2011 JIS Catalogue

2011 JIS Catalogue
Sutton Tools Catalogues...

Our Comprehensive Product Range Including:
High performance and carbide tools Drills Countersinks Taps Endmills Reamers
sustainable forest
Contact your local Sutton Tools representative for your copy

mill accredited elemental chlorine free
sustainable forest mill accredited elemental chlorine free
EMAS
This catalogue is printed using vegetable based inks on PEFC Certified paper and is made in Australia from elemental chlorine free (ECF) pulp derived from sustainable plantation EMAS forests and sourced from fully accredited ISO 14001 suppliers.
This catalogue is printed using vegetable based inks on PEFC Certified paper and is made in Australia from elemental chlorine free (ECF) pulp derived from sustainable plantation forests and sourced from fully accredited ISO 14001 suppliers.
Sutton Tools is a focused team of 500 people who have enabled this globally competitive program of high value products. As one of the worlds largest independent family owned cutting tool companies, Sutton Tools has a long standing commitment to our employees and partners. We continue to expand our business and produce ever higher levels of specifications that exceed market expectations. Our aggressive investment policy compliments our product offer with globally integrated logistics, research and development and value added services at world best practice. We invite our current and potential new partners to visit our facilities and let us demonstrate our value.
www.sutton.com.au
our history...
Sutton Tools Pty Ltd established 1917, is one of the oldest Australian family owned 4th generation operated businesses in Australia. With four manufacturing operations Sutton Tools is Australias only production manufacturer specialist and supplier of globally competitive quality cutting tools. Over 17,000 line items including Drills, Taps, Endmills, Countersinks and Holesaws together with a wide range of power tool accessories to service Tool & Die, Aerospace, Automotive and General Engineering Industries. Through continual aggressive reinvestment and Research and Development programs, Sutton Tools now provide product, surface coatings and regrinding specific to the many sophisticated and varied applications encountered by industry today. Sutton Tools comprehensive range of high performance, precision cutting tools now includes HSS, HSS-Co, HSSE-V, Powdered Metal HSS and Carbide ranges manufactured to ISO, DIN, ANSI, BS & JIS standards, which are complemented by TiN, TiCN, TiAlN, AlCrN, TiAlCN, CrN & Ni ceramic surface coatings and state of the art Vacuum Heat Treatment. 1917 William Henry Sutton at the age of 48 established the Sutton Tool and Gauge Manufacturing Co at Thompsons Foundry in Castlemaine Victoria Australia. This was the start to an iconic Australian family tradition, manufacturing cutting tools as a wholesale distribution operation. With a staff of Henrys two sons, Henry George and Leslie, and with rigid rules to produce tools of the highest quality, it soon became evident to manufacturers they could buy locally of equal or even better quality than those from overseas. 1933 Business in Castlemaine had quadrupled in size as more orders poured in, Sutton Tools moved to a 13,000 square foot factory in Northcote. Commenced the manufacture of Thread Tooling First Export was to New Zealand, consignment of reamers. Both sons of William Henry, Henry George Sutton and Leslie Sutton became managing directors of the business whilst William Henry continued to take an active interest until his death. William Henry Sutton, born 1863 - died 1950, profession leading tool engineer before the founding business owner of Sutton Tools. William was a pioneer of the Australian Engineering Industry. Purchased Industrial land at Thomastown to build a new factory.
1936 1939 1940
1950
1959
1960 Northcote: With no expense spared, Sutton Tools sent a team of engineers to investigate the best method of producing the finest drill in the world. The method chosen was Ground-fromSolid where every part of the drill is ground from a solid heat treated high speed steel blank, the only method to produce drills which would match the quality and accuracy of the other products manufactured by the company. Hence the drill was marketed under the name of the Silver Bullet and all their endmills, slot drills and taps up to diameter are produced by this method.
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our tradition...
1960 The Thomastown factory was purpose built and specially equipped for the manufacture of drills, and was considered to have state of the art machinery and one of the most modern facilities in the world. 1961 1970 Thomastown Commenced Manufacturing Jobber Drills Acquired an adjoining factory in Thomastown which made it possible to transfer the remaining production units from Northcote. The Northcote building became surplus to the companys needs. Hence was auctioned March 24th, 1970.
1980-1990 Restructured operations by exiting products: hobs and thread rolling dies. 1984 1989 1993 1994 2000 2000 2001 2001 2002 2006 2008 2008 2009 2009 2010 2010 Purchased Gamma Design Holesaw Company Purchased Surface Technology Coatings Strategic Expansion into Export Markets Purchased Patience & Nicholson New Zealand (Evacut) Opened Singapore office & warehouse Acquired Scott, Young & Masters a distribution and import agent Sutton Tools purchased Patience & Nicholson (Australia) Further investment of machinery in turn improved efficiencies, and raised the bar in quality levels of drills. Opened Malaysian office We sold our 5 millionth drill bit to Germany Acquired Tapmatic exclusive agency in Australia for tap holders Purchased Cuttertec (regrinding facility) Opened Hong Kong office & warehouse Purchased new equipment - Innova Coating System, providing world class capabilities in PVD coatings Established Sutton Tools Europe office & warehouse Established Sutton Tools India
www.sutton.com.au
made in Australia
Sutton Tools have invested in the Australia Made Green and Gold Jumping Kangaroo Logo as a symbol of quality.
The Jumping Kangaroo is one of the strongest nations brands in the world, the trademark is widely recognised as the symbol for Australian products internationally, and is now used successfully by Australian exporters all around the world. The Logo is Australias most widely used and best-known symbol, with 98% recognition domestically and rapid growth into international markets. For a product to qualify to use the Jumping Kangaroo logo it must meet strict criteria in the production and manufacturing processes. To purchase Australian Made from Sutton Tools, you can be confident in: quality products affordable prices a globally competitive product Sutton Tools Pty Ltd is registered with the Australian Made, Australian Campaign and is licensed to use the Australian Made Australian Jumping Kangaroo Logo on the products registered with AMCL in accordance with the AMCL Code of Practice, the Trade Marks Act 1995 and the Trade Practices Act 1974.
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exported to the world...
www.sutton.com.au
we offer a comprehensive service...

Sutton Tools Online Tool Shop
With the introduction of the Tool Shop we will meet our partners needs more efficiently. Sutton Tools e-Sales helps to increase service levels through real-time availability of information, product specifications and alternative products to customers. Tool Shop will extend our customer service by offering online access to our products 24 hours a day, 7 days a week. Tool shop gives you the ability to: - View products in our online E-catalogue - Check stock availability - Place orders online - Check pricing of our products - Track the progress of your order - Check your order History The Tool Shop is designed to save time and provide you with easier access by direct ordering product from Sutton Tools. To apply for a Tool Shop account please contact toolshop@sutton.com.au
Distribution and Logistics
Our International Distribution Centre uses modern radio frequency scanning technology coupled with the latest carousel and stock replenishment systems which allows accurate stock control and efficient warehouse operation. We have over 17,000 SKUs and our stock availability consistently averages in the high 90%s. From a customer perspective, this provides confidence in breadth and depth of stock cover and reliable delivery service.
Special Tools & Tool Reservicing
For over 90 years Sutton Tools has been designing and manufacturing precision cutting tools in Australia and exporting to the world. Sutton Tools is a leading global provider of specialist cutting solutions, in drilling tools, threading tools, reamers and milling cutters, we offer a one stop shop tool refurbishment including re-grinds & re-coating for special tools that can be supplied to suit your special requirements. Specialist tools distributed to industries such as Automotive, Aerospace, Marine, Transport, Construction, Surgical equipment, Manufacturing, Toolmaking, and Agriculture to name a few.
Quality Management Systems
Sutton Tools company complies with and is currently certified to ISO Global 9001:2008, under the Quality Management Systems. This demonstrates Sutton Tools commitment to providing a service based on quality.
www.sutton.com.au
Sutton Tools Expert Tool Selector

www.suttontools.com.au/ETS/ExpertToolSelector Sutton Tools Web assisted Expert Tool Selector, allows for finding the right tool for your specific machining task so easy. The Expert Tool Selector will recommend the right tool for the right application and everything from suitable coolant choices through to cutting calculations. Our Expert Tool Selector provides easy step-by-step detailed information that includes: - Graph Selector: Hardness of Materials - Material Type - Material Classification - Material Groups - Tool Selector - Recommend Tools - Shows Stock Availability
Sales advice and service
Sutton Tools Sales consultants are fully experienced to assist with: - Technical advice - Products - Core stock ranges - Merchandising concepts, product ranges & installation - Sales and Marketing - Point of sale and promotional material
Technical Advice
Sutton Tools have specialised staff that are highly trained. - Assist to select the right tool. - Advise on the operating conditions of a tool. - Specialist in optimising your process. - Experienced metrology specialist - Selected machining experts
www.sutton.com.au
a good citizen to our environment...

At Sutton Tools we are environmentally conscious and sympathetic to issues that bring benefits to our environment. We meet all legislative requirements of ISO 9001:2008 Global Accreditation which covers production controls, traceability, management, all of which are the start to the protection of our environment.
Manufacturing & Machinery Processes: Cleaner Technologies
Sutton Tools heat treatment use modern Vacuum Furnaces with electronic cycle control operations with a much cleaner technology than the traditional salt bath furnace process. Modern CNC machines of which some are purpose built within the company give pick and place operation, robot handling functions, that not only give repeatable quality operations but a safer work place environment. With well managed structured systems embracing all manufacturing from the floor - up and driven with a continuous improvement policy, our aim is to minimise our environmental impact. Sutton Tools will always be environmental custodians for life, endeavouring to minimise impacting factors that will reduce carbon footprints.
Tool Regrinding Recycle
Bring back to life your high quality precision cutting tools, dont throw them out. Sutton Tools Regrinding and Resurfacing facilities return cutting tools to their original condition.
Manufacturing bi-products at Sutton Tools is recycled on site. Oil is extracted from ground waste and reused back into the manufacturing process, and the separated swarf is removed to be recycled. Paper, cardboard, boxes etc are recycled, thereby reducing landfill and costly waste. Old recycled news papers and shredded documents are used in our packaging, and despatched tools are further protected whilst in freight to local and overseas destinations.
Choosing environmental methods

Sutton Tools are mindful of environmental impacts that consumption of paper creates. Sutton Tools produce all catalogues using environmentally friendly paper. We also reduce paper usage by offering our customers access to literature material by electronic means. This catalogue is printed using vegetable based inks on PEFC Certified paper and is sourced from fully accredited ISO 14001 suppliers.
EMAS
mill accredited
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commitment to research & development.

Todays metal working industry faces the relentless challenge of producing product faster, better and cheaper than before. Such a challenge requires innovative technology to world standards. Sutton Tools meets this challenge, through its commitment to research and development.
Sutton Tools research includes travelling the world for the best equipment available, attending engineering exhibitions on an international level. We treat R&D seriously, an ongoing vigil to stay abreast of better best technology advancements and continue investing into R&D or research & development, that is Sutton Tools philosophy.
Research
INPCA Data Evaluation

CUT
215
160
MEANVAL
MITTELWERT CURSOR
(c) microtap GmbH - www.microtap.com
90
REVERSE
MEANVAL
13
Date:
06-12-2008 10:39:20
Time:
205.0 175.0 150.0

Torque [Ncm]
Testing
125.0 100.0 75.0 50.0 25.0 0.0 2.0 0.0 1.0 Cutting Torque 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 Depth [mm] 11.0 12.0 13.0 14.0 15.0 16.0 17.0
rameter Set
0 Ncm 424 RPM R=100%

oject Info: tton M6 WB/Otec #1-2
File act.loaded:
In order to assist in R&D, Sutton Tools has implemented a state of the art Test Centre incorporating CNC machining centres for testing and developing of our tools, to simulate precisely the way industry is using the tools.
Development - Tools
One aspect of the manufacturing process we employ is the conventional grinding and advanced super abrasive grinding. This Grinding Technology has enabled Sutton Tools to be a leader in this field and we can genuinely claim as having one of the best grinding shops. Our CNC equipment is designed to operate at a high level of grinding technology to ensure that our cutting tools are of the highest accuracy and performance.
Development - Machinery
Sutton tools Engineering Department has state of the art technology and design equipment which has been critical in our continual new development of machinery. Sutton Tools purpose-built machinery for manufacture is designed for specific applications and to produce the best cutting tools.
Automation & Production
In order to control the escalating costs of manufacture, Sutton Tools has heavily invested in automation to reduce labour costs. Our robotic equipment is designed to increase our production and efficiency.
www.sutton.com.au
special tools produced to your exact requirements...
Sutton Tools is a leading global provider of specialist cutting tool solutions.
The Special Tool manufacturing facility incorporates technologically advanced CNC grinding processes with CAD support, coating and heat treatment equipment and is backed by tradition in cutting tool design and manufacture since 1917. Using technically advanced raw materials, including HSS Powdered Metallurgy and grades of Solid Carbide, complemented by the latest generation of thin film coatings.
Special Tooling
We offer the best possible delivery based on your needs. Express service on non-standard taps and other cutting tools.
Tool Re-servicing
One stop shop for tool refurbishment, including Re-Grinds & Re-Coating. All Sutton Tools special tooling can be supplied to suit your requirements.
www.sutton.com.au
Specialists In Surface Treatment

Alcrona (AlCrN) Futura Nano (TiAlN) Titanium Carbonitride (TiCN) Titanium Nitride (TiN) Chromium Nitride (CrN) Blu (Steam Oxide)
Sutton Tools re coating service
Sutton Tools has grown to be at the forefront of heat treatment and surface engineering technology. We are the only commercial facility in Australia offering high pressure quench vacuum heat treatment, plasma nitriding and PVD hard thin film coatings under the one roof. The latest testing and analytical equipment allows us to process test samples for certification of every possible batch. The world class reputation of Sutton Tools has been built on our ability to deliver high quality, reproducible and guaranteed product back to the customer every time. With access to the latest testing and analytical equipment, we can process test samples for certification of every process batch. ISO 9001:2008 Quality Assurance registration ensures full traceability of products throughout the entire process cycle. Sutton Tools carries out research and development with Australias leading Universities and research organisations to develop innovative services that keep us ahead of the competition. Using world-leading technology, coatings are available to solve a wide range of problems relating to friction and wear, thereby improving tool performance and increasing tool life.
Regrinding servicing
Sutton Tools regrinding facility is offered on site. HSS, carbide and PCD tooling can be reconditioned by our highly experienced personnel, with reproducible, high quality results, every time. We also manufacture carbide, HSS and PCD specials for general, automotive and aerospace applications.
Going forward, our plans will be to continue investing in state of the art equipment for measuring, surface preparation and surface finishing that will ensure quality is to the highest standards available.
www.sutton.com.au
2010 Sutton Tools Catalogue...

Our Comprehensive Product Range Including:
High performance and carbide tools Drills Countersinks Taps Endmills
Contact your local Sutton Tools representative for your copy

sustainable forest mill accredited elemental chlorine free
EMAS
This catalogue is printed using vegetable based inks on PEFC Certified paper and is made in Australia from elemental chlorine free (ECF) pulp derived from sustainable plantation forests and sourced from fully accredited ISO 14001 suppliers.
www.sutton.com.au
weve made it easier to find the right tool fast...

