor teach-in and adjusting the contrast sensors under harsh installation conditions.
3-color LED technology

Maximum detection reliability During the teach-in process, the sensor sends three different light sources (red, green and blue) to the object that will be detected, and then selects the transmission light that will achieve the highest contrast value This enables the contrast sensor to detect all color combinations, even low-contrast combinations such as yellow on white, thus ensuring universal applicability
White LED technology

Neutral white transmission light is suited for: detecting very small marks reading colored mark codes reliably detecting printing on the background between marks (e.g., tubes)
Small black marks on white backgrounds Light marks on dark backgrounds
Black marks on high-gloss targets
Colored marks on patterned backgrounds
OMR marks on paper
Colored pharmaceutical bar codes

C o n t r a s t s e n s o r s | S I C K 3
Applications
Contrast sensors
Unlimited possibilities efficient control, sorting, positioning and counting
Print mark controlling SICK contrast sensors detect print marks to precisely control packaging processes on horizontal and vertical forming, filling and sealing machines in labeling and filling plants. SICK contrast sensors detect these marks reliably and precisely.
Controlling packaging processes SICK contrast sensors adapt effortlessly to the variable environmental conditions of automated processing in horizontal and vertical packaging machines.
Positioning cans and tubes SICK contrast sensors reliably detect print marks on glossy and transparent tubes for optimal packaging quality.
Continuous format printing, folding, cutting and insertion SICK contrast sensors precisely detect printing and folding marks. This ensures reliable control of individual modules in the insertion machine and synchronization of the entire system.
Contrast sensors
Applications
Positioning labels On filling lines, SICK contrast sensors control exact targeted positioning of bottle labels. The sensors are optimized to maximum detection performance without stopping the machine.
Positioning EDP forms SICK contrast sensors control exact alignment of forms and ensure their precise machine reading and writing.
Overprinting control With high-precision contrast detection, automatic brightness adjustment, fast switching frequency and individual assembly options, SICK contrast sensors ensure the quality of your products.
Code identification SICK contrast sensors quickly and reliably detect OMR print marks used to identify documents. Even the smallest differences in grayscale values are reliably detected.
Applications
Contrast sensors
Product family overview
KT1M Simple small outstanding Technical data overview Dimensions (L x W x H) Sensing distance Light source 36.8 mm x M18x1 x 15 mm 23.5mm
KT2 Contrast detection in tough metal housing 41.5mmx 15mmx 49mm 13.5mm
LED red LED green LED white Light spot size Switching frequency Response time Adjustment Connection type At a glance 2 mm 400Hz 1.25ms Manual adjustment, potentiometer Connector M12, 3-pin 2 mm 10kHz 50s Manual adjustment, potentiometer Connector M12, 5-pin
For detecting simple contrast differences,

such as black marks on light backgrounds Small round housing with mounting accessories NPN and PNP models Light or dark switching functions Adjustment via potentiometer
Small light spot Tough and compact metal housing Red or green emitted LED light versions Adjustment via potentiometer Light or dark switching can be selected via
control cable
Switching frequency of 10 kHz Two switching outputs (NPN and PNP) in

one device
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Detailed information
- 12
Contrast sensors
KT3 Compact and powerful contrast detection 22mmx 12mmx 40mm 12.5mm LED red, green, blue
KT3L Laser Long sensing distance precise detection 22mmx 12mmx 40mm 40mm
LED green LED white 1.5mmx 3.5mm 1.5mmx 6.5mm 10kHz 50s Static 2-point teach-in Dynamic teach-in (min/max) Connector M12, 4-pin Laser diode red light 1mmx 2mm 1.5kHz 400s Static 2-point teach-in Connector M12, 4-pin
Very small housing 3-color RGB technology or white LED Simple teach-in (when machine is stopped or during
operation)
Integrated switching threshold adjustment for

high-gloss objects
Reliable operation for jittering materials Switching frequency of 10 kHz

- 24
Very small housing Precise, small laser spot Sensing distance up to 60 mm Simple 2-point teach-in Switching frequency of 1.5 kHz Reliable operation for jittering materials
- 30
Contrast sensors
KT5-2 Potentiometer Contrast sensors with potentiometer setting Technical data overview Dimensions (L x W x H) Sensing distance Light source 80mmx 30.4mmx 53mm 10mm / 20mm / 40mm
KT5-2 Teach-in Contrast sensors with easy teach-in 80mmx 30.4mmx 53mm 10mm / 20mm / 40mm LED red, green, blue LED red, green
LED green LED white Light spot size 1.2mmx 4.2mm 1.5mmx 5.5mm 1.1mmx 4.2mm 10kHz 50s Manual adjustment, potentiometer 1.2mmx 4.2mm 1.5mmx 5.5mm 1.1mmx 4.2mm 10kHz 50s Static 2-point teach-in Dynamic teach-in Connector M12, 4-pin Connector M12, 5-pin
Switching frequency Response time Adjustment
Connection type At a glance
Connector M12, 4-pin
Tough, metal housing Manual switching threshold adjustment with

optical adjustment indicator
Tough, metal housing Various teach-in methods via control panel

or control cable
Green or white LED technology Models with analog output Switching frequency of 10 kHz Various sensing distances and light spot
directions
Maximum detection reliability due to 3-color

RGB LED technology
Switching frequency of 10 kHz Various sensing distances and light spot

directions
M12 plug can be rotated 90
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Contrast sensors
KT5-2 Display Contrast sensors with intelligent bar graph display 80mmx 30.4mmx 53mm 10mm / 20mm / 40mm LED red, green, blue
KTL5-2 Fiber-optic Contrast sensors with fiber-optic cables 80mmx 30.4mmx 53mm In relation to the fiber-optic cable LED red, green, blue
LED green
1.2mmx 4.2mm 1.5mmx 5.5mm 1.1mmx 4.2mm 10kHz 50s Static 2-point teach-in with manual ne adjustment
In relation to the fiber-optic cable
10kHz 50s Manual adjustment, potentiometer Dynamic teach-in Static 2-point teach-in Connector M12, 4-pin Connector M12, 5-pin
Intuitive 10-segment bar graph display indicates

detection status Static 2-point teach-in of mark and background via the control cable Maximum detection reliability due to 3-color RGB LED technology Switching frequency of 10 kHz Automatic gloss adjustment for highly reflective materials A range of sensing distances and light spots for numerous applications M12 plug can be rotated 90
- 54
Various heat-resistant fiber-optic cable models are

available
Various teach-in methods, including potentiometer Analog output Switching frequency of 10 kHz
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Contrast sensors
KT6-2 High-performance in a tough metal housing for intelligent contrast detection Technical data overview Dimensions (L x W x H) Sensing distance Light source 80mmx 30.4mmx 53mm 10mm LED red, green, blue
KT8 CAN Contrast and communication without limits
80mmx 30.4mmx 53mm 10mm / 20mm LED red, green, blue
Light spot size Switching frequency Response time Adjustment Connection type At a glance
1.5mmx 6.5mm 5kHz 100s Static 2-point teach-in Connector M12, 4-pin
0.8mmx 4mm 1.5mmx 5.5mm 22.5kHz 22s Static 2-point teach-in Dynamic teach-in (min/max) Connector M12, 8-pin
3-color RGB LED technology 2-point teach-in (mark and background) Tough, metal housing Automatic gloss adjustment for highly
reflective materials
The CAN interface helps set parameters,

process documentation and adaptation
10 mm sensing distance Light exits at end or side, based on model Common mounting footprint
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Automatic drift correction Fast response time Precise light spot 3-color RGB LED technology Two interchangeable light exits
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10
Contrast sensors
KT8L Laser Precise, flexible, quick
KT10-2 The industry choice for precise, high-speed mark detection
80mmx 30.4mmx 53mm 150mm
80mmx 30.4mmx 53mm 10mm LED red, green, blue
Laser diode red light 0.3 mm 3 mm 17kHz 30s Static 2-point teach-in Dynamic teach-in (min/max) Connector M12, 5-pin
0.8mmx 4mm 25kHz 20s Static 2-point teach-in Dynamic teach-in (min/max) Connector M12, 5-pin
Wide range of operating distances between

30 mm to 800 mm Small, precise laser light spot (Class II) Fast switching frequency of 17 kHz Analog output Simple teach-in Detection reliability displayed in the bar graph display
Very low jitter (< 10 s) Precise light spot Maximum detection reliability due to 3-color RGB
LED technology
Two interchangeable light exits Five storage banks for settings Automatic drift correction Fast switching frequency of 25 kHz Easy-to-read bar graph display
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KT1M
Contrast sensors
Simple small outstanding
Product description
The KT1M contrast sensor is ideal for detecting a wide range of simple contrast combinations, such as black marks on a light background. It can easily be integrated into machines due to its round design and mounting accessories. The sensor features a very precise, highly visible white light spot.
At a glance
For detecting simple contrast differences, such as black marks on light backgrounds Small round housing with mounting accessories
NPN and PNP models Light or dark switching options Adjustment via potentiometer
Your benefits
Cost-effective, application-specific
sensor performance Quick and simple to integrate into machine designs
LED indicator shows current operation status
Additional information
Detailed technical data 13 Ordering information 13 Dimensional drawing 14 Adjustments 14 Connection type and diagram 14 Recommended accessories 15 Setting the switching threshold . . . . . 16 Dimensional drawings accessories . 91 -- www.mysick.com/en/KTM1
12
Contrast sensors
KT1M
Detailed technical data

Features
Dimensions (L x W x H) Sensing distance Sensingdistance tolerance Light source1) 2) Light spot size Adjustment
1) 2)
36.8 mm x M18x1 x 15 mm 23.5mm 1.5mm LED white 2 mm Manual adjustment, potentiometer
Average service life of 100,000 h at TA = +25 C . Wave length: 450 nm ...650 nm.
Mechanics/electronics
Supply voltage VS1) Ripple
2)
DC 10V ... 30V 5VPP <20mA 400Hz 1.25ms PNP: HIGH = VS3 V / LOW = approx. 0 V NPN: HIGH = approx.VS/ LOW=3 V 100mA Connector M12, 3-pin II VS connections reverse-polarity protected Interference suppression Outputs overcurrent and short-circuit protected IP 67 Approx.7g ABS (plastic), Optics: PMMA
4)
Power consumption3) Switching frequency Response time5) Switching output voltage Output current Imax. Connection type Protection class
6)
Circuit protection
Enclosure rating Weight Housing material

1) 2)
Limit values. Operation in short-circuit protected network max. 8 A. May not exceed or fall short of VS tolerances. 3) Without load. 4) With light/dark ratio 1:1. 5) Signal transit time with resistive load. 6) Reference voltage 50 V DC.
Ambient data
Ambient temperature Shock load
Operation: 10C ... +55C Storage: 25C ... +70C According to IEC 60068
Ordering information
Switching output
PNP NPN
Switching function
Light switching Dark switching Light switching Dark switching
Model name
KT1M-P1 KT1M-P2 KT1M-N1 KT1M-N2
Part no.
1027306 1027307 1027304 1027305
13
KT1M
Contrast sensors
Dimensional drawing
2
Adjustments
2 3 3
36.8 (1.45) M18x1
15 (0.59) M12x1
(0.41)
10.3
24.5 (0.96)
(0.08)
1
(0.10) (0.66)
0.6 (0.02)
2.5
4 (0.16) 16.7
(0.65)
16.4
All dimensions in mm (inch)

1 Connector M12 2 Sensitivity adjustment 270 3 LED indicator yellow
Connection type and diagram

brn blu blk
1 3 4
L+ M Q
14
Contrast sensors
KT1M
Recommended accessories
Plug connectors and cables
Connector type Enclosure rating Flying leads
Straight Female connector IP 68 Angled PUR
Sheath material
PUR
Cable length
2m 5m 10m 2m 5m 10m
Model name
DOL-1203-G02MC DOL-1203-G05MC DOL-1203-G10MC DOL-1203-W02MC DOL-1203-W05MC DOL-1203-W10MC
Part no.
6039075 6039076 6039077 6039078 6039079 6036752

