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6 The evolution of mining
Bigger isnt always better. Operating efficiency and profitability depend on controlling transport costs. Smart mining solutions from Scania bring modular design and lean production to transportation.
20 Transporting people
We move people safely in all environments. With crewcabs, crew transports and rugged buses for 3060 people, with space for safety clothing and equipment.
Scania trucks benefit from comprehensive design and testing. Active safety through driver feedback and control. Passive safety through structural integrity, instrument positioning and dispersion of impact forces. From desert to jungle and arctic settings, Scania trucks are road legal and easy to move between operations. Great for production ramp-ups or expansions, with up to 46-tonne payloads. Choose a 46-tonne dump truck or a range of tractor trailer combinations with payloads up to 120 tonnes. Scania can ensure an optimal logistical flow. Reliable service trucks for crew, supplies and equipment are indispensable to mine safety and to reducing downtime and production stops. In-pit or out-haul, service vehicles, engines or personnel transport. We specify vehicles to match your operating conditions, and back them up with outstanding onsite service.
A preferred supplier of engines to other mining equipment companies, for hauling, pumping and generating electricity. Service options geared for productivity and uptime, tailored contracts for preventive maintenance and full maintenance. Scania field workshops provide everything you need to keep your mine transport running without interruption. Our containerbased solution is mobile, flexible and affordable. Services geared to increase your business flow, productivity and uptime from high parts availability to driver support and telematics. Qualified consulting services in logistics, transportation planning and operational monitoring, based on decades of experience with lean production.
10 In-pit trucks
12 Outbound haulage
14 Service vehicles
30 Advisory services
Versatility and reliability. Our rugged trucks carry drill pipes or power compressors, or entire drill rigs.
Modular design and lean production Since we build our vehicles according to a 70-year tradition of modular design, we use significantly fewer parts than the industry average. That alone can affect your maintenance time and costs, and equipment availability. We keep things simple. The same parts that go into our truck engines also go into our gensets and busses. The combustion unit is exactly the same, whether its an inline 5, an inline 6, or a V8 engine. This also eases the burden of recruiting and training mechanics and technicians. Our maintenance solutions are ready to back you up even in remote, sparsely inhabited locations. Our field workshops are based on a modular container system that can be put into operation a week or two after a concrete foundation has been laid. Weve already proven this in many countries worldwide. People are part of the system And while it may be hard to recruit and retain competent drivers and service personnel in remote areas, we have staffing and training programs to get you up to speed quickly. Our mobile field service managers can be brought in to supervise and train a local permanent maintenance team. Our driver training programs pay for themselves by increasing safety, reducing driver-related damage and cutting fuel consumption. In short, well do whatever we can to help you plan and execute better logistic solutions. Working smarter. Longer. And cleaner. Because we know you have to. Scania. The evolution of mining.
Passive safety Passive safety focuses on design aspects that minimize the consequences of a collision consequences that affect the driver and occupants of other vehicles. This includes structural integrity, instrument positioning and dispersion of impact forces. We decided very early on that for fire safety reasons, all Scania engines should have fuel and heat on separate sides of the engine. Therefore, we have one cool side with fuel and one hot side with exhaust gases. All sources of heat are kept isolated in a single area on one side, away from fuel sources. In addition, the vehicles can be equipped with fire suppression system.
in-pit trucks
Mines around the world range from desert to jungle and arctic settings. And whether they involve underground or surface mining, every one requires equipment that can stand the harshest environments. Trucks for in-pit mining have to measure up to the highest requirements for durability, reliability and safety.
Scania trucks are suitable for ore and waste transport and mine infrastructure construction. They also have the advantage of being road legal, which makes them easy to move between operations. This makes Scania trucks a flexible alternative, well suited for production ramp-up or expansion phases of mines, or for customers who want to have flexible equipment suited to many tasks, reducing transport system complexity. We have vehicles with a wide variety of configurations suitable for in-pit mining, both below and above ground. We can provide three, four and five-axle dump trucks up to a 46-tonne payload, depending on operating conditions. Nearly every one of them can be delivered in an AWD configuration where extra mobility is needed. geared for uptime Because uptime is crucial, Scania in-pit mining trucks are designed to meet the highest requirements with the highest possible efficiency. One of our customers, for example, was able to reduce in-pit cycle time from 90 to 50 minutes based upon a customized product and analysis of the total operation cycle. When it comes to performance, Scania engines are renowned for their power, torque, driveability and operating economy. High torque ratings provide exceptional driveability with a minimum of gearchanging, which is a plus when navigating through a mining site.
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outbound haulage
When youre working in remote areas with insufficient infrastructure the smartest solutions are required to tackle everything from dependability to logistics. Whether youre running an established mine or opening up a mining extension even a short-term one where you have to improvise transport solutions the flexibility of Scanias smart mining solutions will complement your business.
