Professional Documents
Culture Documents
7, 1962
Filed Sept. '7, 1960
w. JURGELEIT
POLYOLEFIN WET SPINNING PROCESS
3,048,465
2 Sheets-Sheet 1
FIG!
22"PUMP
24
INVENTOR.
WOLBEGANG JURGELEIT
ATT'Y S
Aug. 7, 1962
Filed Sept. 7, 1960
w. JURGELEIT
POLYOLEFIN WET SPINNING PROCESS
3,048,465
2 Sheets-Sheet 2
mm
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6 miFYAM 7M G NC N
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ATT'YS
3,048,465
Patented Aug. 7, 1962
1
POLYOLEFIN WET SPINNING PROCESS
2
liquids are di?icult to work with and in some cases present
a serious explosion hazard.
3,048,465
Wolfgang Jurgeieit, Coraopolis, Pa., assignor to Ver einigte Glanzsto?-Fahriken A.G., Wuppertal-Elberfeld,
Germany
ments of high tensile strength at a more rapid rate, i.e., This invention relates to spinning solutions and to 10 a higher production capacity. Another particular object of the invention is to pro processes or methods for spinning and further processing duce polyole?n ?laments from spinning solutions in proc polyole?n ?laments so as to increase the rate of ?lament esses wherein the polymer solvent can be very rapidly production and to improve in other ways processes for and substantially completely extracted from the spun ?la producing ?ne denier polyole?n ?laments. In particular, the invention is concerned with the so-called wet-spin 15 ments without damage to ?ber properties. In a preferred form of the invention, a speci?c extraction liquid is pro ning process for the production of polyole?n ?laments vided for this purpose. in which the polyole?n is ?rst dissolved in an organic Yet another object of the invention is to provide im solvent, the ?laments then spun from the hot spinning proved processes in which the low pressure, high-molecu solution and solidi?ed, after which the solvent is ex tracted from the ?laments in a liquid bath and the ?la 20 lar weight polyole?ns can be advantageously spun to provide excellent ?bers for textile uses. ments stretched for molecular orientation and/or diam These and other objects and advantages of the inven eter reduction. tion are more clearly brought forth in the following de This application is a continuation-in-part of my co tailed description of the invention. pending applications Serial No. 76,688, ?led September 23, 1958, and now abandoned, and Serial No. 664,289, ?led 25 In the drawings: FIG. 1 is a diagrammatic side elevation of equipment June 7, 1957, and now abandoned. for preparing and spinning hot solutions of polyole?ns In a known wet-spinning process for the manufacture
Claims priority, application Germany June 16, 1956 15 Claims. (CI. 18-54)
wet-spinning and melt-spinning processes. A speci?c object of the invention is to provide simpli ?ed processes for producing ?ne denier polyole?n ?la
FIG. 2 is a diagrammatic illustration of a preferred scribed in US. Patent No. 2,210,771, and the extruded 30 process of the invention.