Connector type Enclosure rating Flying leads Sheath material Cable length
2m Straight PVC 5m 10m 15m Female connector IP 67 Angled Straight Angled PVC 2m 5m 10m
Model name
DOL-1204-G02M DOL-1204-G05M DOL-1204-G10M DOL-1204-G15M DOL-1204-W02M DOL-1204-W05M DOL-1204-W10M DOS-1204-G DOS-1204-W
Part no.
6009382 6009866 6010543 6010753 6009383 6009867 6010541 6007302 6007303
Mounting brackets/plates
Mounting system type
Mounting ring Nuts M18 Mounting bracket
Material
Plastic (PA12) Plastic (PA12) Steel, zinc coated
Model name
BEF-WN-MH15-1 Mutter-M18-MH15 BEF-WG-M18 BEF-WN-M18
Part no.
4039533 1) 4040270 1) 5321870 5308446
1)
Supplied with KT1M.
For dimensional drawings, please see page 91. For additional accessories, please see www.mysick.com/en/KT1M
15
KT1M
Contrast sensors
Setting the switching threshold via potentiometer

Dark switching (light/dark switching depends on the type of device) 1. Position mark 2. Position background 3. Set switching threshold
Start at 0 (left stop) (light sender off) and turn until the LED flashes or until you've reached a max. 270 (right stop).
Turn back until the display goes out.
Turn between point 1 and 2 to ensure that the switching threshold is optimally set.
Light switching (light/dark switching depends on the type of device) 1. Position background 2. Position mark 3. Set switching threshold
Start at 0 (left stop) (light sender off) and turn until the LED flashes or until you've reached a max. 270 (right stop).
Turn back until the display goes out.
Turn between point 1 and 2 to ensure that the switching threshold is optimally set.
Example
Internal signal received Switching threshold
Dark switching
Light switching
Switching threshold Internal signal received
Output Q
Output Q
Switching characteristics The switching threshold is set in the center between the background and the mark.
Selection
Dark switching Target Light Dark Output OFF ON Dark mark on a light background LED display ON or flashing OFF Target Light Dark Light switching Output ON OFF Light mark on a dark background LED display ON or flashing OFF
16
Contrast sensors
KT1M
17
KT2
Contrast sensors
Contrast detection in tough, metal housing
Product description
The KT2 contrast sensor can be used in various industries where print marks control operating processes. The sturdy and compact metal housing is a cost-effective solution for applications in harsh environments. The primary application is contrast detection through colored print marks. Depending on the grayscale variation, sensors with either a red or green LED can be selected. Manual switching threshold adjustment ensures good functionality and high detection reliability. Using the control cable, adjusting the sensor from dark to light marks and back again is quick and uncomplicated. In addition to a 5-pin M12 standard plug, the KT2 contrast sensor features a dovetail mounting option and additional fixing holes for simple and flexible electrical and mechanical integration into various surroundings.
At a glance
Small light spot Tough and compact metal housing Red or green emitted LED light versions
Light or dark switching can be selected via control cable
Adjustment via potentiometer
Switching frequency of 10 kHz Two switching outputs (NPN and PNP)

in one device
Your benefits
Reliable detection of even the
smallest print marks, ensuring high machine throughput Long service life due to tough metal housing
The compact housing can be integrated quickly and simply into the existing machine design Maximum positioning accuracy ensures high production quality
Detailed technical data 19 Ordering information 20 Dimensional drawing 20 Adjustments 20 Connection type and diagram 21 Sensing distance 21 Recommended accessories 21 Setting the switching threshold . . . . . 23 Dimensional drawings accessories . 91 -- www.mysick.com/en/KT2
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Contrast sensors
KT2

Features
Dimensions (L x W x H) Sensing distance Sensingdistance tolerance Light spot size Adjustment Switching function
41.5mmx 15mmx 49mm 13.5mm 2mm 2 mm Manual adjustment, potentiometer Light/dark switching
Supply voltage VS1) Ripple2) Power consumption Response time
5) 3)
DC 10V ... 30V 5VPP <80mA 10kHz 50s PNP: HIGH = VS3 V / LOW = approx. 0 V NPN: HIGH = approx.VS / LOW 1.5 V PNP, NPN 100mA PNP: Light: U = 0 V Dark: U= 10V ...< UV NPN: Light: U = UV Dark: U = 0 V Connector M12, 5-pin II VS connections reverse-polarity protected Output Q short-circuit protected Interference suppression IP 67 Approx.120g Die-cast zinc
Switching frequency4) Switching output voltage Switching output Output current Imax. Input, light/dark (L/D)
Connection type Protection class

6)
Circuit protection

1) 2)
Ambient data
19
KT2
Contrast sensors
Light source1)
LED green 2) LED red 3)
Average service life of 100,000 h at TA = +25 C . Wave length: 525 nm. 3) Wave length:660 nm.
1) 2)
Time delay
20ms
Model name
KT2G-2B3711 KT2R-2B3711 KT2R-2B3721
Part no.
1016112 1016115 1016114
Dimensional drawing
(0.94)
Adjustments
10 (0.39)
24
41.5 (1.63) 8 (0.31)
(0.29)
7.3
49 (1.93)
2 3
(0.89)
(0.89)
22.6
7
Sensitivity
22.5
(0.22)
5.6
(0.20)
(0.08)
6 7
(0.44)
11.2

1 LED signal strength indicator 2 Center of receiver optical axis 3 Center of emitter optical axis 4 Mounting hole 4.2 mm 5 Screw thread M4 6 Connector M12 (rotatable up to 90) 7 Sensitivity adjustment
20
(0.59)
15
(0.65)
16.5
5.1
Contrast sensors
KT2

Sensing distance
100 90 80 70 60 50 Relative sensitivity in % 40 30 20 10 0 5 10 15 20 25 30
brn blu blk wht gra
1 3 4 2 5
L+ M QP QN L/D
(0.20)
(0.39)
(0.59)
(0.79)
(0.98)
(1.18)
Sensing distance in mm (inch)
Straight
Sheath material
PVC
Cable length
2m 5m 10m 2m
Model name
DOL-1205-G02M DOL-1205-G05M DOL-1205-G10M DOL-1205-W02M DOL-1205-W05M DOL-1205-W10M DOS-1205-G DOS-1205-W
Part no.
6008899 6009868 6010544 6008900 6009869 6010542 6009719 6009720
Female connector
IP 67
Angled Straight Angled
PVC
5m 10m
Mounting bracket
Material
Stainless steel (1.4301)
Model name
BEF-WG-W12 BEF-WK-W12
Part no.
2013942 2012938
21
KT2
Contrast sensors
Terminal and alignment brackets

Clamps
Description
Clamp for dovetail mounting Plate D for universal bar clamp Plate K for universal bar clamp Universal bar clamp
Material
Steel, zinc coated Steel, zinc coated Steel, zinc coated Die-cast zinc Steel, zinc coated Steel, zinc coated
Model name
BEF-KH-W12 BEF-KHS-D01 BEF-KHS-K01 BEF-KHS-KH1 BEF-MS12G-A BEF-MS12G-B BEF-MS12L-A BEF-MS12L-B
Part no.
2013285 1) 2022461 2022718 2022726 4056054 4056055 4056052 4056053
Universal bar clamps
Mounting rod straight Mounting rod L-shaped
1)
Supplied with KT2.
For dimensional drawings, please see page 91. For additional accessories, please see www.mysick.com/en/KT2
22
Contrast sensors
KT2

Select switching function (light/dark) using control cable. 1. Position mark 2. Position background 3. Set switching threshold
Sensitivity
Sensitivity
Sensitivity
Turn potentiometer until the yellow LED illuminates: To the right at the dark mark. To the left at the light mark.
Turn back until the yellow LED goes out.
Turn the potentiometer forward by half, to ensure that the switching threshold is optimally set.
Example
Dark switching
Light switching
Output Q
Output Q
23
KT3
Contrast sensors
Compact and powerful contrast detection
Product description
The KT3 contrast sensor may be small in size, but it provides big results when it comes to detecting contrasts. Due to 3-color LED technology which detects all contrast combinations, the sensor is ideal for use in packaging and document handling machines. Teach-in can be triggered automatically during operation via the external control signal. The sensor selects all necessary settings automatically, depending on the variation between the mark and the background. These features, along with the highly visible light spot, enable extremely simple commissioning. And, since there is no need to stop the machine, setup time is reduced. High-gloss materials are detected reliably due to automatic adjustment. In addition, the KT3 features 10 kHz technology and a fast 50 s response time, which leads to high repeat accuracy and excellent results.
At a glance
Very small housing 3-color RGB technology or white LED Simple teach-in (when machine is
stopped or during operation)
Integrated switching threshold adjustment for high-gloss objects
Reliable operation for jittering materials
Switching frequency of 10 kHz
Your benefits
Compact design fits in applications
with limited space 3-color RGB technology enables universal operation with an extremely wide range of weak contrast combinations White LED model detects several different marks Simple teach-in to optimally set transmission color, switching point and surface shine
Very good contrast resolution for

detecting print marks, even where the variation between the mark and the background is minimal Automatic adaptation for high-gloss objects ensures high throughput Reliable operation for jittering materials Accurate positioning in rapid production processes
Detailed technical data 25 Ordering information 26 Dimensional drawing 27 Adjustments 27 Connection type and diagram 27 Sensing distance 27 Recommended accessories 28 Setting the switching threshold . . . . . 29 Dimensional drawings accessories . 91
-- www.mysick.com/en/KT3
24
Contrast sensors
KT3

Features
Dimensions (L x W x H) Sensing distance Sensingdistance tolerance
22mmx 12mmx 40mm 12.5mm 2mm
2)
DC 12V ... 24V 5VPP <35mA 10kHz 50s PNP: HIGH = VS 2 V / LOWapprox. 0 V NPN: HIGH = approx.VS/ LOW 2 V 100mA PNP: Teach: U= 10 V... < UV Run: U < 2 V NPN: Teach: U < 2 V Run: U= 10 V... < UV 25 ms, non-volatile memory Connector M12, 4-pin II VS connections reverse-polarity protected Output Q short-circuit protected Interference suppression IP 67 Approx.11g ABS (plastic)
4)
Power consumption3) Switching frequency Response time5) Switching output voltage Output current Imax. Input, teach-in (ET)
Retention time (ET) Connection type Protection class6) Circuit protection

Extreme values: 12 V (10 %) ... 24 V (+20 %). Operation in short-circuit protected network max. 8 A. 2) May not exceed or fall short of VS tolerances. 3) Without load. 4) With light/dark ratio 1:1. 5) Signal transit time with resistive load. 6) Reference voltage 50 V DC.
1)
Ambient data
Specic data
Light source1)
LED white 2) LED red, green, blue LED green 4)
Average service life of 100,000 h at TA = +25 C . Wave length: 400 nm ...700 nm. 3) Wave length: 470 nm, 525 nm,640 nm. 4) Wave length: 520 nm.
1) 2)
Model name
KT3M
3)
26 26 26
KT3W KT3G
25
KT3
Contrast sensors
KT3M
Light source: LED white
Light spot size
1.5mmx 3.5mm
1)
Light spot direction1)

Vertical
Adjustment
Static 2-point teach-in
Time delay
Switching output
PNP NPN
Model name
KT3M-P1116 KT3M-N1116
Part no.
1044235 1044593
In relation to long side of housing.
KT3W
Light source: LED red, green, blue
Light spot size Light spot direction1) Adjustment
Dynamic teach-in (min/max) 1.5mmx 6.5mm Vertical Static 2-point teach-in
Time delay
20ms
Switching output
PNP NPN PNP NPN PNP
Model name
KT3W-P1115 KT3W-N1115 KT3W-P1116 KT3W-N1116 KT3W-P1126
Part no.
1025326 1025325 1019338 1019337 1022933
1)
KT3G
Light source: LED green
Light spot size
1.5mmx 3.5mm
1)

Vertical
Adjustment
Time delay
Switching output
PNP NPN
Model name
KT3G-P1116 KT3G-N1116
Part no.
1019446 1019445
26
Contrast sensors
KT3
Dimensional drawing
(0.43)
Adjustments
11
3
1.5 (0.06) 22
4 (0.16)
(0.47)
12
3 (0.12)
(0.87) 3 (0.12)
23.5 (0.93)
40 (1.57)
2 1
(0.79)
20
3 4 4
(0.49)
12.5

1 Axis of the sender optics 2 Axis of the receiver optics 3 LED signal strength indicator 4 Mounting hole, 3 mm 5 ConnectorM12 6 Teach-in button