For easy tool reference, you will find an extensive application based index...
Fig.1
Contents
10
Taps Metric
(refer Fig.1) Locate the tool by the image or description displayed and refer to the page number for full range details. The material chart below each product will help identify the most suitable tool for your application.
Taps Index
- For
Roll F
orm Ta pping
32
ve oo Gr llSin gle Gr oo ve Sin gle Gr oo ve Mu lti Gr oo ve Mu lti Gr oo Ro
Page
Ro
ll-
gle Sin
ve oo Gr gle Sin llRo
UNC UNF BSW
6 26 32
6 26
6 26 32
Ro
ll-
ve Mu lti Gr oo
6 26 32
Ro
ll-
ve Mu lti Gr oo
7 27 33
Ro
ll-
ve
Ro
ll-
Taps UNC
7 27 33
Ro
ll-
7 27 33
Steel
Discou nt Gr Tool Ma oup D0 606 terial Surfa HSS Co ce Fin .8 ish & Ap plica Ni tion <500 Genera N/mm 2 Non Fer l rous <750 N/mm 2 <9 00 N/mm 2 <110 0 N/m m2 <140 0 N/m m2 Colou r Ring >55 HR
c
D060 Ox
Genera l Ferrou s
HSS Co .8
D061
HSS Co Mediu m Produc tion
Stain
less St
eel
<9 00 >9 00 >8 50
N/mm 2
Ti Cast Copp Brass Iron er
N/mm 2
N/mm 2
Alum
inium
Shor t Cast
<350 N/mm 2 Long Ch <700 ipping N/mm 2 Shor t Chippi <150 0 N/m ng m2 Long Chippi ng Chippi ng
These icons below can be found on the product pages throughout the and at a glance the characteristic features of the tool can be identified.
al Ef fe ctive www .sutto n.co m.au
Plastic
> 10%
Si
Optim
Soft
catalogue,
TiCN
HSS Co .8
TiN
.8
PM-HS
D062
SE V3
D060
D060
Hig Produch tion
Genera Non Fer l rous
Ni
HSS Co
.8
D061
Ox
HSS Co
Genera l Ferrou s
Mediu m Produc tion
TiN
.8
PM-HS
D062
TiCN
SE V3
Hig Produch tion
38
Taps UNF
Length
44
Stub Regular Long Extra Long
3
Colour Band
Taps BSW
UNI VA H Al W Cu GG
Tap Application
P
4P
High Speed Cutting Z-Axis Control Deep Hole Single Groove Multi Groove P Lead
B
2P
B Lead
Thread Forms
49
Endmills
Metric
Unified Coarse
Unified Fine
Whitworth Coarse
Hole Type
Blind Hole Through Hole Through Blind Hole Thread Straight Flute Straight Flute Hole Gun Spiral Flute Forming Cutting Edge Forms Cutting Directions
HR NR
Slotting
Profiling
Finishing
Roughing
HR
NR
Information
Endmill Application
63
1
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Endmills Index
Endmills
Catalogue Code Page No. Discount Group
B0502 B0516 B0502 B0516 B0502 B0516 B0502 B0516 B0502 B0516 B0402 B0404 B0402 B0404 B0402 B0404 B0402 B0404 B0502 B0516 B0502 B0516 B0502 B0516 B0212 B0212 B0212 B0214 B0214 B0214 B0212 B0214
Colour Ring
Description
Endmill, Regular, 2 Flute, R30 Endmill, Regular, 2 Flute, R30 Endmill, Long, 2 Flute, R30 Endmill, Long, 2 Flute, R30 Endmill, Long Reach, Ballnose, 2 Flute, R30 Endmill, Long Reach, Ballnose, 2 Flute, R30 Endmill, Regular, 4&6 Flute, R30 Endmill, Regular, 4&6 Flute, R30 Endmill, Long, 4&6 Flute, R30 Endmill, Long, 4&6 Flute, R30 Endmill, Regular, 3-6 Flute, R30, NR Endmill, Regular, 3-6 Flute, R30, NR Endmill, Regular, 3-6 Flute, R30, NR Endmill, Regular, 3-6 Flute, R30, NR Endmill, Regular, 3-6 Flute, R30, HR Endmill, Regular, 3-6 Flute, R30, HR Endmill, Regular, 3-6 Flute, R30, HR Endmill, Regular, 3-6 Flute, R30, HR Endmill, Long, 2 Flute, R30 (alternative) Endmill, Long, 2 Flute, R30 (alternative) Endmill, Regular, 4&6 Flute, R30 (alternative) Endmill, Regular, 4&6 Flute, R30 (alternative) Endmill, Long, 4&6 Flute, R30 (alternative) Endmill, Long, 4&6 Flute, R30 (alternative) Endmill, Regular, 2 Flute, R30 Endmill, Regular, 4 Flute, R30 Endmill, Regular, Ballnose, 2 Flute, R30 Endmill, Regular, 2 Flute, R30 Endmill, Regular, 4 Flute, R30 Endmill, Regular, Ballnose, 2 Flute, R30 Endmill, Regular, Ballnose, 4 Flute, R30 Endmill, Regular, Ballnose, 4 Flute, R30
Shank
Plain Plain Plain Plain Plain Plain Plain Plain Plain Plain Plain Plain Flatted Flatted Plain Plain Flatted Flatted Plain Plain Plain Plain Plain Plain Plain Plain Plain Plain Plain Plain Plain Plain
Tool Material
HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 VHM VHM VHM VHM VHM VHM VHM VHM
Surface Finish
Brt TiCN Brt TiCN Brt TiCN Brt TiCN Brt TiCN Brt TiCN Brt TiCN Brt TiCN Brt TiCN Brt TiCN Brt TiCN Brt TiCN Brt Brt Brt TiAlN TiAlN TiAlN Brt TiAlN
Standard
JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS -
E100 E101 E102 E103 E113 E114 E125 E126 E127 E128 E142 E143 E144 E145 E168 E169 E170 E171 E225 E226 E227 E228 E229 E230 E600 E601 T602 E602 E603 E604 E605 E606 E607 Taps
Catalogue Code
56 56 57 57 58 58 59 59 60 60 61 61 61 61 62 62 62 62 57 57 59 59 60 60 52 53 54 52 53 54 55 55
Page No.
Discount Group
D0408 D0408 D0414 D0602 D0602 D0602 D0610 D0602 D0602 D0602 D0610 D0602 D0602 D0602 D0610 D0602 D0602 D0602 D0610 D0606 D0606
Colour Ring
O O O
Description
Tap, Straight Flute, XH, 3xP Tap, Straight Flute, XH, 5xP Tap, Straight Flute, VH, 3xP Tap, Gun, N Tap, Gun, N Tap, Gun, Long Series, N Tap, Gun, N Tap, Spiral Flute, R40 N Tap, Spiral Flute, R40 N Tap, Spiral Flute, Long Series, R40 N Tap, Spiral Flute, R40 N Tap, Gun, N Tap, Gun, N Tap, Gun, Long Series, N Tap, Gun, N Tap, Spiral Flute, R40 N Tap, Spiral Flute, R40 N Tap, Spiral Flute, Long Series, R40 N Tap, Spiral Flute, R40 N Tap, Forming, single coolant groove, P lead Tap, Forming, single coolant groove, B lead
Thread
Metric Metric Metric BSW BSW BSW BSW BSW BSW BSW BSW Metric Metric Metric Metric Metric Metric Metric Metric Metric Metric
Geometry Type
XH XH VH N N N N N N N N N N N N N N N N N N
Tool Material
SPM SPM VHM HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSS Co.8 HSS Co.8
Surface Finish
TiCN TiCN TiCN Brt Blu Brt TiN Brt Blu Brt TiN Brt Blu Brt TiN Brt Blu Brt TiN Ni Ni
Standard
JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS
T294 T295 T296 T491 T492 T493 T494 T495 T496 T497 T498 T499 T500 T501 T502 T503 T504 T507 T508 T510 T511
30 30 30 44 44 45 44 46 46 47 46 14 14 15 14 21 21 22 21 10 11
2
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Taps Index
Taps
D0606 D0606 D0614 D0614 D0606 D0606 D0606 D0606 D0614 D0614 D0606 D0606 D0614 D0614 D0606 D0606 D0614 D0614 D0606 D0606 D0614 D0614 D0606 D0606 D0614 D0614 D0602 D0602 D0610 D0602 D0610 D0610 D0602 D0610 D0602 D0602 D0610 D0602 D0610 D0602 D0610 D0610 D0602 D0602 D0610 D0610 D0602 D0602 D0610 D0602 D0602 D0602 D0610 D0610 D0610 D0602
Colour Ring
Description
Tap, Forming, single coolant groove, P lead Tap, Forming, single coolant groove, B lead Tap, Forming, single coolant groove, P lead Tap, Forming, single coolant groove, B lead Tap, Forming, multi coolant groove, P lead Tap, Forming, multi coolant groove, B lead Tap, Forming, multi coolant groove, P lead Tap, Forming, multi coolant groove, B lead Tap, Forming, multi coolant groove, P lead Tap, Forming, multi coolant groove, B lead Tap, Forming, single coolant groove, P lead Tap, Forming, single coolant groove, B lead Tap, Forming, single coolant groove, P lead Tap, Forming, single coolant groove, B lead Tap, Forming, multi coolant groove, P lead Tap, Forming, multi coolant groove, B lead Tap, Forming, multi coolant groove, P lead Tap, Forming, multi coolant groove, B lead Tap, Forming, single coolant groove, P lead Tap, Forming, single coolant groove, B lead Tap, Forming, single coolant groove, P lead Tap, Forming, single coolant groove, B lead Tap, Forming, multi coolant groove, P lead Tap, Forming, multi coolant groove, B lead Tap, Forming, multi coolant groove, P lead Tap, Forming, multi coolant groove, B lead Tap, Gun, W Tap, Gun, VA Tap, Gun, VA Tap, Gun, H Tap, Gun, H Tap, Gun, Cu Tap, Gun, VA Tap, Spiral Flute, R50 VA PM Tap, Spiral Flute, R45 W Tap, Spiral Flute, R45 VADH Tap, Spiral Flute, R45 VADH Tap, Spiral Flute, R45 Al Tap, Spiral Flute, R40 UNI Tap, Spiral Flute, R15 H Tap, Spiral Flute, R15 H Tap, Spiral Flute, R45 Cu Tap, Spiral Flute, R45 VADH Tap, Straight Flute, GG Tap, Straight Flute, GG Tap, Gun, UNI Tap, Spiral Flute, R40 N (Point Removed) Tap, Spiral Flute, R40 N (Point Removed) Tap, Spiral Flute, R40 UNI (Point Removed) Tap, Spiral Flute, R45 Al (Point Removed) Tap, Spiral Flute, R45 W (Point Removed) Tap, Spiral Flute, R45 VADH (Point Removed) Tap, Spiral Flute, R45 VADH (Point Removed) Tap, Spiral Flute, R50 VA PM (Point Removed) Tap, Spiral Flute, R15 H (Point Removed) Tap, Gun, N
Thread
Metric Metric Metric Metric Metric Metric Metric Metric Metric Metric UNC UNC UNC UNC UNC UNC UNC UNC UNF UNF UNF UNF UNF UNF UNF UNF Metric Metric Metric Metric Metric Metric UNC Metric Metric Metric Metric Metric Metric Metric Metric Metric UNC Metric Metric Metric Metric Metric Metric Metric Metric Metric Metric Metric Metric UNC
Geometry Type
N N N N N N N N N N N N N N N N N N N N N N N N N N W VA VA H H Cu VA VA PM W VADH VADH Al UNI H H Cu VADH GG GG UNI N N UNI Al W VADH VADH VA PM H N
Tool Material
HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 PM-HSSE V3 PM-HSSE V3 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8 HSSE V3 HSSE V3 HSSE V3 PM-HSS Co PM-HSS Co HSSE V3 HSSE V3 PM-HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 PM-HSSE V3 PM-HSS Co PM-HSS Co HSSE V3 HSSE V3 HSSE V3 HSSE V3 PM-HSSE V3 HSSE V3 HSSE V3 PM-HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 PM-HSSE V3 PM-HSS Co HSSE V3
Surface Finish
Blu Blu TiN TiN Ni Ni Blu Blu TiN TiN Ni Ni TiN TiN Ni Ni TiCN TiCN Ni Ni TiN TiN Ni Ni TiN TiN Ni Blu TiCN Brt TiCN CrN Blu TiCN Ni Blu TiCN Brt TiAlN Brt TiCN CrN Blu Ni/Ox TiCN TiAlN Brt Blu TiAlN Brt Ni Blu TiCN TiCN TiCN Brt
Standard
JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS
T512 T513 T514 T515 T516 T517 T518 T519 T520 T521 T522 T523 T526 T527 T528 T529 T532 T533 T534 T535 T538 T539 T540 T541 T544 T545 T546 T548 T549 T550 T552 T553 T563 T566 T567 T570 T571 T573 T576 T577 T578 T583 T595 T599 T600 T605 T606 T607 T608 T609 T610 T611 T612 T613 T614 T615
10 11 10 11 12 13 12 13 12 13 32 32 32 32 33 33 33 33 38 38 38 38 39 39 39 39 17 19 19 20 20 18 35 28 25 27 27 24 23 29 29 26 37 31 31 16 21 21 23 24 25 27 27 28 29 34
O O O O O O O O O O O O O O O O O O O O
O O O O O O O
3
www.sutton.com.au
Taps Index
Taps
D0602 D0610 D0602 D0602 D0610 D0602 D0602 D0610 D0602 D0602 D0602 D0610 D0602 D0614 D0614 D0614 D0614 D0610 D0610 D0610 D0610 D0602 D0610 D0610 D0614 D0614 D0614 D0614 D0614 D0614 D0614 D0614 D0602
Colour Ring
Description
Tap, Gun, N Tap, Gun, N Tap, Spiral Flute, R40 N Tap, Spiral Flute, R40 N Tap, Spiral Flute, R40 N Tap, Gun, N Tap, Gun, N Tap, Gun, N Tap, Gun, VA Tap, Spiral Flute, R40 N Tap, Spiral Flute, R40 N Tap, Spiral Flute, R40 N Tap, Spiral Flute, R45 VADH Tap, Forming, single coolant groove, P lead Tap, Forming, single coolant groove, B lead Tap, Forming, multi coolant groove, P lead Tap, Forming, multi coolant groove, B lead Tap, Gun, N Tap, Spiral Flute, R40 N Tap, Gun, N Tap, Spiral Flute, R40 N Tap, Spiral Flute, R15 H (Point Removed) Tap, Spiral Flute, R40 N (Point Removed) Tap, Spiral Flute, R40 N (Point Removed) Tap, Forming, single coolant groove, P lead Tap, Forming, single coolant groove, B lead Tap, Forming, multi coolant groove, P lead Tap, Forming, multi coolant groove, B lead Tap, Forming, multi coolant groove, P lead Tap, Forming, multi coolant groove, B lead Tap, Forming, single coolant groove, P lead Tap, Forming, single coolant groove, B lead Tap, Spiral Flute, R45 VA
Thread
UNC UNC UNC UNC UNC UNF UNF UNF UNF UNF UNF UNF UNF Metric Metric Metric Metric Metric Metric BSW BSW Metric Metric Metric UNF UNF UNF UNF UNC UNC UNC UNC Metric
Geometry Type
N N N N N N N N VA N N N VADH N N N N N N N N H N N N N N N N N N N VA
Tool Material
HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 PM-HSSE V3 PM-HSSE V3 PM-HSSE V3 PM-HSSE V3 HSSE V3 HSSE V3 HSSE V3 HSSE V3 PM-HSS Co HSSE V3 HSSE V3 PM-HSSE V3 PM-HSSE V3 PM-HSSE V3 PM-HSSE V3 HSS Co.8 HSS Co.8 PM-HSSE V3 PM-HSSE V3 HSSE V3
Surface Finish
Blu TiN Brt Blu TiN Brt Blu TiN Blu Brt Blu TiN Blu TiCN TiCN TiCN TiCN TiCN TiCN TiCN TiCN Brt TiN TiCN TiCN TiCN TiCN TiCN TiN TiN TiCN TiCN Blu
Standard
JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS JIS
T616 T617 T618 T619 T620 T621 T622 T623 T624 T625 T626 T627 T628 T629 T630 T631 T632 T633 T634 T635 T636 T638 T639 T640 T658 T659 T660 T661 T662 T663 T664 T665 T690
34 34 36 36 36 40 40 40 41 42 42 42 43 10 11 12 13 14 21 44 46 29 21 21 38 38 39 39 33 33 32 32 27
4
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JIS TAPS
UNF Taps - JIS High Performance Tap Range -M - UNC - UNF - BSW BSW UNC M
Taps Finder - For Thread Forming
ove
ove
ove
ove
ve
ve
ve Groo lant lti Co o
Groo
Groo
t Gro
t Gro
t Gro
oolan
oolan
oolan
oolan
t Gro
lant
lant
lti Co o
lti Co o
gle C
gle C
gle C
gle C
rmin g, M u
rmin g, M u
rmin g, M u
Tap Fo
Tap Fo
Tap Fo
Tap Fo
Tap Fo
Tap Fo
Tap Fo
Page
M UNC UNF
10 32 38
10
10 32 38
10 32 38
12 33 39
12
12 33 39
12 33 39
Material Surface Finish Colour Ring & Application Tapping Depth

1.0 Steels 1.1 Mild steels, magnetic soft steel 1.2 Free cutting, structural, unalloyed 1.3 Plain carbon, low alloyed 1.4 Alloy steels harden. / tempered 1.5 Alloy steels harden. / tempered 1.6 Hardened, heat treated, high tensile alloy 1.7 Hardened Steel 45-50 Rc 1.8 Hardened Steel 50-62 Rc 2.0 Stainless Steels 2.1 Free machining 2.2 Austenitic 2.3 Ferritic + martensitic 3.0 Cast Irons 3.1 Lamellar graphite (Grey soft) 3.2 Lamellar graphite (Grey hard) 3.3 Nodular (spheroidal) graphite & malleable 4.0 Titaniums 4.1 Pure Titanium 4.2 Titanium alloys 5.0 Nickels 5.1 Nickel alloys 5.2 Nickel alloys 6.0 Coppers 6.1 Pure Copper (electrolytic copper) 6.2 Short chip Brass, Phosphor Bronze, gun metal 6.3 Long chip Brass, Bronze 7.0 Aluminiums 7.1 Aluminium unalloyed 7.2 Magnesium unalloyed 7.3 Al Alloyed Si < 1.5 % 7.4 Al Alloyed 1.5 % < Si < 10% 7.5 Al Alloyed > 10% Si 7.6 Magnesium alloys 8.0 Plastics 8.1 Plastics, Thermoplastics, Polyethylene <340 <50 N <100 <150 <120 <120 <350 <350 <500 <400 <400 <400 15 15 15 10 N N <120 <200 <200 <400 <700 <700 12 12 12 <250 >250 <850 >850 25 25 <150 <300 <200 <250 >250 <500 <1000 <700 <850 >850 10 10 10 20 20 <250 <250 <250 <850 <850 <850 25 20 20
HB N/mm2 % Elong.
HSS Co.8
PM-HSSE V3
HSS Co.8
PM-HSSE V3
Ni
Blu
TiN
TiCN 3x
Ni
Blu
TiN
TiCN
<200 <200 <300 <250 <350 <420 <550 <700
>200 <400 >350 <700 >350 <850 >500 <850 >850 <1200 >1500
10 30 20 30 30 12 <12 <12
Optimal Effective
Tap Fo
rmin g, M u
rmin g, S in
rmin g, S in
rmin g, S in
rmin g, S in
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lti Co o
lant
Groo
ve
Taps Finder - For Tapping Through & Blind Holes
Page
M UNC UNF BSW
31
Tap St
31
Tap St

HB N/mm2 % Elong.
HSSE V3
Ni
TiCN
GG
3x
<200 <200 <300 <250 <350 <420 <550 <700
>200 <400 >350 <700 >350 <850 >500 <850 >850 <1200 >1500
10 30 20 30 30 12 <12 <12
Optimal Effective
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G raig ht F lute , GG Tap Stra ight Flut e, X Tap H Stra ight Flut e, V H
raig ht F lute ,G
30
30
SPM
VHM
TiCN
XH VH
1.5x
Taps Finder - For Tapping Through Holes
Page
M UNC UNF BSW
14 34 40 44
14 34 40 44
14 34 40 44
14
44

HB N/mm2 % Elong.
HSSE V3
Brt
Blu
TiN
N
TiCN
<200 <200 <300 <250 <350 <420 <550 <700
>200 <400 >350 <700 >350 <850 >500 <850 >850 <1200 >1500
10 30 20 30 30 12 <12 <12
Optimal Effective
un, N Tap Gun, N, Ex tra L engt h Tap Gun , UN I Tap Gun ,W Tap Gun , Cu Tap Gun , VA Tap Gun , VA Tap Gun ,H Tap Gun ,H
un, N
un, N
un, N Tap G
Tap G
Tap G
Tap G
15
16
17
18
19 35 41
19
20
20
45
PM-HSSE V3
HSSE V3
PM-HSS Co
Brt
TiAlN
Ni
W
CrN
Cu
Blu
TiCN
VA
Brt
H
TiCN
UNI
3x
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Taps Finder - For Tapping Blind Holes

lute , R4 0N Tap Spir al F lute , R4 0N Tap Spir al F lute , R4 0N Tap Spira l Flu te, R 40 N , Ext Tap ra Le Spir ngth al F lute , R4 0 UN Tap I Spir al F lute , R4 5 Al Tap Spir al F lute , R4 5W Tap Spir al F lute , R4 5 Cu Tap Spir al F lute , R4 5 VA Tap Spir al F lute , R4 5 VA Tap DH Spir al F lute , R4 5 VA Tap DH Spir al F lute , R5 0 VA Tap PM Spir al F lute , R1 5H Tap Spir al F lute , R1 5H
Tap Spir al F
21 36 42 46
21 36 42 46
Tap Spir al F
lute , R4 0N
21 36 42 46
21
22
23
24
25
26
27
27 37 43
27
28
29
29
46
47
HSSE V3 Brt
Blu
TiN
TiCN
Brt
PMHSSE V3 TiAlN
HSSE V3 Brt Ni CrN
Blu VA VADH
PMHSSE V3 TiCN
PM-HSS Co Brt TiCN
UNI
Al
Cu
VA PM
H 1.5x
2.5x
9
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Taps Metric, Forming, Single Coolant Groove

- For cold forming of threads in materials with good flow characteristics Brt - For non-ferrous materials Blue - For ferrous materials TiN - For steel materials up to 1000 N/mm2 TiCN - For difficult materials - Depths up to approx. 3 x d1
E LABL AVAI 2011 D I M
M
Size Ref.
P
4P
Catalogue Code
Catalogue Code
Size Ref.
T510
D0606 HSS Co.8 Ni
T512
D0606 HSS Co.8 Blu
T514
D0614 HSS Co.8 TiN
T629
D0614 PM-HSSE V3 TiCN High Production 4xP
Discount Group Material Surface Finish Colour Ring & Application Geometry Lead
T500 0100
Item #
General Production General Production Medium Production 4xP 4xP 4xP
1 Coolant Groove M3+ 1 Coolant Groove M3+ 1 Coolant Groove M3+ 1 Coolant Groove M3+
0100 0110 0120 0140 0145 0160 0170 0175 0180 0200 0205 0220 0230 0250 0255 0260 0265 0300 0306 0307 0350 0356 0400 0500 0600 0700 0800 1000
P LEad
M1 M 1.1 M 1.2 M 1.4 M 1.4 M 1.6 M 1.7 M 1.7 M 1.8 M2 M2 M 2.2 M 2.3 M 2.5 M 2.5 M 2.6 M 2.6 M3 M3 M3 M 3.5 M 3.5 M4 M5 M6 M7 M8 M 10 x 0.25 x 0.25 x 0.25 x 0.30 x 0.30 x 0.35 x 0.35 x 0.35 x 0.35 x 0.40 x 0.40 x 0.45 x 0.40 x 0.45 x 0.45 x 0.45 x 0.45 x 0.50 x 0.50 x 0.50 x 0.60 x 0.60 x 0.70 x 0.80 x 1.00 x 1.00 x 1.25 x 1.50
GH4 GH4 GH4 GH4 GH5 GH4 GH4 GH5 GH4 GH4 GH5 GH4 GH4 GH4 GH5 GH4 GH5 GH5 GH6 GH7 GH5 GH6 GH6 GH6 GH7 GH7 GH7 GH7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 3
d1
Pitch
Limit Style
l1
30 32 32 34 34 36 36 36 36 40 40 42 42 44 44 44 44 46 46 46 48 48 52 60 62 65 70 75
l2
7 8 8 9 9 10 11 11 11 12 12 13 13 14 14 14 14 9 9 9 9 9 10 11 12 18 18 19
l3
19 19 19 23 23 21 24 31 -
d2
3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 4.0 4.0 4.0 4.0 4.0 5.0 5.5 6.0 6.2 6.2 7.0
sq
2.5 3.0 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3.2 3.2 3.2 3.2 3.2 4.0 4.5 4.5 5.0 5.0 5.5
z drill
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 0.9 1.0 1.1 1.25 1.25 1.45 1.55 1.55 1.65 1.8 1.8 2.0 2.1 2.3 2.3 2.4 2.4 2.8 2.8 2.8 3.2 3.2 3.7 4.6 5.5 6.5 7.4 9.3
Item # T510 0100 T510 0110 T510 0120 T510 0140 T510 0160 T510 0170 T510 0180 T510 0200 T510 0220 T510 0230 T510 0250 T510 0255 T510 0260 T510 0265 T510 0300 T510 0306 T510 0350 T510 0356 T510 0400 T510 0500 T510 0600 T510 0800 T510 1000
Item # T512 0100 T512 0110 T512 0120 T512 0140 T512 0160 T512 0170 T512 0180 T512 0200 T512 0220 T512 0230 T512 0250 T512 0255 T512 0260 T512 0265 T512 0300 T512 0306 T512 0350 T512 0356 T512 0400 T512 0500 T512 0600 T512 0800 T512 1000
Item # T514 0100 T514 0110 T514 0120 T514 0140 T514 0145 T514 0160 T514 0170 T514 0175 T514 0180 T514 0200 T514 0205 T514 0220 T514 0230 T514 0250 T514 0255 T514 0260 T514 0300 T514 0306 T514 0307 T514 0350 T514 0400 T514 0500 T514 0600 T514 0800 T514 1000
Item # T629 0100 T629 0120 T629 0140 T629 0160 T629 0170 T629 0180 T629 0200 T629 0220 T629 0230 T629 0250 T529 0260 T629 0300 T629 0350 T629 0400 T629 0500 T629 0600 T629 0800 T629 1000
10
Availability Subject to Lead Time * Refer page 73 for style guide
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Taps Metric, Forming, Single Coolant Groove

- For cold forming of threads in materials with good flow characteristics Brt - For non-ferrous materials Blue - For ferrous materials TiN - For steel materials up to 1000 N/mm2 TiCN - For difficult materials - Depths up to approx. 3 x d1
B
2P
Catalogue Code
Catalogue Code
Size Ref.
T511
D0606 HSS Co.8 Ni
T513
D0606 HSS Co.8 Blu
T515
D0614 HSS Co.8 TiN
T630
D0614 PM-HSSE V3 TiCN High Production 2xP
T500 0100
Item #
Size Ref.
General Production General Production Medium Production 2xP 2xP 2xP
1 Coolant Groove M3+ 1 Coolant Groove M3+ 1 Coolant Groove M3+ 1 Coolant Groove M3+
0100 0110 0120 0140 0160 0170 0180 0200 0220 0230 0250 0260 0300 0350 0400 0500 0600 0700 0800 1000
B LEad
M1 M 1.1 M 1.2 M 1.4 M 1.6 M 1.7 M 1.8 M2 M 2.2 M 2.3 M 2.5 M 2.6 M3 M 3.5 M4 M5 M6 M7 M8 M 10 x 0.25 x 0.25 x 0.25 x 0.30 x 0.35 x 0.35 x 0.35 x 0.40 x 0.45 x 0.40 x 0.45 x 0.45 x 0.50 x 0.60 x 0.70 x 0.80 x 1.00 x 1.00 x 1.25 x 1.50
GH4 GH4 GH4 GH4 GH4 GH4 GH4 GH4 GH4 GH4 GH4 GH4 GH5 GH5 GH6 GH6 GH7 GH7 GH7 GH7 1 1 1 1 1 1 1 1 1 1 1 1 5 5 5 5 5 3 3 3
d1
Pitch
Limit Style
l1
30 32 32 34 36 36 36 40 42 42 44 44 46 48 52 60 62 65 70 75
l2
7 8 8 9 10 11 11 12 13 13 14 14 9 9 10 11 12 18 18 19
l3
19 23 21 24 31 -
d2
3.0 3 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 4.0 4.0 5.0 5.5 6.0 6.2 6.2 7.0
sq
2.5 3 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3.2 3.2 4.0 4.5 4.5 5.0 5.0 5.5
z drill
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 0.9 1.0 1.1 1.25 1.45 1.55 1.65 1.8 2.0 2.1 2.3 2.4 2.8 3.2 3.7 4.6 5.5 6.5 7.4 9.3
Item # T511 0100 T511 0110 T511 0120 T511 0140 T511 0160 T511 0170 T511 0180 T511 0200 T511 0220 T511 0230 T511 0250 T511 0260 T511 0300 T511 0350 T511 0400 T511 0500 T511 0600 T511 0800 T511 1000
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Availability Subject to Lead Time
* Refer page 73 for style guide
M
11
Taps Metric, Forming, Multi Coolant Groove

