Geely Special Tools Application Guide

Geely Repair Method

1

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

EC LC CK MK FC 718 JLS160G,JLS160A

LC CK MK FC Input shaft oil seal Input shaft oil seal Input shaft oil seal Input shaft oil seal

EC 718 Input shaft oil seal

Input shaft oil seal

Input shaft oil seal installe r

PurposeInstallation input shaft oil seal Application introduction Use tool GL201-001 together with GL301-002. Then tap the end of the handle with hammer to make the oil seal into the position. Please refer to the following graphic.

GL201-001

Trans missi on tool

JLS160G

JLS160G

JLS170B

JLS170B

JLS170

GL301-002

GL201-001

SN

Part Name NO. Mainsh aft bearing (right side) outside ring remov er

Graphic

Qty

Model Cate gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV Mainshaft bearing(L) outside ring

LC CK MK FC

EC 718

LC CK MK FC
Mainshaft bearing(L) outside ring Mainshaft bearing(L) outside ring Mainshaft bearing(L) outside ring Mainshaft bearing(L) outside ring

EC 718
Mainshaft bearing(L) outside ring

JLS160G,JLS160A

GL201-002

Trans missi on tool

JLS160G

JLS160G

JLS170B

JLS170B

JLS170

PurposeRemove Mainshaft bearing (right side) outside ring Application introduction Use GL201-002 together with a wrench. Rotate the nut and pull out the outside ring. Please refer to the following graphic.

GL201-002

SN

Part Name NO. Mainsh aft bearing (right side) outside ring installe r

Graphic

Qty

Model Cate gory LC CK MK FC EC 718

EC718RV

Assembly EC LC CK MK FC 718 JLS160G,JLS160A

Component
EC718RV

Remarks
EC718 -RV Mainshaft bearing(L) outside ring

LC CK MK FC
Mainshaft bearing(L) outside ring Mainshaft bearing(L) outside ring Mainshaft bearing(L) outside ring Mainshaft bearing(L) outside ring

EC 718
Mainshaft bearing(L) outside ring

GL201-003

Trans missi on tool

JLS160G

JLS160G

JLS170B

JLS170B

JLS170

PurposeInstallation Mainshaft bearing (right side) outside ring Application introduction Use GL201-003 together with GL301-002. Then tap the end of the handle with hammer to make bearing outside ring into the position. Please refer to the following graphic.

GL301-002

GL201-003

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

EC LC CK MK FC 718 JLS160G,JLS160A

LC CK MK FC
Mainshaft pretension nut Mainshaft pretension nut Mainshaft pretension nut Mainshaft pretension nut

EC 718
Mainshaft pretension nut

Mainshaft pretension nut

GL201-004

Mainsh aft adjust tool

Trans missi on tool

JLS160G

JLS160G

JLS170B

JLS170B

JLS170

PurposeAdjust mainshaft pretension nut Application introduction The end (5) of GL201-004 is used with transmission JLS170B. The end (3) of GL201-004 is used with transmission JLS160GJLS160AJLS170. Please refer to the following graphic.

GL201-004

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

EC LC CK MK FC 718 JLS160G,JLS160A

LC CK MK FC differential oil seal ( R) differential oil seal ( R) differential oil seal ( R) differential oil seal ( R)

EC 718 differential oil seal ( R)

differential oil seal ( R)

Differe ntial oil seal (right side) installe r

PurposeInstallation differential oil seal (right side) Application introduction Use GL201-005 together with GL301-002. Then tap the end of the handle with hammer to make oil seal into the position. Please refer to the following graphic.

GL201-005

Trans missi on tool

JLS160G

JLS160G

JLS170B

JLS170B

JLS170

GL201-005

GL301-002

Part SN Name NO. Differe ntial oil seal (left side) installe r

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

EC LC CK MK FC 718 JLS160G,JLS160A

LC CK MK FC Differential oil seal( L) Differential oil seal( L) Differential oil seal( L) Differential oil seal( L)

EC 718 Differential oil seal( L)

Differential oil seal( L)

GL201-006

Trans missi on tool

JLS160G

JLS160G

JLS170B

JLS170B

JLS170

PurposeInstallation differential oil seal (left side) Application introduction Use GL201-006 together with GL301-002. Then tap the end of the handle with hammer to make oil seal into the position. Please refer to the following graphic.