Sensing distance
110 100 90 80 70 60 Relative sensitivity in %
brn blk wht blu
1 4 2 3
L+ Q ET M
50 40 30 20 0 5 10 15 20
(0.20)
(0.39)
(0.59)
(0.79)
27
KT3
Contrast sensors
Model name
Part no.
6009382 6009866 6010543 6010753 6009383 6009867 6010541 6007302 6007303
Mounting bracket
Material
Steel, zinc coated
Model name
BEF-WN-W9-2
Part no.
2022855

Mounting system type Description
Universal bar clamp Plate L for universal bar clamp Universal bar clamps Mounting rod straight Mounting rod L-shaped
Material
Die-cast zinc Steel, zinc coated Steel, zinc coated Steel, zinc coated
Model name
BEF-KHS-KH1 BEF-KHS-L01 BEF-MS12G-A BEF-MS12G-B BEF-MS12L-A BEF-MS12L-B
Part no.
2022726 2023057 4056054 4056055 4056052 4056053
For dimensional drawings, please see page 91. For additional accessories, please see www.mysick.com/en/KT3
28
Contrast sensors
KT3
Setting the switching threshold via teach-in (static 2-point teach-in)

1. Position mark 2. Position background
Press and hold teach-in button > 1 s. Yellow LED flashes slowly.
Press and hold teach-in button > 1 s. Yellow LED goes out.
Setting the switching threshold via teach-in (dynamic)

1. Position background 2. Move at least one mark using the light spot
Press the teach-in button and keep it pressed.
Keep the teach-in button pressed.
Release the teach-in button.
Yellow LED will illuminate, when emitted light is on the mark.
Example
Dark switching
Light switching
Output Q
Output Q
Switching characteristics The optimum emitted light is selected automatically. Light/dark setting is defined using teach-in sequence. The switching threshold is set in the center between the background and the mark. Teach-in can also be performed using an external control signal.
29
KT3L Laser
Contrast sensors
Long sensing distance precise detection
Product description
The KT3L Laser contrast sensor is ideally suited for detecting small contrast marks (1 x 1 mm). The small, precise laser spot can detect objects at any distance, making the KT3L suitable for a wide range of contrast detection applications that require long sensing distances. The sensor, which is ideal for distances from 20 mm to 60 mm, functions reliably even if the distance between the sensor and the object fluctuates during operation. The compact housing allows it to be installed in the tightest spaces. Plus, simple 2-point teach-in where the operator teaches the mark and the background enables quick setup.
At a glance
Very small housing Precise, small laser spot Sensing distance up to 60 mm Simple 2-point teach-in Switching frequency of 1.5 kHz Reliable operation for jittering
materials
Your benefits
Compact design fits in applications
with limited space Small, precise light spot detects the smallest contrast marks, e.g., 1 x 1 mm, using Class II laser technology Long sensing distances up to 60 mm enable flexible installation
The sensors long depth-of-field

ensures that it can be used at various sensing distances Automatic adaptation for high-gloss objects ensures high throughput Reliable operation for jittering materials
Detailed technical data 31 Ordering information 31 Dimensional drawing 32 Adjustments 32 Connection type and diagram 32 Sensing distance 32 Recommended accessories 33 Setting the switching threshold . . . . . 34 Dimensional drawings accessories . 91 -- www.mysick.com/en/KT3L_Laser
30
Contrast sensors
KT3L Laser

Features
Dimensions (L x W x H) Sensing distance Sensingdistance tolerance Light source1)2) Operating distance
Average service life of 50,000 h at TA = +25 C. 2) Wave length:655 nm.
1)
22mmx 12mmx 40mm 40mm 20mm Laser diode red light 20mm ... 60mm
5) 3)
DC 10V ... 30V 5VPP <35mA 1.5kHz 400s NPN: HIGH = approx.VS/ LOW 2 V PNP: HIGH = VS 2 V / LOWapprox. 0 V 100mA PNP: Teach U > 8 V Run: U < 2 V NPN: Teach: U < 2 V Run: U = UV 25 ms, non-volatile memory Connector M12, 4-pin II VS connections reverse-polarity protected Output Q short-circuit protected Interference suppression IP 67 Approx.11g ABS (plastic)
Switching frequency4) Switching output voltage Output current Imax. Input, teach-in (ET)
Retention time (ET) Connection type Protection class

6)
Circuit protection

1) 2)
Ambient data
Light spot size
1mmx 2mm
1)

Vertical
Adjustment
Switching output
NPN PNP
Model name
KT3L-N3216 KT3L-P3216
Part no.
1026245 1026244
31
KT3L Laser
Contrast sensors
Dimensional drawing
(0.43)
Adjustments
11
3
1.5 (0.06) 3 (0.12)
(0.87) 3 (0.12)
22
(0.30)
(0.47)
12
3 4 4
7.5
1
(0.79)
20
40 (1.57) 20
(0.79)
(0.49)
12.5

1 Axis of the sender optics 2 Axis of the receiver optics 3 LED signal strength indicator 4 Mounting hole, 3 mm 5 Connector M12 6 Teach-in button

Sensing distance
140 120 100 80 Relative sensitivity in %
brn blk wht blu
1 4 2 3
L+ Q ET M
60 40 20 20 30 40 50 60
(0.79)
(1.18)
(1.57)
(1.97)
(2.36)
32
Contrast sensors
KT3L Laser
Model name
Part no.
6009382 6009866 6010543 6010753 6009383 6009867 6010541 6007302 6007303
Mounting bracket
Material
Steel, zinc coated
Model name
BEF-WN-W9-2
Part no.
2022855

Universal bar clamp Plate L for universal bar clamp Universal bar clamps Mounting rod straight Mounting rod L-shaped
Material
Die-cast zinc Steel, zinc coated Steel, zinc coated Steel, zinc coated
Model name
BEF-KHS-KH1 BEF-KHS-L01 BEF-MS12G-A BEF-MS12G-B BEF-MS12L-A BEF-MS12L-B
Part no.
2022726 2023057 4056054 4056055 4056052 4056053
For dimensional drawings, please see page 91. For additional accessories, please see www.mysick.com/en/KT3L_Laser
33
KT3L Laser
Contrast sensors

Press and hold teach-in button > 1 s. Yellow LED flashes slowly.
Example
Dark switching
Light switching
Output Q
Output Q
Switching characteristics Light/dark setting is defined using teach-in sequence. The switching threshold is set in the center between the background and the mark. Teach-in can also be performed using an external control signal.
34
Contrast sensors
KT3L Laser
35
KT5-2 Potentiometer
Contrast sensors
Contrast sensors with potentiometer setting
Product description
The KT5 contrast sensor quickly and reliably detects print marks on various foils, cardboard packaging and wrapping materials, which is critical in industrial packaging technology. Unlike other contrast sensor models, the KT5 is able to provide excellent grayscale differentiation due to its white or green lighting technology and a 10 kHz switching frequency. The switching threshold is set manually via a potentiometer aided by the function indicator, which serves as an adjustment indicator. The selectable light spot geometry and various sensing distances of 10 mm, 20 mm and 40 mm make individual selection possible. Plus, an optional delay that extends the pulse duration optimizes detection reliability, while a 90 rotatable connection plug simplifies mounting. The extensive range of mounting accessories and a selectable light emission on the top or front of the housing simplifies integration.
At a glance
Tough, metal housing Manual switching threshold adjustment with optical adjustment indicator Green or white LED technology
Models with analog output Switching frequency of 10 kHz Various sensing distances and light
spot directions
Your benefits
All standard print marks and
contrasts are detected Reliable operation, even with jittering webs and high-gloss materials High positioning accuracy improves packaging quality
Various sensing distances, light spot

directions and light emissions make individual configuration and simple integration into the production process possible
Detailed technical data 37 Ordering information 38 Dimensional drawing 40 Adjustments 40 Connection type and diagram 41 Sensing distance 41 Recommended accessories 42 Setting the switching threshold . . . . . 43 Dimensional drawings accessories . 91 -- www.mysick.com/en/KT5-2_Potentiometer
36
Contrast sensors
KT5-2 Potentiometer

Features
Dimensions (L x W x H) Light emission Adjustment Switching function
80mmx 30.4mmx 53mm Long and short side of housing, exchangeable Manual adjustment, potentiometer Light/dark switching
5) 3)
DC 10V ... 30V 5VPP <80mA 10kHz 50s PNP: HIGH = VS 2 V / LOWapprox. 0 V NPN: HIGH = approx.VS/ LOW 2 V 100mA Connector M12, 4-pin II VS connections reverse-polarity protected Output Q short-circuit protected Interference suppression IP 67 Approx.400g Die-cast zinc
Switching frequency4) Switching output voltage Output current Imax. Connection type Protection class6) Circuit protection

Limit values. 2) May not exceed or fall short of VS tolerances. 3) Without load. 4) With light/dark ratio 1:1. 5) Signal transit time with resistive load. 6) Reference voltage 50 V DC.
1)
Ambient data
Specic data
Light source1) Analog output QA
0.3mA ... 10mA LED green 2) LED white 3)
Average service life of 100,000 h at TA = +25 C . 2) Wave length: 520 nm. 3) Wave length: 450 nm ...650 nm.
1)
Time delay
20ms -
Model name
KT5G-2xxx51 KT5G-2xxx11 KT5G-2xxx21 KT5M-2xxx51 KT5M-2xxx11
38 38 39 39 39
0.3mA ... 10mA -
37
KT5-2 Potentiometer
Contrast sensors
KT5G-2xxx51
Light source: LED green Analog output QA: 0.3mA ... 10mA Time delay: Sensing distance1)
10mm
Sensingdistance tolerance
3mm
Light spot size

Vertical Horizontal
Switching output
PNP NPN PNP PNP NPN PNP NPN PNP NPN
Model name
KT5G-2P1151 KT5G-2N1151 KT5G-2P2151 KT5G-2P1251 KT5G-2N1251 KT5G-2P1351 KT5G-2N1351 KT5G-2P2351 KT5G-2N2351
Part no.
1016195 1016385 1017809 1016196 1022582 1016197 1016728 1018067 1018068
1.2mmx 4.2mm
20mm
3mm
1.5mmx 5.5mm
Vertical Vertical
40mm
3mm
1.1mmx 4.2mm Horizontal
From front edge of lens. 2) In relation to long side of housing.

1)
KT5G-2xxx11
Light source: LED green Analog output QA: Time delay: Sensing distance1) Sensingdistance tolerance Light spot size Light spot direction2)
Vertical 10mm 3mm 1.2mmx 4.2mm Horizontal Vertical 20mm 3mm 1.5mmx 5.5mm Horizontal Vertical 40mm 3mm 1.1mmx 4.2mm Horizontal
1)
Switching output
PNP NPN PNP NPN PNP NPN PNP NPN PNP NPN PNP NPN
Model name
KT5G-2P1111 KT5G-2N1111 KT5G-2P2111 KT5G-2N2111 KT5G-2P1211 KT5G-2N1211 KT5G-2P2211 KT5G-2N2211 KT5G-2P1311 KT5G-2N1311 KT5G-2P2311 KT5G-2N2311
Part no.
1015993 1015981 1016008 1015990 1015999 1015985 1016010 1015991 1016003 1015988 1016012 1015992
38
Contrast sensors
KT5G-2xxx21
Light source: LED green Analog output QA: Time delay: 20ms
Sensing distance1)
10mm
KT5-2 Potentiometer
3mm
Light spot size

Vertical Horizontal
Switching output
PNP NPN PNP PNP PNP PNP PNP
Model name
KT5G-2P1121 KT5G-2N1121 KT5G-2P2121 KT5G-2P1221 KT5G-2P2221 KT5G-2P1321 KT5G-2P2321
Part no.
1015997 1015983 1016009 1016001 1016011 1016005 1016013
1.2mmx 4.2mm
20mm 40mm
1)
3mm 3mm
1.5mmx 5.5mm 1.1mmx 4.2mm
Vertical Horizontal Vertical Horizontal
KT5M-2xxx51
Light source: LED white Analog output QA: 0.3mA ... 10mA Time delay: Sensing distance1)
10mm
1)
3mm
Light spot size

1.2mmx 4.2mm

Vertical
Switching output
PNP
Model name
KT5M-2P1151
Part no.
1044400
KT5M-2xxx11
Light source: LED white Analog output QA: Time delay: Sensing distance1)
10mm
1) 2)
3mm
Light spot size