ole?n ?laments can be spun rapidly and processed into called precipitation bath in which the ?lament solidi?es excellent ?laments if a hot polyole?n-containing spinning because of extraction of the solvent with a liquid which solution is extruded and ?rst introduced .into a solidifying is inert to the polymer but miscible with the solvent. Suitable precipitation bath liquids include many alcohols 35 bath which contains a liquid medium inert to and sub stantially immiscible with both the polyole?n and its and ethers, and various ketones and esters have also been solvent. used. The function of the precipitation bath is to with The ?laments are solidi?ed in this ?rst bath by reducing draw at least part of the solvent from the extruded po their temperature, the bath being maintained at a tem lymer spinning solution such that the spun ?laments will have sut?cient strength to undergo subsequent operations, 40 perature below about 30 C., and preferably between about 0 C. and 30 C. This cooled and solidi?ed ?la e.g., those in which the ?laments are drawn or stretched ment is easily processed even though substantially no for molecular orientation. An inadequate removal or solvent has been extracted therefrom and even can be extraction of the solvent, either during precipitation or
drawn or stretched mildly, if desired; Exemplary liquids in subsequent steps prior to stretching the ?lament for molecular orientation, as in conventional wet-spinning 45 for the solidifying bath are water and lower alkanols, e.g., propanol and butanol. processes, yields ?laments which are still semi-liquid and The solvent is not extracted until after the solidifying which tend to stick together and are very easily deformed. bath, and such extraction is accomplished before the ?rst Certain wet-spinning processes have been developed
major portion of the solvent in the precipitation bath. 50 It is especially advantageous to rapidlyand as com pletely as possible extract the solvent from the cooled and However, in order to avoid poor ?ber properties, this
more complete extraction of the solvent must be carried
to overcome some of these disadvantages byremoving a
stretching of the ?laments. . I
out very slowly, thereby requiring additional space for the bath and/or a relatively inadequate production ca
pacity. 7
55
solidi?ed ?lament with a liquid media which is inert to the polyole?n but miscible with the solvent such as petroleum ether, diethyl ether or, more preferably, with
It is particularly dif?cult 'in these prior processes to obtain a ?ne denier ?lament together with a high pro duction capacity. The wet-spinning process is desirable because it is usually possible toproduce ?ner deniers 60
solvents. However, wet-spinning is not only slower than melt-spinning, but many of the solvents and precipitating
3,048,465
' 3
A. should be present, however, which would cause any sub stantial extraction of the solvent from the polyole?n ?la
The function of the solidifying bath'required by the by the practice of this invention. present process is distinct from that which is required The polyole?n spinning solution is prepared by dis in the usual wet-spinning process. Accordingly, the term solving the polyole?n in a hydrocarbon solvent selected from the group consisting of paraf?ns and cyclopara?ins 10 solidifying bath is employed herein to distinguish from the usual so-called precipitation bath in which the pri to form a spinning solution containing about 10 to 18% mary purpose is to solidify the ?lament by extracting by weight of the polyole?n. The hot spinning or ex solvent rather than'by a simple cooling effect. Surpris trusion of the ?laments is then carried out at a tempera ingly, a mere cooling of the ?laments in water according ture of about 150 C. and 250 C., and preferably about
180 C. to 220 C., the para?in or cycloparaf?n hydro 15 to the present invention was found to provide a solidi?ed
carbon being in its liquid state at this spinning tempera ture. 'It will be recognized that the hydrocarbon solvent should not boil at the spinning temperature and should therefore be selected from those compounds having an
initial boiling point in the range of between about 150 20 tion to follow the solidi?cation bath with an extraction bath of methylene chloride because methylene chloride 'C. and 380 0., preferably above 150 C. to about 300 gives very excellent and rapid extraction of the polymer _C. These solvents are ordinarily obtained as the inter
