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490 dia
1.812
3.875
90 270
0
rotation
45 315
135 225
180
270 90
Oil Channel
Oil Channel
1.25
0 ra
dius
left rear
right side front
side ius
/8 rad
11
Front cover
prop washer
Propellor
Propellor base
spacer
1 − Cut a blank 0.75 wide by 3 inches long from 0.250 thick plate.
Mount the blank in the mill vise − vertical.
.2500 dia. .435 dia. 2 − drill 2 holes for the rod cap screws 3/4 inch deep.
Countersink .100" with a 3/16 endmill.
3 − cut the cap off from the rod.
4 − mill the ends of the rod and cap flat and SQUARE!
Hollow out 0.080 deep (this step is not necessary if the cap is cut accurately.)
with 1/4" ball end mill 5 − size cap to 0.360" and tap threads (4−40) in the rod.
6 − drill out the rod cap for screw clearence (7/64).
0.325" 7 − attach rod cap to rod blank and mount flat in the mill.
8 − drill and ream the hole for the big end.
9 − drill and ream the hole for the small end.
1.850 10 − drill the holes for the sholder radius’, use a 1/2" endmill.
drill 1/2" 11 − cut (using an end mill) the straight sides.
12 − put the rod on the rotary table and round the small end.
0.500"
0.4062 dia.
(13/32") countersink screw 0.100"
0.740"
rod cap screws
4−40 0.100"
0.540"
This drawing not drawn to scale
Connecting Rod 11−10−01 last updated 11−Dec−05 Drawn by Glen Bond
Drawn with XFig 3.2.3 protocol: 3.2 on a Linux 2.4.26 system
0.300" 0.355" 0.300"
0.690" 0.400"
0.750"
X
0.550"
1.475"
0.550" 0.737" radius
X
0.373" Dia.
0.375" Dia.
0.500"
0.375" Dia.
0.0937" dia. 0.100" deep
Oil passages 0.4375" Dia.
Use # 55 drill (0.052")
Raised .040
0.275
2.375
Cylinder head with dimensions Drawn by Glen Bond Feb. 15, 2002
update: 6−5−04 Drawn with XFig 3.2 protocol: 3.2 on a Linux 2.2.13 system
0.625
0.440
1.700
Match to crankcase
0.335
0.320
2−56 screws
Oil Pan 11−9−00 All dimensions are inches unless noted. Drawn by Glen Bond
Drawn with XFig 3.2 protocol: 3.2 on a Linux 2.2.13 system
Piston Dia. 1.096"
Oil holes
16 holes (more is better)
0.040"
approx 0.028"
Size to fit rings 0.120"
0.175"
0.056" 0.330"
0.470"
0.625"
0.750"
0.990"
0.125 radius
0.330"
0.745"
Make sure this is deep
enough for the oil holes
to drain into.
0.900"
Drill 1/8"
0.090"
0.188"
0.310"
0.975" 0.650"
1.625"
0.125"
1.875" Drawn 2X Size
Rocker Arm for BECO 2.0 Drawn and Copyright by Glen Bond 1−1−03
Revised 7−7−03 Drawn with XFig 3.2.3 protocol: 3.2 on a Linux 2.2.16 system
0.092 dia. 0.125 dia. 0.550 dia. intake
0.488 dia. ex.
0.110
0.050
0.060
1.660"
Use 60 degree
center drill
0.080
0.150
Valve and Spring cap All dimensions in inches Drawn by Glen Bond 3−26−02
Revised 7−7−03 Drawn with XFig 3.2.3 protocol: 3.2 on a Linux 2.2.16 system