1.2mmx 4.2mm

Vertical
Switching output
NPN
Model name
KT5M-2N1111
Part no.
1048489
From front edge of lens. In relation to long side of housing.
39
KT5-2 Potentiometer
Contrast sensors
Dimensional drawing
9 (0.35)
(0.83) (1.10)
56 (2.20) 28
(1.20)
Sensing distance 10 mm (0.39 inch) 25.5

(1.00)

(1.00)
Sensing distance 40 mm (1.57 inch)

(1.02)
30.4
(0.14)
3.5
(0.18)
4.5
(0.69)
17.4
5 2
(0.17)
4.4
(0.51) (0.67)
17
(0.12)
13
28 (1.10) 52 (2.05) 80 (3.15)
25 (0.98) 40 (1.57) 53 (2.09)
Adjustments
9 8
1 Lens (light transmission), can be exchanged for pos. 4 2 M5 threaded mounting hole, 5.5 mm deep 3 See dimensional drawing for lens 4 Blind screw can be replaced by pos. 1 5 Connector M12 (rotatable up to 90) 6 Function signal indicator (yellow) 7 Pre-selection switch (light/dark switching) 8 Switching threshold adjustment 9 Adjustment indicators (green)
40
26
M5
21
M 5
Contrast sensors
KT5-2 Potentiometer

Sensing distance
100 90 80 70 60 50 Relative sensitivity in % 40 30 20 10 0 10 20 30
brn blk blu wht
1 4 3 2
L+ Q M QA optional
3
40 50
(0.39)
(0.79)
(1.18)
(1.57)
(1.97)

1 Sensing distance 10 mm 2 Sensing distance 20 mm 3 Sensing distance 40 mm
41
KT5-2 Potentiometer
Contrast sensors
Model name
Part no.
6009382 6009866 6010543 6010753 6009383 6009867 6010541 6007302 6007303

Plate G for universal bar clamp Plate K for universal bar clamp Universal bar clamp Universal bar clamps Mounting rod straight Mounting rod L-shaped
Material
Steel, zinc coated Steel, zinc coated Die-cast zinc Steel, zinc coated Steel, zinc coated
Model name
BEF-KHS-G01 BEF-KHS-K01 BEF-KHS-KH1 BEF-MS12G-A BEF-MS12G-B BEF-MS12L-A BEF-MS12L-B
Part no.
2022464 2022718 2022726 4056054 4056055 4056052 4056053
Lenses (only replacement 1:1)

Sensing distance
10mm 20mm 40mm
Model name
OBJ-211 OBJ-212 OBJ-210
Part no.
1004936 1011506 2010945
For dimensional drawings, please see page 91. For additional accessories, please see www.mysick.com/en/KT5-2_Potentiometer
42
Contrast sensors
KT5-2 Potentiometer

1. Select switching function (light/dark) 2. Position mark 3. Position background
Turn the rotary switch to the desired position. = light switching = dark switching
Turn potentiometer in the direction shown (green LED illuminates) until the yellow LED status changes and the green LED opposite illuminates.
Gradually turn back the potentiometer (count the number of turns) until the yellow LED changes status again and illuminates.
Turn the potentiometer forward again by half the number of turns to ensure that the switching threshold is optimally set.
Example
Dark switching
Light switching
Switching threshold Internal signal received Output Q
Output Q
43
KT5-2 Teach-in
Contrast sensors
Contrast sensors with easy teach-in
Product description
KT5-2 contrast sensors are ideal for high-precision contrast detection, such as for detecting marks on high-gloss materials. Due to the 3-color LED technology, the sensors activate the best possible emitted light source for each contrast. In addition, the sensors feature applicationspecific teach-in processes. The sensor defines all necessary parameters automatically either via the teach-in button on the device or via an external control cable. The sensor then determines the ideal switching threshold from the two gray values detected. High-precision contrast detection; automatic adaptation for high-gloss objects; sensing distances of 10 mm, 20 mm and 40 mm; a switching frequency of 10 kHz; and individual alignment and mounting options make the device suitable for a wide range of tasks. Lastly, the 90 rotatable M12 plug provides simple mounting.
At a glance
Tough, metal housing Various teach-in methods via control
panel or control cable
Switching frequency of 10 kHz Various sensing distances and light

spot directions
Maximum detection reliability due to

3-color RGB LED technology
Your benefits
All print marks and color combinations are reliably detected, ensuring high machine throughput Reliable operation, even with jittering webs and high-gloss materials High positioning accuracy improves packaging quality

directions and light emissions make individual configuration and simple integration into the production process possible
-- www.mysick.com/en/KT5-2_Teach-in
44
Contrast sensors
KT5-2 Teach-in

Features
Dimensions (L x W x H) Light emission
80mmx 30.4mmx 53mm Long and short side of housing, exchangeable
2) 3)
DC 10V ... 30V 5VPP <80mA 10kHz 50s PNP: HIGH = VS 2 V / LOWapprox. 0 V NPN: HIGH = approx.VS/ LOW 2 V 100mA PNP: Teach: U= 10 V... < UV Run: U < 2 V NPN: Teach: U < 2 V Run: U= 10 V... < UV PNP: Light: U = 0 V Dark: U > 10V ...< UV NPN: Light: U = UV Dark: U = 0 V 25 ms, non-volatile memory II III (KT5RG) VS connections reverse-polarity protected Output Q short-circuit protected Interference suppression IP 67 Approx.400g Die-cast zinc
Power consumption Response time

5)
Input, light/dark (L/D)
Retention time (ET) Protection class6) Circuit protection

1)
Limit values. Operation in short-circuit protected network max. 8 A. 2) May not exceed or fall short of VS tolerances. 3) Without load. 4) With light/dark ratio 1:1. 5) Signal transit time with resistive load. 6) Reference voltage 50 V DC.
Ambient data
45
KT5-2 Teach-in
Contrast sensors
Specic data
Light source 1)
LED red, green, blue2) LED red, green3)
1)
Connection type
Connector M12, 5-pin Connector M12, 4-pin
Adjustment
Static 2-point teach-in Dynamic teach-in Static 2-point teach-in
Model name
KT5W-xxx6 KT5W-xxx3 KT5RG-xxx6
46 46 47
Average service life of 100,000 h at TA = +25 C . 2) Wave length: 470 nm, 525 nm,640 nm. 3) Wave length: 525 nm,640 nm.
KT5W-xxx6
Light source: LED red, green, blue Connection type: Connector M12, 5-pin Adjustment: Static 2-point teach-in
Sensing distance1) Sensing distance tolerance Light spot size Light spot direction2) Time delay Switching output
PNP PNP NPN PNP PNP NPN PNP PNP NPN
Model name
Part no.
20ms 10mm 3mm 1.2mmx 4.2mm Vertical Horizontal 20mm 3mm 1.5mmx 5.5mm 1.1mmx 4.2mm Vertical Horizontal Vertical
KT5W-2P1126 KT5W-2P1116 KT5W-2N1116 KT5W-2P2116 KT5W-2P1216 KT5W-2N1216 KT5W-2P2216 KT5W-2P1316 KT5W-2N1316
1018587 1018044 1018045 1022312 1018586 1019022 1019020 1018961 1022678
40mm
1)
3mm
KT5W-xxx3
Light source: LED red, green, blue Connection type: Connector M12, 5-pin Adjustment: Dynamic teach-in
PNP PNP NPN PNP NPN PNP NPN PNP PNP
Model name
Part no.
20ms 10mm 3mm 1.2mmx 4.2mm Vertical 20ms 20ms
KT5W-2P1123 KT5W-2P1113 KT5W-2N1113 KT5W-2P2113 KT5W-2N2113 KT5W-2P1213 KT5W-2N1213 KT5W-2P1323 KT5W-2P2323
1017810 1016629 1016630 1018043 1018042 1016715 1016716 1018808 1022165
Horizontal 20mm 40mm

1) 2)
3mm 3mm
Vertical Vertical Horizontal
46
Contrast sensors
KT5RG-xxx6
Light source: LED red, green Connection type: Connector M12, 4-pin Adjustment: Static 2-point teach-in
Sensing distance1) Sensing distance tolerance
3mm
KT5-2 Teach-in
Light spot size
Time delay
Switching output
PNP PNP NPN
Model name
Part no.
10mm
1) 2)
1.2mmx 4.2mm
20ms Vertical
KT5RG-2P1126 KT5RG-2P1116 KT5RG-2N1116
1027396 1027393 1027394
47
KT5-2 Teach-in
Contrast sensors
Dimensional drawing
9 (0.35)
(0.83) (1.10)
56 (2.20) 28
(1.20)

(1.00)

(1.00)

(1.02)
30.4
(0.14)
3.5
(0.18)
4.5
(0.69)
17.4
5 2
25 (0.98) 40 (1.57) 53 (2.09)
(0.51) (0.67)
17
(0.12)
13
28 (1.10) 52 (2.05) 80 (3.15)
Adjustments
KT5-2 Teach-in KT5W-xxx6 KT5-2 Teach-in KT5W-xxx3 KT5-2 Teach-in KT5RG-xxx6
RUN
T E A C H
RUN
Q RUN D
T E A C H
7
TEACH
6 8
8
TEACH TEACH
8
1. Teach mark > 1 s 2. Teach background
1 Lens (light transmission), can be exchanged for pos. 4 2 M5 threaded mounting hole, 5.5 mm deep 3 See dimensional drawing for lens 4 Blind screw can be replaced by pos. 1 5 Connector M12 (rotatable up to 90) 6 Function signal indicator (yellow) 7 Pre-selection switch 8 Teach-in button
48
26
M5
21
M 5
Contrast sensors
KT5-2 Teach-in

KT5W-xxx6 Connector M12, 5-pin KT5W-xxx3 Connector M12, 5-pin KT5RG-xxx6 Connector M12, 4-pin
ON
brn blk blu wht gra
1 4 3 2 5
L+ Q M NC ET
brn blk blu wht gra
1 4 3 2 5
L+ Q M L/D ET
brn blk blu wht
1 4 3 2
L+ Q M NC
Sensing distance
KT5-2 Teach-in KT5W
KT5-2 Teach-in KT5RG

100
1
90
Relative sensitivity in %
80
3
40 50
70
(0.39)
(0.79)
(1.18)
(1.57)
(1.97)
(0.39)
10
(0.79)
20

49
KT5-2 Teach-in
Contrast sensors
Type
Part no.
6009382 6009866 6010543 6010753 6009383 6009867 6010541 6007302 6007303

Straight
Sheath material
PVC
Cable length
2m 5m 10m 2m
Model name
Part no.
6008899 6009868 6010544 6008900 6009869 6010542 6009719 6009720
Female connector
IP 67
PVC
5m 10m

Material
Model name
Part no.
2022464 2022718 2022726 4056054 4056055 4056052 4056053

Sensing distance
10mm 20mm 40mm
Model name
OBJ-211 OBJ-212 OBJ-210
Part no.
1004936 1011506 2010945
For dimensional drawings, please see page 91. For additional accessories, please see www.mysick.com/en/KT5-2_Teach-in
50
Contrast sensors
KT5-2 Teach-in

1. Position mark
RUN
2. Position background
RUN
T E A C H
T E A C H
Turn rotary switch to Teach position. Press and hold teach-in button > 1 s. Red emitted light and yellow LED flash.
Example
Dark switching
Light switching
Output Q
51
KT5-2 Teach-in
Contrast sensors

1. Select switching function (light/dark)
RUN L T E A C H
2. Position mark or background

RUN L T E A C H
3. Move at least one repeat length using the light spot

RUN L T E A C H RUN L T E A C H
RUN
RUN
RUN
RUN
Turn rotary switch to desired teach position: D = dark switching L = light switching
Release the teach-in button. Yellow LED will illuminate, when emitted light is on the mark.
Example
Dark switching Internal signal received
Print image in detection track Light switching
Switching threshold Output Q
Switching characteristics The optimum emitted light is selected automatically. The switching threshold is set in the center between the lowest and the second-lowest reflectivity. Teach-in can also be performed using an external control signal. Light/dark setting can also be configured using an external control signal. Observe the minimum speed (25 mm/s ... 300 mm/s).
52
Contrast sensors
KT5-2 Teach-in
53
KT5-2 Display
Contrast sensors
Contrast sensors with intelligent bar graph display
Product description
Contrast sensors are used primarily for reading printed or control marks and stamps. The KT5-2 Display contrast sensor sets standards in performance and ease of use. The sensors integrated bar graph display and unique threshold adjustments enable users to easily inspect and adjust parameters in the field. In addition, the operator is able to detect the current signal level, read the taught-in switching threshold, and manually adjust the switching threshold using the +/ button. If the quality of the print mark changes, for instance, the sensor can be easily readjusted "in process. The optimal emitted light color is selected automatically due to 3-color LED technology. The gray values of the mark and the background are taught-in during the 2-point teach-in process. The sensor, which is able to determine the optimal switching threshold automatically, has a switching frequency of 10 kHz ensuring efficient machine production processes. A variety of sensing distances and individual alignment and mounting options make the device suitable for a wide range of tasks.
At a glance
Intuitive 10-segment bar graph display indicates detection status Static 2-point teach-in of mark and background via the control cable Maximum detection reliability due to 3-color RGB LED technology
Switching frequency of 10 kHz Automatic gloss adjustment for highly