solution is spun directly into methylene chloride, the ex mixtures of paraf?n and naphthene (i.e., cycloparat?n) 25 cessive and rapid extraction of the solvent will prevent proper ?lament formation and cause the ?laments to be hydrocarbons. They are known under such commercial come crumbly. For this reason, it is especially surprising or familiar names as mineral oil, gas oil, paraffin oil, that such good results could be obtained with methylene spindle oil, White oil and the like. chloride subsequent to the solidifying treatment with The spinning head is spaced above the surface of the solidifying bath at a distance so that the freshly spun 30 water in the present invention. Following the ?rst solvent extraction, the ?laments are ?laments pass through an air space of at least 5 centi
meters. The air space is ordinarily in the range of 510
cm. 'The production of the spinning solution and the _ subsequent spinning process can be carried out in the
device specially constructed for the purpose, which is 35 water bath heated to a temperature of 90~l00 C., pref erably about 95 C. If more extraction of solvent from shown in FIG. 1 of the drawing. In a tank 10 provided the ?laments is necessary, the extraction step above-de with a stirrer 14, the oil to be used'as a solvent (for
stretched by 2 to 6 fold of the ?lament length just prior tity. The polymer is dispersed in the oil by vigorous 40 to the second stage stretching at elevated temperature, preferably at least 110 C., but not higher than the soft stirring. The tank is kept at a temperature of 10 to 20 ening point of the ?laments. The second stretching is C. by means of a cooling jacket 12. The valve in con done conveniently by running the ?laments over a heated duit 16 is opened, and the dispersion ?ows into the heated surface just prior to or during the stretching stage of worm '18, which again stirs the mixture. This stirring worm is heatedto about l80~220 C. by a heating jacket 45 the process. Although it is feasible to use a single extraction bath 20; The dispersion of the polyole?n powder in the cor
responding oil' is converted, in the course of the passage through the worm, into a clear viscous solution. This solution is pumped by the action of the worm 18 into the spinning pump 22, heated to about the same tempera ture as the solution. The solution is pumped to the
with the present process, it is di?icult to achieve a rapid and complete extraction in this manner, and an optimum productioncapacity cannot be realized. The reason for this is that the solvent is ?rst extracted near the surface of the ?lament and the time required to remove the sol vent increases disproportionately as it becomes more di?i
cult to remove solvent nearer to the central portion or
example, white oil) is added, and to this the ?nely pow dered polyole?n is gradually added in a calculated quan
scribed is repeated.
axis of the ?lament. By using more than one extraction 26. 55 step, a minor portion or surface portion of the solvent can ?rst be extracted quite rapidly, after which the ?la It is an essential "feature of the present invention that ment can be stretched so that the solvent is again more the hot, freshly spun ?laments of polyole?n solution uniformly distributed throughout the ?lament. The sol~ at a diameter of 100-300n containing at least about 82% vent is actually believed to be exuded or distributed to solvent are introduced through an air space of at least 5 cm. into a cool solidifying liquid bath which is inert to 60 ward the surface of the ?lament by the reduction in di ameter during such stretching. The content of solvent both the polyole?n and its solvent. By inert it is meant that the liquid in the solidifying bath is not miscible with is thus preferably reduced from about 80% or more down and is substantially a non-solvent for either the poly to not more than 70% in this ?rst extraction in order mer or its solvent. Of course, this liquid should not re tjo (prevent ?lament breakage, and usually down to around ' act chemically with the polymer or otherwise be damag 65 0 a.
polymer.
With methylene chloride, one additional extracting step is suf?cient to substantially remove the solvent, e.g.,
Water isby far the most useful inert liquid for the to a content of not more than 5% by weight of the ?la solidifying bath since it .is. the cheapest and most easily ment, and preferably so that the ?lament has a residual handled material'for this purpose. Also, water can easily 70 solvent content of not more than about 1%, usually about be maintained at the required bath temperature below 0.5 to 1%. Such a_ two-step procedure requires consid about 30 C. Temperatures as low as 0 C. or even erably less time for extraction and permits a much higher
slightly lower can be employed if a small amount of an
inert impurity or anti-freeze agent is added to the water '
3,048,465
5
extraction baths so as to lose the advantages of small
6
water bath, the para?in oil content of the ?laments re
ranged as a Washing tube through which the methylene chloride can be continuously passed. The paraf?n oil content falls to about 55% by weight of the ?lament in
7
The ?rst stretching step will most ordinarily require a 10 this ?rst extraction bath.