GL301-002

GL201-006

Part SN Name NO. Gear shift and gear selecto r oil seal installe r

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV Gear shift and gear selector oil seal

EC LC CK MK FC 718

LC CK MK FC
Gear shift and gear selector oil seal Gear shift and gear selector oil seal Gear shift and gear selector oil seal Gear shift and gear selector oil seal

EC 718
Gear shift and gear selector oil seal

JLS160G,JLS160A

GL201-007

Trans missi on tool

JLS160G

JLS160G

JLS170B

JLS170B

JLS170

PurposeInstall gear shift and gear selector oil seal Application introduction The A end of GL201-007-02 is used with transimission gear shift oil seal. Please refer to the following graphic. The B end of GL201-007-02 is used with transimission gear selector oil seal. Please refer to the following graphic.

GL201-007-02 GL201-007 GL201-007

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

Installa tion adapter (short pipe)

PurposeUsed as extender when instalingl transmission or other bearing gear Application introduction Use GL201-008 together with other tools. Please refer to the following graphic.

GL201-008

Gene ral Tool

GL201-008

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

EC LC CK MK FC 718

LC CK MK FC

EC 718

Installa tion adapter (long pipe)

PurposeUsed as extender when instalingl transmission or other bearing gear. Application introduction Same function as GL201-008. Select to use the two adpaters according to the length of the shaft and the space.

GL201-009

Gene ral Tool

GL201-009

10

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

GL201-010

10

Installa tion adapter (cover)

Gene ral Tool

PurposeInstall transmission and other bearing gear. Application introduction Use GL201-010 together with GL201-008 and GL201-009 or other tools. Please refer to the following graphic.

GL201-010

11

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

EC LC CK MK FC 718 JLS160G,JLS160A

LC CK MK FC
Input shaft/mainshaft gear Input shaft/mainshaft gear Input shaft/mainshaft gear Input shaft/mainshaft gear

EC 718
Input shaft/mainshaft gear

Input shaft/mainshaft gear

11

Input shaft/m ainshaf t gear installe r

PurposeInstall input shaft/mainshaft gear Application introduction Put gear shaft on the tool of GL201-022, together with GL201-011, GL201-008 and GL201-010 to make gear into the position. Please refer to the following graphic.

GL201-011

Trans missi on tool

JLS160G

JLS160G

JLS170B

JLS170B

JLS170

GL201-010 GL201-008

GL201-011

GL201-022

12

Part SN Name NO. Input shaft bearing (right side) installe r

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

EC LC CK MK FC 718 JLS160G,JLS160A

LC CK MK FC Input shaft bearing(R) Input shaft bearing(R) Input shaft bearing(R) Input shaft bearing(R)

EC 718 Input shaft bearing(R)

Input shaft bearing(R)

GL201-012

12

Trans missi on tool

JLS160G

JLS160G

JLS170B

JLS170B

JLS170

PurposeInstall input shaft bearing (right side) Application introduction Use GL201-012 together with GL201-008 and GL201-010 to make gear into the position. Please refer to the following graphic.

GL201-010

GL201-008

GL201-022

GL201-012

13

Part SN Name NO. Input shaft/m ainshaf t bearing (left side) remov er

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV Input shaft/mainshaft bearing(L)

EC LC CK MK FC 718 JLS160G,JLS160A

LC CK MK FC
Input shaft/mainshaft bearing(L) Input shaft/mainshaft bearing(L) Input shaft/mainshaft bearing(L) Input shaft/mainshaft bearing(L)

EC 718
Input shaft/mainshaft bearing(L)

GL201-013

13

Trans missi on tool

JLS160G

JLS160G

JLS170B

JLS170B

JLS170

PurposeRemove input shaft/mainshaft bearing (left side) Application introduction Support with GL201-016 and make A side of GL201-013 center-aligned to the left side of input shaft to extrude the left bearing of input shaft. Please refer to the following graphic. Make B side of GL201-013 center-aligned to the left side of mainshaft to extrude the left bearing of mainshaft. Please refer to the following graphic.