A range of sensing distances and

light spots for numerous applications
Your benefits
All print marks and color combinations are detected, ensuring high throughput Reliable operation, even with highgloss materials Detects difficult marks, such as jittering and shiny materials High positioning accuracy improves packaging quality
Application-specific teach-in pro-

cesses reduce setup times

directions and light emissions make individual configuration and simple integration into the production system possible
-- www.mysick.com/en/KT5-2_Display
54
Contrast sensors
KT5-2 Display

Features
Dimensions (L x W x H) Light source1) 2) Light emission Adjustment
1) 2)
80mmx 30.4mmx 53mm LED red, green, blue Long and short side of housing, exchangeable Static 2-point teach-in with manual ne adjustment
Average service life of 100,000 h at TA = +25 C . Wave length: 470 nm, 525 nm,640 nm.
2)
DC 10V ... 30V 5VPP <130mA 10kHz 50s PNP: HIGH = VS 2 V / LOWapprox. 0 V NPN: HIGH = approx.VS/ LOW 2 V 100mA PNP: Teach: U= 10 V... < UV Run: U < 2 V NPN: Teach: U < 2 V Run: U= 10 V... < UV 25 ms, non-volatile memory Connector M12, 5-pin II VS connections reverse-polarity protected Output Q short-circuit protected Interference suppression IP 67 Approx.400g Die-cast zinc
4)
Power consumption3) Switching frequency Response time5) Switching output voltage Output current Imax.6) Input, teach-in (ET)

7)
Circuit protection

1)
Limit values. Operation in short-circuit protected network max. 8 A. 2) May not exceed or fall short of VS tolerances. 3) Without load. 4) With light/dark ratio 1:1. 5) Signal transit time with resistive load. 6) Short-circuit protected. 7) Reference voltage 50 V DC.
Ambient data
55
KT5-2 Display
Contrast sensors
PNP NPN PNP NPN PNP NPN PNP NPN PNP NPN
Model name
Part no.
20ms 10mm 3mm 1.2mmx 4.2mm Vertical Horizontal 20mm 40mm

1)
KT5W-2P1126D KT5W-2N1126D KT5W-2P1116D KT5W-2N1116D KT5W-2P2116D KT5W-2N2116D KT5W-2P1216D KT5W-2N1216D KT5W-2P1316D KT5W-2N1316D
1026579 1026582 1026538 1026540 1026584 1026583 1026577 1026580 1026578 1026581
3mm 3mm
Vertical Vertical
Dimensional drawing
9 (0.35)
(0.83) (1.10)
56 (2.20) 28
(1.20)

(1.00)

(1.00)

(1.02)
30.4
(0.14)
3.5
(0.18)
4.5
(0.69)
17.4
5 2
25 (0.98) 40 (1.57) 53 (2.09)
(0.51) (0.67)
17
(0.12)
13
28 (1.10) 52 (2.05) 80 (3.15)

1 Lens (light transmission), can be exchanged for pos. 4 2 M5 threaded mounting hole, 5.5 mm deep 3 See dimensional drawing for lens 4 Blind screw can be replaced by pos. 1 5 Connector M12 (rotatable up to 90)
56
26
M5
21
M 5
Contrast sensors
KT5-2 Display
Adjustments
Teach RUN + +
6 9
6 Function signal indicator (yellow) 7 Pre-selection switch 8 Teach-in button 9 Bar graph (green)

Sensing distance
brn blk blu wht gra
1 4 3 2 5
L+ Q M NC ET
3
40 50
(0.39)
(0.79)
(1.18)
(1.57)
(1.97)

57
KT5-2 Display
Contrast sensors
Straight
Sheath material
PVC
Cable length
2m 5m 10m 2m
Model name
Part no.
6008899 6009868 6010544 6008900 6009869 6010542 6009719 6009720
Female connector
IP 67
PVC
5m 10m

Material
Model name
Part no.
2022464 2022718 2022726 4056054 4056055 4056052 4056053

Sensing distance
10mm 20mm 40mm
Model name
OBJ-211 OBJ-212 OBJ-210
Part no.
1004936 1011506 2010945
For dimensional drawings, please see page 91. For additional accessories, please see www.mysick.com/en/KT5-2_Display
58
Contrast sensors
KT5-2 Display

1. Position mark
Teach RUN +
Teach RUN +
T E A C + H
T E A C + H
Q Q Q
Dark mark, small deflection Light background, large deflection
Press and hold teach-in button > 1 s. Yellow LED goes out. Optimum emitted light is selected.
Fine adjustment possible using the +/ buttons.
Note The bar display visualizes the detection reliability during teach-in. The more LEDs that illuminate, the better the teach-in: 1 LED illuminates = operation not reliable contrast difference too low 4 LEDs illuminate = operation OK sufficient contrast difference > 4 LEDs illuminate = reliable operation high contrast difference
Example
Dark switching
Light switching
Output Q
59
KTL5-2 Fiber-optic
Contrast sensors
Contrast sensors with fiber-optic cables
Product description
When steam, heat or dust are present, the KTL5-2 family of contrast sensors with fiber-optic cables offers the ideal solution. Various straight or angled fiber-optics can be easily mounted on the sensor. Due to the 3-color RGB LED technology, the sensors are able to activate the best possible emitted light source for each contrast. In addition, the sensors feature application-specific teach-in processes. The sensor defines all necessary parameters automatically either via the teach-in button on the device or via an external control cable. The sensor then determines the ideal switching threshold from the two gray values detected. High-precision contrast detection, automatic adaptation for high-gloss objects, a 10 kHz switching frequency, analog output, and individual alignment and mounting options make the device suitable for a wide range of tasks.
At a glance
Various heat-resistant fiber-optic
cable models are available Various teach-in methods, including potentiometer
Analog output Switching frequency of 10 kHz
Your benefits
Reliable contrast detection Flexible integration into machines
due to minimal space requirements and various fiber-optic cable versions Durable, glass fiber-optic cables
Reliable operation in adverse environmental conditions, such as extreme temperatures and moisture Resistant to aggressive cleaning agents Compact design fits in applications with limited space
Detailed technical data 61 Ordering information 62 Dimensional drawing 62 Adjustments 63 Connection type and diagram 63 Sensing distance 64 Recommended accessories 64 Setting the switching threshold . . . . . 66 Dimensional drawings accessories . 91 -- www.mysick.com/en/KTL5-2_Fiber_Optic
60
Contrast sensors
KTL5-2 Fiber-optic

Features
Dimensions (L x W x H) Sensing distance Light spot size Switching function
80mmx 30.4mmx 53mm Dependent on the fiber-optic cable Dependent on the fiber-optic cable Light/dark switching
5) 3)
DC 10V ... 30V 5VPP <80mA 10kHz 50s PNP: HIGH = VS 2 V / LOWapprox. 0 V NPN: HIGH = approx.VS/ LOW 2 V 100mA PNP: Teach: U= 10 V... < UV Run: U < 2 V NPN: Teach: U < 2 V Run: U= 10 V... < UV PNP: light: U = 0 V Dark: U > 10V ...< UV NPN: light: U = UV Dark: U = 0 V 25 ms, non-volatile memory II VS connections reverse-polarity protected Output Q short-circuit protected Interference suppression IP 67 Approx.400g Die-cast zinc
Input, light/dark (L/D)
Retention time (ET) Protection class

6)
Circuit protection

1) 2)
Ambient data
61
KTL5-2 Fiber-optic
Contrast sensors
Light source1) Connection type Adjustment Time delay Switching output
PNP NPN 20ms PNP PNP NPN PNP NPN
Analog output QA
0.3mA ... 10mA 0.3mA ... 10mA
Model name
KTL5G-2P11 KTL5G-2P51 KTL5G-2N11 KTL5G-2N51 KTL5W-2P23 KTL5W-2P13 KTL5W-2N13 KTL5W-2P16 KTL5W-2N16
Part no. 2)
1016294 1016950 1016295 1016951 1019551 1027562 1019661 1026006 1025995
LED green 3)
Manual adjustment, potentiometer
LED red, green, Connector M12, 5-pin blue 4)
Dynamic teach-in Static 2-point teach-in
Average service life of 100,000 h at TA = +25 C. 2) Fiber-optic adapter supplied with the sensor. 3) Wave length: 520 nm. 4) Wave length: 470 nm, 525 nm,640 nm.
1)
Dimensional drawing
9 (0.35)
(0.83) (1.10) (0.94)
28
3 1
11 (0.43)
(0.17)
(1.20)
30.4
M5
21
24
2
28 14 (0.55)
(0.51) (0.67)
13
(1.10)
17
80 (3.15)
(0.88)
22.3
(0.14)
3.5

1 M5 threaded mounting hole, 5.5 mm deep 2 Fiber-optic adapter (M12 x 1 internal thread) 3 Connector M12 (rotatable up to 90)
62
40 (1.57)
4.4
53 (2.09)
M 5
Contrast sensors
KTL5-2 Fiber-optic
Adjustments
KTL5-2 Fiber-optic KTL5G-xxx1 KTL5-2 Fiber-optic KTL5W-xxx3 KTL5-2 Fiber-optic KTL5W-xxx6
RUN
Q RUN D
T E A C H
RUN
T E A C H
6 7
TEACH
8
TEACH
4 Function signal indicator (yellow) 5 Pre-selection switch 6 Adjustment indicators (green) 7 Switching threshold adjustment 8 Teach-in button

KTL5G-xxx1 Connector M12, 4-pin KTL5W-xxx3 Connector M12, 5-pin KTL5W-xxx6 Connector M12, 5-pin
brn blk blu wht
1 4 3 2
L+ Q M QA optional
brn blk blu wht gra
1 4 3 2 5
L+ Q M L/D ET
brn blk blu wht gra
1 4 3 2 5
L+ Q M NC ET
63
KTL5-2 Fiber-optic
Contrast sensors
Sensing distance
100 90 80 70 60 50 Relative sensitivity in % 40 30 20 10 0 4 8 12 16 20
(0.16)
(0.31)
(0.47)
(0.63)
(0.79)
Sensing distance in mm (inch) 1 Fiber-optic cable LBST32900 2 Fiber-optic cable LBSR32900 3 Fiber-optic cable OCSL
Model name
Part no.
6009382 6009866 6010543 6010753 6009383 6009867 6010541 6007302 6007303

Straight
Sheath material
PVC
Cable length
2m 5m 10m 2m
Model name
Part no.
6008899 6009868 6010544 6008900 6009869 6010542 6009719 6009720
Female connector
IP 67
PVC
5m 10m
64
Contrast sensors
KTL5-2 Fiber-optic
Material
Model name
Part no.
2022464 2022718 2022726 4056054 4056055 4056052 4056053
Fiber-optic cables
Core material Length, fiber-optic cable Min. bend radius, fiber-optic cable System Max. sensing distance Model name 1)
LBSA32900 LBSAA23900 LBSAT32900 LBSF32900 LBSM12900 Proximity system 9 mm 2) LBSP16900 LBSR16900 LBSR32900 LBSR40900 LBST32900 LBSTA32900 Fiber glass 900mm 19mm 20 mm OCSL LISA32900 LISAA23900 LISAT32900 LISF32900 Through-beam system LISM12900 20 mm LISP16900 LISR16900 LISR32900 LISR40900 LIST32900 LISTA32900
For screwing. 2) Material to be scanned with 90 % reflectance (DIN5033), Size of material to be scanned = light spot diameter (acceptance angle approx. 60).
1)
Part no.
7020040 7020103 7020036 7020038 7020054 7020044 7020050 7020042 7020052 7020046 7020048 1016296 7020039 7020102 7020035 7020037 7020053 7020043 7020049 7020041 7020051 7020045 7020047
For dimensional drawings, please see page 91. For additional accessories, please see www.mysick.com/en/KTL5-2_Fiber_Optic
65
KTL5-2 Fiber-optic
Contrast sensors

1. Select switching function (light/dark) 2. Position mark 3. Position background
Turn the rotary switch to the desired position: = light switching = dark switching
Turn potentiometer in the direction shown (green LED illuminates) until the yellow LED status changes and the green LED opposite illuminates.
Gradually turn back the potentiometer (count the number of turns) until the yellow LED changes status again and illuminates.
Turn the potentiometer forward again by half the number of turns to ensure that the switching threshold is optimally set.
Switching characteristics The optimum emitted light is selected automatically. The switching threshold is set in the center between the background and the mark.