- For cold forming of threads in materials with good flow characteristics Brt - For non-ferrous materials. Blue - For ferrous materials. TiN - For steel materials up to 1000 N/mm2 TiCN - For difficult materials - Depths up to approx. 3 x d1
M
Size Ref.
P
4P
Catalogue Code
Catalogue Code
Size Ref.
T516
D0606 HSS Co.8 Ni Multi Coolant Groove 4xP
T518
D0606 HSS Co.8 Blu Multi Coolant Groove 4xP
T520
D0614 HSS Co.8 TiN Multi Coolant Groove 4xP
T631
D0614 SPM TiCN High Production Multi Coolant Groove 4xP
T500 0100
Item #
General Production General Production Medium Production
0300 0350 0400 0500 0600 0800 1000 1200 1400 1600 1800 2000
P LEad
M3 M 3.5 M4 M5 M6 M8 M 10 M 12 M 14 M 16 M 18 M 20 x 0.50 x 0.60 x 0.70 x 0.80 x 1.00 x 1.25 x 1.50 x 1.75 x 2.00 x 2.00 x 2.50 x 2.50
GH5 GH5 GH6 GH6 GH7 GH7 GH7 GH8 GH10 GH10 GH11 GH11 2 2 2 2 2 3 3 3 3 3 3 3
d1
Pitch
Limit Style
l1
46 48 52 60 62 70 75 82 88 95 100 105
l2
9 9 10 11 12 18 19 23 25 27 29 30
l3
19 23 21 24 31 0 0 0 0 0 0 0
d2
4.0 4.0 5.0 5.5 6.0 6.2 7.0 8.5
sq
3.2 3.2 4.0 4.5 4.5 5.0 5.5 6.5
z drill
4 4 4 4 4 6 6 8 8 2.8 3.2 3.7 4.6 5.5 7.4 9.3 11.2 13.1 15.1 16.9 18.9
Item # T516 0300 T516 0350 T516 0400 T516 0500 T516 0600 T516 0800 T516 1000 T516 1200 T516 1400 T516 1600 T516 1800 T516 2000
Item # T631 0300 T631 0350 T631 0400 T631 0500 T631 0600 T631 0800 T631 1000
10.5 8.0
12.5 10.0 8 14.0 11.0 8 15.0 12.0 8
12
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Taps Metric, Forming, Multi Coolant Groove

- For cold forming of threads in materials with good flow characteristics Brt - For non-ferrous materials. Blue - For ferrous materials. TiN - For steel materials up to 1000 N/mm2 TiCN - For difficult materials - Depths up to approx. 3 x d1
B
2P
Catalogue Code
Catalogue Code
Size Ref.
T517
D0606 HSS Co.8 Ni Multi Coolant Groove 2xP
T519
D0606 HSS Co.8 Blu Multi Coolant Groove 2xP
T521
D0614 HSS Co.8 TiN Multi Coolant Groove 2xP
T632
D0614 SPM TiCN High Production Multi Coolant Groove 2xP
T500 0100
Item #
Size Ref.
General Production General Production Medium Production
0300 0350 0400 0500 0600 0800 1000 1200 1400 1600 1800 2000
B LEad
M3 M 3.5 M4 M5 M6 M8 M 10 M 12 M 14 M 16 M 18 M 20 x 0.50 x 0.60 x 0.70 x 0.80 x 1.00 x 1.25 x 1.50 x 1.75 x 2.00 x 2.00 x 2.50 x 2.50
GH5 GH5 GH6 GH6 GH7 GH7 GH7 GH8 GH10 GH10 GH11 GH11 5 5 5 5 5 3 3 3 3 3 3 3
d1
Pitch
Limit Style
l1
46 48 52 60 62 70 75 82 88 95 100 105
l2
9 9 10 11 12 18 19 23 25 27 29 30
l3
19 23 21 24 31 0 0 0 0 0 0 0
d2
4.0 4.0 5.0 5.5 6.0 6.2 7.0 8.5
sq
3.2 3.2 4.0 4.5 4.5 5.0 5.5 6.5
z drill
4 4 4 4 4 6 6 8 8 2.8 3.2 3.7 4.6 5.5 7.4 9.3 11.2 13.1 15.1 16.9 18.9
Item # T632 0300 T632 0350 T632 0400 T632 0500 T632 0600 T632 0800 T632 1000
10.5 8.0
12.5 10.0 8 14.0 11.0 8 15.0 12.0 8
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M
13
Taps Metric, Gun, N (Spiral Point)

- General purpose use - Suitable for materials up to 1000 N/mm2 - Through holes - Depths up to 3 x d1
M
Catalogue Code
Catalogue Code
Size Ref.
T499
D0602 HSSE V3 Brt N 5xP
T500
D0602 HSSE V3 Blu N 5xP
T502
D0610 HSSE V3 TiN N 5xP
T633
D0610 HSSE V3 TiCN N 5xP
T500 0100
Item #
Size Ref. d1 M1 M 1.1 M 1.2 M 1.4 M 1.6 M 1.7 M 1.8 M2 M 2.2 M 2.3 M 2.5 M 2.6 M3 M 3.5 M4 M5 M6 M7 M8 MF 10 M 10 M 12 M 14 M 16 M 18 M 20 M 22 M 24 Pitch x 0.25 x 0.25 x 0.25 x 0.3 x 0.35 x 0.35 x 0.35 x 0.4 x 0.45 x 0.4 x 0.45 x 0.45 x 0.5 x 0.6 x 0.7 x 0.8 x 1.0 x 1.0 x 1.25 x 1.25 x 1.5 x 1.75 x 2.0 x 2.0 x 2.5 x 2.5 x 2.5 x 3.0 Limit Style
P1 P1 P1 P1 P1 P1 P1 P2 P2 P2 P2 P2 P2 P2 P2 P2 P2 P2 P3 P3 P3 P4 P4 P4 P4 P4 P4 P4 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3
*
l1
30 32 32 34 36 36 36 40 42 42 44 44 46 48 52 60 62 65 70 75 75 82 88 95 100 105 115 120
l2
7 8 8 9 10 11 11 12 13 13 14 14 11 13 13 16 19 22 22 24 24 29 30 32 37 37 38 45
l3
19 23 21 24 31 -
d2
3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 4.0 4.0 5.0 5.5 6.0 6.2 6.2 7.0 7.0 8.5
sq
2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3.2 3.2 4.0 4.5 4.5 5.0 5.0 5.5 5.5 6.5
z drill
2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 0.75 0.85 0.95 1.1 1.25 1.35 1.45 1.60 1.75 1.9 2.05 2.15 2.5 2.9 3.3 4.2 5.0 6.0 6.8 8.8 8.5 10.2 12.0 14.0 15.5 17.5 19.5 21.0
Item # T499 0100 T499 0110 T499 0120 T499 0140 T499 0160 T499 0170 T499 0180 T499 0200 T499 0220 T499 0230 T499 0250 T499 0260 T499 0300 T499 0350 T499 0400 T499 0500 T499 0600 T499 0700 T499 0800 T499 1006 T499 1000 T499 1200 T499 1400 T499 1600 T499 1800 T499 2000 T499 2200 T499 2400
Item # T500 0200 T500 0220 T500 0230 T500 0250 T500 0260 T500 0300 T500 0350 T500 0400 T500 0500 T500 0600 T500 0700 T500 0800 T500 1006 T500 1000 T500 1200 T500 1400 T500 1600 T500 1800 T500 2000 T500 2200 T500 2400
0100 0110 0120 0140 0160 0170 0180 0200 0220 0230 0250 0260 0300 0350 0400 0500 0600 0700 0800 1006 1000 1200 1400 1600 1800 2000 2200 2400
10.5 8.0
12.5 10.0 4 14.0 11.0 4 15.0 12.0 4 17.0 13.0 4 19.0 15.0 4
14
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Taps Metric, Gun, N, Extra Length (Spiral Point)

- For long reach applications - Suitable for materials up to 1000 N/mm2 - Through holes - Depths up to 3 x d1
Catalogue Code
Catalogue Code
Size Ref.
T501
D0602 HSSE V3 Brt N Extra Length 5xP
T500 0100
Item #
Size Ref. d1 M4 M5 M6 M8 M 10 M 12 M 16 M 20 Pitch x 0.7 x 0.8 x 1.0 x 1.25 x 1.5 x 1.75 x 2.0 x 2.5 Limit Style
P2 P2 P2 P3 P3 P3 P3 P3 2 2 2 3 3 3 3 3
*
l1
100 100 100 100 150 150 200 200
l2
13 16 19 22 24 29 32 37
l3
21 24 31 -
d2
5.0 5.5 6.0 6.2 7.0 8.5
sq
4.0 4.5 4.5 5.0 5.5 6.5
z drill
3 3 3 3 3 3 3.3 4.2 5.0 6.8 8.5 10.2 14.0 17.5
Item # T501 0400 T501 0500 T501 0600 T501 0800 T501 1000 T501 1200 T501 1600 T501 2000
0400 0500 0600 0800 1000 1200 1600 2000
12.5 10.0 4 15.0 12.0 4
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M
15
Taps Metric, Gun, UNI (Spiral Point)

- Universal use - Suitable for materials up to 1200 N/mm2 - Through holes - Depths up to 3 x d1
M
Catalogue Code
Catalogue Code
Size Ref.
T605
D0610 PM-HSSE V3 TiAlN UNI 5xP
T500 0100
Item #
Size Ref. d1 M2 M 2.5 M 2.6 M3 M 3.5 M4 M5 M6 M7 M8 M 10 Pitch x 0.4 x 0.45 x 0.45 x 0.5 x 0.6 x 0.7 x 0.8 x 1.0 x 1.0 x 1.25 x 1.5 Limit Style
P2 P2 P2 P2 P2 P2 P2 P2 P2 P3 P3 1 1 1 2 2 2 2 2 3 3 3
*
l1
40 44 44 46 48 52 60 62 65 70 75
l2
12 14 14 11 13 13 16 19 22 22 24
l3
19 23 21 24 31 -
d2
3.0 3.0 3.0 4.0 4.0 5.0 5.5 6.0 6.2 6.2 7.0
sq
2.5 2.5 2.5 3.2 3.2 4.0 4.5 4.5 5.0 5.0 5.5
z drill
2 2 2 3 3 3 3 3 3 3 3 1.60 2.05 2.15 2.5 2.9 3.3 4.2 5.0 6.0 6.8 8.5
Item # T605 0200 T605 0250 T605 0300 T605 0400 T605 0500 T605 0600 T605 0800 T605 1000
0200 0250 0260 0300 0350 0400 0500 0600 0700 0800 1000
16
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Taps Metric, Gun, W (Spiral Point)

- For use in soft materials - Through holes - Depths up to 3 x d1
Catalogue Code
Catalogue Code
Size Ref.
T546
D0602 HSSE V3 Ni W High Rake 5xP
T500 0100
Item #
Size Ref. d1 M2 M 2.5 M3 M4 M5 M6 M8 M 10 Pitch x 0.4 x 0.45 x 0.5 x 0.7 x 0.8 x 1.0 x 1.25 x 1.5 Limit Style
P2 P2 P2 P2 P2 P2 P3 P3 1 1 2 2 2 2 3 3
*
l1
40 44 46 52 60 62 70 75
l2
12 14 11 13 16 19 22 24
l3
19 21 24 31 -
d2
3.0 3.0 4.0 5.0 5.5 6.0 6.2 7.0
sq
2.5 2.5 3.2 4.0 4.5 4.5 5.0 5.5
z drill
2 2 3 3 3 3 3 3 1.60 2.05 2.5 3.3 4.2 5.0 6.8 8.5
Item # T546 0200 T546 0250 T546 0300 T546 0400 T546 0500 T546 0600 T546 0800 T546 1000
0200 0250 0300 0400 0500 0600 0800 1000
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M
17
Taps Metric, Gun, Cu (Spiral Point)

- For copper and copper alloys - Through holes - Depths up to 3 x d1
M
Catalogue Code
Catalogue Code
Size Ref.
T553
D0610 HSSE V3 CrN Cu High Rake 5xP
T500 0100
Item #
Size Ref. d1 M2 M 2.5 M3 M4 M5 M6 M8 M 10 Pitch x 0.4 x 0.45 x 0.5 x 0.7 x 0.8 x 1.0 x 1.25 x 1.5 Limit Style
P2 P2 P2 P2 P2 P2 P3 P3 1 1 2 2 2 2 3 3
*
l1
40 44 46 52 60 62 70 75
l2
12 14 11 13 16 19 22 24
l3
19 21 24 31 -
d2
3.0 3.0 4.0 5.0 5.5 6.0 6.2 7.0
sq
2.5 2.5 3.2 4.0 4.5 4.5 5.0 5.5
z drill
2 2 3 3 3 3 3 3 1.60 2.05 2.5 3.3 4.2 5.0 6.8 8.5
Item # T553 0300 T553 0400 T553 0500 T553 0600 T553 0800 T553 1000
0200 0250 0300 0400 0500 0600 0800 1000
18
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Taps Metric, Gun, VA (Spiral Point)

- Use in stainless steels and high strength steels - Suitable for materials up to 850 N/mm2 - Through holes - Depths up to 3 x d1
Catalogue Code
Catalogue Code
Size Ref.
T548
D0602 HSSE V3 Blu VA Special Relief 4xP
T549
D0610 HSSE V3 TiCN VA Special Relief 4xP
T500 0100
Item #
Size Ref. d1 M1 M 1.2 M 1.4 M 1.6 M2 M 2.5 M3 M 3.5 M4 M5 M6 M8 M 10 M 12 M 14 M 16 M 18 M 20 Pitch x 0.25 x 0.25 x 0.3 x 0.35 x 0.4 x 0.45 x 0.5 x 0.6 x 0.7 x 0.8 x 1.0 x 1.25 x 1.5 x 1.75 x 2.0 x 2.0 x 2.5 x 2.5 Limit Style
1 1 1 1 P2 P2 P3 P3 P3 P3 P2 P3 P3 P3 P4 P4 P4 P4 1 1 2 2 2 2 2 3 3 3 3 3 3 3
*
l1
30 32 34 36 40 44 46 48 52 60 62 70 75 82 88 95 100 105
l2
7 8 9 10 12 14 11 13 13 16 19 22 24 29 30 32 37 37
l3
19 23 21 24 31
d2
3.0 3.0 3.0 3.0 3.0 3.0 4.0 4.0 5.0 5.5 6.0 6.2 7.0 8.5
sq
2.5 2.5 2.5 2.5 2.5 2.5 3.2 3.2 4.0 4.5 4.5 5.0 5.5 6.5
z drill
2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 0.75 0.95 1.1 1.25 1.6 2.05 2.5 2.9 3.3 4.2 5.0 6.8 8.5 10.2 12.0 14.0 15.5 17.5
Item # T548 0200 T548 0250 T548 0300 T548 0350 T548 0400 T548 0500 T548 0600 T548 0800 T548 1000 T548 1200 T548 1400 T548 1600 T548 1800 T548 2000
Item # T549 0300 T549 0400 T549 0500 T549 0600 T549 0800 T549 1000 T549 1200 T549 1400 T549 1600 T549 1800 T549 2000
0100 0120 0140 0160 0200 0250 0300 0350 0400 0500 0600 0800 1000 1200 1400 1600 1800 2000
10.5 8.0
12.5 10.0 4 14.0 11.0 4 15.0 12.0 4
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M
19
Taps Metric, Gun, H (Spiral Point)

- For harder short chipping materials - Suitable for materials up to 45 HR c - Through holes - Depths up to 3 x d1
M
Catalogue Code
Catalogue Code
Size Ref.
T550
D0602 PM-HSS Co Brt H Low Relief 5xP
T552
D0610 PM-HSS Co TiCN H Low Relief 5xP
T500 0100
Item #
Size Ref. d1 M2 M 2.5 M3 M 3.5 M4 M5 M6 M8 M 10 M 12 M 14 M 16 M 18 M 20 Pitch x 0.4 x 0.45 x 0.5 x 0.6 x 0.7 x 0.8 x 1.0 x 1.25 x 1.5 x 1.75 x 2.0 x 2.0 x 2.5 x 2.5 Limit Style
P2 P2 P3 P3 P3 P3 P2 P3 P3 P3 P4 P4 P4 P4 1 1 2 2 2 2 2 3 3 3 3 3 3 3
*
l1
40 44 46 48 52 60 62 70 75 82 88 95 100 105
l2
12 14 11 13 13 16 19 22 24 29 30 32 37 37
l3
19 23 21 24 31
d2
3.0 3.0 4.0 4.0 5.0 5.5 6.0 6.2 7.0 8.5
sq
2.5 2.5 3.2 3.2 4.0 4.5 4.5 5.0 5.5 6.5
z drill
2 2 3 3 3 3 3 3 3 3 3 1.6 2.05 2.5 2.9 3.3 4.2 5.0 6.8 8.5 10.2 12.0 14.0 15.5 17.5
Item # T550 0200 T550 0250 T550 0300 T550 0350 T550 0400 T550 0500 T550 0600 T550 0800 T550 1000 T550 1200 T550 1400 T550 1600 T550 1800 T550 2000
Item # T552 0300 T552 0400 T552 0500 T552 0600 T552 0800 T552 1000 T552 1200 T552 1400 T552 1600 T552 1800 T552 2000
0200 0250 0300 0350 0400 0500 0600 0800 1000 1200 1400 1600 1800 2000
10.5 8.0
12.5 10.0 4 14.0 11.0 4 15.0 12.0 4
20
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Taps Metric, Spiral Flute, R40 N

- General purpose use - Suitable for materials up to 1000 N/mm2 - Blind holes - Depths up to 2.5 x d1
Catalogue Code
Catalogue Code
Size Ref.
D0602 HSSE V3 Brt N R40 2.5 x P
D0602 HSSE V3 Blu N R40 2.5 x P
D0610 HSSE V3 TiN N R40 2.5 x P
D0610 HSSE V3 TiCN N R40 2.5 x P
T500 0100
Item #
Size Ref.
0100 0110 0120 0140 0160 0170 0180 0200 0220 0230 0250 0260 0300 0301 0350 0400 0401 0500 0501 0600
WiTh PoinT
M1 M 1.1 M 1.2 M 1.4 M 1.6 M 1.7 M 1.8 M2 M 2.2 M 2.3 M 2.5 M 2.6 M3 M3 M 3.5 M4 M4 M5 M5 M6 x 0.25 x 0.25 x 0.25 x 0.3 x 0.35 x 0.35 x 0.35 x 0.4 x 0.45 x 0.4 x 0.45 x 0.45 x 0.5 x 0.5 x 0.6 x 0.7 x 0.7 x 0.8 x 0.8 x 1.0
P1 P1 P1 P1 P1 P1 P1 P2 P2 P2 P2 P2 P2 P3 P1 P2 P3 P2 P3 P2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2
d1
Pitch
Limit Style
l1
30 32 32 34 36 36 36 40 42 42 44 44 46 46 48 52 52 60 60 62
l2
7 8 8 9 10 11 11 12 13 13 14 14 11 11 13 13 13 16 16 19
l3
19 19 23 21 21 24 24 31
d2
3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 4.0 4.0 4.0 5.0 5.0 5.5 5.5 6.0
sq
2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3.2 3.2 3.2 4.0 4.0 4.5 4.5 4.5
z drill
2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 0.75 0.85 0.95 1.1 1.25 1.35 1.45 1.60 1.75 1.9 2.05 2.15 2.5 2.5 2.9 3.3 3.3 4.2 4.2 5.0
Item #
Item #
Item #
Item #
T503
T503 0100 T503 0110 T503 0120 T503 0140 T503 0160 T503 0170 T503 0180 T503 0200 T503 0220 T503 0230 T503 0250 T503 0260 T503 0300 T503 0301 T503 0350 T503 0400 T503 0401 T503 0500 T503 0501 T503 0600
T504
T504 0200 T504 0220 T504 0230 T504 0250 T504 0260 T504 0300 T504 0350 T504 0400 T504 0500 T504 0600
T508
T508 0200 T508 0220 T508 0230 T508 0250 T508 0260 T508 0300 T508 0350 T508 0400 T508 0500 T508 0600
T634
T634 0200 T634 0250 T634 0260 T634 0300 T634 0350 T634 0400 T634 0500 T634 0600
0200 0250 0300 0350 0400 0500 0600 0700 0800 1006 1000 1200 1400 1600 1800 2000 2200 2400
WiThouT PoinT
M2 M 2.5 M3 M 3.5 M4 M5 M6 M7 M8 MF 10 M 10 M 12 M 14 M 16 M 18 M 20 M 22 M 24 x 0.4 x 0.45 x 0.5 x 0.6 x 0.7 x 0.8 x 1.0 x 1.0 x 1.25 x 1.25 x 1.5 x 1.75 x 2.0 x 2.0 x 2.5 x 2.5 x 2.5 x 3.0
P2 P2 P2 P1 P2 P2 P2 P2 P2 P2 P2 P2 P2 P2 P3 P3 P3 P3 4 4 5 5 5 5 5 3 3 3 3 3 3 3 3 3 3 3 40 44 46 48 52 60 62 65 70 75 75 82 88 95 100 105 115 120 12 14 11 13 13 16 19 22 22 24 24 29 30 32 37 37 38 45 19 23 21 24 31 3.0 3.0 4.0 4.0 5.0 5.5 6.0 6.2 6.2 7.0 7.0 8.5 2.5 2.5 3.2 3.2 4.0 4.5 4.5 5.0 5.0 5.5 5.5 6.5 2 2 3 3 3 3 3 3 3 3 3 3 3 1.60 2.05 2.5 2.9 3.3 4.2 5.0 6.0 6.8 8.5 8.8 10.2 12.0 14.0 15.5 17.5 19.5 21.0
T606
T606 0200 T606 0250 T606 0300 T606 0350 T606 0400 T606 0500 T606 0600 T606 0700 T606 0800 T606 1006 T606 1000 T606 1200 T606 1400 T606 1600 T606 1800 T606 2000 T606 2200 T606 2400
T607
T607 0200 T607 0250 T607 0300 T607 0350 T607 0400 T607 0500 T607 0600 T607 0700 T607 0800 T607 1006 T607 1000 T607 1200 T607 1400 T607 1600 T607 1800 T607 2000 T607 2200 T607 2400
T639
T639 0700 T639 0800 T639 1006 T639 1000 T639 1200 T639 1400 T639 1600 T639 1800 T639 2000 T639 2200 T639 2400
T640
T640 0700 T640 0800 T640 1006 T640 1000 T640 1200 T640 1400 T640 1600 T640 1800 T640 2000 T640 2200 T640 2400
10.5 8.0
12.5 10.0 4 14.0 11.0 4 15.0 12.0 4 17.0 13.0 4 19.0 15.0 4
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M
21
Taps Metric, Spiral Flute, R40 N, Extra Length

