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Agitation:
promote turbulence in a liquid Mixing: Operation in which two or more materials are intermingled to attain a desired degree of uniformity Main purpose of mixing and agitation in water and wastewater treatment: 1. Uniform distribution of a chemical Typically rapid mixing or flash mixing Less than 10 s Coagulation Dispersion of oxygen in activated sludge Food industry, fabrication, dyes 2. Promotion of aggregate particle formation by collisions Typically slow mixing Minutes to hours Flocculation Other agitation and mixing objectives (rapid mixing): 1. Suspending solid particles 2. Dispersing immiscible liquids 3. Promoting heat transfer at a wall
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3.2.1 MECHANICAL AGITATORS 1. Turbine Impeller Various types of turbine blades Turbine blades can be vertical or pitched Impeller diameter 30 to 50% of tank diameter or width Mounted one impeller diameter above tank bottom Range in speed of 10 to 150 rpm Baffling minimizes vortexing and rotational flow Radial flow
Pitch =
Usually pitch is 1.0 or 2.0 Maximum propeller diameter is 18 inches Propeller speed 400 to 1750 rpm Axial flow
3.2.3 BAFFLE BASIN Mixing depends on gravity and hydraulic turbulence Very little short circuiting Headloss usually varies from 0.3 to 0.9 m Not suitable for wide variations in flow rates Velocity gradient can not be varied
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Figure 3-8: Baffle Basin Rapid Mixing 3.2.5 HYDRAULIC JUMP Mixing results from turbulent movement of liquid and high energy losses Used where sufficient head is available Velocity gradient can not be varied
The intensity of agitation represents the relative motion of fluid particles the velocity gradient The velocity gradient is averaged in some way to represent the entire body of liquid affected by the mixing
du L / t 1 = =t =G dy L
The symbol G is often utilized to express this velocity gradient Need to quantify the amount of agitation. This is accomplished through dimensional analysis G t = (Intensity)X(Duration) G t is dimensionless Consider a volume of fluid of viscosity upon which power P is imparted to create a velocity gradient G Performing a dimensional analysis using these parameters will yield an expression for the velocity gradient in terms of power, volume and fluid properties
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Dimensional analysis yields From the Buckingham Pi theory there will be m - n = 1 dimensionless groups
PG a b c = 1
G=
P =W
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3.4.1 IMPELLER FLOW THEORY Consider a simple, vertical impeller blade with a diameter Da Impeller rotates at a speed of n rpm Velocity at the tip of the impeller can be expressed as follows
u 2 = Da n
A liquid particle leaving the impeller tip has both radial (Vr2l) and tangential velocity (Vu2l) components Assume that the tangential velocity is some fraction k of the impeller tip velocity due to slip between impeller and fluid
Vul2 = kDa n
q = Vrl2 A p
Ap is taken to be the area swept out by the tips of the impeller blades (projected area of impeller) and is a function of impeller circumference Da and blade width W
A p = Da W
From geometry
tan =
l 2
(u
Vrl2
2
Vul2
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3.4.2 FLOW NUMBER For geometrically similar impellers the blade width (W) must be proportional to the impeller diameter (Da) Parameters K, k and 2l can be assumed to remain constant. Hence,
3 q nDa
NQ =
Flow Number is expected to be constant for each type of impeller Standard flat blade in baffled vessel Marine propeller (square pitch) Four-blade 45o turbine (W/Da = 1/6) NQ = 1.3 NQ = 0.5 NQ = 0.87
The flow rate (q) expression developed in the previous section accounts for radial flow leaving the tip of the impeller High velocity stream of liquid leaving the tip of the impeller entrains some of slower moving bulk liquid: slows down jet, but increases the total flow rate Tracer tests for turbine impellers give indication of this entrainment phenomenon and have yielded a relationship which also takes tank diameter Dt into account
3 Dt q T = 0.92 nDa Da
2<
Dt <4 Da
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For turbulent flow power represents the product of the kinetic energy imparted to the fluid and the total fluid flow
(V2l ) 2 3 P= nDa N Q 2g c
Velocity V2l is slightly smaller than the tip velocity u2. If the ratio of V2l/u2 is denoted by (similar to k) and V2l = nDa (similar to V2ul), then the power requirement becomes
3 P = nDa NQ
( nDa ) 2 2g c
5 2 2 n 3 D a P= NQ gc 2
2 2 NQ = N P = 5 2 n 3 Da
Pg c
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S1, S2, S3, S4, S5 and S6 are dimensionless shape factors particular to impeller
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P = f ( n , Da , g c , , , g )
[n] [gc] [] [] [g] = t-1 = LMF-1t-2 = FLT-2 or ML-1t-1 = ML-3 or Ft2L-4 = Lt-2
[Da] = L
Pg c
N P = f ( Re, Fr)
If the dimensionless shape factors are included
N P = f ( Re, Fr , S1 , S 2 , S 3 ,...)
With the non-dimensional form of the functional relationship, can now correlate data obtained experimentally in the lab It should be noted that the curves illustrated in the following figures do not directly include the effect of the Froude Number (Fr)
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N P = N PFigure Fr m m= a log Re b
)( )
a = 1.0
b = 40.0
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a = 1.7
b = 18.0
At low Reynolds Number (laminar flow Re < 10), baffled and unbaffled tanks give the same result log NP versus log Re gives a straight line with a slope of -1, now say
3 K L n 2 Da P= gc
Note density does not play a role here At high Reynolds Number (turbulent flow Re > 10 000), NP is essentially constant and NP = KT
Pg c
5 n 3 Da
= KT
5 K T n 3 Da P= gc
Table 3-1: Values of Constants KL and KT for Baffled Tanks Having Four Baffles at Tank Wall with Width Equal to 10% of the Tank Diameter
10.4+ h N P =1.0 x105 2 Qa (2.31) log 10.4 m h Qa = Depth to diffuser = Air flow rate at operating temperature and pressure (m3/s)
Important design considerations include: Bubbles should be uniform size and uniformly distributed in the volume Laterals are spaced 1 to 1.5 m apart Diffuser openings: 1.5 mm - spaced 7.5 to 15 cm apart
P = ghL Q
Headloss is a function of velocity head along the flow path Changes in direction create eddies and hence, mixing and headloss The head loss at each 180o bend is approximately
V2 hL = ( 2 to 35 . ) 2g
g Q h = Density (kg/m3) = Gravity (m/s2) = Liquid Flow rate (m3/s) = Hydraulic head (m)
Velocity in the system should be within 0.15 to 0.45 m/s to optimize mixing Headloss through the system should range between 0.15 and 0.6 m
P = g (E )Q
v v d (mV ) F = dt
y2 1 = y1 2
( 8Fr +11)
2 1
Fr1 =
V1 gy1
V12 V22 E = y1 + 2 g y2 + 2 g Froude Number is evaluated at the upstream face (y1) For the purpose of mixing, a good jump should have an upstream to downstream depth ratio of y2/y1 > 2.38 If 2 < Fr1 < 1, then get a series of undulations with little energy dissipated If Fr1 = 1, then have critical flow If Fr1 > 2, then have appreciable energy loss good mixing conditions 3.5.5 SPIRAL FLOW TANKS
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P = ghL Q
Less headloss than in gravity mixing
P = ghL Q
Most significant headloss occurs in long pipe lines Headloss can be calculated using closed conduit and open channel equations Darcy-Weisbach Mannings Hazen-Williams Chezy Recall: Slope of the EGL (S) = hL/L
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