1. Select switching function (light/dark)
RUN L T E A C H
2. Position mark or background

RUN L T E A C H

RUN L T E A C H RUN L T E A C H
RUN
RUN
RUN
RUN
Turn the rotary switch to the desired teach position: D = dark switching L = light switching
Release the teach-in button. Yellow LED will illuminate, when emitted light is on the mark.
Example
Dark switching Internal signal received
Print image in detection track Light switching
Switching threshold Output Q
Switching characteristics The optimum emitted light is selected automatically. The switching threshold is set in the center between the lowest and the second-lowest reflectivity. Teach-in can also be performed using an external control signal. Light/dark setting can also be configured using an external control signal. Observe the minimum speed (25 mm/s ... 300 mm/s).
66
Contrast sensors
KTL5-2 Fiber-optic

1. Position mark
RUN
RUN
T E A C H
T E A C H
Example (for both settings)

Dark switching Internal signal received Switching threshold Switching threshold Internal signal received Output Q Light switching
Output Q
67
KT6-2
Contrast sensors
High-performance in a tough metal housing for intelligent contrast detection
Product description
The KT6W-2 is a high-performance, costcompetitive contrast sensor with easy setup. The 3-color RGB LED technology allows even the smallest marks and contrasts to be reliably detected. High-gloss reflective marks are also detected due to the sensors automatic gloss adjustment feature. A tough, metal housing ensures a long service life and high quality. The teach-in process is simple and easy all key parameters, such as transmission color and light/dark switching are detected automatically by the sensor. The KT6W-2 is available with the light emission located on the side of the device or on the end of the device. In addition to sturdy fixing holes, the KT6W-2 features two additional t-slots for even more mounting flexibility.
At a glance
3-color RGB LED technology 2-point teach-in (mark and background)
10 mm sensing distance Light exits at end or side, based on

model
Tough, metal housing Automatic gloss adjustment for highly

Common mounting footprint
Your benefits
3-color RGB LED for all registration
mark applications one sensor fits all Tough, metal housing for long service life
Reliable operation, even with highgloss reflective and jittering materials
Easy setup detect all marks with

one sensor
Detailed technical data 69 Ordering information 69 Dimensional drawing 70 Adjustments 70 Connection type and diagram 71 Sensing distance 71 Recommended accessories 71 Setting the switching threshold . . . . . 72 Dimensional drawings accessories . 91 -- www.mysick.com/en/KT6-2
68
Contrast sensors
KT6-2

Features
Dimensions (L x W x H) Sensing distance Sensingdistance tolerance Light source1) 2) Light spot size Light spot direction Adjustment
Average service life of 100,000 h at TA = +25 C . 2) Wave length: 470 nm, 525 nm,640 nm. 3) In relation to long side of housing.
1)
80mmx 30.4mmx 53mm 10mm 3mm LED red, green, blue 1.5mmx 6.5mm
3)
Vertical Static 2-point teach-in
2) 3) 4)
DC 10V ... 30V 5VPP <40mA 5kHz 100s PNP: HIGH = VS 2 V / LOWapprox. 0 V NPN: HIGH = approx.VS/ LOW 2 V 100mA 25 ms, non-volatile memory Connector M12, 4-pin II VS connections reverse-polarity protected Output Q short-circuit protected Interference suppression IP 67 Approx.400g Die-cast zinc
Power consumption Response time
Switching frequency
Switching output voltage Output current Imax. Retention time (ET) Connection type Protection class
5)
Circuit protection

1)
Limit values. Operation in short-circuit protected network max. 8 A. 2) May not exceed or fall short of VS tolerances. 3) Without load. 4) With light/dark ratio 1:1. 5) Reference voltage 50 V DC.
Ambient data
Light emission
Short side of housing Long side of housing
Switching output
PNP NPN PNP NPN
Model name
KT6W-2P5116 KT6W-2N5116 KT6W-2P6116 KT6W-2N6116
Part no.
1046013 1046010 1046014 1046012
69
KT6-2
Contrast sensors
Dimensional drawing
KT6-2 KT6W-2x5xxx
28 (1.1)
KT6-2 KT6W-2x6xxx
56 (2.2) 28 (1.1) 30.4 (1.20)
1 3
5 (0.2)
(0.31)
2 3
5 (0.2)
(0.31)
12
4
7.9 (0.31)
(0.31)
4
25 (0.98)
12
53 (2.09)
4
40 (1.57) 7.9 (0.31)
(0.31)
4
40 (1.58) 53 (2.09)
5
3.3 (0.13)
(0.51)
5
8 (0.31) 80 (3.15) All dimensions in mm (inch) 3.3 (0.13) 13 28 (1.1) 2.1 (0.08)
(0.51)
13
28 (1.1) 8 (0.31) 52 (2.05) 80 (3.15) All dimensions in mm (inch)
Adjustments
7
1. Teach mark > 1 s 2. Teach background
1 Lens (light transmission), edge side 2 Lens (light transmission),length side 3 ConnectorM12 4 SW8 mounting hole for M5 nut 5 SW8 T-slot for M5 nut 6 Function signal indicator 7 Teach-in button
70
2.1 (0.08)
30.4 (1.20)
8 1) 3
8 1) 3
. (0
. (0
8 1) 3
8 1) 3
. (0
(0
Contrast sensors
KT6-2

Sensing distance
120
100
80 Relative sensitivity in %
60
40
brn blk blu wht
1 4 3 2
L+ Q M NC
(0.28)
(0.31)
(0.35)
(0.39)
10
(0.43)
11
(0.47)
12
(0.51)
13
Model name
Part no.
6009382 6009866 6010543 6010753 6009383 6009867 6010541 6007302 6007303

Plate K for universal bar clamp Universal bar clamp Universal bar clamps Mounting rod straight Mounting rod L-shaped
Material
Steel, zinc coated Die-cast zinc Steel, zinc coated Steel, zinc coated
Model name
BEF-KHS-K01 BEF-KHS-KH1 BEF-MS12G-A BEF-MS12G-B BEF-MS12L-A BEF-MS12L-B
Part no.
2022718 2022726 4056054 4056055 4056052 4056053
For dimensional drawings, please see page 91. For additional accessories, please see www.mysick.com/en/KT6-2
71
KT6-2
Contrast sensors

Press and hold teach-in button > 1 s. Red emitted light flashes.
Press and hold teach-in button > 1 s. Yellow LED will illuminate, when emitted light is on the mark.
Example
Dark switching
Light switching
Output Q
Switching characteristics The optimum emitted light is selected automatically. Light/dark setting is defined using teach-in sequence. The switching threshold is set in the center between the background and the mark.
72
Contrast sensors
KT6-2
73
KT8 CAN
Contrast sensors
Contrast and communication without limits
Product description
The KT8 CAN contrast sensor communicates via CAN. The CAN interface makes adjusting the sensor and integrating additional functions into a machine easier. The CAN interface allows any number of parameter sets can be stored in the machine controller. In addition, important process data, like contamination or current switching thresholds can be queried via the CAN interface, reducing setup times and enabling timely prevention methods. An automatic switching threshold adjusts for high-gloss reflective materials. The KT8 CAN also features 3-color RGB LED technology, automatic drift correction and fast response times.
At a glance
The CAN interface helps set parameters, process documentation and adaptation Automatic drift correction
Fast response time Precise light spot 3-color RGB LED technology Two interchangeable light exits
Your benefits
Easy integration into machine designs
due to standard CAN protocol Access to the sensor via the control system saves the machine operator time and effort during configuration Individual, application-specific configuration and settings
Automatic drift correction ensures

high production reliability with faded print marks and other difficult-todetect marks Reliable operation, even with highgloss reflective surfaces Long-lasting, tough metal housing
Detailed technical data 75 Ordering information 76 Dimensional drawing 76 Adjustments 76 Connection type and diagram 77 Sensing distance 77 Recommended accessories 77 Setting the switching threshold . . . . . 78 Dimensional drawings accessories . 91 -- www.mysick.com/en/KT8_CAN
74
Contrast sensors
KT8 CAN

Features
Dimensions (L x W x H) Light source1) 2) Light emission Light spot direction3) Adjustment Function
80mmx 30.4mmx 53mm LED red, green, blue Long and short side of housing, exchangeable Vertical Static 2-point teach-in Dynamic teach-in (min/max) Automatic drift correction Deactivation delay, 10 ms / 20 ms / 40 ms Adjustable, CAN interface
Average service life of 100,000 h at TA = +25 C . Wave length: 470 nm, 525 nm,640 nm. 3) In relation to long side of housing.
1) 2)
2) 3) 4)
DC 10V ... 30V 5VPP <120mA 22.5kHz 22s <11s PNP: HIGH = VS 2 V / LOWapprox. 0 V NPN: HIGH = approx.VS/ LOW 2 V 100mA PNP: Teach: U= 10 V... < UV Run: U < 2 V NPN: Teach: U < 2 V Run: U= 10 V... < UV 25 ms, non-volatile memory Connector M12, 8-pin II VS connections reverse-polarity protected Output Q short-circuit protected Interference suppression IP 67 Approx.400g Die-cast zinc
Power consumption Response time Jitter

5)
Switching frequency
Switching output voltage Output current Imax. Input, teach-in (ET)

1)
Ambient data
75
KT8 CAN
Contrast sensors
Sensing distance1)
10mm 20mm
1)
3mm 3mm
Light spot size

0.8mmx 4mm 1.5mmx 5.5mm
Switching output
PNP NPN PNP
Model name
KT8W-P111C KT8W-N111C KT8W-P121C
Part no.
1027919 1028223 1043689
From front edge of lens.
Dimensional drawing
9 (0.35)
(0.83)
(1.10)
56 (2.20) 28
(1.20)

25.5
(1.00)

25.6
(1.00)
30.4
M5
21
(0.10)
2.5
(0.18)
4.5
5 2
25 (0.98) 40 (1.57) 53 (2.09)
(0.51) (0.67)
17
(0.12)
13
28 (1.10) 52 (2.05) 80 (3.15)
Adjustments
Tx D Rx D Timer
M 5
6 7
SET +
1 Lens (light transmission), can be exchanged for pos. 4 2 M5 threaded mounting hole, 5.5 mm deep 3 See dimensional drawing for lens 4 Blind screw can be replaced by pos. 1 5 Connector M12 (rotatable up to 90) 6 Function signal indicators (yellow) 7 Bar graph (green) 8 Teach-in button/+ and button
76
Contrast sensors
KT8 CAN

Sensing distance
100
90
80
60
brn blu wht red gra
2 7 1 8 5
L+ (10 ... 30 V) M ET Q CAN LOW in
(0.43)
11
(0.47) (0.49) (0.51)
12 12.5 13
(0.55)
14
(0.59)
15
grn
pnk yel
3
6 4
CAN LOW out

CAN HIGH in CAN HIGH out
Connector type
Female connector
Enclosure rating
IP 67
Flying leads
Angled
Sheath material
PUR
Cable length
2m
Model name 1)
DOL-1208W02MAS01
Part no.
6029224
1)
Shielded.

Material
Model name
Part no.
2022464 2022718 2022726 4056054 4056055 4056052 4056053
For dimensional drawings, please see page 91. For additional accessories, please see www.mysick.com/en/KT8_CAN
77
KT8 CAN
Contrast sensors
Setting the switching threshold via teach-in (dynamic, factory setting)

1. Position background 2. Move at least one repeat length using the light spot
Q Bank Timer Q Bank Timer
Q Bank
Timer
SET +
SET +
SET +
Press and hold SET button. Emitted light turns white.
Hold down SET button.
Release SET button.