- For long reach applications - Suitable for materials up to 1000 N/mm2 - Blind holes - Depths up to 2.5 x d1
M
Catalogue Code
Catalogue Code
Size Ref.
T507
D0602 HSSE V3 Brt N R40 Extra Length 2.5 x P
T500 0100
Item #
Size Ref. d1 M4 M5 M6 M8 M 10 M 12 M 16 M 20 Pitch x 0.7 x 0.8 x 1.0 x 1.25 x 1.5 x 1.75 x 2.0 x 2.5 Limit Style
P2 P2 P2 P3 P3 P3 P3 P3 2 2 2 3 3 3 3 3
*
l1
100 100 100 100 150 150 200 200
l2
13 16 19 22 24 29 32 37
l3
21 24 31 -
d2
5.0 5.5 6.0 6.2 7.0 8.5
sq
4.0 4.5 4.5 5.0 5.5 6.5
z drill
3 3 3 3 3 3 3.3 4.2 5.0 6.8 8.5 10.2 14.0 17.5
Item # T507 0400 T507 0500 T507 0600 T507 0800 T507 1000 T507 1200 T507 1600 T507 2000
0400 0500 0600 0800 1000 1200 1600 2000
12.5 10.0 4 15.0 12.0 4
22
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Taps Metric, Spiral Flute, R40 UNI

- Universal use - Suitable for materials up to 1200 N/mm2 - Blind holes - Depths up to 3 x d1
Catalogue Code
Catalogue Code
Size Ref.
D0610 PM-HSSE V3 TiAlN UNI R40 2.5 x P
T500 0100
Item #
Size Ref.
0200 0250 0300 0400 0500 0600
WiTh PoinT
M2 M 2.5 M3 M4 M5 M6 x 0.4 x 0.45 x 0.5 x 0.7 x 0.8 x 1.0
d1
Pitch
Limit Style* l1
P2 P2 P2 P2 P2 P2 1 1 2 2 2 2 40 44 46 52 60 62
l2
5 7 8 10
l3
12 14 19 21 24 31
d2
3.0 3.0 4.0 5.0 5.5 6.0
sq
2.5 2.5 3.2 4.0 4.5 4.5
z drill
2 2 3 3 3 3 1.6 2.05 2.5 3.3 4.2 5.0
Item #
T576
T576 0200 T576 0250 T576 0300 T576 0400 T576 0500 T576 0600
0200 0250 0300 0400 0500 0600 0800 1000
WiThouT PoinT
M2 M 2.5 M3 M4 M5 M6 M8 M 10 x 0.4 x 0.45 x 0.5 x 0.7 x 0.8 x 1.0 x 1.25 x 1.5
P2 P2 P2 P2 P2 P2 P3 P3 4 4 5 5 5 5 3 3 40 44 46 52 60 62 70 75 5 7 8 10 13 15 12 14 19 21 24 31 3.0 3.0 4.0 5.0 5.5 6.0 6.2 7.0 2.5 2.5 3.2 4.0 4.5 4.5 5.0 5.5 2 2 3 3 3 3 3 3 1.6 2.05 2.5 3.3 4.2 5.0 6.8 8.5
T608
T576 0200 T576 0250 T576 0300 T576 0400 T576 0500 T576 0600 T608 0800 T608 1000
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M
23
Taps Metric, Spiral Flute, R45 Al

- Suitable for use in wrought aluminium and low silicon aluminium - Blind holes - Depths up to 3 x d1
M
Catalogue Code
Catalogue Code
Size Ref.
D0602 HSSE V3 Brt Al R45 2 Flute 2.5 x P
T500 0100
Item #
Size Ref.
0200 0250 0300 0400 0500 0600
WiTh PoinT
M2 M 2.5 M3 M4 M5 M6 x 0.4 x 0.45 x 0.5 x 0.7 x 0.8 x 1.0
P1 P2 P2 P2 P2 P2 1 1 2 2 2 2
d1
Pitch
Limit Style
l1
40 44 46 52 60 62
l2
12 14 5 7 8 10
l3
19 21 24 31
d2
3.0 3.0 4.0 5.0 5.5 6.0
sq
2.5 2.5 3.2 4.0 4.5 4.5
z drill
2 2 2 2 2 2 1.6 2.05 2.5 3.3 4.2 5.0
Item #
T573
T573 0200 T573 0250 T573 0300 T573 0400 T573 0500 T573 0600
0200 0250 0300 0400 0500 0600 0800 1000 1200
WiThouT PoinT
M2 M 2.5 M3 M4 M5 M6 M8 M 10 M 12 x 0.4 x 0.45 x 0.5 x 0.7 x 0.8 x 1.0 x 1.25 x 1.5 x 1.75
P1 P2 P2 P2 P2 P2 P3 P3 P3 4 4 5 5 5 5 3 3 3 40 44 46 52 60 62 70 75 82 12 14 5 7 8 10 13 15 17.5 19 21 24 31 3.0 3.0 4.0 5.0 5.5 6.0 6.2 7.0 8.5 2.5 2.5 3.2 4.0 4.5 4.5 5.0 5.5 6.5 2 2 2 2 2 2 2 2 2 1.6 2.05 2.5 3.3 4.2 5.0 6.8 8.5 10.2
T609
T609 0200 T609 0250 T609 0300 T609 0400 T609 0500 T609 0600 T609 0800 T609 1000 T609 1200
24
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Taps Metric, Spiral Flute, R45 W

- For soft materials - Blind holes - Depths up to 3 x d1
Catalogue Code
Catalogue Code
Size Ref.
D0602 HSSE V3 Ni W R45 2.5 x P
T500 0100
Item #
Size Ref.
0300 0400 0500 0600
WiTh PoinT
M3 M4 M5 M6 x 0.5 x 0.7 x 0.8 x 1.0
P2 P2 P2 P2 2 2 2 2
d1
Pitch
Limit Style
l1
46 52 60 62
l2
5 7 8 10
l3
19 21 24 31
d2
4.0 5.0 5.5 6.0
sq
3.2 4.0 4.5 4.5
z drill
3 3 3 3 2.5 3.3 4.2 5.0
Item #
T567
T567 0300 T567 0400 T567 0500 T567 0600
0200 0250 0300 0400 0500 0600 0800 1000 1200 1400 1600 1800 2000
WiThouT PoinT
M2 M 2.5 M3 M4 M5 M6 M8 M 10 M 12 M 14 M 16 M 18 M 20 x 0.4 x 0.45 x 0.5 x 0.7 x 0.8 x 1.0 x 1.25 x 1.5 x 1.75 x 2.0 x 2.0 x 2.5 x 2.5
P2 P2 P2 P2 P2 P2 P2 P2 P2 P2 P2 P3 P3 4 4 5 5 5 5 3 3 3 3 3 3 3 40 44 46 52 60 62 70 75 82 88 95 100 105 12 14 5 7 8 10 13 15 17.5 20 20 25 25 19 21 24 31 3.0 3.0 4.0 5.0 5.5 6.0 6.2 7.0 8.5 2.5 2.5 3.2 4.0 4.5 4.5 5.0 5.5 6.5 2 2 3 3 3 3 3 3 3 3 1.6 2.05 2.5 3.3 4.2 5.0 6.8 8.5 10.2 12.0 12.0 15.5 17.5
T610
T610 0200 T610 0250 T610 0300 T610 0400 T610 0500 T610 0600 T610 0800 T610 1000 T610 1200 T610 1400 T610 1600 T610 1800 T610 2000
10.5 8.0
12.5 10.0 4 14.0 11.0 4 15.0 12.0 4
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M
25
Taps Metric, Spiral Flute, R45 Cu

- For copper and copper alloys - Blind holes - Depths up to 3 x d1
M
Catalogue Code
Catalogue Code
Size Ref.
T583
D0610 HSSE V3 CrN Cu R45 2.5 x P
T500 0100
Item #
Size Ref. d1 M2 M 2.5 M 2.6 M3 M 3.5 M4 M5 M6 M7 M8 M 10 Pitch x 0.4 x 0.45 x 0.45 x 0.5 x 0.6 x 0.7 x 0.8 x 1.0 x 1.0 x 1.25 x 1.5 Limit Style
P2 P2 P2 P2 P2 P2 P2 P2 P2 P3 P3 1 1 1 2 2 2 2 2 5 5 5
*
l1
40 44 44 46 48 52 60 62 65 70 75
l2
12 14 14 5 7 7 8 10 10 13 15
l3
19 23 21 24 31 -
d2
3.0 3.0 3.0 4.0 4.0 5.0 5.5 6.0 6.2 6.2 7.0
sq
2.5 2.5 2.5 3.2 3.2 4.0 4.5 4.5 5.0 5.0 5.5
z drill
2 2 2 3 3 3 3 3 3 3 3 1.6 2.05 2.15 2.5 2.9 3.3 4.2 5.0 6.0 6.8 8.5
Item #
0200 0250 0260 0300 0350 0400 0500 0600 0700 0800 1000
26
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Taps Metric, Spiral Flute, R45 VA

- Use in stainless steels and high strength steels up to 850N/mm2 - VADH - Suitable for controlled tapping in deep holes - Suitable for synchronous tapping in machine operations - Blind holes - Depths up to approx. 3 x d1
Catalogue Code
Catalogue Code
Size Ref.
D0602 HSSE V3 Blu VA R45 2.5 x P
D0602 HSSE V3 Blu VADH R45 2.5 x P
D0610 HSSE V3 TiCN VADH R45 2.5 x P
T500 0100
Item #
Size Ref.
0100 0120 0140 0160 0200 0250 0300 0400 0500 0600
WiTh PoinT
M1 M 1.2 M 1.4 M 1.6 M2 M 2.5 M3 M4 M5 M6 x 0.25 x 0.25 x 0.3 x 0.35 x 0.4 x 0.45 x 0.5 x 0.7 x 0.8 x 1.0
d1
Pitch
Limit Style* l1
P1 P1 P1 P1 P2 P2 P2 P2 P2 P2 1 1 1 1 1 1 2 2 2 2 30 32 34 36 40 44 46 52 60 62
l2
7 8 9 10 12 14 5 7 8 10
l3
19 21 24 31
d2
3.0 3.0 3.0 3.0 3.0 3.0 4.0 5.0 5.5 6.0
sq
2.5 2.5 2.5 2.5 2.5 2.5 3.2 4.0 4.5 4.5
z drill
2 2 2 2 2 2 3 3 3 3 0.75 0.95 1.1 1.25 1.6 2.05 2.5 3.3 4.2 5.0
Item #
Item #
Item #
T690
T690 0200 T690 0250 T690 0300 T690 0400 T690 0500 T690 0600
T570
T570 0200 T570 0250 T570 0300 T570 0400 T570 0500 T570 0600
T571
T571 0300 T571 0400 T571 0500 T571 0600
0200 0250 0300 0400 0500 0600 0800 1000 1200 1400 1600 1800 2000
WiThouT PoinT
P2 P2 P2 P2 P2 P2 P3 P3 P3 P3 P3 P3 P3 4 4 5 5 5 5 3 3 3 3 3 3 3 40 44 46 52 60 62 70 75 82 88 95 100 105 12 14 5 7 8 10 13 15 17.5 20 20 25 25 19 21 24 31 3.0 3.0 4.0 5.0 5.5 6.0 6.2 7.0 8.5 2.5 2.5 3.2 4.0 4.5 4.5 5.0 5.5 6.5 2 2 3 3 3 3 3 3 3 3 1.6 2.05 2.5 3.3 4.2 5.0 6.8 8.5 10.2 12.0 14.0 15.5 17.5
T611
T690 0800 T690 1000 T690 1200 T690 1400 T690 1600 T690 1800 T690 2000 T611 0800 T611 1000 T611 1200 T611 1400 T611 1600 T611 1800 T611 2000
T612
T612 0200 T612 0250 T612 0300 T612 0400 T612 0500 T612 0600 T612 0800 T612 1000 T612 1200 T612 1400 T612 1600 T612 1800 T612 2000
10.5 8.0
12.5 10.0 4 14.0 11.0 4 15.0 12.0 4
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M
27
Taps Metric, Spiral Flute, R50 VA PM

- Universal high performance tapping - PM-HSSE V3 offers superior tool life - Use in stainless steels and high strength steels up to 850N/mm2 - Deep Blind holes - Depths up to 3 x d1
M
Size Ref.
Catalogue Code
Catalogue Code
Size Ref.
D0610 PM-HSSE V3 TiCN VA PM R50 2.5 x P
T500 0100
Item #
0200 0250 0300 0400 0500 0600
WiTh PoinT
M2 M 2.5 M3 M4 M5 M6 x 0.4 x 0.45 x 0.5 x 0.7 x 0.8 x 1.0
d1
Pitch
Limit Style* l1
P1 P2 P2 P2 P2 P2 1 1 2 2 2 2 40 44 46 52 60 62
l2
12 14 5 7 8 10
l3
19 21 24 31
d2
3.0 3.0 4.0 5.0 5.5 6.0
sq
2.5 2.5 3.2 4.0 4.5 4.5
z drill
2 2 3 3 3 3 1.6 2.05 2.5 3.3 4.2 5.0
Item #
T566
T566 0200 T566 0250 T566 0300 T566 0400 T566 0500 T566 0600
0200 0250 0300 0400 0500 0600 0800 1000
WiThouT PoinT
M2 M 2.5 M3 M4 M5 M6 M8 M 10 x 0.4 x 0.45 x 0.5 x 0.7 x 0.8 x 1.0 x 1.25 x 1.5
P1 P2 P2 P2 P2 P2 P3 P3 4 4 5 5 5 5 3 3 40 44 46 52 60 62 70 75 12 14 5 7 8 10 13 15 19 21 24 31 3.0 3.0 4.0 5.0 5.5 6.0 6.2 7.0 2.5 2.5 3.2 4.0 4.5 4.5 5.0 5.5 2 2 3 3 3 3 3 3 1.6 2.05 2.5 3.3 4.2 5.0 6.8 8.5
T613
T613 0200 T613 0250 T613 0300 T613 0400 T613 0500 T613 0600 T613 0800 T613 1000
28
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Taps Metric, Spiral Flute, R15 H

- Suitable for harder short chipping materials up to 45 HR c - Blind holes - Depths up to 1.5 x d1
Catalogue Code
Catalogue Code
Size Ref.
D0602 PM-HSS Co Brt H R15 Low Relief 3xP
D0610 PM-HSS Co TiCN H R15 Low Relief 3xP
T500 0100
Item #
Size Ref.
0200 0250 0300 0400 0500 0600
WiTh PoinT
M2 M 2.5 M3 M4 M5 M6 x 0.4 x 0.45 x 0.5 x 0.7 x 0.8 x 1.0
P2 P2 P3 P3 P3 P2 1 1 2 2 2 2
d1
Pitch
Limit Style
l1
40 44 46 52 60 62
l2
12 14 11 13 16 19
l3
19 21 24 31
d2
3.0 3.0 4.0 5.0 5.5 6.0
sq
2.5 2.5 3.2 4.0 4.5 4.5
z drill
2 2 3 3 3 3 1.6 2.05 2.5 3.3 4.2 5.0
Item #
Item #
T577
T577 0200 T577 0250 T577 0300 T577 0400 T577 0500 T577 0600
T578
T578 0300 T578 0400 T578 0500 T578 0600
0200 0250 0300 0400 0500 0600 0800 1000 1200 1400 1600 1800 2000
WiThouT PoinT
P2 P2 P3 P3 P3 P2 P3 P3 P3 P4 P4 P4 P4 4 4 5 5 5 5 3 3 3 3 3 3 3 40 44 46 52 60 62 70 75 82 88 95 100 105 12 14 11 13 16 19 22 24 29 30 32 37 37 19 21 24 31 3.0 3.0 4.0 5.0 5.5 6.0 6.2 7.0 8.5 2.5 2.5 3.2 4.0 4.5 4.5 5.0 5.5 6.5 2 2 3 3 3 3 3 3 3 3 1.6 2.05 2.5 3.3 4.2 5.0 6.8 8.5 10.2 12.0 14.0 15.5 17.5
T638
T638 0800 T638 1000 T638 1200 T638 1400 T638 1600 T638 1800 T638 2000
T614
T614 0200 T614 0250 T614 0300 T614 0400 T614 0500 T614 0600 T614 0800 T614 1000 T614 1200 T614 1400 T614 1600 T614 1800 T614 2000
10.5 8.0
12.5 10.0 4 14.0 11.0 4 15.0 12.0 4
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M
29
Taps Metric, Straight Flute, XH & VH

- XH, use in hardened steels 42-52 HR c - VH, use in hardened steels 50-60 HR c - Through & blind holes - Depths up to approx. 1.5 x d1
M
Catalogue Code
Catalogue Code
Size Ref.
T294
D0610 SPM TiCN XH Special Relief 3xP
T295
D0610 SPM TiCN XH Special Relief 5xP
T296
D0610 VHM TiCN VH Special Relief Form C/3 x P
T500 0100
Item #
Size Ref. d1 M2 M 2.5 M3 M4 M5 M6 M8 M 10 M 12 M 16 M 20 Pitch x 0.4 x 0.45 x 0.5 x 0.7 x 0.8 x 1.0 x 1.25 x 1.5 x 1.75 x 2.0 x 2.5 Limit Style
6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 1 1 2 2 2 2 3 3 3 3 3
*
l1
36 44 46 52 60 62 70 75 82 95 105
l2
12 14 11 13 16 19 22 24 29 32 37
l3
18 21 25 30 -
d2
2.8 2.8 3.5 4.5 6.0 6.0 6.0 7.0 9.0
sq
2.1 2.1 2.7 3.4 4.9 4.9 4.9 5.5 7.0
z drill
4 4 4 4 4 4 5 5 5 5 1.6 2.1 2.55 3.4 4.3 5.1 6.9 8.6 10.3 14.1 17.7
Item # T294 0300 T294 0400 T294 0500 T294 0600 T294 0800 T294 1000 T294 1200 T294 1600 T294 2000
Item #
Item # T296 0300 T296 0400 T296 0500 T296 0600 T296 0800 T296 1000 T296 1200
0200 0250 0300 0400 0500 0600 0800 1000 1200 1600 2000
12.0 9.0
16.0 12.0 5
30
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Taps Metric, Straight Flute, GG

- For use in grey cast iron (GG) - Through & blind holes - Depths up to approx. 3 x d1
Catalogue Code
Catalogue Code
Size Ref.
T599
D0602 HSSE V3 Ni GG Low Rake 2.5 x P
T600
D0610 HSSE V3 TiCN GG Low Rake 2.5 x P
T500 0100
Item #
Size Ref. d1 M2 M 2.5 M3 M 3.5 M4 M5 M6 M7 M8 M 10 M 12 M 14 M 16 M 18 M 20 Pitch x 0.4 x 0.45 x 0.5 x 0.6 x 0.7 x 0.8 x 1.0 x 1.0 x 1.25 x 1.5 x 1.75 x 2.0 x 2.0 x 2.5 x 2.5 Limit Style
6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 6HX 1 1 2 2 2 2 2 3 3 3 3 3 3 3 3
*
l1
36 44 46 48 52 60 62 65 70 75 82 88 95 100 105
l2
12 14 11 13 13 16 19 22 22 24 29 30 32 37 37
l3
19 23 21 24 31 -
d2
3.0 3.0 4.0 4.0 5.0 5.5 6.0 6.2 6.2 7.0 8.5
sq
2.5 2.5 3.2 3.2 4.0 4.5 4.5 5.0 5.0 5.5 6.5
z drill
2 2 4 4 4 4 4 4 4 4 4 4 1.6 2.05 2.5 2.9 3.3 4.2 5.0 6.0 6.8 8.5 10.2 12.0 14.0 15.5 17.5
Item #
Item #
0200 0250 0300 0350 0400 0500 0600 0700 0800 1000 1200 1400 1600 1800 2000
10.5 8.0
12.5 10.0 4 14.0 11.0 4 15.0 12.0 4
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M
31
Taps UNC, Forming, Single Coolant Groove