GL201-013

GL201-013

14

Part SN Name NO. Mainsh aft bearing (right side) remov er

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

EC LC CK MK FC 718 JLS160G,JLS160A

LC CK MK FC Mainshaft bearing(R) Mainshaft bearing(R) Mainshaft bearing(R) Mainshaft bearing(R)

EC 718 Mainshaft bearing(R)

Mainshaft bearing(R)

GL201-014

14

Trans missi on tool

JLS160G

JLS160G

JLS170B

JLS170B

JLS170

PurposeInstall and remove mainshaft bearing (right side) Application introduction Use GL201-014 together with GL201-016. Use chuck to lock the bearing inner ring. Make tool center-aligned with mainshaft to extrude the bearing. Please refer to the following graphic. Use GL201-014 together with GL201-010. Make tool center-aligned with mainshaft to make the bearing into the position. Please refer to the following graphic.

GL201-010

GL201-014

GL201-022 GL201-014 GL201-016

15

SN

Part Name NO. Diiffere ntial bearing (both sides) installe r

Graphic

Qty

Model Cate gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV Diifferential bearing (both sides)

LC CK MK FC JLS160G,JLS160A

EC 718

LC CK MK FC
Diifferential bearing (both sides) Diifferential bearing (both sides) Diifferential bearing (both sides) Diifferential bearing (both sides)

EC 718
Diifferential bearing (both sides)

GL201-015

15

Trans missi on tool

JLS160G

JLS160G

JLS170B

JLS170B

JLS170

PurposeInstall diifferential bearing (both sides) Application introduction Use GL201-015 together with GL201-008 and GL201-010. Make tool center-aligned with differential bearing to make the bearing into the position. Please refer to the following graphic.

GL201-010

GL201-010

GL201-015 GL201-015

16

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

GL201-016

16

Chuck

Gene ral Tool

PurposeUsed as support when install and remove the bearing or gear, etc. Application introduction When using chuck, do make it horizontal and fasten the nut. Please refer to the following graphic.

GL201-016

GL201-016

17

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC JLS160G,JLS160A

EC 718

LC CK MK FC differential bearing differential bearing differential bearing differential bearing

EC 718 differential bearing

differential bearing

17

Differe ntial bearing remov er

PurposeRemove differential bearing Application introduction Fix GL201-017. Use wrench to rotate the screw to pull out the bearing. Please refer to the following graphic.

GL201-017

Trans missi on tool

JLS160G

JLS160G

JLS170B

JLS170B

JLS170

GL201-017-01

GL201-017-02

18

Part SN Name NO. Differe ntial axis pin remov er (Punch )

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC JLS160G,JLS160A

EC 718

LC CK MK FC

EC 718

GL201-018

differential

differential

differential

differential

differential

differential

18

Trans missi on tool

JLS160G

JLS160G

JLS170B

JLS170B

JLS170

PurposeRemove differential axis pin Application introduction 3mm punch.

GL201-018

19

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC JLS160G,JLS160A

EC 718

LC CK MK FC

EC 718

GL201-019

19

Gear shift punch

Trans missi on tool

Gear shift

Gear shift

Gear shift

Gear shift

Gear shift

Gear shift

JLS160G

JLS160G

JLS170B

JLS170B

JLS170

PurposeRemove gear shift axis pin Application introduction 5mm punch

GL201-019

20

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC JLS160G,JLS160A

EC 718

LC CK MK FC

EC 718 Speed sensor

Speed sensor

Speed sensor

Speed sensor

Speed sensor

Speed sensor

GL201-020

20

Speed sensor remov er

Trans missi on tool

JLS160G

JLS160G

JLS170B

JLS170B

JLS170

PurposeRemove speed sensor Application introduction Use GL201-020 together with wrench. Rotate the nut to pull out the speed sensor. Please refer to the following graphic.