Take outbound haulage, for example. You can choose dump trucks with payloads up to 46 tonnes, or a range of tractor trailer combinations with payloads up to 120 tonnes. Scania can put the right tools in place to ensure an optimal logistical flow, taking into account road conditions, speed limits, loading and unloading time, fuel consumption, maintenance, personnel variables and much more. Measure the costs and benefits But to optimize cost per tonne/km, you need to work with your vehicles fuel economy and operating costs through to their ability to deal with the loads and the roads. We can help you quickly set up a logistic solution for quick dispatch of the mined material, so that you get the income and cash flow quicker from your operations. Outbound haulage over long distances requires good telematics information to further optimize operations and increase safety. The Scania Fleet Management System can track operational parameters such as location, speed, engine condition, driver behavior, route deviation and fuel consumption. Knowledge you can use in making the best operating decisions on a daily basis.
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Service vehicles
Whether youre working in remote areas, close to mining clusters or in an established mine, keeping the flow of crew and equipment moving and roads maintained is essential to maximizing output.
A comprehensive service truck fleet is indispensable to mine safety and to reducing downtime and production stops. In large mines the effects of not having fuel or servicing capability at hand will impact production much more than you think, and quickly rack up unplanned costs. Including the costs of lost production. So not just any truck will do. Robustness for all terrains and tasks Scanias service trucks are designed to be easily driven through the hardest conditions with robust under-carriages with high ground clearance, powerful brakes and automatic gearboxes to help deliver the essential lubricant, water or explosives that your operations require. We can help you find a solution for what you need when you need it for your particular mining operations. In fact, we have developed special fuel tankers and crane platforms together with major clients within the mining industry. From better driver ergonomics to maximize safety right through to the high availability of critical parts and preventive maintenance contracts to reduce the risk of downtime, Scanias service trucks are designed to keep your business up and running.
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Exploration
Development
Extraction
Materials handling
Mined minerals transported to the processing site Use of loaders and truck
Over-burden removal Mining of the ore body Surface mining Underground mining
Drill rig
Dump truck
Dump truck
Dump truck
Equipment transports
Man-haul
Man-haul
Rescue vehicle
Rescue vehicle
Lubrication truck
Lubrication truck
Water tanker
Water tanker
Explosive truck
Concrete truck 16
Concentration
Refining
Dump truck
Planning services Scania also offers qualified Mining Advisory Services in logistics, transportation planning, road economics and monitoring of ongoing operations. Our services are based on our own decades-long experience with lean production and our ability to flexibly match vehicle configurations and working capacity to your specific operating requirements. In many cases we can help you improve production flows and productivity while reducing costs. Fully specified solutions We work in close cooperation with you to create a haulage solution to meet your needs, including: A detailed vehicle specification to ensure you get a truck with the correct capabilities Advising how to maximize equipment efficiency, such as to optimize loading time and overall equipment utilization Advising how to optimize total cost of operation based on fuel consumption, tire usage and maintenance. Driver training always recommended in order to reduce maintenance and increase safety.
You will likely find as many customers already have that the lower total operating cost of our trucks outweighs the benefits offered by the much larger traditional mining vehicles.
Personnel transports 17
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transporting people
Even with autonomous systems on the rise, most mines dont function without people, so keeping workers on the job, safe and productive is an art in itself. Skilled, trained people need to be transported quickly, comfortably and safely across distances in harsh territory to where the work is.
Is personnel transport an issue in your mining operations? We have vehicles designed to move people safely in all kinds of environments. From smaller crewcabs to larger crew transports and rugged buses for 3060 people, with space for safety clothing and equipment. Safety and durability built-in Scania has been building buses for over 100 years, and has a number of models adapted for rugged and safe transport within mines, developed together with mining companies. Scania buses can be equipped with a wide range of safety features, such as ESP, electronic brake systems and alcolocks. And need we repeat it? Because of the Scania modular production system, chassis, axle, engine and powertrain parts on buses are identical to those on trucks. So you dont have to add any additional service capability and increase the spare parts stock if you have a fleet of mixed vehicles. This shows up on your bottom line as well as in your vehicle availability and productivity.
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Easy maintenance Thanks to the unique Scania modular system and our complete array of power ratings and emission steps, there are endless possibilities to customize solutions for demanding applications. By using shared components and systems we allow for minimized waste and easy servicing for a single technician. In addition, a full 500 hours between oil changes and maintenance boosts uptime even further. Excellent emissions record Because new and more rigorous emissions legislation is constantly being implemented, we have used our 120-year experience and technological expertise to produce the worlds cleanest industrial engines. Our solutions include SCR (selective catalytic reduction), a proven after-treatment system that ensures exhaust gases are released with minimum nitrogen oxide, and EGR (exhaust gas recirculation), meaning theres no need for particulate filters, leading to fewer parts, less bulk and lower costs. Our engines fulfill all worldwide existing emission standards, including Stage IIIA, Stage IIIB and Tier 4F.