- For cold forming of threads in materials with good flow characteristics Brt - For non-ferrous materials TiN - For steel materials up to 1000 N/mm2 TiCN - For difficult materials - Depths up to approx. 3 x d1
P
4P
Catalogue Code Size Ref.
B
2P
Catalogue Code Discount Group Material Surface Finish Colour Ring & Application Geometry Lead D0606 HSS Co.8 Ni 1 Coolant Groove #4+ 2P & 4P D0614 HSS Co.8 TiN 1 Coolant Groove #4+ 2P & 4P D0614 SPM TiCN 1 Coolant Groove #4+ 2P & 4P
UNC
32
T500 0100
Item #
Size Ref.
Small Production Medium Production High Production
0185 0218 0251 0284 0318 0351 0417 0483 0549 0635 0794 0953 1111 1270
P LEad
#1 #2 #3 #4 #5 #6 #8 #10 #12 1/4 5/16 3/8 7/16 1/2 64 56 48 40 40 32 32 24 24 20 18 16 14 13
GH4 GH4 GH4 GH5 GH5 GH6 GH6 GH6 GH6 GH7 GH7 GH7 GH8 GH8 1 1 1 2 2 2 2 2 2 2 3 3 3 3
d1
Pitch
Limit Style
l1
40 42 44 46 46 48 52 60 62 62 70 75 80 85
l2
12 12 14 11 9 9 10 11 11 14 22 24 29 29
l3
0 0 23 23 23 21 25 24 31 0 0 0 0
d2
3 3 3.0 3.0 4.0 4.0 5.0 5.5 6.0 6.0 6.1 7.0 8.0 9.0
sq
2.5 2.5 2.5 2.5 3.2 3.2 4.0 4.5 4.5 4.5 5.0 5.5 6.0 7.0
z drill
4 4 4 4 4 4 4 4 4 4 6 6 8 8 1.7 2.0 2.3 2.5 2.9 3.1 3.8 4.3 5.0 5.8 7.3 8.8 10.2 11.8
Item #
Item #
Item #
T522
T522 0185 T522 0218 T522 0251 T522 0284 T522 0318 T522 0351 T522 0417 T522 0483 T522 0549 T522 0635 T522 0794 T522 0953 T522 1111 T522 1270
T526
T526 0185 T526 0218 T526 0251 T526 0284 T526 0318 T526 0351 T526 0417 T526 0483 T526 0549 T526 0635 T526 0794 T526 0953 T526 1111 T526 1270
T664
T664 0185 T664 0218 T664 0251 T664 0284 T664 0318 T664 0351 T664 0417 T664 0483 T664 0549 T664 0635 T664 0794 T664 0953 T664 1111 T664 1270
0185 0218 0251 0284 0318 0351 0417 0483 0549 0635 0794 0953 1111 1270
B LEad
#1 #2 #3 #4 #5 #6 #8 #10 #12 1/4 5/16 3/8 7/16 1/2 64 56 48 40 40 32 32 24 24 20 18 16 14 13
GH4 GH4 GH4 GH5 GH5 GH6 GH6 GH6 GH6 GH7 GH7 GH7 GH8 GH8 1 1 1 5 5 5 5 5 5 5 3 3 3 3 40 42 44 46 46 48 52 60 62 62 70 75 80 85 12 12 14 11 9 9 10 11 11 14 22 24 29 29 0 0 23 23 23 21 25 24 31 0 0 0 0 3 3 3.0 3.0 4.0 4.0 5.0 5.5 6.0 6.0 6.1 7.0 8.0 9.0 2.5 2.5 2.5 2.5 3.2 3.2 4.0 4.5 4.5 4.5 5.0 5.5 6.0 7.0 4 4 4 4 4 4 4 4 4 4 6 6 8 8 1.7 2.0 2.3 2.5 2.9 3.1 3.8 4.3 5.0 5.8 7.3 8.8 10.2 11.8
T523
T523 0185 T523 0218 T523 0251 T523 0284 T523 0318 T523 0351 T523 0417 T523 0483 T523 0549 T523 0635 T523 0794 T523 0953 T523 1111 T523 1270
T527
T527 0185 T527 0218 T527 0251 T527 0284 T527 0318 T527 0351 T527 0417 T527 0483 T527 0549 T527 0635 T527 0794 T527 0953 T527 1111 T527 1270
T665
T665 0185 T665 0218 T665 0251 T665 0284 T665 0318 T665 0351 T665 0417 T665 0483 T665 0549 T665 0635 T665 0794 T665 0953 T665 1111 T665 1270
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Taps UNC, Forming, Multi Coolant Groove

P
4P
B
2P
Catalogue Code Discount Group Material Surface Finish Colour Ring & Application Geometry Lead D0606 HSS Co.8 Ni Multi Coolant Groove 2P & 4P D0614 HSS Co.8 TiN Multi Coolant Groove 2P & 4P D0614 SPM TiCN Multi Coolant Groove 2P & 4P
T500 0100
Item #
Size Ref.
0351 0417 0483 0549 0635
P LEad
#6 #8 #10 #12 1/4 32 32 24 24 20
GH6 GH6 GH6 GH6 GH7 2 2 2 2 2
d1
Pitch
Limit Style
l1
48 52 60 62 62
l2
9 10 11 11 14
l3
23 21 25 24 31
d2
4.0 5.0 5.5 6.0 6.0
sq
3.2 4.0 4.5 4.5 4.5
z drill
4 4 4 4 4 3.1 3.8 4.3 5.0 5.8
Item #
Item #
Item #
T528
T528 0351 T528 0417 T528 0483 T528 0549 T528 0635
T662
T662 0351 T662 0417 T662 0483 T662 0549 T662 0635
T532
T532 0351 T532 0417 T532 0483 T532 0549 T532 0635
0351 0417 0483 0549 0635
B LEad
#6 #8 #10 #12 1/4 32 32 24 24 20
GH6 GH6 GH6 GH6 GH7 5 5 5 5 5 48 52 60 62 62 9 10 11 11 14 23 21 25 24 31 4.0 5.0 5.5 6.0 6.0 3.2 4.0 4.5 4.5 4.5 4 4 4 4 4 3.1 3.8 4.3 5.0 5.8
T529
T529 0351 T529 0417 T529 0483 T529 0549 T529 0635
T663
T663 0351 T663 0417 T663 0483 T663 0549 T663 0635
T533
T533 0351 T533 0417 T533 0483 T533 0549 T533 0635
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UNC
33
Taps UNC, Gun, N (Spiral Point)

- General purpose use - Suitable for materials up to 1000 N/mm2 - Through holes - Depths up to 3 x d1
Catalogue Code
Catalogue Code
Size Ref.
T615
T616
T617
UNC
34
T500 0100
Item #
Size Ref. d1 #1 #2 #3 #4 #5 #6 #8 #10 #12 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 Pitch 64 56 48 40 40 32 32 24 24 20 18 16 14 13 11 10 9 8 Limit Style
GH1 GH1 GH2 GH2 GH3 GH3 GH3 GH3 GH3 GH3 GH4 GH4 GH5 GH5 GH5 GH6 GH6 GH6 1 1 1 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3
*
l1
36 42 44 46 46 48 52 60 62 62 70 75 80 85 95 105 115 120
l2
10 10 11 11 13 13 16 19 19 22 24 29 29 32 37 38 45
l3
0 0 23 23 23 21 25 24 31 -
d2
3.0 3.0 3.0 4.0 4.0 5.0 5.5 6.0 6.0 6.1 7.0 8.0 9.0
sq
2.5 2.5 2.5 3.2 3.2 4.0 4.5 4.5 4.5 5.0 5.5 6.0 7.0
z drill
2 2 2 2 3 3 3 3 3 3 3 3 3 3 1.55 1.80 2.05 2.30 2.60 2.80 3.4 3.9 4.5 5.1 6.6 8.0 9.4 10.8 13.5 16.5 19.5 22.5
0185 0218 0251 0284 0318 0351 0417 0483 0549 0635 0794 0953 1111 1270 1587 1905 2222 2540
12.5 10.0 4 14.0 11.0 4 17.0 13.0 4 20.0 15.0 4
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Taps UNC, Gun, VA (Spiral Point)

Catalogue Code
Catalogue Code
Size Ref.
T563
T500 0100
Item #
Size Ref. d1 #2 #3 #4 #5 #6 #8 #10 #12 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 Pitch 56 48 40 40 32 32 24 24 20 18 16 14 13 12 11 10 9 8 Limit Style
GH1 GH2 GH2 GH3 GH3 GH3 GH3 GH3 GH3 GH4 GH4 GH5 GH5 GH5 GH6 GH6 GH6 1 1 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3
*
l1
42 44 46 46 48 52 60 62 62 70 75 80 85 88 95 105 115 120
l2
14 14 11 11 13 13 16 19 19 22 24 29 29 30 32 37 38 45
l3
23 23 23 21 25 24 31 -
d2
3.0 3.0 3.0 4.0 4.0 5.0 5.5 6.0 6.0 6.1 7.0 8.0 9.0
sq
2.5 2.5 2.5 3.2 3.2 4.0 4.5 4.5 4.5 5.0 5.5 6.0 7.0
z drill
2 2 2 3 3 3 3 3 3 3 3 3 3 3 1.80 2.05 2.30 2.60 2.80 3.4 3.9 4.5 5.1 6.6 8.0 9.4 10.8 12.2 13.5 16.5 19.5 22.5
Item #
0218 0251 0284 0318 0351 0417 0483 0549 0635 0794 0953 1111 1270 1428 1587 1905 2222 2540
11.0 8.0
12.5 10.0 4 14.0 11.0 4 17.0 13.0 4 20.0 15.0 4
www.sutton.com.au
UNC
35
Taps UNC, Spiral Flute, R40 N

- General purpose use, materials up to approx. 1000 N/mm2 - Blind holes - Suitable for machine operations - Depths up to approx. 2.5 x d1
Catalogue Code
Catalogue Code
Size Ref.
T618
T619
T620
UNC
36
T500 0100
Item #
Size Ref. d1 #1 #2 #3 #4 #4 #5 #6 #6 #8 #8 #10 #12 1/4 1/4 5/16 5/16 3/8 3/8 7/16 1/2 1/2 5/8 5/8 3/4 7/8 1 Pitch 64 56 48 40 40 40 32 32 32 32 24 24 20 20 18 18 16 16 14 13 13 11 11 10 9 8 Limit Style
GH1 GH1 GH2 GH2 P1 GH3 GH3 P2 GH3 P2 GH3 GH3 GH3 P2 GH4 P2 GH4 P2 GH5 GH5 P3 GH5 P3 GH6 GH6 GH6 1 1 1 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3
*
l1
40 42 44 46 46 46 48 48 52 52 60 62 62 62 70 70 75 75 80 85 85 95 95 105 115 120
l2
12 14 14 11 11 11 13 13 13 13 16 19 19 19 22 22 24 24 29 29 29 32 32 37 38 45
l3
23 23 23 23 23 21 21 25 24 31 31 -
d2
3.0 3.0 3.0 3.0 3.0 4.0 4.0 4.0 5.0 5.0 5.5 6.0 6.0 6.0 6.1 6.1 7.0 7.0 8.0 9.0 9.0
sq
2.5 2.5 2.5 2.5 2.5 3.2 3.2 3.2 4.0 4.0 4.5 4.5 4.5 4.5 5.0 5.0 5.5 5.5 6.0 7.0 7.0
z drill
2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1.55 1.80 2.05 2.30 2.30 2.60 2.80 2.80 3.4 3.4 3.9 4.5 5.1 5.1 6.6 6.6 8.0 8.0 9.4 10.8 10.8 13.5 13.5 16.5 19.5 22.5
Item # T618 0185 T618 0218 T618 0251 T618 0284 T618 0285 T618 0318 T618 0351 T618 0352 T618 0417 T618 0418 T618 0483 T618 0549 T618 0635 T618 0636 T618 0794 T618 0795 T618 0953 T618 0954 T618 1111 T618 1270 T618 1271 T618 1587 T618 1589 T618 1905 T618 2222 T618 2540
0185 0218 0251 0284 0285 0318 0351 0352 0417 0418 0483 0549 0635 0636 0794 0795 0953 0954 1111 1270 1271 1587 1589 1905 2222 2540
12.5 10.0 4 12.5 10.0 4 14.0 11.0 4 17.0 13.0 4 20.0 15.0 4
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Taps UNC, Spiral Flute, R45 VADH

- Use in stainless steels and high strength steels up to 850N/mm2 - Suitable for controlled tapping in deep holes - Suitable for synchronous tapping in machine operations - Blind holes - Depths up to approx. 3 x d1
Catalogue Code
Catalogue Code
Size Ref.
T595
T500 0100
Item #
Size Ref. d1 #2 #3 #4 #5 #6 #8 #10 #10 #12 1/4 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 Pitch 56 48 40 40 32 32 24 24 24 20 20 18 16 14 13 12 11 10 9 8 Limit Style* l1
GH1 GH2 GH2 GH3 GH3 GH3 GH3 P2 GH3 GH3 P3 GH4 GH4 GH5 GH5 GH5 GH5 GH6 GH6 GH6 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 42 44 46 46 48 52 60 60 62 62 62 70 75 80 85 88 95 105 115 120
l2
10 10 11 11 13 13 16 16 19 19 19 22 24 29 29 30 32 37 38 45
l3
0 0 23 23 23 21 25 25 24 31 31 -
d2
3.0 3.0 3.0 4.0 4.0 5.0 5.5 5.5 6.0 6.0 6.0 6.1 7.0 8.0 9.0
sq
2.5 2.5 2.5 3.2 3.2 4.0 4.5 4.5 4.5 4.5 4.5 5.0 5.5 6.0 7.0
z drill
2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 1.80 2.05 2.30 2.60 2.80 3.4 3.9 3.9 4.5 5.1 5.1 6.6 8.0 9.4 10.8 12.2 13.5 16.5 19.5 22.5
Item #
0218 0251 0284 0318 0351 0417 0483 0484 0549 0635 0636 0794 0953 1111 1270 1428 1587 1905 2222 2540
11.0 8.0
12.5 10.0 4 14.0 11.0 4 17.0 13.0 4 20.0 15.0 4
www.sutton.com.au
UNC
37
Taps UNF, Forming, Single Coolant Groove

P
4P
B
2P
Catalogue Code Discount Group Material Surface Finish Colour Ring & Application Geometry Lead D0606 HSS Co.8 Ni 1 Coolant Groove #4+ 2P & 4P D0614 HSS Co.8 TiN 1 Coolant Groove #4+ 2P & 4P D0614 SPM TiCN 1 Coolant Groove #4+ 2P & 4P
T500 0100
Item #
Size Ref.
0152 0185 0218 0251 0284 0318 0351 0417 0483 0549 0635
P LEad
#0 #1 #2 #3 #4 #5 #6 #8 #10 #12 1/4 80 72 64 56 48 44 40 36 32 28 28
GH3 GH3 GH3 GH4 GH5 GH5 GH6 GH6 GH6 GH7 GH7 1 1 1 1 2 2 2 2 2 2 2
d1
Pitch
Limit Style
l1
36 40 42 44 46 46 48 52 60 62 62
l2
11 12 14 14 11 9 9 10 11 11 14
l3
23 23 23 21 25 24 31
d2
3.0 3.0 3.0 3.0 3.0 4.0 4.0 5.0 5.5 6.0 6.0
sq
2.5 2.5 2.5 2.5 2.5 3.2 3.2 4 5 4.5 4.5
z drill
4 4 4 4 4 4 4 4 4 4 4 1.4 1.7 2.0 2.3 2.6 2.9 3.2 3.8 4.5 5.1 5.9
Item #
Item #
Item #
T534
T534 0152 T534 0218 T534 0251 T534 0284 T534 0318 T534 0351 T534 0417 T534 0483 T534 0549 T534 0635
T538
T538 0152 T538 0218 T538 0251 T538 0284 T538 0318 T538 0351 T538 0417 T538 0483 T538 0549 T538 0635
T658
T658 0218 T658 0251 T658 0284 T658 0318 T658 0351 T658 0417 T658 0483 T658 0549 T658 0635
UNF
38
0152 0185 0218 0251 0284 0318 0351 0417 0483 0549 0635
B LEad
#0 #1 #2 #3 #4 #5 #6 #8 #10 #12 1/4 80 72 64 56 48 44 40 36 32 28 28
GH3 GH3 GH3 GH4 GH5 GH5 GH6 GH6 GH6 GH7 GH7 5 5 5 5 5 5 5 36 40 42 44 46 46 48 52 60 62 62 11 12 14 14 11 9 9 10 11 11 14 23 23 23 21 25 24 31 3.0 3.0 3.0 3.0 3.0 4.0 4.0 5.0 5.5 6.0 6.0 2.5 2.5 2.5 2.5 2.5 3.2 3.2 4 5 4.5 4.5 4 4 4 4 4 4 4 4 4 4 4 1.4 1.7 2.0 2.3 2.6 2.9 3.2 3.8 4.5 5.1 5.9
T535
T535 0152 T535 0218 T535 0251 T535 0284 T535 0318 T535 0351 T535 0417 T535 0483 T535 0549 T535 0635
T539
T539 0152 T539 0218 T539 0251 T539 0284 T539 0318 T539 0351 T539 0417 T539 0483 T539 0549 T539 0635
T659
T659 0218 T659 0251 T659 0284 T659 0318 T659 0351 T659 0417 T659 0483 T659 0549 T659 0635
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Taps UNF, Forming, Multi Coolant Groove

P
4P
B
2P
Catalogue Code Discount Group Material Surface Finish Colour Ring & Application Geometry Lead D0606 HSS Co.8 Ni Multi Coolant Groove 2P & 4P D0614 HSS Co.8 TiN Multi Coolant Groove 2P & 4P D0614 SPM TiCN Multi Coolant Groove 2P & 4P
T500 0100
Item #
Size Ref.
0351 0417 0483 0549 0635
B LEad
#6 #8 #10 #12 1/4 40 36 32 28 28
GH6 GH6 GH6 GH6 GH7 5 5 5 5 5 48 52 60 62 62 9 10 11 11 14 23 21 25 24 31 4.0 5.0 5.5 6.0 6.0 3.2 4.0 4.5 4.5 4.5 4 4 4 4 4 3.2 3.8 4.5 5.1 5.9
T541
T541 0351 T541 0417 T541 0483 T541 0549 T541 0635
T545
T545 0351 T545 0417 T545 0483 T545 0549 T545 0635
T661
T661 0351 T661 0417 T661 0483 T661 0549 T661 0635
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UNF
39
0351 0417 0483 0549 0635
P LEad
#6 #8 #10 #12 1/4 40 36 32 28 28
GH6 GH6 GH6 GH6 GH7 2 2 2 2 2
d1
Pitch
Limit Style
l1
48 52 60 62 62
l2
9 10 11 11 14
l3
23 21 25 24 31
d2
4.0 5.0 5.5 6.0 6.0
sq
3.2 4.0 4.5 4.5 4.5
z drill
4 4 4 4 4 3.2 3.8 4.5 5.1 5.9
Item #
Item #
Item #
T540
T540 0351 T540 0417 T540 0483 T540 0549 T540 0635
T544
T544 0351 T544 0417 T544 0483 T544 0549 T544 0635
T660
T660 0351 T660 0417 T660 0483 T660 0549 T660 0635
Taps UNF, Gun, N (Spiral Point)

- General purpose use, materials up to approx. 1000 N/mm2 - Through holes - Suitable for machine operations - Depths up to approx. 3 x d1
Catalogue Code
Catalogue Code
Size Ref.
T621
T622
T623
T500 0100
Item #
Size Ref. d1 #O #1 #2 #3 #4 #5 #6 #8 #10 #12 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 Pitch 80 72 64 56 48 44 40 36 32 28 28 24 24 20 20 18 16 14 12 Limit Style
GH1 GH1 GH1 GH2 GH2 GH3 GH3 GH3 GH3 GH3 GH3 GH4 GH4 GH5 GH5 GH5 GH6 GH6 GH6 1 1 1 1 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3
*
l1
36 40 42 44 46 46 48 52 60 62 62 70 75 80 85 95 105 115 120
l2
11 12 14 14 11 11 13 13 16 19 19 22 24 29 29 32 37 38 45
l3
23 23 23 21 25 24 31 -
d2
3.0 3.0 3.0 3.0 3.0 4.0 4.0 5.0 5.5 6.0 6.0 6.1 7.0 8.0 9.0
sq
2.5 2.5 2.5 2.5 2.5 3.2 3.2 4.0 4.5 4.5 4.5 5.0 5.5 6.0 7.0
z drill
2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 1.25 1.55 1.9 2.1 2.35 2.65 2.95 3.5 4.1 4.6 5.5 6.9 8.5 9.9 11.5 14.5 17.5 20.4 23.3
0152 0185 0218 0251 0284 0318 0351 0417 0483 0549 0635 0794 0953 1111 1270 1587 1905 2222 2540
UNF
40
12.5 10.0 4 14.0 11.0 4 17.0 13.0 4 20.0 15.0 4
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Taps UNF, Gun, VA (Spiral Point)