GL201-020

21

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

EC LC CK MK FC 718 JLS160G,JLS160A

LC CK MK FC

EC 718

GL201-021

21

Circlip remov er

Trans missi on tool

JLS160G

JLS160G

JLS170B

JLS170B

JLS170

circlip

circlip

circlip

circlip

circlip

circlip

PurposeRemove circlip Application introduction Adjust forepaw to the correct size and fix it. Stuck circlip openings. Tapping with a hammer to remove the circlip. Please refer to the following graphic.

GL201-021

22

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

EC LC CK MK FC 718 JLS160G,JLS160A

LC CK MK FC input shaft/mainshaft input shaft/mainshaft input shaft/mainshaft input shaft/mainshaft

EC 718 input shaft/mainshaft

input shaft/mainshaft

22

Input shaft/m ainshaf t installa tion pad

PurposeInstall Input shaft/mainshaft gear and bearing. Application introduction Use as pad when installing the Input shaft/mainshaft gear and bearing by using GL201-022 to avoid broken of bearing end.

GL201-022

Trans missi on tool

JLS160G

JLS160G

JLS170B

JLS170B

JLS170

GL201-022

23

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718 oxygen sensor

oxygen sensor

oxygen sensor

oxygen sensor

oxygen sensor

GL301-001

MR479QA

23

Oxyge n sensor socket

JL4G18D

JL4G18D

JL481QA

JL4G18

Engin e tool

PurposeRemove and install oxygen sensor. Application introduction Use Gl301-001 together with wrench. Disconnect the connector to protect the harness before rotating the wrench. Please refer to the following graphic.

GL301-001

24

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

GL301-002

24

Genera l handle

Gene ral Tool

Application introduction Use Gl301-001 together with other tools. If necessary, use hammer to tap the end of the handle. Please refer to the following graphic.

GL201-002

GL301-002

GL201-009 GL301-014 GL201-010 GL301-015

GL201-007

GL301-003

25

SN

Part Name NO.

Graphic

Qty

Model Cate gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC Spark plug jacket seal Spark plug jacket seal

EC 718

25

Spark plug jacket seal installe r

PurposeInstall spark plug jacket seal. Application introduction Use Gl301-003 together with GL301-002. Then use hammer to tap the end of the handle to make the seal into the position. Please refer to the following graphic.

GL301-003

MR479QA

JL481QA

Engin e tool

GL301-002 GL301-003

26

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

EC LC CK MK FC 718

LC CK MK FC Camshaft oil seal Camshaft oil seal

EC 718

26

Camsh aft oil seal installe r

PurposeInstall camshaft oil seal Application introduction Coated with a layer of oil in the oil seal lip, and then use GL301-004 install the oil seal onto the cam.

GL301-004

MR479QA

JL481QA

Engin e tool

GL301-004

27

Part SN Name NO. Air intake camsh aft gear adjust tool

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

GL301-005

MR479QA

Camshaft

Camshaft

Camshaft

JL481QA

27

Engin e tool

PurposeAlign the camshaft active gear with the hole of passive gear. Application introduction First engine timing. Then remove the two bolts with the No. 1 bearing cap, Screw GL301-005-02 into the camshaft gear screw hole, make it into the position. Installation : Stable fix camshaft hexagonal section, use GL301-005-01 to rotate the passive gear to make the fixed hole aligned. Then screw GL301-005-02.

GL301-005-01

GL301-005-02

28

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC valve lifter oil seal valve lifter oil seal valve lifter oil seal valve lifter oil seal

EC 718 valve lifter oil seal

valve lifter oil seal

28

Valve lifter oil seal remov er

Purpose:Remove valve lifter oil seal Application introduction Use GL301-006 to clip the valve lifter oil seal to pull it out. Please refer to the following graphic.