even 3 times its original length. The ?nal stretching after the second stage solvent extraction is completed most ordinarily is an additional three to six-fold elonga tion, such that the total stretching or elongation ratio with relation to the original ?lament length is usually not
more than about 1:9 or 1:10. A high degree of stretch ing or drawing is possible in this process so that very ?ne denier ?laments can be obtained. Both stretching
weight of the ?lament. The remaining solvent is then removed in a second washing tube, again with methylene
chloride, to a residual content of 0.5l% by weight of
the ?lament. Once again the ?lament is subsequently stretched four times its length for an over-all elongation of eight times its original spun length. The resulting ?laments have excellent textile proper steps can be accomplished in heated liquid baths. Con 20
ventional heated bars, plates, godets or the like can also be used for the second stretching stage. Prestretching
after a ?rst extraction bath is carried out at about 90 C. to 105 C., preferably in a hot water bath, while the ?nal stretching is best carried out at a temperature above
ings of 200p. diameter each. The ?laments emerging Various techniques in stretching are possible depending from the nozzle pass through a 10 cm. air space and upon the properties desired in the ?lament, and the amount of stretching at any particular point in the proc 30 enter a solidi?cation bath of propanol maintained at 20 C. The ?laments run approximately 21/2 meters in this ess can be easily determined by those skilled in the art. bath, are then conducted into an extraction bath, 4 meters In this connection, the present invention is not concerned
not to be excluded.
with such subsequent steps as crimping, ?nishing, dyeing, twisting or preparation of staple ?bers, but such steps are
A diagrammatic illustration of a preferred embodiment is shown in FIG. 2 of the drawing. The heated polyole~
?n solution in para?in and/ or cyclopara?in solvent is spun from spinneret 30 as ?laments 32 of said solution pass
long, of petroleum ether, a petroleum fraction consisting primarily of C5H12 and CGHM hydrocarbons, B.P. 40~60
subjected to preliminary stretching to about three times their original length. After the preliminary stretching,
the ?laments are extracted again in a petroleum ether bath
and afterwards again stretched to three times their length through an air space into a solidi?cation bath 34 con 40 for a total stretch of 9 times their original lengh. taining water at 0-30 C. The ?laments are drawn from Example III the solidi?cation bath without signi?cant stretching into Polypropylene of the molecular weight 150,000 is dis a solvent extraction bath 36 of methylene chloride. The solved to form a 12% spinning solution in commercial extracted ?laments are drawn into a stretching bath 38 of water at 9598 C., in which they are stretched by the 45 paraffin oil at 180 C. This spinning solution is extruded through a l2-h0le spinning head, as described in the pre desired amount.
The stretched ?laments are drawn through a second
the ?laments. The extracted ?laments are stretched fur 50 through the 12 openings of the spinning head, each of
solvent extraction bath 40 of methylene chloride in which substantially all of the remaining solvent is extracted from
ceding example, and conducted through a 6 cm. air space into a solidi?cation bath of propanol at 10 C. About 8.2 cc. per minute of the spinning solution emerge
The invention is further illustrated by the following examples. The invention is not to be limited to these
?cation bath traverse a petroleum ether extraction bath and then pass through a stretching device in which they are stretched to 21/2 times their original length. The ?la ment rate into the stretching device amounts to 20 m./ min., the ?lament rate out of the device 50 m./min.
examples, however.
Example I
A low pressure polyethylene having a molecular weight of about 150,000 is dissolved in para?in voil (a mineral oil which is practically free of aromatic compounds and
chines, such as are used, for example, in the processing of polyamides or linear polyesters. After completion of the ?nal stage, the stretching amounts, altogther, to about 9 ' has a boiling point of 220~225 C.) in a concentration times the original length. The threads obtained have a of 15% by weight. The solution is heated to a tempera ture of 180 C. and extruded from a conventional spin 65 strength of 70 Reiss kilometer (7.8 g./ denier) at 15% ex tension and an individual titer of about 3 den. ing head or spinneret having ori?ces with an individual size of ZOO/1. in diameter. The extruded or spun ?la Example IV
ments ?rst pass through a short air space of about 10
60 g. of polyethylene powder of average molecular cm. in which about 2 to 5% of the solvent (by weight of the ?lament) is given off by evaporation. The ?la 70 weight 500,000 are dissolved by heating to 180 C. in
ments are next introduced into a cold water bath main tained at a temperature of about 20 C. in which the
400 g. of a colorless mineral oil with a boiling point of 204 to 227 C. This spinning solution is spun through a 30-hole spinning head, as described in the preceding exam polyethylene-containing ?laments harden or solidify to ples, into a cold solidi?cation bath of propanol at 20 C. form ?laments capable of being withdrawn from the bath by a conventional draw roll or conveying roll. In this - 75 Between the nozzle opening and the surface of the solidi
8,048,465
?cation bath there is an air space of about 8 cm. in length. The ?laments run for about 21/2 meters through the solid i?cation bath and then enter a petroleum ether extrac tion bath of about 6 meters in length. They are then stretched to 2.4 times their original length in a hot water bath at 95 C., which is 4 meters long. Thereupon, the ?laments again run through a petroleum ether extrac tion bath of about 6 meters in length, and are then spooled
in the usual manner.