1. Position mark
Q Bank Timer
Q Bank Timer
SET +
SET +
Press and hold SET button > 1 s. Yellow LED flashes.
Press and hold SET button > 1 s. Yellow LED goes out.
Note The bar display visualizes the detection reliability during teach-in. The more LEDs that illuminate, the better the teach-in: 1 LED illuminates = operation not reliable contrast difference too low 4 LEDs illuminate = operation OK sufficient contrast difference > 4 LEDs illuminate = reliable operation high contrast difference Example
Internal signal received Switching threshold Switching threshold Internal signal received Output Q
Dark switching
Light switching
Output Q
Switching characteristics Standard setting via control panel or CAN, Device configuration only possible via CAN, cf. operating instructions.
78
Contrast sensors
KT8 CAN
79
KT8L Laser
Contrast sensors
Precise, flexible, quick
Product description
The KT8L Laser contrast sensor offers precise detection of the smallest marks and objects due to a long depth of field. With a sensing distance of up to 800 mm, the KT8L Laser provides more flexibility than sensors with shorter sensing distances. Two light spot sizes are available: one with a light spot < 0.3 mm for detecting small marks/targets and another light spot approx. 3 mm for detecting slightly larger objects and marks. In addition, a bar graph display showing detection reliability simplifies the teachin process. And, since both dynamic and static teach-in are selectable, the user can adapt the sensor to suit individual requirements.
At a glance
Wide range of operating distances
between 30 mm and 800 mm Small and precise laser light spot (Class II) Fast switching frequency of 17 kHz
Analog output Simple teach-in Detection reliability displayed in the

bar graph display
Your benefits
Wide range of applications with sensing distances up to 800 mm Precise detection of the smallest marks and objects, e.g., 1 x 1 mm
Adjusts itself to specific applications,

opening up a wide range of uses
Reliable operation, even with unsteady objects
Detailed technical data81 Ordering information82 Dimensional drawing82 Adjustments82 Connection type and diagram83 Sensing distance83 Recommended accessories 83 Setting the switching threshold . . . . . 84 Dimensional drawings accessories . 91 -- www.mysick.com/en/KT8L_Laser
80
Contrast sensors
KT8L Laser

Features
Dimensions (L x W x H) Light source1)2) Light emission Light spot direction Adjustment Switching function Time delay
Average service life of 50,000 h at TA = +25 C. 2) Wave length:655 nm.
1)
80mmx 30.4mmx 53mm Laser diode red light Long side of housing Round Static 2-point teach-in, dynamic teach-in (min/max) Automatic drift correction 20 ms, adjustable
Supply voltage VS1) Ripple2) Power consumption Response time Jitter Switching output voltage Analog output QA Output current Imax. Input, teach-in (ET)
5) 3)
DC 10V ... 30V 5VPP <80mA 17kHz 30s <15s NPN: HIGH = approx.VS/ LOW 2 V PNP: HIGH = VS 2 V / LOWapprox. 0 V 0.3mA ... 10mA 100mA PNP: Teach: U= 10 V... < UV Run: U < 2 V NPN: Teach: U < 2 V Run: U= 10 V... < UV 25 ms, non-volatile memory Connector M12, 5-pin II VS connections reverse-polarity protected Output Q short-circuit protected Interference suppression IP 67 Approx.400g Die-cast zinc
Switching frequency4)

1)
Ambient data
81
KT8L Laser
Contrast sensors
Sensing distance1) Operating distance 2)
30mm ... 800mm 150mm 30mm ... 600mm
From front edge of lens. 2) With respect to black-white contrast 6 % / 90 %. 3) At focal point = sensing distance 150 mm.
1)
Light spot size3)

0.3 mm 3 mm
Switching output
NPN PNP NPN PNP
Model name
KT8L-N3656 KT8L-P3656 KT8L-N3756 KT8L-P3756
Part no.
1041263 1041262 1041352 1041351
Dimensional drawing
9 (0.35)
(0.83) (1.10)
Adjustments
56 (2.20) 28
(1.20)
25.5
(1.00)
30.4
M5
21
Q Bank
Timer
6 7
(0.10)
2.5
5 2
25 (0.98) 40 (1.57) 53 (2.09) SET +
(0.51) (0.67)
17
3
(0.12)
13
28 (1.10) 52 (2.05) 80 (3.15)
1 Lens (light transmission), cannot be exchanged for pos. 4 2 M5 threaded mounting hole, 5.5 mm deep 3 See dimensional drawing of lens 4 Blind screw cannot be replaced by pos. 1 5 Connector M12 (rotatable up to 90) 6 Function signal indicators (yellow) 7 Bar graph (green) 8 Teach-in button/+ and button
M 5
82
Contrast sensors
KT8L Laser

Sensing distance
140 120 100
ON
80 60 40 20
brn blk blu wht gra
1 4 3 2 5
L+ Q M QA ET
Relative sensitivity in %
(7.87)
200
(15.75)
400
(23.62)
600
(31.50)
800
Straight
Sheath material
PVC
Cable length
2m 5m 10m 2m
Model name
Part no.
6008899 6009868 6010544 6008900 6009869 6010542 6009719 6009720
Female connector
IP 67
PVC
5m 10m

Material
Model name
Part no.
2022464 2022718 2022726 4056054 4056055 4056052 4056053
For dimensional drawings, please see page 91. For additional accessories, please see www.mysick.com/en/KT8L_Laser
83
KT8L Laser
Contrast sensors
Setting the switching threshold via teach-in (static 2-point teach-in, factory setting)
1. Position mark
Q Bank Timer
Q Bank Timer
SET +
SET +
Press and hold SET button > 1 s. Yellow LED flashes.
Press and hold SET button > 1 s. Yellow LED goes out.

1. Position background 2. Move at least one repeat length using the light spot
Q Bank
Timer
SET +
SET +
SET +
Press and hold SET button.
Release SET button.
Note The bar display visualizes the detection reliability during teach-in. The more LEDs that illuminate, the better the teach-in: 1 LED illuminates = operation not reliable contrast difference too low 4 LEDs illuminate = operation OK sufficient contrast difference > 4 LEDs illuminate = reliable operation high contrast difference
Example
Dark switching
Light switching
Output Q
Switching characteristics Light/dark setting is defined using teach-in sequence or menu, cf. operating instructions. The switching threshold is set in the center between the background and the mark. Teach-in and the light/dark setting can also be configured using an external control signal.
84
Contrast sensors
KT8L Laser
85
KT10-2
Contrast sensors
The industry choice for precise, high-speed mark detection
Product description
The KT10-2 contrast sensor is ideal for high-speed applications with poor contrasts and reflective materials. This second generation KT10 contrast sensor is defined by its ease of use. Even during the teach-in phase, the sensor selects the transmission color that best matches the existing contrast. And, if marks need to be detected on glossy foils the sensor automatically adjusts according to the application. In addition, the sensor compensates for dirt build-up on lenses using automatic drift correction. The KT10-2 offers an exceptionally fast switching frequency, an easy-to-read bar graph display and two light exits. The bar graph display provides visible confirmation of the teach-in and can be used to monitor the sensors status during operation. And, the sensors two interchangeable light exits enable the KT10-2 to be mounted in more places.
At a glance
Very low jitter (< 10 s) Precise light spot Maximum detection reliability due to
3-color RGB LED technology
Two interchangeable light exits
Five storage banks for settings Automatic drift correction Fast switching frequency of 25 kHz Easy-to-read bar graph display
Your benefits
Precise detection of print marks
enables optimal results for packaging and printing applications All contrast marks, even pale yellow on white paper, can be reliably detected due to RGB LED technology Automatic drift correction helps detect difficult-to-see marks, such as faded print marks, enabling higher production reliability
Reliable operation, even with highgloss reflective surfaces, increases throughput Simple teach-in via an external signal can be performed while the material is moving, enabling shorter setup time Long-lasting, tough metal housing
-- www.mysick.com/en/KT10-2
86
Contrast sensors
KT10-2

Features
Dimensions (L x W x H) Light source1) 2) Light emission Adjustment Function Time delay
Average service life of 100,000 h at TA = +25 C . 2) Wave length: 470 nm, 525 nm,640 nm.
1)
80mmx 30.4mmx 53mm LED red, green, blue Long and short side of housing, exchangeable Static 2-point teach-in Dynamic teach-in (min/max) Automatic drift correction 20 ms, adjustable
Supply voltage VS1) Ripple2) Power consumption Response time Jitter Switching output voltage Output current Imax. Input, teach-in (ET)
5) 3) 4)
DC 10V ... 30V 5VPP <120mA 25kHz 20s <10s NPN: HIGH = approx.VS/ LOW 2 V PNP: HIGH = VS 2 V / LOWapprox. 0 V 100mA PNP: Teach: U= 10 V... < UV Run: U < 2 V NPN: Teach: U < 2 V Run: U= 10 V... < UV PNP: Blanked: U > 10 V < UV Free-running: U < 2 V NPN: Blanked: U < 2 V Free-running: U > 10 V < UV 25 ms, non-volatile memory Connector M12, 5-pin II VS connections reverse-polarity protected Output Q short-circuit protected Interference suppression Outputs overcurrent and short-circuit protected IP 67 Approx.400g Die-cast zinc
Switching frequency
Input, blanking input (AT) 6)

7)
Circuit protection

1)
Limit values. Operation in short-circuit protected network max. 8 A. 2) May not exceed or fall short of VS tolerances. 3) Without load. 4) With light/dark ratio 1:1. 5) Signal transit time with resistive load. 6) AT > 200 s. 7) Reference voltage 50 V DC.
87
KT10-2
Contrast sensors
Ambient data
Sensing distance1) Sensingdistance tolerance Light spot size Light spot direction2)
Vertical 10mm 3mm 0.8mmx 4mm Horizontal
1)
Switching output
NPN PNP NPN PNP
Model name
KT10W-2N1115 KT10W-2P1115 KT10W-2N2115 KT10W-2P2115
Part no.
1028233 1028232 1029071 1029070
Dimensional drawing
9 (0.35)
(0.83) (1.10)
Adjustments
(1.20) (1.00)
56 (2.20) 28 30.4
M5
21
Q Bank
Timer
6 7
(0.10)
2.5
5 2
25 (0.98) 40 (1.57) 53 (2.09) SET +
(0.51) (0.67)
17

1 Lens (light transmission) 2 M5 threaded mounting hole, 5.5 mm deep 3 See dimensional drawing of lens 4 Blind screw can be replaced by pos. 1 5 Connector M12 (rotatable up to 90) 6 Function signal indicators (yellow) 7 Bar graph (green) 8 Teach-in button / + and button
88
(0.12)
13
28 (1.10) 52 (2.05) 80 (3.15)
M 5
Contrast sensors
KT10-2

Sensing distance
100
90
80
ON
brn blk blu wht gra
1 4 3 2 5
60
L+ Q M AT ET
(0.43)
11
(0.47) (0.49) (0.51)
12 12.5 13
(0.55)
14
(0.59)
15
Straight
Sheath material
PVC
Cable length
2m 5m 10m 2m
Model name
Part no.
6008899 6009868 6010544 6008900 6009869 6010542 6009719 6009720
Female connector
IP 67
PVC
5m 10m

Material
Model name
Part no.
2022464 2022718 2022726 4056054 4056055 4056052 4056053
For dimensional drawings, please see page 91. For additional accessories, please see www.mysick.com/en/KT10-2
89
KT10-2
Contrast sensors
Setting the switching threshold via teach-in (dynamic, factory setting)

Q Bank Timer

SET +
SET +
SET +
Press and hold SET button. Emitted light turns white.
Release SET button.