GL301-006

MR479QA

JL4G18D

JL4G18D

JL481QA

JL4G18

Engin e tool

GL301-006

29

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC valve lifter oil seal

EC 718 valve lifter oil seal

valve lifter oil seal

29

Valve lifter oil seal installe r

PurposeInstall valve lifter oil seal Application introduction Apply engine oil on the new seal, and set it in the GL301-007 front-end. Then install the seal onto the Valve tube.

GL301-007

JL4G18D

JL4G18D

JL4G18

Engin e tool

GL301-007

30

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC valve lifter oil seal valve lifter oil seal

EC 718

30

Valve lifter oil seal installe r

PurposeInstall valve lifter oil seal Application introduction Apply engine oil on the new seal, and set it in the GL301-008 front-end. Then install the oil seal onto the valve tube.

GL301-008

MR479QA

JL481QA

Engin e tool

GL301-008

31

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

31

Valve tube remov er and installe r

PurposeRemove and install valve tube Application introduction Pull out the valve lifter and put the GL301-009-01 into the valve tube. Tap with a hammer to remove the velve tube. Use GL301-009-02 to install the valve tube.

GL301-009

Valve tube

Valve tube

Valve tube

JL4G18D

JL4G18D

JL4G18

Engin e tool

GL301-009-01 GL301-009-02

32

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

32

Valve tube remov al and installe rs

PurposeRemove and install valve tube Application introduction Pull out the valve lifter and put the GL301-010-01 into the valve tube. Tap with a hammer to remove the velve tube. Use GL301-010-02 to install the valve tube.

GL301-010

Valve tube

Valve tube

MR479QA

JL481QA

Engin e tool

GL301-010-01 GL301-010-

33

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC Valve clearance Valve clearance

EC 718

33

Valve clearan ce adjust ment tool

PurposeUse this tool to replace the valve gasket Application introduction

GL301-011

MR479QA

JL481QA

Engin e tool

GL301-011-01

GL301-001-02

34

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC Crankshaft front oil seal

EC 718 Crankshaft front oil seal

Crankshaft front oil seal

34

Cranks haft front oil seal installe r

Purpose:Installation crankshaft front oil seal Application introduction Aplly a layer of engine oil on the oil seal lips, then use GL301-012 to make oil seal into the postion.

GL301-012

JL4G18D

JL4G18D

JL4G18

Engin e tool

GL301-012

35

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC Crankshaft front oil seal Crankshaft front oil seal

EC 718

35

Cranks haft front oil seal installe r

PurposeInstallation Crankshaft front oil seal Application introduction Apply a layer of engine oil on the oil seal lips, then use GL301-013 to make oil seal into the position.

GL301-013

MR479QA

JL481QA

Engin e tool

GL301-013

36

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

EC LC CK MK FC 718

LC CK MK FC Crankshaft rear oil seal Crankshaft rear oil seal

EC 718

36

Cranks haft rear oil seal installe r

PurposeInstallation Crankshaft rear oil seal Application introduction Apply a layer of engine oil on the oil seal lips, then use GL301-014-02 to guide oil seal into the position. Use GL301-014-01 together with general handle. Then use hammer tap the end of the handle to make oil seal into the position.

GL301-014

MR479QA

JL481QA

Engin e tool

GL301-014-02

GL301-002

GL301-014-01

37

SN

Part Name NO.

Graphic

Qty

Model Cate gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC Crankshaft rear oil seal

EC 718 Crankshaft rear oil seal

Crankshaft rear oil seal

37

Cranks haft rear oil sealinst aller

PurposeInstallation Camshaft oil seal Application introduction Apply a layer of engine oil on the oil seal lips, then use GL301-015-02 to guide oil seal into the position. Use GL301-015-01 together with general handle. Then use hammer tap the end of the handle to make oil seal into the position.