liquid which is inert to the polyole?n but whichris mis cible with the organic solvent; and stretching the solvent
' extracted ?lament. '
2. In a process for the production of a polyole?n ?la ment in which the polyole?n has a molecular weight of at
solvent spinning solution, said hydrocarbon solvent being selected from the group consisting of para?ins and cyclo
para?ins the solvent is extracted from the ?lament and the ?lament is stretched for ?ber orientation, the steps
which comprise: extruding the polyole?n spinning solution ' containing from about 10 to not more than 18% by
The spooled ?laments are stretched later to 3.3 times their spooled length on a hot plate (112) in a stretch
tw-ist machine, as described in Example 111. ,
weight of said polyole?n through an air space of at, least The extraction bath can be made elfectively in the ?ve centimeters into an inert aqueous solidifying bath; form of 3%. meter tubes, into which the ?laments are in troduced from above, are conducted over a guide roller at 15 cooling and solidifying the spun ?lament in said aqueous bath which is maintained at a temperature of about 0 C. the bottom and are ?nally led out at the upper end. In to 30 C.; extracting said solvent from the ?lament in a order to avoid a larger concentration of the polyole?n sol
second bath comprising methylene chloride; and stretch vent in the extracting liquid, it is continuously drawn off ing the solvent-extracted ?lament. underneath and, in distilled form, returned above. 3. A process as claimed in claim 2 wherein the polyole 20 Example V ?n is a low pressure, high-molecular weight polymer of 150 g. of polyethylene powder of the molecular weight a mono-ole?n having from 2 to 5 carbon atoms, inclusive.
of 150,000 are dissolved in 1 kg. of white oil, correspond ing to a 15% spinning solution. The further processing of the spun ?laments corresponds exactly with Example IV.
The ?laments obtained have a ?nal stretch of 9 times their
original length, and a strength of 125 Reiss kilometer (13.9 g./denier) at 3.8% extension. The titer of the in
4. A-process for the production of a ?ne denier poly ole?n ?lament which comprises: dissolving a low pressure polymer of a mono-ole?n having from 2 to 5 carbon atoms, inclusive, and a molecular weight of at least 60,000 in a hot organic hydrocarbon solvent for said polymer, said solvent being selected from the group consisting of
dividual ?laments amounts to 1.8 den. para?ins and cycloparal?ns; extruding the resulting spin The present invention avoids most if not all of the many 30 ning solution as a ?lament through an air space of at least disadvantages previously encountered with a wet~spinning ?ve centimeters into an inert aqueous solidifying bath; of polyethylene or other polyole?ns. The bath liquids cooling and solidifying the spun ?lament in said aqueous
employed are relatively inexpensive and much easier to bath which is maintained at a temperature of about 0 C. handle than those required in prior processes. There are to 30 C.; subsequently extracting a part of the solvent no explosion hazards in the present process. While poly from the ?lament in a methylene chloride bath and stretch ethylene is a very inexpensive raw material and has very ing the solidi?ed ?lament; and repeating said extracting valuable ?ber properties, particularly with the low pres and stretching steps at least once. sure polymer, polypropylene is more desirable from the 5. A process as claimed in claim 4 wherein the poly standpoint of ?ber properties even if more expensive. The ole?n is polyethylene. present invention permits both to be produced in a highly 40 6. A process as claimed in claim 4 wherein a minor convenient and practical commercial process with a high portion of the solvent is extracted in a ?rst methylene production capacity. chloride bath followed by stretching in a hot water The essential features of my invention are outlined as bath; and the solvent is then further extracted to not follows. A l0-l8% solution of a polyole?n of at least more than 5% by weight of the ?lament in a second 60,000 molecular weight in a solvent of para?in and/or methylene chloride bath followed by additional stretch naphthene hydrocarbons is spun through an air space of ing to obtain a highly oriented ?ne denier ?lament.