1. Position mark
Q Bank Timer
Q Bank Timer
SET +
SET +
Press and hold SET button > 1 s. Red emitted light and yellow LED flash.
Press and hold SET button > 1 s. Yellow LED goes out. Optimum emitted light is selected.
Note The bar display visualizes the detection reliability during teach-in. The more LEDs that illuminate, the better the teach-in: 1 LED illuminates = operation not reliable lowest contrast difference 4 LEDs illuminate = operation OK sufficient contrast difference > 4 LEDs illuminate = reliable operation high contrast difference
Example
Dark switching
Light switching
Output Q
Switching characteristics Light/dark setting is defined using teach-in sequence. The switching threshold is set in the center between the background and the mark. Teach-in can also be configured using an external control signal.
90
Contrast sensors
Accessories
Dimensional drawings accessories

Connector M12, 3-pin DOL-1203-G02MC DOL-1203-G05MC DOL-1203-G10MC
44 (1.73) 14.8
(0.58)
DOL-1203-W02MC DOL-1203-W05MC DOL-1203-W10MC

11 (0.43)
27.4 (1.08) 3/blu 14.8

(0.58)
4/blk 1/brn
3/blu 2/n.c.
4/blk 1/brn
34.5 (1.36)
11 (0.4
3)
2/n.c.
Connector M12, 4-pin DOL-1204-G02M DOL-1204-G05M DOL-1204-G10M DOL-1204-G15M

M12x1 42.9 (1.69) 1.5 10.3 *L* 3.1
DOL-1204-W02M DOL-1204-W05M DOL-1204-W10M

M12x1 26.5 (1.04) 12 (0.47)
(0.06)
(0.06)
(0.41)
(0.12)
1.5
3/blu 2/wht
4/blk
(0.57)
3/blu 2/wht
4/blk 1/brn
(0.57)
14.5
8.8 (0.35) 10.3 (10.41)
10.5 (0.41)
(0.47)
12
max. 6 (0.24) 8.8 (0.35) 10.5 (0.41) All dimensions in mm (inch)
DOS-1204-G
(0.47x0.04)
DOS-1204-W
(0.47x0.04)
M12x1
M12x1
52.5 (2.07) 3 2 4 1
35 (1.38) 3 27.5 (1.08) 37.5 (1.48) 2 4 1
20 (0.79)
cable diameter 3 to 6.5 mm All dimensions in mm (inch)
20 (0.79)
*L*
31 (1.22)
1/brn
14.5
cable diameter 3 to 6.5 mm All dimensions in mm (inch)
91
Accessories
Contrast sensors
Connector M12, 5-pin DOL-1205-G02M DOL-1205-G05M DOL-1205-G10M

(0.47x0.04)
DOL-1205-W02M DOL-1205-W05M DOL-1205-W10M

(0.47x0.04)
M12x1
(0.6)
(0.41)
(0.12)
3/blu 2/wht
5/gra 4/blk 1/brn
M12x1
1.5
42.9 (1.69) 10.3
*L* 3.1
(0.47) (0.06)
26.5 (1.04) 12 5/gra 4/blk 1/brn
1.5
(0.57)
14.5
3/blu 2/wht
10.5 (0.41)
8.8 (0.35) 10.3 (0.41)
(0.57)
14.5
(0.47)
12
max. 6 (0.24) 8.8 (0.35) 10.5 (0.41) All dimensions in mm (inch)
DOS-1205-G
52.5 (2.07) 20 (0.79) 3 M12x1 2 5 4
DOS-1205-W
35 (1.38) 3 M12x1 27.5 (1.08) 37.5 (1.48) 2 5 4 1
(0.12 to 0.26)
cable diameter 3 to 6.5 mm
20 (0.79)
*L* All dimensions in mm (inch)

cable diameter 3 to 6.5 mm
(0.12 to 0.26)
Connector M12, 8-pin DOL-1208-W02MAS01

27.4 (1.08) 4/yel 14.8
(0.58)
5/gra 6/pnk 7/blu 1/wht 8/red
34.5 (1.36)
3/grn 2/brn
11 (0.4
3)
92
31 (1.22)
Contrast sensors
BEF-WG-M18
(0.72)
Accessories
BEF-WG-W12
(0.26) (0.93)
(0.18)
70.5 (2.78)
20 (0.79)
(0 4.1 .1 6)
30
(0.63)
16
(0.55)
14
45
30
(0.21)
30 (1.18) 42 (1.65) All dimensions in mm (inch)
30
5.1
5.3
(0.20)
4.3 (0.17)
(0.71) (1.18)
18
7 (0.28) 6 (0.24)
30
BEF-WK-W12
19 (0.75) 4.5
(0.26)
BEF-WN-M18
1.5 (0.06) 6.5 36.5 (1.44)
(0.63) 37 (1.46)
(0.18)
10 (0.39)
(0.43)
11
23.5
46.5 (1.83)
(0.55)
(0.17)
4.3
40 (1.57)
30
6.5
18.2
(0.06)
1.5
4.5
19 (0.75) 11 (0.43)
45
30 5.3
(0.20)
(0 4. .1 1 6)
(1.04)
26.5
(0.17)
20 (0.79)
4.3
4.3 (0.17)
15 15
(0.21)
5.1
(0.43)
11
(0.93)
30
23.5
(0.71) (1.18)
18
7 (0.28) 6 (0.24)
42 (1.65)
30
14
6 (0.24)
30 (1.81)
16
(0.72)
18.2
30
93
Accessories
Contrast sensors
BEF-WN-W9-2
4 (0.16) 3.5 (0.14) 5 (0.20) 4 (0.16)
(0.27) (0.04) (0.67) (0.63)
BEF-WN-MH15-1
17 (0.67)
15.05 (0.59)
27 (1.06)
(0.25)
(0.58)
14.8
1 (0. 6.8 66 )
2.2 (0.09) All dimensions in mm (inch)
6.4

BEF-KH-W12
M4
(0.35)
BEF-KHS-D01
.5 44
75 (1. )
(0.55)
(0.60)
15.3
BEF-KHS-L01
.5 63
(2. 5)
72 (2.83)
14
BEF-KHS-G01
0.5
(1. 99 )
45 (1.77)
94
47 (1.85)
17
16
(0.32)
44 (1.73)
12 8 (0.47)
(0.58)
14.8
Contrast sensors
BEF-KHS-K01
61
(2. 40 )
Accessories
BEF-KHS-KH1
101 (3.98)
Locking screw 28 (1.10)

(0.470.79)
1220
All dimensions in mm (inch) All dimensions in mm (inch)
BEF-MS12G-A (size A = 200 mm) BEF-MS12G-B (size A = 300 mm)

12 (0.47)
1.5 (0.06) x 45 1.5 (0.06) x 45
BEF-MS12L-A (size A/B = 150 mm) BEF-MS12L-B (size A/B = 250 mm)
1.5 (0.06) x 45
A All dimensions in mm (inch)
12 (0.47)
1.5 (0.06) x 45
90
B
R1 2
(0 .4
7)
Principle of function terminal and alignment brackets

42.8
(16.8
5)
101 (3.98)
Locking screw
0.5
(1.
99
47 (1.85)
28 (1.10)
) (0.470.79)
.5 44
75 (1.
) (2. 5)
1220
.5 63
K G D
45 (1.77)
61
(2.
40
72 (2.83)
L
95
Accessories
Contrast sensors
Lenses
OBJ-211
(only replacement 1:1) OBJ-212

25.5
OBJ-210
(1.00)
M20 x 0.75
M20 x 0.75
3.5
(0.14)
(0.18)
4.5
(0.69)
17.4
All dimensions in mm (inch) All dimensions in mm (inch)
Fiber-optic cables
LBSA32900 LISA32900
15 (0.59) 28 (1.10)
(0.80)
LBSAA23900 LISAA23900
(1.00)
20.3
(0.24)
7.4 (0.29)
6.1
(0.25)
(0.13)
(0.19)
4.7
4.7
3.2
(0.19)
6.4
(0.50)
12.7
3 (0.12)
2.3
(0.24)
6.1
(0.09)
LBSAT32900 LISAT32900
15 (0.59) 28 (1.10)
(0.80)
LBSF32900 LISF32900
(0.50)
20.3
4.7
15 (0.59)
12.7
(0.19)
5.4 (0.21) 3.2

(0.13)
12.7 (0.50)
25.4
(0.24)
7.4 (0.29)
(0.24)
6.1
6.1
(0.50) (1.50)
38.1
5/16 x 24
3.2
(0.13)
96
7.4
12.7
(0.29)
26 (1.02)
25.6
(1.01)
Contrast sensors
LBSM12900 LISM12900
12.7 15 (0.50) 25.4
Accessories
LBSP16900 LISP16900
35.6 (1.40)
(1.00) (0.09)
76.2 (3.00) 1.6

(0.06)
(0.59)
(0.24)
6.1
1.6 (0.06)
7.2 (0.28)
4.7 (0.19)
(0.24)
6.1
(0.05)
7.7
1.2
(0.30)
LBSR16900 LISR16900
(0.15) (0.46) (0.29)
LBSR32900 LISR32900
(0.29)
11.7
(0.46)
7.4
7.4
11.7
3.8
2.3
(0.77)
19.5
(0.24)
(0.24)
6.1
6.1
3.2
(0.13)
(0.77) (1.00)
19.5
(0.25) (0.02)
6.4
3.2
(0.13)
(0.76) (1.00)
19.3
25.4
0.5
25.4
(0.03)
0.8
(0.25)
6.4
LBSR40900 LISR40900
8 (0.31)
LBST32900 LIST32900
12.7 (0.50) 38.1 (1.50) 50.8 (2.00)
(1.00)
38.1 (1.50) 3.2 5/16 x 24

(0.13)
25.4
(0.24)
3.2
(0.13)
31.8 (1.25) 38.1 (1.50)
9.4 (0.37) 0.2 (0.01)
7.4 (0.29)
(0.24)
6.1
6.1
LBSTA32900 LISTA32900
15 (0.59) 38.1 (1.50)
(0.71)
OCSL
8 (0.31) 18
42.9 (1.69)
(0.38)
6.1
(0.50)
12.7
5/16 x 24
3.2
(0.13) (0.18)
4.7
(0.39) (1.35)
10
34.2
(0.52)
13.2
TW9
(0.74) 35.9 (1.41)
(0.80)
20.3
(0.24)
(0.31)
18.7
(0.76)
19.3
9.7
97
Notes
98
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8014854/2011-12-31 SF (2011-12) WB USmod int37
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Contrast Sensors

SICK The pioneer in contrast sensors for more than60 years

They put registration marks into a proper light

KT3L Laser KT8L Laser

Especially suitable for Print and paper industry needs

8014854/2011-12-31 Subject to change without notice

3-color LED technology

White LED technology

Black marks on high-gloss targets

Colored marks on patterned backgrounds

OMR marks on paper

Colored pharmaceutical bar codes

8014854/2011-12-31 Subject to change without notice

Unlimited possibilities efficient control, sorting, positioning and counting

8014854/2011-12-31 Subject to change without notice

8014854/2011-12-31 Subject to change without notice

Product family overview

For detecting simple contrast differences,

Switching frequency of 10 kHz Two switching outputs (NPN and PNP) in

8014854/2011-12-31 Subject to change without notice

Product family overview

Integrated switching threshold adjustment for

Reliable operation for jittering materials Switching frequency of 10 kHz

8014854/2011-12-31 Subject to change without notice

Product family overview

Product family overview

Switching frequency Response time Adjustment

Connection type At a glance

Connector M12, 4-pin

Tough, metal housing Manual switching threshold adjustment with

Tough, metal housing Various teach-in methods via control panel

Maximum detection reliability due to 3-color

Switching frequency of 10 kHz Various sensing distances and light spot

M12 plug can be rotated 90

M12 plug can be rotated 90

8014854/2011-12-31 Subject to change without notice

Product family overview

In relation to the fiber-optic cable

Connector M12, 5-pin

Intuitive 10-segment bar graph display indicates

Various heat-resistant fiber-optic cable models are

8014854/2011-12-31 Subject to change without notice

Product family overview

Product family overview

KT8 CAN Contrast and communication without limits

80mmx 30.4mmx 53mm 10mm / 20mm LED red, green, blue

The CAN interface helps set parameters,

8014854/2011-12-31 Subject to change without notice

Product family overview

KT8L Laser Precise, flexible, quick

KT10-2 The industry choice for precise, high-speed mark detection

80mmx 30.4mmx 53mm 150mm

80mmx 30.4mmx 53mm 10mm LED red, green, blue

Wide range of operating distances between

8014854/2011-12-31 Subject to change without notice

Simple small outstanding

LED indicator shows current operation status

8014854/2011-12-31 Subject to change without notice

Detailed technical data

36.8 mm x M18x1 x 15 mm 23.5mm 1.5mm LED white 2 mm Manual adjustment, potentiometer

Enclosure rating Weight Housing material

8014854/2011-12-31 Subject to change without notice

All dimensions in mm (inch)