GL301-015

JL4G18D

JL4G18D

JL4G18

Engin e tool

GL301-015-02

GL301-015-01 GL301-002

38

Part SN Name NO. Piston pin remov er and installe rs

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

GL301-016

MR479QA

Piston pin

Piston pin

Piston pin

Piston pin

Piston pin

JL4G18D

JL4G18D

JL481QA

JL4G18

38

Engin e tool

Purpose:Remove and install piston pin Application introduction 1. Check piston pin to determine the depth of the load. Before remove piston pin, install GL301-016-01 into GL301-016-04 first. Put the piston on the tool, then adjust the screw at the bottom to the right place. Remove Piston pin 2. Push the piston pin out. Please refer to the following graphic. Installation Piston pin

GL301-016-01

GL301-016-02

GL301-016-04 GL301-016-05

39

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

GL301-017

MR479QA

JL4G18D

JL4G18D

JL481QA

JL4G18

39

Clutch alignm ent tool

Clutch

Clutch

Clutch

Clutch

Clutch

Engin e tool

Purpose: Align the clutch . Application introduction Refer to the following graphic to use this tool. GL301-017-03 can be used with engine: R481QAJL481QAMR479QA GL301-017-01 can be used with engine4G18 4G18D.

GL301-017-03

GL301-017-02

GL301-017-01

40

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

40

Camsh aft positio ning tool

PurposeInstall timing chain. Application introduction Before remove the timing chain, clip GL301-018 on the two camshaft six- shape place and adjust to the appropriate location. Then tighten the screw to fix the camshaft. Remove the timing chain to repair; Before install the timing chain, adjust the camshaft postion. Clip the tool on the two camshaft six-shape place, it is not necessary to adjut the timing when using this method to install the timing chain.

GL301-018

Camshaft

Camshaft

Camshaft

JL4G18D

JL4G19D

JL4G18

Engin e tool

GL301-018

41

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

GL301-019

41

Engine support bar

Engin e tool

PurposeTo keep the engine at the position on the vehilce when remove and installl the transmission. Application introduction Put both ends of GL301-019 on the fenders. Adjust the tool hook to hook the engine right lug and keep the boom upright. Rotate nut, so that the hook close contact, not too much force. Loose the fix screw to remove the transmission assembly but the engine keep its position. If still can not hook the engine right side lug after the adjustment, you can choose to use an iron chain to hook the two lugs, and then hook the tool hook. Then take the same procedure as above.

GL301-019

GL301-019

chain

NoteDo not use this tool to carry the entire weight of the engine and transmission assembly.

42

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC crankshaft pulley crankshaft pulley crankshaft pulley

EC 718 crankshaft pulley

crankshaft pulley

GL301-020

MR479QA

42

Cranks haft fixed tool

JL4G18D

JL4G18D

JL481QA

JL4G18

Engin e tool

Purpose: Fix crankshaft pulley,remove and install locking nut. Application introduction Use GL301-020 to fix the crankshaft pulley and use corresponding socket wrench to remove and install the locking nut. The graphic in the upper right corner showes the state. Apply with engine: MR479QA, JL4G18, JL4G18D. GL301-020-3 The graphic in the upper left corner showes the state. Apply with engine: JL4G18A.

take out GL301-020-03

GL301-020

GL301-020

43

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

GL301-021

MR479QA

JL4G18D

JL4G18D

JL481QA

Flywheel

Flywheel

Flywheel

Flywheel

Flywheel

JL4G18

43

Flywhe el fixed tool

Engin e tool

PurposeTo fix the flywheel. Application introduction Select the different fix style according to different hole. Refer to the following graphic.

Light GL301-021-01 Threaded hole

GL301-021-02

44

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

Timing chain

GL301-022

44

Timing chain fixed tool

JL4G18

Engin e tool

PurposeTo keep the timing chain relative position. Application introduction When repairing associated componentsif not need to replace timing chain, use GL301-022 to support the timing chain. Refer to the following graphic.

GL301-022

45

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

GL301-023

MR479QA

45

Valve spring compre ssor

JL4G18D

JL4G18D

JL481QA

JL4G18

Engin e tool

PurposeCompress valve spring to remove and install associated repair. Application introduction The 25mm end is fit for engine: MR479QAJL481QA; The 23mm end is fit for engine:JL4G18JL4G18D. Refer to the following graphic.