Catalogue Code
Catalogue Code
Size Ref.
T624
T500 0100
Item #
Size Ref. d1 #2 #3 #4 #5 #6 #8 #10 #12 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 Pitch 64 56 48 44 40 36 32 28 28 24 24 20 20 18 18 16 14 12 Limit Style
GH1 GH2 GH2 GH3 GH3 GH3 GH3 GH3 GH3 GH4 GH4 GH5 GH5 GH5 GH5 GH6 GH6 GH6 1 1 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3
*
l1
42 44 46 46 48 52 60 62 62 70 75 80 85 88 95 105 115 120
l2
10 10 11 11 13 13 16 19 19 22 24 29 29 30 32 37 38 45
l3
0 0 23 23 23 21 25 24 31 -
d2
3.0 3.0 3.0 4.0 4.0 5.0 5.5 6.0 6.0 6.1 7.0 8.0 9.0
sq
2.5 2.5 2.5 3.2 3.2 4.0 4.5 4.5 4.5 5.0 5.5 6.0 7.0
z drill
2 2 2 3 3 3 3 3 3 3 3 3 3 3 1.9 2.1 2.35 2.65 2.95 3.5 4.1 4.6 5.5 6.9 8.5 9.9 11.5 12.9 14.5 17.5 20.4 23.3
Item #
0218 0251 0284 0318 0351 0417 0483 0549 0635 0794 0953 1111 1270 1428 1587 1905 2222 2540
11.0 8.0
12.5 10.0 4 14.0 11.0 4 17.0 13.0 4 20.0 15.0 4
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UNF
41
Taps UNF, Spiral Flute, R40 N

- General purpose use, materials up to approx. 1000 N/mm2 - Blind holes - Suitable for machine operations - Depths up to approx. 2.5 x d1
Catalogue Code
Catalogue Code
Size Ref.
T625
D0602 HSSE V3 Brt N R40 5xP
T626
D0602 HSSE V3 Blu N R40 5xP
T627
D0610 HSSE V3 TiN N R40 5xP
T500 0100
Item #
Size Ref. d1 #O #1 #2 #3 #4 #5 #6 #8 #10 #10 #12 1/4 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 Pitch 80 72 64 56 48 44 40 36 32 32 28 28 28 24 24 20 20 18 16 14 12 Limit Style
GH1 GH1 GH1 GH2 GH2 GH3 GH3 GH3 GH3 P2 GH3 GH3 P2 GH4 GH4 GH5 GH5 GH5 GH6 GH6 GH6 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3
*
l1
36 40 42 44 46 46 48 52 60 60 62 62 62 70 75 80 85 95 105 115 120
l2
11 12 14 14 11 11 13 13 16 16 19 19 19 22 24 29 29 32 37 38 45
l3
23 23 23 21 25 25 24 31 31 -
d2
3.0 3.0 3.0 3.0 3.0 4.0 4.0 5.0 5.5 5.5 6.0 6.0 6.0 6.1 7.0 8.0 9.0
sq
2.5 2.5 2.5 2.5 2.5 3.2 3.2 4.0 4.5 4.5 4.5 4.5 4.5 5.0 5.5 6.0 7.0
z drill
2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 1.25 1.55 1.9 2.1 2.35 2.65 2.95 3.5 4.1 4.1 4.6 5.5 5.5 6.9 8.5 9.9 11.5 14.5 17.5 20.4 23.3
Item # T625 0152 T625 0185 T625 0218 T625 0251 T625 0284 T625 0318 T625 0351 T625 0417 T625 0483 T625 0484 T625 0549 T625 0635 T625 0636 T625 0794 T625 0953 T625 1111 T625 1270 T625 1587 T625 1905 T625 2222 T625 2540
0152 0185 0218 0251 0284 0318 0351 0417 0483 0484 0549 0635 0636 0794 0953 1111 1270 1587 1905 2222 2540
UNF
42
12.5 10.0 4 14.0 11.0 4 17.0 13.0 4 20.0 15.0 4
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Taps UNF, Spiral Flute, R45 VADH

- Use in stainless steels and high strength steels up to 1000N/mm2 - Blind holes - Suitable for synchronous tapping in machine operations - Depths up to approx. 3 x d1
Catalogue Code
Catalogue Code
Size Ref.
T628
T500 0100
Item #
Size Ref. d1 #2 #3 #4 #5 #6 #8 #10 #12 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 Pitch 64 56 48 44 40 36 32 28 28 24 24 20 20 18 18 16 14 12 Limit Style* l1
GH1 GH2 GH2 GH3 GH3 GH3 GH3 GH3 GH3 GH4 GH4 GH5 GH5 GH5 GH5 GH6 GH6 GH6 1 1 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 42 44 46 46 48 52 60 62 62 70 75 80 85 88 95 105 115 120
l2
10 10 11 11 13 13 16 19 19 22 24 29 29 30 32 37 38 45
l3
0 0 23 23 23 21 25 24 31 -
d2
3.0 3.0 3.0 4.0 4.0 5.0 5.5 6.0 6.0 6.1 7.0 8.0 9.0
sq
2.5 2.5 2.5 3.2 3.2 4.0 4.5 4.5 4.5 5.0 5.5 6.0 7.0
z drill
2 2 2 3 3 3 3 3 3 3 3 3 3 3 1.9 2.1 2.35 2.65 2.95 3.5 4.1 4.6 5.5 6.9 8.5 9.9 11.5 12.9 14.5 17.5 20.4 23.3
Item #
0218 0251 0284 0318 0351 0417 0483 0549 0635 0794 0953 1111 1270 1428 1587 1905 2222 2540
11.0 8.0
12.5 10.0 4 14.0 11.0 4 17.0 13.0 4 20.0 15.0 4
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UNF
43
Taps BSW, Gun, N (Spiral Point)

- General purpose use, materials up to approx. 1000 N/mm2 - Through holes - Ideally suited for machine applications - Depths up to approx. 3 x d1
Catalogue Code
Catalogue Code
Size Ref.
T491
T492
T494
T635
D0610 HSSE V3 TiCN N 5xP
T500 0100
Item #
Size Ref. d1 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 Pitch 40 32 24 24 20 18 16 14 12 12 11 10 9 8 Limit Style
GH3 GH3 GH3 GH3 GH4 GH4 GH4 GH4 GH5 GH5 GH5 GH5 GH5 GH6 2 2 2 2 2 3 3 3 3 3 3 3 3 3
*
l1
46 52 60 62 62 70 75 80 85 88 95 105 115 120
l2
11 13 16 19 19 22 24 29 29 30 32 37 38 45
l3
19 21 25 24 31 -
d2
4.0 5.0 5.5 6.0 6.0 6.1 7.0 8.0 9.0
sq
3.2 4.0 4.5 4.5 4.5 5.0 5.5 6.0 7.0
z drill
3 3 3 3 3 3 3 3 3 3 2.55 3.2 3.7 4.5 5.1 6.5 8 9.3 10.5 12.2 13.5 16.5 19.5 22
Item # T491 0318 T491 0476 T491 0556 T491 0635 T491 0794 T491 0953 T491 1111 T491 1270 T491 1428 T491 1587 T491 1905 T491 2222 T491 2540
Item # T492 0318 T492 0476 T492 0556 T492 0635 T492 0794 T492 0953 T492 1111 T492 1270 T492 1428 T492 1587 T492 1905 T492 2222 T492 2540
Item # T635 0635 T635 0794 T635 0953 T635 1111 T635 1270 T635 1428 T635 1587 T635 1905 T635 2222 T635 2540
0318 0397 0476 0556 0635 0794 0953 1111 1270 1428 1587 1905 2222 2540
11.0 8.0
12.5 10.0 4 14.0 11.0 4 17.0 13.0 4 20.0 15.0 4
BSW
44
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Taps BSW, Gun, N, Extra Length (Spiral Point)

- General purpose use, materials up to approx. 1000 N/mm2 - Through holes - Ideally suited for machine applications - Depths up to approx. 3 x d1
Catalogue Code
Catalogue Code
Size Ref.
T493
D0602 HSSE V3 Brt N Extra Length 5xP
T500 0100
Item #
Size Ref. d1 3/16 1/4 5/16 3/8 1/2 Pitch 24 20 18 16 12 Limit Style
Z3 Z3 Z3 Z3 Z3 2 2 3 3 3
*
l1
100 100 100 150 150
l2
16 19 22 24 29
l3
29 35 -
d2
5.5 6.0 6.1 7.0 9.0
sq
4.5 4.5 5.0 5.5 7.0
z drill
3 3 3 3 3 3.7 5.1 6.5 8 10.5
Item # T493 0476 T493 0635 T493 0794 T493 0953 T493 1270
0476 0635 0794 0953 1270
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BSW
45
Taps BSW, Spiral Flute, R40 N

- General purpose use - Suitable for materials up to 1000 N/mm2 - Blind holes - Depths up to 2.5 x d1
Catalogue Code
Catalogue Code
Size Ref.
T495
T496
T498
T636
D0610 HSSE V3 TiCN N R40 2.5 x P
T500 0100
Item #
Size Ref. d1 1/8 5/32 3/16 3/16 7/32 1/4 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 Pitch 40 32 24 24 24 20 20 18 16 14 12 12 11 10 9 8 Limit Style
Z3 Z3 Z3 P2 Z3 Z3 P2 Z3 Z3 Z3 Z3 Z3 Z3 Z3 Z3 Z3 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3
*
l1
46 52 60 60 62 62 62 70 75 80 85 88 95 105 115 120
l2
11 13 16 16 19 19 19 22 24 29 29 30 32 37 38 45
l3
19 21 25 25 24 31 31 -
d2
4.0 5.0 5.5 5.5 6.0 6.0 6.0 6.1 7.0 8.0 9.0
sq
3.2 4.0 4.5 4.5 4.5 4.5 4.5 5.0 5.5 6.0 7.0
z drill
3 3 3 3 3 3 3 3 3 3 3 3 2.55 3.2 3.7 3.7 4.5 5.1 5.1 6.5 8 9.3 10.5 12.2 13.5 16.5 19.5 22
Item # T496 0318 T496 0476 T496 0635 T496 0794 T496 0953 T496 1270 T496 1587 T496 1905 T496 2222 T496 2540
Item # T498 0318 T498 0476 T498 0635 T498 0794 T498 0953 T498 1270 T498 1587 T498 1905 T498 2222 T498 2540
Item # T636 0476 T636 0635 T636 0794 T636 0953 T636 1270 T636 1587 T636 1905 T636 2222 T636 2540
0318 0397 0476 0477 0556 0635 0636 0794 0953 1111 1270 1428 1587 1905 2222 2540
11.0 8.0
12.5 10.0 4 14.0 11.0 4 17.0 13.0 4 20.0 15.0 4
BSW
46
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Taps BSW, Spiral Flute, R40 N, Extra Length

- For long reach applications - Suitable for materials up to 1000 N/mm2 - Blind holes - Depths up to 2.5 x d1
Catalogue Code
Catalogue Code
Size Ref.
T497
D0602 HSSE V3 Brt N R40 Extra Length 2.5 x P
T500 0100
Item #
Size Ref. d1 3/16 1/4 5/16 3/8 1/2 5/8 Pitch 24 20 18 16 12 11 Limit Style
Z3 Z3 Z3 Z3 Z3 Z3 2 2 3 3 3 3
*
l1
100 100 100 150 150 200
l2
16 19 22 24 29 32
l3
29 35 -
d2
5.5 6.0 6.1 7.0 9.0
sq
4.5 4.5 5.0 5.5 7.0
z drill
3 3 3 3 3 3.7 5.1 6.5 8 10.5 13.5
Item # T497 0476 T497 0635 T497 0794 T497 0953 T497 1270 T497 1587
0476 0635 0794 0953 1270 1587
12.5 10.0 4
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BSW
47
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ENDMILLS
Endmills Cost effective machining - Solutions for slotting, finishing, roughing & profiling - 8% Co grades of HSS - Short & Long Series - General purpose geometries
Endmill Finder
2 Fl ute, R30 N 2 Fl ute, R30 N e, R 30 N e, R 30 N e, R 30 N e, R 30 N Flut se, 4
Flut
Flut
e, R 30 N
e, R 30 N
llnos e,
lute , R3 0N
2 Fl ute, R30 N
2 Fl ute, R30 N
lute , R3 0N
se, 2
se, 2
llnos e, ach , Ba
Reg ular, Ball no
Reg ular, Ball no
ach , Ba
Reg ular, Ball no

VHM -
Page
52
52
56
56
57
57
54
54
58
58
55
55
Catalogue Code Material Surface Finish Colour Ring & Application Standard Material
HB
E600 Brt
E603
E100 Brt
E101 TiCN N JIS
E102 Brt
E103 TiCN
E602 Brt
E605
E113 Brt N JIS
E114 TiCN
E606 Brt
E607
VHM TiAlN Up to 1600N/mm2 Slotting
HSS Co.8
VHM TiAlN Up to 1600N/mm2 h6
HSS Co.8
TiAlN Up to 1600N/mm2
Type of Cut Shank Tolerance

N/mm2 % Elong.
Profiling
<200 <200 <300 <250 <350 <420 <550 <700
>200 <400 >350 <700 >350 <850 >500 <850 >850 <1200 >1500
10 30 20 30 30 12 <12 <12
50
Optimal Effective
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Reg ular, Ball no
Flut
Reg ular, 2
Reg ular, 2
Flut
Lon g, 2 F
Lon g, 2 F
Lon g Re
Lon g Re
Stub ,
Stub ,
se, 4
Flut
, NR
, NR
R30
R30
, HR R30 Flute , 3-6
R30
R30
Flute ,
Flute ,
R30
R30
R30
R30
Flute ,
Flute ,
4&6
4&6
Flute ,
Flute ,
Flute ,
Flute ,
Reg ular ,4
Reg ular ,4
4&6
4&6
3-6
3-6
ular,
ular,
Long ,
Long ,
ular,
ular,
ular,
53
53
59
Reg
59
Reg
60
60
61
Reg
61
Reg
62
Reg
62
E601 VHM Brt
E604
E125 Brt
E126 TiCN N
E127 Brt
E128 TiCN
E142 Brt
E143 TiCN
E168 Brt
E169 TiCN
HSS Co.8 Soft-Med <22HRc JIS Finishing h6 Roughing Med-Hard 22-40HRc
TiAlN Up to 1600N/mm2 -
Reg
ular,
3-6
Flute ,
R30
, HR
51
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Endmills Carbide, Regular, 2 Flute, R30

- For precision milling of slots & cavities - Suitable for materials up to 1600 N/mm2 - TiAlN for longer tool life
Catalogue Code
Catalogue Code
Size Ref.
E600
B0212 VHM Brt R30 HA h6
E603
B0214 VHM TiAlN R30 HA h6
Discount Group Material Surface Finish Colour Ring & Application Geometry Shank Form (DIN 6535) Shank Tolerance
E100 0100
Item #
Size Ref. d1 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 14.0 16.0 18.0 20.0 25.0 l1
38 38 38 38 38 50 50 50 50 50 63 63 75 75 75 75 89 89 100 100 100
Up to 1600N/mm2 Up to 1600N/mm2
l2
4 4.5 6 9.5 12 12 14 16 16 19 19 20 22 22 25 25 32 32 38 38 38
d2
3 3 3 3 3 4 4 6 6 6 8 8 10 10 12 12 14 16 18 20 25
z
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Item # E600 0100 E600 0150 E600 0200 E600 0250 E600 0300 E600 0350 E600 0400 E600 0450 E600 0500 E600 0600 E600 0700 E600 0800 E600 0900 E600 1000 E600 1100 E600 1200 E600 1400 E600 1600 E600 1800 E600 2000 E600 2500
0100 0150 0200 0250 0300 0350 0400 0450 0500 0600 0700 0800 0900 1000 1100 1200 1400 1600 1800 2000 2500
52
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Endmills Carbide, Regular, 4 Flute, R30

- For precision finish milling applications - Suitable for materials up to 1600 N/mm2 - TiAlN for longer tool life
Catalogue Code
Catalogue Code
Size Ref.
E601
E604
E100 0100
Item #
Size Ref. d1 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 14.0 16.0 18.0 20.0 25.0 l1
38 38 38 38 38 50 50 50 50 50 63 63 75 75 75 75 89 89 100 100 100
l2
4 4.5 6 9.5 12 12 14 16 16 19 19 20 22 22 25 25 32 32 38 38 38
d2
3 3 3 3 3 4 4 6 6 6 8 8 10 10 12 12 14 16 18 20 25
z
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
0100 0150 0200 0250 0300 0350 0400 0450 0500 0600 0700 0800 0900 1000 1100 1200 1400 1600 1800 2000 2500
53
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Endmills Carbide, Regular, Ballnose, 2 Flute, R30

- For profile & contour milling applications - Suitable for materials up to 1600 N/mm2 - TiAlN for longer tool life
Catalogue Code
Catalogue Code
Size Ref.
E602
E605
E100 0100
Item #
Size Ref. d1 1.0 1.5 2.0 2.5 3.0 4.0 5.0 6.0 8.0 l1
38 38 38 38 38 50 50 50 63
l2
4 4.5 6 9.5 12 14 16 19 20
d2
3 3 3 3 3 4 6 6 8
z
2 2 2 2 2 2 2 2 2
Item # E602 0100 E602 0150 E602 0200 E602 0250 E602 0300 E602 0400 E602 0500 E602 0600 E602 0800
Item # E605 0100 E605 0150 E605 0200 E605 0250 E605 0300 E605 0400 E605 0500 E605 0600 E605 0800
0100 0150 0200 0250 0300 0400 0500 0600 0800
54
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Endmills Carbide, Regular, Ballnose, 4 Flute, R30

- For profile & contour milling applications - Suitable for materials up to 1600 N/mm2 - TiAlN for longer tool life
Catalogue Code
E606
E607
Catalogue Code
Size Ref.
E100 0100
Item #
Size Ref. d1 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 14.0 16.0 18.0 20.0 25.0 l1
38 38 38 38 38 50 50 50 50 50 63 63 75 75 75 75 89 89 100 100 100
l2
4 4.5 6 9.5 12 12 14 16 16 19 19 20 22 22 25 25 32 32 38 38 38
d2
3 3 3 3 3 4 4 6 6 6 8 8 10 10 12 12 14 16 18 20 25
z
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
0100 0150 0200 0250 0300 0350 0400 0450 0500 0600 0700 0800 0900 1000 1100 1200 1400 1600 1800 2000 2500
55
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Endmills Regular, 2 Flute, R30 N

- For precision milling of slots & cavities - Suitable for materials up to 1000 N/mm2 - For soft steels & non-ferrous material - TiCN for longer tool life
(e8)
Catalogue Code
Catalogue Code
Size Ref.
E100
B0502 HSS Co.8 Brt N R30 A h6
E101
B0516 HSS Co.8 TiCN N R30 A h6
E100 0100
Item #
Size Ref. d1 (e8) 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 24.0 25.0 28.0 30.0 32.0 35.0 40.0 45.0 50.0 l1
50 50 50 50 50 60 60 60 60 60 60 65 65 65 65 75 75 75 75 80 80 90 90 95 95 105 105 110 110 110 110 120 120 125 125 145 145 150 155 155
l2
3 4.5 7 7 9 12 12 15 15 15 15 20 20 20 20 25 25 25 25 30 30 35 35 40 40 40 40 45 45 45 45 50 50 55 55 60 60 65 70 70
d2
6 6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10 10 10 12 12 16 16 16 16 20 20 20 20 20 20 25 25 25 25 32 32 32 32 32
z
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Item # E100 0100 E100 0150 E100 0200 E100 0250 E100 0300 E100 0350 E100 0400 E100 0450 E100 0500 E100 0550 E100 0600 E100 0650 E100 0700 E100 0750 E100 0800 E100 0850 E100 0900 E100 0950 E100 1000 E100 1100 E100 1200 E100 1300 E100 1400 E100 1500 E100 1600 E100 1700 E100 1800 E100 1900 E100 2000 E100 2100 E100 2200 E100 2400 E100 2500 E100 2800 E100 3000 E100 3200 E100 3500 E100 4000 E100 4500 E100 5000
Item # E101 0100 E101 0150 E101 0200 E101 0250 E101 0300 E101 0350 E101 0400 E101 0450 E101 0500 E101 0550 E101 0600 E101 0650 E101 0700 E101 0750 E101 0800 E101 0850 E101 0900 E101 0950 E101 1000 E101 1100 E101 1200 E101 1300 E101 1400 E101 1500 E101 1600 E101 1700 E101 1800 E101 1900 E101 2000 E101 2100 E101 2200 E101 2400 E101 2500 E101 2800 E101 3000 E101 3200 E101 3500 E101 4000 E101 4500 E101 5000
0100 0150 0200 0250 0300 0350 0400 0450 0500 0550 0600 0650 0700 0750 0800 0850 0900 0950 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2400 2500 2800 3000 3200 3500 4000 4500 5000
56
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Endmills Long, 2 Flute, R30 N