at least 5 cm. into a solidi?cation bath maintained at
7. A process as claimed in claim 6 wherein the resid ual amount of solvent in the ?lament amounts to less
spun ?laments of polyole?n solution without substantial extraction of the solvent or the polyole?n. The solidi?ed ?lamentary solution is then extracted to
remove a substantial part of the polyole?n solvent. The extracted ?laments are stretched at 90-105" C. They are extracted again to remove more polyole?n solvent so that the solvent content of the ?laments is certainly less than
than about 1% by weight after leaving the second methylene chloride bath.
8. A process for the production of a ?ne denier poly
ethylene ?lament which comprises: dissolving a low pressure polymer of polyethylene having a molecular weight of at least 60,000 in a hot hydrocarbon solvent selected from the group consisting of paraf?ns and cyclo
para?ins and in a quantity of about 10 to not more than
10 times the original length of the spun ?laments. The invention is hereby claimed as follows:
1. In a process for the production of a polyole?n ?la ment in which the polyole?n has a molecular weight of at least 60,000 and is spun from an organic solvent spin ning solution, the solvent extracted from the ?lament and the ?lament stretched for ?ber orientation, the steps which
perature of about 0 C. to 30 C.; subsequently extract ing the solvent from the solidi?ed ?lament in a methyl ene chloride bath; stretching the solidi?ed ?lament; and
repeating extracting and stretching steps at least once. 9. A process as claimed in claim 8 wherein a minor
comprise: extruding the polyole?n spinning solution con portion of the solvent is extracted in a ?rst methylene rtaining from about 10 to not more than 18% by Weight of chloride bath followed by stretching at a temperature of said polyole?n through an air space of at least ?ve centi about 90 C. to 105 C., and the solvent is then further meters into a solidifying bath containing a liquid medium 70 extracted to not more than about 5% by weight of the inert to both the polyole?n and its solvent; cooling and ?lament in a second methylene chloride bath followed solidifying the spun ?lament substantially without solvent by additional stretching at a temperature of above about extraction in'said liquid medium which is maintained at 110 C. but below the softening point of the polymer. a temperature of about 0 C. to 30 C.; extracting the 10. A process as claimed in claim 9 wherein the resid solvent from the ?lament in a second bath containing a ual amount of solvent in the ?lament amounts to less
spawns
9
than about 1% by weight after leaving the second
10
15. A process as claimed in claim 1 wherein said
liquid medium is a lower alkanol containing not more than four carbons. 5
12. A process as claimed in claim 1 wherein said
. . . .
.
2 354 745 Dreyfus Aug 1 1944
2706674 2,822,237
14. A process as claimed in claim 1 wherein said 10 liquid in said second bath is petroleum ether.
2825721
CERTIFICATE OF CORRECTION
Patent No. 3,048,465 August 71? I962
Wolfgang .Iurgeleit
ed that error appears in the above numbered pat It is hereby certifi nd that the said Let ters Patent should read as ent requiring correction a
I corrected below.
(SEAL)
Attest:
ERNEST w. SWIDER
Attesting Officer