GL301-023

46

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

CK MK FC

EC 718

GL301-024

46

Magnet ic suction rod

PurposePick up valve gasket, valve locking piece, steel screws and other components. Application introduction Use GL301-024 to pick up valve locking piece. Refer to the following graphic.

GL301-024

47

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

GL301-025

MR479QA

JL4G18D

JL4G18D

JL481QA

JL4G18

47

Oil pan remov er

Oil pan

Oil pan

Oil pan

Oil pan

Oil pan

Engin e tool

PurposeRemove oil pan Application introduction First remove oil pan screw. Then place the tool correctly and tap it with a hammer with appropriate force to sperate the cylinder and the oil panas showed below.

GL301-025

48

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

GL301-026

MR479QA

JL4G18D

JL4G18D

JL481QA

Oil filter

Oil filter

Oil filter

Oil filter

Oil filter

JL4G18

48

Oil filter wrench

Engin e tool

PurposeRemove and install oil filter Application introduction Use GL301-026 together with a wrench to emove and install oil filter.

GL301-026

49

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

GL301-027

MR479QA

JL4G18D

JL4G18D

JL481QA

JL4G18

49

Piston installe r

Piston

Piston

Piston

Piston

Piston

Engin e tool

PurposeClamp piston ring to install piston Application introduction Use GL301-027 to clamp the piston ring. Align the piston with the cylinder and tap the piston with a copper rod to make it into the position.

GL301-027

50

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

GL301-028

50

Pipe clamp plier

Engin e tool

Purpose: Lossen the clamp to remove the oil pipe, water pipe, air pipe and so on. Application introduction Use GL301-028 to separate soft pipe. Please refer to the following grahic.

GL301-028

51

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

GL301-029

Oil pipe

Oil pipe

Oil pipe

Oil pipe

Oil pipe

51

Sealing clip

Engin e tool

PurposeTo clip one end of the oil pipe to prevent oil leakage. Application introduction Use GL301-029 to clip the oil pipeas shown below.

GL301-029

52

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

52

Half shaft inner cage remov er

PurposeRemove half shaft Application introduction Use front-end wire rope trap the cage and fix it. Then use a inertia hammer to pull out the half shaft, as shown below.

GL401-001

half shaft

half shaft

Chas sis

GL401-001

53

Part SN Name NO. Rear axle sleeve remov er and installe r

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

EC LC CK MK FC 718

LC CK MK FC

EC 718 Rear axle sleeve

Rear axle sleeve

GL401-002

53

Chas sis

PurposeRemove and install Rear axle sleeve Application introduction 1. To remove rear axle sleeve, first use the tool in the right small graphic to tap the sleeve out with about 8mm, then use GL401-002-05 to hang outer wall, and use GL401-002-06 to tighten to prevent slipping, and then use wrench tighten the bolts to pull out the sleeve. GL401-002-02 2. To iInstall rear axle sleeve, use GL401-002-04 instead of GL401002-03. Tighten the bolts to pull out the sleeve.

GL401-002-03

GL401-002-01

GL401-002-06

GL401-002-04

GL401-002-03

GL401-002-05

54

SN

Part Name NO.

Front axle wheel hub bearing remover and installer

Graphic

Qty

Model Cate gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

Front axle wheel hub bearing Front axle wheel hub bearing

GL401-003

54

Chas sis

PurposeRemove and install front axle wheel hubbearing Application introduction Tool number 1.Remove front axle wheel hub 2.Remove front axle wheel hub shaft bearing inner ring

GL401-003-05 GL401-003-02 GL201-010 GL201-008 GL401-003-01

GL401-003-02

GL201-016 GL401-003-04 GL401-003-03 GL401-003-01 GL401-003-02 GL401-003-01

55

Part Name SN NO.