- For long-reach slotting applications - Suitable for materials up to 1000 N/mm2 - For soft steels & non-ferrous material - TiCN for longer tool life
(e8)
Catalogue Code
Catalogue Code
Size Ref.
E102
E225
E103
E226
E100 0100
Item #
Size Ref. d1 (e8) 3.0 3.5 4.0 4.0 4.5 5.0 5.0 5.5 6.0 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 11.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 25.0 30.0 32.0 l1
60 60 60 60 60 65 65 65 65 65 65 65 65 80 80 80 80 95 95 105 110 120 130 140 140 160 160 160 190
l2
15 15 20 20 20 25 25 25 25 25 25 25 25 35 35 35 35 45 45 55 55 65 65 75 75 90 90 90 105
d2
6 6 6 8 6 6 8 6 6 8 10 10 10 10 10 10 10 10 12 12 16 16 20 20 20 25 25 25 32
z
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Item # E102 0300 E102 0350
Item #
Item # E103 0300 E103 0350
Item #
0300 0350 0400 0400 0450 0500 0500 0550 0600 0600 0650 0700 0750 0800 0850 0900 0950 1000 1100 1200 1400 1600 1800 2000 2200 2400 2500 3000 3200
E225 0400 E102 0400 E102 0450 E225 0500 E102 0500 E102 0550 E225 0600 E102 0600 E102 0650 E102 0700 E102 0750 E102 0800 E102 0850 E102 0900 E102 0950 E102 1000 E102 1100 E102 1200 E102 1400 E102 1600 E102 1800 E102 2000 E102 2200 E102 2400 E102 2500 E102 3000 E102 3200 E103 0600 E103 0650 E103 0700 E103 0750 E103 0800 E103 0850 E103 0900 E103 0950 E103 1000 E103 1100 E103 1200 E103 1400 E103 1600 E103 1800 E103 2000 E103 2200 E103 2400 E103 2500 E103 3000 E103 3200 E103 0500 E103 0550 E103 0400 E103 0450
E226 0400
E226 0500
E226 0600
57
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Endmills Long Reach, Ballnose, 2 Flute, R30 N

- For long-reach profiling & contour milling applications - Suitable for materials up to 1000 N/mm2 - TiCN for longer tool life
Catalogue Code
Catalogue Code
Size Ref.
E113
E114
E100 0100
Item #
Size Ref. d1 (e8) 1.5 2.0 2.5 3.0 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 12.0 14.0 16.0 18.0 20.0 25.0 30.0 l1
55 55 55 60 70 70 80 80 90 90 90 90 100 100 100 100 100 110 110 140 160 160 180 180
l2
3 4 5 6 8 8 10 10 12 12 14 14 16 16 18 18 20 24 28 32 35 40 50 55
d2
6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 10 12 12 16 16 20 25 25
z
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Item # E113 0150 E113 0200 E113 0250 E113 0300 E113 0400 E113 0500 E113 0600 E113 0700 E113 0800 E113 0900 E113 1000 E113 1200 E113 1400 E113 1600 E113 1800 E113 2000 E113 2500 E113 3000
Item # E114 0150 E114 0200 E114 0250 E114 0300 E114 0400 E114 0450 E114 0500 E114 0550 E114 0600 E114 0650 E114 0700 E114 0750 E114 0800 E114 0850 E114 0900 E114 0950 E114 1000 E114 1200 E114 1400 E114 1600 E114 1800 E114 2000 E114 2500 E114 3000
0150 0200 0250 0300 0400 0450 0500 0550 0600 0650 0700 0750 0800 0850 0900 0950 1000 1200 1400 1600 1800 2000 2500 3000
58
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Endmills Regular, 4&6 Flute, R30 N

- For precision finish milling applications - Suitable for materials up to 1000 N/mm2 - TiCN for longer tool life
(k10)
Catalogue Code
Catalogue Code
Size Ref.
E125
E227
E126
E228
E100 0100
Item #
Size Ref. d1 (e8) 1.5 2.0 2.5 3.0 3.5 3.5 4.0 4.0 4.5 4.5 5.0 5.0 5.5 5.5 6.0 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 22.0 24.0 25.0 28.0 30.0 32.0 35.0 40.0 45.0 50.0 l1
50 50 50 50 60 60 60 60 60 60 60 60 60 60 60 60 65 65 65 65 75 75 75 75 80 80 80 80 90 90 95 95 105 105 110 110 110 120 120 125 125 145 145 150 155 155
l2
3 6 7 9 12 12 12 12 15 15 15 15 15 15 15 15 20 20 20 20 25 25 25 25 30 30 30 30 35 35 40 40 40 40 45 45 45 50 50 55 55 60 60 65 70 70
d2
6 6 6 6 6 8 6 8 6 8 6 8 6 8 6 8 10 10 10 10 10 10 10 10 12 12 12 12 16 16 16 16 20 20 20 20 20 25 25 25 25 32 32 32 32 32
z
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6
Item # E125 0150 E125 0200 E125 0250 E125 0300
Item #
Item # E126 0150 E126 0200 E126 0250 E126 0300
Item #
0150 0200 0250 0300 0350 0350 0400 0400 0450 0450 0500 0500 0550 0550 0600 0600 0650 0700 0750 0800 0850 0900 0950 1000 1050 1100 1150 1200 1300 1400 1500 1600 1700 1800 1900 2000 2200 2400 2500 2800 3000 3200 3500 4000 4500 5000
E227 0350 E125 0350 E227 0400 E125 0400 E227 0450 E125 0450 E227 0500 E125 0500 E227 0550 E125 0550 E227 0600 E125 0600 E125 0650 E125 0700 E125 0750 E125 0800 E125 0850 E125 0900 E125 0950 E125 1000 E125 1050 E125 1100 E125 1150 E125 1200 E125 1300 E125 1400 E125 1500 E125 1600 E125 1700 E125 1800 E125 1900 E125 2000 E125 2200 E125 2400 E125 2500 E125 2800 E125 3000 E125 3200 E125 3500 E125 4000 E125 4500 E125 5000 E126 0600 E126 0650 E126 0700 E126 0750 E126 0800 E126 0850 E126 0900 E126 0950 E126 1000 E126 1050 E126 1100 E126 1150 E126 1200 E126 1300 E126 1400 E126 1500 E126 1600 E126 1700 E126 1800 E126 1900 E126 2000 E126 2200 E126 2400 E126 2500 E126 2800 E126 3000 E126 3200 E126 3500 E126 4000 E126 4500 E126 5000 E126 0550 E126 0500 E126 0450 E126 0400 E126 0350
E228 0350 E228 0400 E228 0450 E228 0500 E228 0550 E228 0600
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Endmills Long, 4&6 Flute, R30 N

- For precision finish milling applications - Suitable for materials up to 1000 N/mm2 - TiCN for longer tool life
(k10)
Catalogue Code
Catalogue Code
Size Ref.
E127
E229
E128
E230
E100 0100
Item #
Size Ref. d1 (e8) 2.0 2.5 3.0 3.5 4.0 4.0 4.5 5.0 5.0 5.5 6.0 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 11.0 12.0 14.0 16.0 18.0 19.0 20.0 22.0 24.0 25.0 30.0 32.0 l1
60 60 60 60 60 60 65 65 65 65 65 65 80 80 80 80 95 95 95 95 105 105 110 120 130 140 140 140 160 160 160 190
l2
10 15 15 20 20 20 25 25 25 25 25 25 35 35 35 35 45 45 45 45 55 55 55 65 65 75 75 75 90 90 90 105
d2
6 6 6 6 6 8 6 6 8 6 6 8 10 10 10 10 10 10 10 10 12 12 16 16 20 20 20 20 25 25 25 32
z
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6
Item # E127 0200 E127 0250 E127 0300 E127 0350
Item #
Item # E128 0200 E128 0250 E128 0300 E128 0350
Item #
0200 0250 0300 0350 0400 0400 0450 0500 0500 0550 0600 0600 0650 0700 0750 0800 0850 0900 0950 1000 1100 1200 1400 1600 1800 1900 2000 2200 2400 2500 3000 3200
E229 0400 E127 0400 E127 0450 E229 0500 E127 0500 E127 0550 E229 0600 E127 0600 E127 0650 E127 0700 E127 0750 E127 0800 E127 0850 E127 0900 E127 0950 E127 1000 E127 1100 E127 1200 E127 1400 E127 1600 E127 1800 E127 1900 E127 2000 E127 2200 E127 2400 E127 2500 E127 3000 E127 3200 E128 0600 E128 0650 E128 0700 E128 0750 E128 0800 E128 0850 E128 0900 E128 0950 E128 1000 E128 1100 E128 1200 E128 1400 E128 1600 E128 1800 E128 1900 E128 2000 E128 2200 E128 2400 E128 2500 E128 3000 E128 3200 E128 0500 E128 0550 E128 0400 E128 0450
E230 0400
E230 0500
E230 0600
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Endmills Regular, 3-6 Flute, R30 NR

- For roughing applications - NR geometry allows for heavy cuts - Suitable for materials up to 1000 N/mm2 - TiCN for longer tool life
(js14)
B
Catalogue Code
Catalogue Code
Size Ref.
E142
B0402 HSS Co.8 Brt R30 NR A h6
E144
B0402 HSS Co.8 Brt R30 NR B h6
E143
B0404 HSS Co.8 TiCN R30 NR A h6
E145
B0404 HSS Co.8 TiCN R30 NR B h6
E100 0100
Item #
Size Ref. d1 (e8) 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 18.0 20.0 22.0 25.0 30.0 l1
60 65 65 75 75 80 80 90 90 95 95 105 110 110 120 125
Soft-Medium <22HRc Soft-Medium <22HRc Soft-Medium <22HRc Soft-Medium <22HRc
l2
15 20 20 25 25 30 30 35 35 40 40 40 45 45 50 55
d2
10 10 10 10 10 12 12 16 16 16 16 20 20 20 25 25
z
3 3 3 3 4 4 4 4 4 4 4 4 4 4 5 6
Item # E142 0600 E142 0700 E142 0800 E142 0900 E142 1000 E142 1100 E142 1200 E142 1300 E142 1400 E142 1500
Item #
Item # E143 0600 E143 0700 E143 0800 E143 0900 E143 1000 E143 1100 E143 1200 E143 1300 E143 1400 E143 1500
Item #
0600 0700 0800 0900 1000 1100 1200 1300 1400 1500 1600 1800 2000 2200 2500 3000
E144 1600 E144 1800 E144 2000 E144 2200 E144 2500 E144 3000
E145 1600 E145 1800 E145 2000 E145 2200 E145 2500 E145 3000
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Endmills Regular, 3-6 Flute, R30 HR

- For roughing applications - HR geometry allows for heavy cuts, in harder materials - Suitable for materials up to 1300 N/mm2 - TiCN for longer tool life
(js14)
B
Catalogue Code
Catalogue Code
Size Ref.
E168
B0402 HSS Co.8 Brt Med-Hard 22-40HRc R30 HR A h6
E170
B0402 HSS Co.8 Brt Med-Hard 22-40HRc R30 HR B h6
E169
B0404 HSS Co.8 TiCN Med-Hard 22-40HRc R30 HR A h6
E171
B0404 HSS Co.8 TiCN Med-Hard 22-40HRc R30 HR B h6
E100 0100
Item #
Size Ref. d1 (e8) 6.0 7.0 8.0 9.0 10.0 11.0 12.0 14.0 15.0 16.0 18.0 20.0 22.0 25.0 30.0 l1
60 65 65 75 75 80 80 90 95 95 105 110 110 120 125
l2
15 20 20 25 25 30 30 35 40 40 40 45 45 50 55
d2
10 10 10 10 10 12 12 16 16 16 20 20 20 25 25
z
3 3 3 3 4 4 4 4 4 4 4 4 4 5 6
Item # E168 0600 E168 0700 E168 0800 E168 0900 E168 1000 E168 1100 E168 1200 E168 1400 E168 1500
Item #
Item # E169 0600 E169 0700 E169 0800 E169 0900 E169 1000 E169 1100 E169 1200 E169 1400 E169 1500
Item #
0600 0700 0800 0900 1000 1100 1200 1400 1500 1600 1800 2000 2200 2500 3000
E170 1600 E170 1800 E170 2000 E170 2200 E170 2500 E170 3000
E171 1600 E171 1800 E171 2000 E171 2200 E171 2500 E171 3000
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INForMATIoN
Technical Information
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Application Guide Colour Band Selection

Sutton Tools have made the tool selection for cutting different materials easy by applying colour coded bands to the shanks of the tools which relates to the material it is best suited to. Why Colour Band? Each colour gives clear assignment of materials, different choice of tools and applications. Internationally recognised All suitable standard tools are identified at a glance A simplified tool selection lends itself to rationalisation Rejects are reduced due to correct tool choice. Selection Made Easy! Type UNI Universal use for a wide range of material, preferred application: steels up to 1200 N/mm Type VA Type H Type Al Type W Type Cu Use in stainless steels, high-strength steels up to 900 N/mm Use in hard materials up to 1400 N/mm Use in wrought Al alloys, pure-copper and thermoplastics. Use in soft materials, free-cutting steels, AlSi alloys. Use in wrought Al alloys and coppers.
Type GG Use in grey cast iron GG, brittle plastics, hard bronzes.
Materials 1.0 Steels

1.1 Mild steels, magnetic soft steel 1.2 Free cutting, structural, unalloyed 1.3 Plain carbon, low alloyed 1.4 Alloy steels harden. / tempered 1.5 Alloy steels harden. / tempered 1.6 Hardened, heat treated, high tensile alloy 1.7 High tensile 45-50 Rc 1.8 High Tensile 50-62 Rc
HB
N/mm2
% Elong.
Material Examples
ANSI / USA
<200 <200 <300 <250 <350 <420 <550 <700 >200 <400 >350 <700 >350 <850 >500 <850 >850 <1200 <1500 10 30 20 30 30 12 <12 <12 M2, M42 4140, 4340, D2, O2, H13 1010, 1015, 1020 1045, 1095
JIS
S10C, 515C, 520C 545C, 55BC
DIN
RFe100 C10, C15, ST37, ST52 C45, C92D, D95-S
Material #
1.1013 1.0301, 1.0401, 1.0044 1.0503, 1.0618 1.7223, 1.6511, 1.2343, 1.2379, 1.2344, 1.2842 1.3247
SCM440, SKD6, SKD11
41CrMo4, 36CrNiMo4, X155CrVMo12-1, 90MnV8
SKH59
HS2-10-1-8
2.0 Stainless Steels

2.1 Free machining 2.2 Austenitic 2.3 Ferritic + martensitic <250 <250 <250 <850 <850 <850 25 20 20 303, 430F 304, 316 403, 420, 440F SUS303, SUS430F SUS304, SUS316 SUS420, SUS403 X8CrNiS18-9 X5CrNi18-10 X20Cr13 1.4305, 1.4104 1.4301, 1.4401, 1.4571 1.4021
3.0 Cast Irons

3.1 Lamellar graphite (Grey soft) 3.2 Lamellar graphite (Grey hard) 3.3 Nodular (spheroidal) graphite & malleable <150 <300 <200 <500 <1000 <700 10 10 10 A48-20B, A48-60B 120-90-02 80-55-06 FC10, FC20 FCD40, FCD60, FCD70 GG10, GG40 GGG40, GGG80 0.6010, 0.6040 0.7080, 0.7040, 0.7060
4.0 Titaniums
4.1 Pure Titanium 4.2 Titanium alloys <250 >250 <850 >850 20 20 4902, 4941 4911, 4928, 4965 Ti99.7, Ti99.8 TiCu2, TiAl6V4 3.7024, 3.7034 3.7164, 3.7124
5.0 Nickels
5.1 Nickel alloys 5.2 Nickel alloys <250 >250 <850 >850 25 25 INCONEL 600 HASTELLOy, INCONEL 718 Ni38, Ni54, NiCr16FeTi 1.3913, 2.4816, 2.4669, 2.4665
6.0 Coppers
6.1 Pure Copper (electrolytic copper) 6.2 Short chip Brass, Phosphor Bronze, gun metal 6.3 Long chip Brass, Bronze <120 <200 <200 <400 <700 <700 12 12 12 C10200, C12200 C3800, C91700 C17000, C94100 SF-Cu G-CuSn12Ni G-CuPb20Sn 2.0090 2.1060 2.1188
7.0 Aluminiums
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7.1 Aluminium unalloyed 7.2 Magnesium unalloyed 7.3 Al Alloyed Si < 1.5 % 7.4 Al Alloyed 1.5 % < Si < 10% 7.5 Al Alloyed > 10% Si 7.6 Magnesium alloys
<100 <150 <120 <120 -
<350 <350 <500 <400 <400 <400
15 15 15 10 N N
1050A 6463 5050B, 7075, 6061 380 390, 393 SAE52
A1050
Al99.5 Al99.85Mg0.5
3.0255 3.3307, 3.2307, 3.3211 3.3316 3.2161
A6061 A380, ADC10
AlMg1.5 AlSi10Mg AlSi17Cu4 MgAl3Zn
3.5312
8.0 Plastics
8.1 Plastics, Thermoplastics, Polyethylene <340 <50 N ABS, PVC, Polycarbonate, Polypropylene
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Application Guide Colour Band Selection

60% UNI 40% Elongation 20% Cu Al N 0% Tensile Strength N/mm2 Hardness ^= HB Rockwell C (B) GG 200 400 120 (71) 600 180 (89) 800 240 (99) 1000 295 31 1200 355 38 1400 401 43 1600 445 47 1800 500 51 600 57 700 62 H XH VH VA W Ni Ti
Hardness
at er ia ls m ha rd
at er ia ls
at er ia ls
at er ia ls
at er ia ls
at er ia ls
ur p
at er ia ls
al m
in iu m
en er al p
pe rm
ha rd
m rt ita ni um s
er s
iro
at er ia ls fo
os
fo
fo
fo
fo
fo
fo
fo
fo
fo
fo
UNI
AI
Cu
VA
GG
XH
VH
Ti
Ni
fo
rn ic ke ls
tm
rt ou gh
m rh ar d
re xt ra
ra lu m
rc as t
ru ni v
rc op
rg
rs
rv
er y
of
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Technical Information Surface Finish
Trade Name
Coating
Coeff. of Coating Coating MicroThermal Friction vs Structure Thickness hardness Stability Steel
Colour
Application & Benefits
Brt
0.8 - 1.0
For non-ferrous metals and plastics For ferrous metals Prevents chip build-up on the cutting edges, especially in low carbon steels Oxide layer protects surface Good carrier of lubricants Increases surface hardness Better lubricant carrying properties Abrasive materials - cast iron and aluminium alloys Abrasive materials - cast iron and heat treated steel Difficult to machine materials, such as stainless steel Higher speeds and feeds Reduces or eliminates use of coolants Low alloy steels and high tensile steels Hardened steels up to 54 HRC Ideal for carbide tools High performance applications Difficult to machine materials Abrasive materials - cast iron and aluminium alloys Adhesive materials - copper and copper based alloys General purpose use Wide range of materials 3 to 8 times longer tool life than uncoated tools Higher tool speeds and feeds than uncoated tools Cutting and forming of copper, nickel, & monel metal Enhanced thermal stability and oxidation resistance Excellent corrosion resistance Low internal stress of coating results in excellent adhesion under high loads
Blu
Steam Oxide
0.8 - 1.0
Blue Black
Ni
Plasma Nitride
0.8 - 1.0
Futura Nano (TiAlN)
TiAlN
Nano Layer
4 m
3300 HV
0.3 - 0.35
up to 900C
Violet Grey
Alcrona
AlCrN
Mono Layer
4 m
3200 HV
0.35
up to 1,100C
Blue Grey
TiCN
TiCN
Gradient Coating
2 - 4 m
3000 HV
0.4
up to 400C
Blue Grey
TiN
TiN
Mono Layer
1-3 m
2300 HV
0.4
up to 600C
Gold Yellow
CrN
CrN
Gradient Coating
3 - 5 m
1750 HV
0.5
up to 700C
Silver Grey
Latest advances in thin film coatings to optimise your machining application
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Technical Information Tool Materials
Abbreviations HSS
Type Conventional high speed steel 5% cobalt grade of high speed steel 8% cobalt grade of high speed steel
Application Standard tool material for most common applications High-heat resistance, especially suited for roughing or when coolant insufficient Increased heat resistance & hardness, suitable for difficultto-machine materials
Description Used for the manufacturing of cutting tools such as twist drills, end mills and taps. Yields consistent hardness levels following heat treatment providing for a reputable tool life. Cobalt alloyed, tungsten-molybdenum high speed steel possessing high hardness, excellent cutting properties, high-red hardness and good toughness. Available for applications that require a strong resistance to softening at elevated cutting temperatures. The ability of the steel to maintain its red-hot hardness is provided by the addition of cobalt. The high hot hardness is required for machining difficult materials such as nickel-base, titanium and highly alloyed steel. Vanadium grade gives high wear resistance and toughness for most tapping applications. PM-HSS V3 for higher performance tools, incorporates very fine and uniform grain structure allowing a high hardness to be achieved, whilst maintaining good toughness.
HSS Co
HSSE Co8%
HSSE V3
Premium grade of high speed steel Powdered metallurgy vanadium grade of high speed steel Powdered metallurgy - 8% Cobalt grade of high speed steel Powdered metallurgy - 11% Cobalt grade of high speed steel
Wide range of machine taps.
PM-HSSE V3
Materials with hardness up to 40HRc Difficult to machine materials eg. stainless steels. Materials with hardness up to 45HRc
PM-HSS Co
The addition of cobalt provides this material with the ability to maintain its strength and hardness level when exposed to extremely high cutting temperatures. This makes PM-HSS Co suitable for heavy duty tapping, in materials such as high alloyed steels to non-ferrous metals like Ni-base alloys & Ti-alloys. An excellent bridge material between high speed steel and carbide. SPM offers very high red hardness, wear resistance and the highest compressive strength of any high speed steel.
SPM
Special applications, requiring very high edge hardness. Cutting tools with the appropriate geometry can be applied to workpiece materials with hardness up to 55HRc Tapping hardened steel
VHM
Sub-micron grade of solid Carbide (ISO K15-K30) Sub-micron grade of solid Carbide (ISO K40) Sub-micron grade of solid Carbide (ISO K40-K50)
Ultra fine grain type (0.8m) with maximum toughness & high hardness, therefore especially reccommended for rotating tools to machine hardened parts. Ultra fine grain type (0.6m) offers the ideal combination of hardness & toughness for high performance drilling & general milling applications Ultra fine grain type (0.5m) offers the best wear resistance for high performance milling applications.
VHM
Sutton standard grade for endmills & drills High performance grade for endmills
VHM-ULTRA
Computer controlled vacuum heat treatment ensures consistent high quality
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Application Guide Trouble Shooter - Taps
Code 1 2 3 4 5 6 7 1 2
Problem Thread is oversize Axial miscutting of thread Thread is undersize Thread has bellmouthed entry Thread surface is rough and unclean Low tool life Partial or complete tap breakage on FORWARD or BACKWARD movement 3 4 5 6 7 Possible reason Wrong tap, cutting geometry of the tap is not suitable for this operation Tap hole diameter is undersize Misalignment - tap hole position, or angle is not correct The axial machine spindle movement is not free and easy Cold welding on the thread flanks of the tap Poor guidance of the tap because of little thread depth Solution Use correct tap for the material group (see Expert Tool System, at www.sutton.com.au) Tap hole diameter should be in accordance to DIN336 or respective standard. For cold forming taps, a special hole diameter is needed. a) check workpiece clamping b) check machine settings a) use mechanical feed b) use tap holder with length compensation a) use a new tap b) improve and check lubrication c) remove cold welding area from tap d) use tap with surface treatment or coatings a) use mechanical feed b) use tap that has better guiding characteristics a) improve lubrication b) lower speed a) use tap with different flute form b) use coated tapsc) use tap set Make sure that the coolant is correct and that the supply is sufficient Spiral fluted taps should only be lightly pushed into the tap hole until it begins to cut. The tap holder should immediately begin to apply tension to the tap. Spiral pointed taps and even left hand spiral flute taps must have a stronger pressure until they begin to cut. The tap holder should immediately begin to apply pressure to the tap (pushing force) Use a tap which has a correct tolerance a) use mechanical feed b) use tap holder with length compensation Use set of taps a) improve coolant supply, use taps with surface treatments or coatings b) check if surface treatment is correct for this application a) use drill best suited to material being drilled b) use new drill or boring tool c) resharpen drilling or boring tools d) if possible, heat treatment and coatings should only be made after threading a) use a longer chamfer (check if the tap hole is blind hole or through) b) use increased number of teeth in the chamfer area by selecting tap with increased number of flutes countersink tap hole chamfer with correct angle Use tap holder with length compensation and over load clutch
Speed is too high Chip clogging The lubrication wrong, additives or the coolant supply is not sufficient Spiral fluted taps are over pressured in the initial cutting phase (retracting pulling force) Spiral pointed taps (gun taps) are not receiving enough pressure in the initial cutting phase
Tolerance on the tap is not identical to the tolerance on the drawing or on the gauge Wrong initial cutting pressure has been used or the machine spindle is not moving along its axis free and easy Tap is over loaded, either from coarse pitch and/or tough material Cold welding, material build-up (pick-up)
Hardened walls in drilled hole
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Over loading of teeth in the chamfer area Tap hole chamfer is missing or wrong Tap crashed against the bottom of tap hole
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Application Guide Trouble Shooter - Endmills
Code 1 2 3 4 5 6 7 8 9 10 1 2
Problem Poor Workpiece Finish Splintering of workpiece edge Non-parallel or uneven surface Extreme flank wear Extreme crater wear Breaks and shelling due to thermal shock Formation of built-up edges Poor chip clearance, chip blockage Lack of Rigidity End mill cutter breaks 3 4 5 6 7 8 9 10
Possible reason Cutting edge wear, cutter radial run-out Unsuitable cutting conditions, unsuitable shape of cutting edge Low stiffness of the cutter or of the workpiece (loose)
Unsuitable cutting conditions, unsuitable shape of cutting edge
Difficult cutting conditions, clamping of the workpiece Unsuitable cutting conditions, flute length of the cutter Solution Increase cutting speed
Reduce cutting speed Increase feed rate Reduce feed rate Reduce cutting depth Change cutter diameter and cut width Check use of cooling lubricant, flush swarf away Increase clearance angle (Radial relief) Increase wedge angle (Rake angle) Increase number of teeth Reduce number of teeth Select larger chip space (Cutter) Change shape of minor cutting edge Cutter - change radial run-out
Change cutter stiffness, flue length (l/D ratio) Select machine with higher power and stiffness
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Application Guide Speeds & Feeds - Taps