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trailer maintenance and parts We can also provide parts and service for trailers, special bodywork, cranes, hydraulics, tail-lifts, and other auxiliary equipment. We pride ourselves on taking care of the whole rig. In the end, this saves you valuable time and contributes to operational uptime. tire and wheel management We can manage your wheel and tire services, keeping these vital parts from causing unplanned slowdowns or breakdowns. Good tire wear can be obtained by checking tire inflation, which is often neglected. Our approach includes monitoring tire wear, keeping a supply of tires in stock, anticipating the need for tire changes and carrying all of these steps out with minimal disruptions to production flow. We will also take care of tire disposal, avoiding possible environmental concerns. Fuel management Scania vehicles are renowned for excellent fuel economy and for consistently meeting and beating increasingly restrictive emission requirements. All our vehicles offer an outstandingly low total cost of operation. In selected markets it is possible to use our fuel management services, in which we can guarantee a given level of fuel consumption (say, 1820 l/hr), on condition that we manage the maintenance of the vehicle, optimize its running characteristics, and train the drivers. The results can be documented so that you can show your customers, in black and white, exactly what you are doing to minimize emissions and environmental impact of your operations. Like you, Scania is committed to a cleaner environment and reducing CO2 emissions. We are at the forefront of sustainable transportation, with Euro 5 and Euro 6 engines in all output classes and EEV engines.
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Workshop
Designed for repairing components, divided into sections for repair and small parts cleaning. A 1500 kg capacity overhead crane is one of the options.
lubrication
Used for supplying lubricants and air. It includes hose reels for oil and compressed air as well as a small parts wash cabinet. It features a high performance air compressor (12 bar).
Parts storage
Designed with an open shelf system. Keeps your parts easily accessible, dry and securely locked.
Environmental station
A leak-proof container divided into two parts for storing waste oil and other chemicals.
office
With IT/Telecom connection a desk and a safe can be used for all administrative work. Comes with toilet and optional kitchen.
Changing room
Including shower, lockers, toilets and a washing machine.
Accommodation
Includes shower, toilet and can be equipped with up to four beds and lockers, or alternatively used as a drivers waiting room.
Kitchen
Designed for meals, breaks or meetings and can be equipped with everything needed for storing and cooking food.
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Drivers in focus Your drivers are important to your continuous, safe and profitable operations. Driving ease, excellent vision from the cab and an easily managed powertrain combine to reduce driver strain and fatigue that can be a vital safety factor in mining operations. We have developed special training programs to help achieve maximum productivity. They pay for themselves by increasing safety, reducing driver-related damage and cutting fuel consumption. Scania Driver Training helps drivers achieve optimum operation of their vehicles, with low fuel consumption. Scania Driver Support gives instant feedback on the instrument panel while driving, which can indicate the need to improve shifting, braking or other driving techniques. Scania Fleet management Telematics is essential for keeping track of your loads, vehicles and drivers. Our vehicles are equipped to easily integrate with your current mine management systems. The Scania Fleet Management system can contribute to monitoring and reporting on vehicle performance, fuel consumption, loading, unloading, driver behavior, safety follow-up and route planning. All of this can lead to better management and control, as well as reduced maintenance costs.
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Advisory services
Scania offers qualified consulting services to the mining industry in logistics, transportation planning and monitoring of ongoing operations. Our services are based on our own decadeslong experience with lean production and our ability to flexibly match vehicle configurations and working capacity to your specific operating requirements. Everything is geared towards optimizing your production flow and helping you implement lean concepts in logistics.
Before a mine is opened and production starts, we can advise on mine transport and logistics planning. Given production targets and presumed production flows per day, we can provide advice on: Infrastructure and road development Vehicle specifications that take into account in-pit, out-bound haulage and service vehicles Route planning for public and non-public roads Planning road maintenance Vehicle maintenance planning Transport staffing, recruiting and training Road economics in particular can be very important at the mine planning stage, and will contribute significantly to the total cost of operations. Using smaller and more versatile vehicles often means building less expensive roads. The roadbeds dont have to be as wide or as well supported to ensure high bearing capacity. Fleet flexibility is also determined by the choice of road design. Great cost savings can often be realized by reducing the overall transport system complexity, for example, by designing roads to use the same equipment for both ore and waste handling. The Scania modular design system is flexible, with component commonality resulting in a significantly lower number of parts. This converts to easier mechanic training and greater efficiency advantages in equipment servicing.
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Focused improvement services For existing mines especially those that may be enlarging or ramping up operations we can help you improve production flows and productivity while reducing costs. We can teach mining operators to identify transport bottlenecks in the flow and suggest improvements that may depend on loading and payload characteristics, journey time, and refuelling needs. Using smaller trucks in some solutions may also lead to using routes that rely more on public roads and bridges, which could in turn lead to cycle time reductions and cost savings. Using our Scania Fleet management system, we can contribute to monitoring and reporting on loading, unloading, driver behavior, safety followup and route planning. Since Scania trucks, buses and engines can be used for so many tasks cutting down variability and needs for different parts maintenance can often be simplified. Exploration, service and dump trucks use almost the same components, so organizing service and parts is more efficient and can improve equipment availability. We can help you plan, organize and staff maintenance workshops in a new way.
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Scania pursues an active policy of product development and improvement. For this reason the company reserves the right to change specifications without prior notice. Furthermore, due to national or EU legal requirements, some products and services may not be available in all local markets. For further information in these respects, please contact your local dealer or visit www.scania.com.