Front axle wheel hub bearing remover and installer

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

Front axle wheel hub bearing Front axle wheel hub bearing

PurposeRemove and install front axle wheel hubbearing Application introduction 3. Put the bearing inner ring into the front axle hub and push out the wheel hub bearing, as shown below. 4.Install wheel hub bearing 5.Install front axle hub shaft

GL401-003-01

GL401-003-04 GL401-003-03 GL401-003-04

GL401-003

Chas sis

Continue d

GL401-003-05 GL201-010

GL201-009

56

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

Front axle wheel hub nut Front axle wheel hub nut

55

Front axle wheel hub punch

PurposePunch the locked place to remove front axle wheel hub nut. Application introduction 1. Insert the tip of GL401-004 into the crimping gap, use hammer to tap the other end of the tool until the crimping completely loose, unscrew the locking nut.

GL401-004

Chas sis

GL401-004

57

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718 Rear brake slave cylinder

Rear brake slave cylinder

56

Rear brake slave cylinde r positio ner

PurposeReplace the rear brake pad. Application introduction Remov the wheel and brake pads. Place GL401-005 well and tighten screws to make brake slave cylinder back to the position, as shown below.

GL401-005

Chas sis

GL401-005

58

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

Steering Tie Rod Ball Joint Steering Tie Rod Ball Joint

GL401-006

57

Ball joint remov er

Chas sis

PurposeRemove ball joint Application introduction As shown below, first fix the rope reliable to prevent falling injuries, and then use wrench rotating screw to press out the tie rod ball.

GL401-006

59

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

Shock sping

Shock sping

GL401-007

58

Shock spring compre ssor

Chas sis

PurposeRemove the shock nut. Application introduction As shown below, install the tool properly on the shock spring. Simultaneously tightening bolts on both sides to compress the shock spring smoothly. When releasing the spring, also simultaneously loose bolts on both sides.

GL401-007

60

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

59

Fule pump remov er and installe r

PurposeRemove and install fule pump cap. Application introduction First disconnect the fuel discharge pipe, main pipe and wiring harness, use GL401-008 in conjunction with the wrench. Rotate wrench to remove and install fuel pump cap.

GL401-008

Fule pump

Fule pump

Chas sis

GL401-008

61

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

Steering machine nut Steering machine nut

60

Steerin g machin e nut adjust tool

Purpose: Adjust steering machine nut Application introduction Use GL401-009-01 to loose locking nut, and then use GL401-009-02 to adjust to the best position.

GL401-009

Chas sis

GL401-009-01

GL401-009-02

62

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718 Steerinig wheel

Steerinig wheel

61

Steerin g wheel remov er

PurposeRemove steering wheel Application introduction Screw the two screws of GL401-010 into the threaded holes in the steering wheel, as shown below. Screw the middle both with a wrench to pull out the steering wheel.

GL401-010

Chas sis

GL401-010

63

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

GL401-011

Clamp

Clamp

Clamp

Clamp

Clamp

Clamp

62

Clamp plier

Chas sis

PurposeInstall dust cover clamp Application introduction Clip the dust cover clamp with GL401-011, as shown below.

GL401-011

64

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718 Interi or and exteri or decor ation

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

interior and exterior decoration interior and exterior decoration interior and exterior decoration interior and exterior decoration interior and exterior decoration interior and exterior decoration

63

Interior and exterior decorat ionrem over

PurposeRemove buckle, interior and exterior decorative plate, etc. Application introduction Remove decorative plate, buckle, CD, etc. As shown below.

GL501-001

65

Part SN Name NO.

Graphic

Model Cate Qty gory LC CK MK FC EC 718 Interi or and exteri or decor ation

Assembly
EC718RV

Component
EC718RV

Remarks
EC718 -RV

LC CK MK FC

EC 718

LC CK MK FC

EC 718

GL501-002

Windshield

Windshield

Windshield

Windshield

Windshield

Windshield

64

Windsh ield remov er

Purpose: Remove windshield Application introduction Penetrate the wire with GL501-002-01 and use handle to lock the wire on the both ends. Pull back and forth around the windshield to remove it.

GL501-002-01

GL501-002-02

66