THREAD FORMING
Thread Depth
FOR TAPPING THROUGH HOLES

3x
T499 T500 T502 T633 T501 T605 T546 T553 T548 T549 T550 T552 T615 T616 T617 T621 T622 T623 T491 T492 T494 T635 T493 T563 T624
3x
Catalogue Code M T510 T512 T514 T629 T516 T518 T520 T631 UNC T522 UNF T534 BSW Material Surface Finish Colour Ring & Application Geometry
T526 T664 T528 T538 T658 T540 T662 T532 T544 T660
HSS Co.8 Ni Blu
PMHSSE V3
HSS Co.8 Ni Blu
PMHSSE V3
HSSE V3 Brt Blu
PMHSSE V3
HSSE V3 Ni W CrN Cu
PM-HSS Co
TiN TiCN
TiN TiCN
TiN TiCN Brt TiAlN N UNI
Blu TiCN Brt TiCN VA H
Single-Coolant Groove
Multi-Coolant Groove
High Rake Special Relief Low Relief
HB
N/mm2 % Elong. Material eg.

10 30 20 30 30 12 <12 <12
HS2-10-1-8 41CrMo4, 36CrNiMo4, X155CrVMo12-1, 90MnV8 RFe100 C10, C15, ST37, ST52 C45, C92D, D95-S
Vc (m/min)
12 12 10 15 15 12 18 18 15 12 12 10 15 15 12 18 18 15 10 10 11 8 10 10 11 8 20 12 20 10 22 14 22 12 5 8 8 9 6 -
Vc (m/min)
20 18 20 15 10 6 15 18 15 15 15 12 15 10 12 12 12 10 10 12 12 6 4 15 15 8 5 -
1.1 Mild steels, magnetic soft steel <200 >200 <400 1.2 Free cutting, structural, unalloyed <200 >350 <700 1.3 Plain carbon, low alloyed <300 >350 <850
1.4 Alloy steels harden. / tempered <250 >500 <850 1.5 Alloy steels harden. / tempered <350 >850 <1200 1.6 Hardened, heat treated, high <420 >1500 tensile alloy 1.7 Hardened Steel 45-50 Rc <550 1.8 Hardened Steel 50-62 Rc <700

2.1 Free machining 2.2 Austenitic 2.3 Ferritic + martensitic <250 <250 <250 <850 <850 <850 25 20 20
X8CrNiS18-9 X5CrNi18-10 X20Cr13
8 7 -
12 10 -
15 13 -
8 7 -
12 10 -
15 13 -
5 3 2
7 5 3
9 7 4
12 10 8
10 8 -
10 8 -
3.0 Cast Irons

3.1 Lamellar graphite (Grey soft) <150 <500 <1000 <700 10 10 10
GG10, GG40 GGG40, GGG80
15 10 10
15 10 10
18 12 12
20 14 14
12 8 8
25 18 18
25 15 13
30 20 18
3.2 Lamellar graphite (Grey hard) <300 3.3 Nodular (spheroidal) graphite & <200 malleable
4.0 Titaniums
4.1 Pure Titanium 4.2 Titanium alloys <250 >250 <850 >850 20 20
Ti99.7, Ti99.8 TiCu2, TiAl6V4
6 4
8 6
5.0 Nickels
5.1 Nickel alloys 5.2 Nickel alloys <250 >250 <850 >850 25 25
Ni38, Ni54, NiCr16FeTi
2 -
3 -
6.0 Coppers
6.1 Pure Copper (electrolytic copper) <120 6.2 Short chip Brass, Phosphor <200 Bronze, gun metal 6.3 Long chip Brass, Bronze <200 <400 <700 <700 12 12 12
SF-Cu G-CuSn12Ni G-CuPb20Sn
25 10
30 25
30 25
20 15
30 25
30 25
12 15
15 18
18 20
10 12
15 18
8 18
15 20
14 -
18 -
7.0 Aluminiums
7.1 Aluminium unalloyed 7.2 Magnesium unalloyed 7.3 Al Alloyed Si < 1.5 % 7.4 Al Alloyed 1.5 % < Si < 10% 7.5 Al Alloyed > 10% Si 7.6 Magnesium alloys <100 <150 <120 <120 <350 <350 <500 <400 <400 <400 15 15 15 10 N N
Al99.5 Al99.85Mg0.5 AlMg1.5 AlSi10Mg AlSi17Cu4 MgAl3Zn
30 30 25 15 -
30 30 30 20 -
30 30 30 20 -
30 30 30 15 -
30 30 30 20 -
30 30 30 20 -
18 18 18 15 -
20 20 20 18 -
25 25 25 20 -
15 15 15 12 -
30 30 30 25 15 25
30 30 30 25 -
30 30 30 25 15 25
20 20 20 18 20 20
8.0 Plastics
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8.1 Plastics, Thermoplastics, Polyethylene <340
<50
ABS, PVC, Polycarbonate
20
30
30
18
30
30
30
Notes on Tapping 1. The speeds listed above are a recommendation only, and are based on depth of thread listed, speeds can be be adjusted on application. As a general rule; -If hole depth required is less than above mentioned = increase speed -If hole depth required is more than above mentioned = reduce speed 2. Taps must be driven by the square to eliminate slippage, eg, ER-GB collets (square drive) 3. When using spiral flute taps with length compensation tapping attachment, it is recommended to short pitch the feed 95%, to eliminate tap cutting oversize, eg. M6x1 @ 1000RPM, Feedrate= 950mm/min
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FOR TAPPING BLIND / THROUGH HOLES

3x
T599 T600
FOR TAPPING BLIND HOLES

2.5x
T503 T618 T625 T495 T504 T619 T626 T496 T508 T620 T627 T498 T636 T497 T634 T507 T505 T506 T509 T568 T576
1.5x
T294 T296
3x
T573 T567 T583 T690 T570 T595 T628 T571 T566
1.5x
T577 T578
HSSE V3 Ni GG Low Rake
SPM TiCN H
VHM Brt Blu TiN N R40 TiCN
HSSE V3 Brt Blu HP R40 TiN TiCN
PMHSSE V3 TiAlN UNI Brt Al R45 2 Flute Ni W
HSSE V3 CrN Cu VA R45 Blu VADH
PMHSSE V3 TiCN VA PM R50
PM-HSS Co Brt H R15 TiCN
Special Relief
Vc (m/min)
10 8 5 10 8 5 3 8 8 10 4 8 8 10 4 8 8 8 6 4 10 10 10 8 5 6 6 8 4 8 8 10 4 8 8 10 4 10 10 10 8 5 10 10 10 8 5 -
Vc (m/min)
18 15 18 12 10 6 18 15 18 10 18 15 18 10 18 15 18 10 12 12 12 10 10 25 20 20 12 12 8 6 5 4 10 8 6 8 -
5 3 3
7 5 3
9 7 4
5 3 3
7 5 3
8 7 4
8 6 3
8 5 4
8 5 4
10 8 6
12 10 8
15 10 10
15 10 10
10 8 8
10 8 8
15 10 10
18 12 12
8 6 6
10 8 8
10 8 8
15 10 10
18 12 12
20 15 15
20 15 14
25 20 18
6 4
8 6
2 -
3 -
10 -
10 -
8 10
10 15
12 18
6 8
8 10
10 15
12 18
10 12
8 15
5 15
15 20
8 15
8 15
14 -
12 -
20 25
15 15 15 10 -
15 15 15 10 -
18 18 18 12 -
12 12 12 8 -
15 15 15 10 -
15 15 15 10 -
18 18 18 12 -
18 18 18 12 10 10
40 40 30 10 -
25 25 25 20 -
30 30 30 25 -
30 30 30 25 -
30 30 30 25 15 -
20
15
18
15
20
15
18
30
30
LEGEND n = rev. per minute vc = cutting speed (m/min) f = pitch (mm) vf = feed rate (mm/min)
ForMULAS n = (vc 1000) / ( ) vc = ( n) / 1000 vf = f n
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Application Guide Speeds & Feeds - Endmills

SLOTTING PROFILING FINISHING ROUGHING
ae = 1.0 x D ap = 0.5 x D
ae = 0.02-0.05 x D ap = 0.05 x D
ae = 0.1 x D ap = 1.5 x D
ae = 0.5 x D ap = 1.5 x D
Catalogue Code E600 E603 E100 E101 E602 E605 E113 E114 E606 E607 E601 E604 E125 E126 E142 E143 E168 E169 Material
VHM HSS Co.8 VHM HSS Co.8 VHM HSS Co.8
Surface Finish Brt TiAlN Brt TiCN Brt TiAlN Brt TiCN Brt TiAlN Brt TiAlN Brt TiCN Brt TiCN Brt TiCN Up to Up to Up to Up to Soft-Medium Med-Hard N N N Colour Ring & Application 1600N/mm 2 1600N/mm2 1600N/mm2 1600N/mm2 <22HRc 22-40HRc R30 R30 R30 R30 R30 R30 R30 R30 R30 R30 Geometry
HB
N/mm2 % Elong. Material eg.

10 30 20 30 30 12 <12 <12
HS2-10-1-8 41CrMo4, 36CrNiMo4, X155CrVMo12-1, 90MnV8 RFe100 C10, C15, ST37, ST52 C45, C92D, D95-S
Feed Feed Feed Feed Feed Feed Feed Feed Feed Feed Feed Feed Feed Feed Feed Feed Feed Vc Feed # Vc # Vc # Vc # Vc # Vc # Vc # Vc # Vc # Vc # Vc # Vc # Vc # Vc # Vc # Vc # Vc # Vc #
1.1 Mild steels, magnetic soft steel <200 >200 <400 1.2 Free cutting, structural, unalloyed <200 >350 <700 1.3 Plain carbon, low alloyed <300 >350 <850
60 8 70 8 30 6 36 6 70 9 80 9 45 5 50 5 70 9 80 9 100 12 115 12 40 5 50 5 36 5 40 5 50 8 60 8 30 6 36 6 70 9 80 9 45 5 50 5 70 9 80 9 85 12 100 12 40 5 50 5 36 5 40 5 45 8 55 8 30 6 36 6 60 9 70 9 45 5 50 5 60 9 70 9 80 12 95 12 40 5 50 5 36 5 40 5 40 6 50 6 25 5 30 5 40 8 45 8 40 4 45 4 40 8 45 8 70 10 85 10 30 4 40 5 30 3 35 3 20 5 25 5 20 8 25 8 30 4 40 4 20 8 25 8 45 7 55 7 25 4 30 4 25 3 30 3 15 4 18 4 20 8 25 8 20 4 25 4 20 8 25 8 40 7 50 7 22 4 25 4 -
1.4 Alloy steels harden. / tempered <250 >500 <850 1.5 Alloy steels harden. / tempered <350 >850 <1200 1.6 Hardened, heat treated, high <420 >1500 tensile alloy 1.7 Hardened Steel 45-50 Rc <550 1.8 Hardened Steel 50-62 Rc <700
- 38 3 40 3 - 30 3 35 3 - 25 3 30 3 - 25 2 30 2 -

2.1 Free machining 2.2 Austenitic 2.3 Ferritic + martensitic <250 <250 <250 <850 <850 <850 25 20 20
X8CrNiS18-9 X5CrNi18-10 X20Cr13
35 6 40 6 15 5 18 5 25 4 30 4 20 4 25 4 25 4 30 4 55 10 65 10 17 4 20 4 30 6 35 6 12 3 15 3 20 4 25 4 17 2 20 2 20 4 25 4 50 10 60 10 13 2 15 2 20 3 25 3 - 20 4 25 4 14 4 18 4 20 4 25 4 35 7 45 7 10 3 12 3
- 30 4 35 4 - 20 2 25 2 - 15 3 20 3
3.0 Cast Irons

3.1 Lamellar graphite (Grey soft) <150 <500 <1000 <700 10 10 10
GG10, GG40 GGG40, GGG80
45 8 55 8 30 5 35 5 70 13 80 13 40 4 50 4 70 13 80 13 75 12 90 12 35 4 40 4 45 8 50 8 50 8 60 8 35 8 40 8 25 4 30 8 35 8 20 3 4 40 11 45 11 28 3 35 3 40 11 45 11 60 12 70 12 25 3 30 3 25 8 30 8 30 8 40 8 3 75 12 90 12 23 2 30 2 75 12 90 12 50 12 60 12 22 2 5 2 18 8 20 8 20 8 30 8
3.2 Lamellar graphite (Grey hard) <300 3.3 Nodular (spheroidal) graphite & <200 malleable
4.0 Titaniums
4.1 Pure Titanium 4.2 Titanium alloys <250 >250 <850 >850 20 20
Ti99.7, Ti99.8 TiCu2, TiAl6V4
15 1 20 1 12 1 15 1
- 20 6 25 6 - 15 3 20 3
- 20 6 25 6 25 5 30 5 - 15 3 20 3 20 5 25 5
5.0 Nickels
5.1 Nickel alloys 5.2 Nickel alloys <250 >250 <850 >850 25 25
Ni38, Ni54, NiCr16FeTi
15 1 20 1 -
- 20 4 25 4 -
- 20 4 25 4 30 5 35 5 -
6.0 Coppers
6.1 Pure Copper (electrolytic copper) <120 6.2 Short chip Brass, Phosphor <200 Bronze, gun metal 6.3 Long chip Brass, Bronze <200 <400 <700 <700 12 12 12
SF-Cu G-CuSn12Ni G-CuPb20Sn
105 5 125 5 50 6 55 6 100 11 115 11 50 6 60 6 100 11 115 11 175 9 210 9 70 6 75 6 85 5 100 5 - 70 9 80 9 - 70 9 80 9 145 9 170 9 -
- 25 5 30 5 -
75 5 90 5 25 5 30 5 85 11 100 11 25 5 30 5 85 11 100 11 125 9 150 9 40 5 40 5
7.0 Aluminiums
7.1 Aluminium unalloyed 7.2 Magnesium unalloyed 7.3 Al Alloyed Si < 1.5 % 7.4 Al Alloyed 1.5 % < Si < 10% 7.5 Al Alloyed > 10% Si 7.6 Magnesium alloys <100 <150 <120 <120 <350 <350 <500 <400 <400 <400 15 15 15 10 N N
Al99.5 Al99.85Mg0.5 AlMg1.5 AlSi10Mg AlSi17Cu4 MgAl3Zn
105 5 125 5 70 6 85 6 100 12 115 12 85 6 100 6 100 12 115 12 175 9 210 9 70 6 75 6 80 9 90 9 105 5 125 5 70 6 85 6 100 12 115 12 85 6 100 6 100 12 115 12 175 9 210 9 70 6 75 6 80 9 90 9 105 5 125 5 60 5 70 5 95 12 110 12 70 6 80 6 95 12 110 12 175 9 210 9 60 6 65 6 80 9 90 9 95 5 110 5 50 5 55 5 85 11 100 11 60 5 70 5 85 11 100 11 155 9 180 9 55 5 60 5 55 8 65 8 75 5 90 5 30 6 35 6 70 10 80 10 95 5 110 5 25 6 30 6 70 10 80 10 - 70 10 80 10 125 9 150 9 - 70 10 80 10 155 9 180 9 -
8.0 Plastics
8.1 Plastics, Thermoplastics, Polyethylene <340 <50 N
ABS, PV C, Polycarbonate
95 5 110 5 60 5 100 5 135 8 160 8 60 5 70 5 135 8 160 8 155 9 180 9 55 5 60 6 45 4 50 4
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LEGEND n = rev. per minute vc = m/min fz = mm/tooth vf = mm/min z = no. cutting edges Q = metal removal rate (cm3/min)
ForMULAS n = vc 1000 / vc = n / 1000 fz = vf / z n vf = fz z n Q = ae ap vf / 1000
2.0 3.0 5.0 6.0 8.0 10.0 12.0 16.0 20.0
1
0.001 0.002 0.005 0.006 0.010 0.013 0.016 0.020 0.022
2
0.001 0.002 0.006 0.008 0.012 0.015 0.018 0.023 0.028
3
0.001 0.003 0.007 0.009 0.014 0.018 0.022 0.027 0.033
4
0.002 0.003 0.009 0.011 0.016 0.021 0.026 0.031 0.038
Feed Table (f) (mm/tooth) Feed No. 5 6 7 8 9 10

0.002 0.004 0.010 0.013 0.019 0.024 0.030 0.038 0.045 0.004 0.007 0.014 0.017 0.024 0.030 0.036 0.045 0.056 0.005 0.010 0.020 0.020 0.029 0.036 0.046 0.052 0.065 0.006 0.010 0.020 0.024 0.032 0.039 0.048 0.059 0.073 0.007 0.010 0.022 0.027 0.034 0.044 0.052 0.063 0.080 0.008 0.012 0.025 0.029 0.036 0.049 0.059 0.071 0.090
11
0.010 0.015 0.026 0.031 0.038 0.053 0.063 0.079 0.096
12
0.012 0.017 0.026 0.033 0.041 0.058 0.072 0.087 0.100
13
0.014 0.019 0.028 0.035 0.045 0.063 0.079 0.095 0.110
14
0.016 0.022 0.030 0.036 0.048 0.067 0.085 0.100 0.120
15
0.018 0.024 0.032 0.039 0.052 0.071 0.090 0.110 0.130
16
0.020 0.027 0.038 0.043 0.063 0.075 0.100 0.120 0.140
Notes on Milling 1. Above values are guidelines for the size and type of cut nominated. 2. For long series tools, reduce speed by 40% and feed by 20%.
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Technical Information Tap Terminology
Tap Definitions
Style 1 Style 1 Style 1

l2 l2 l1 d2
d2 sq d2 sq l1 l3 d2 l1 d2 sq
LAND
l Style 2
2
Style 2
l3
Style 2
l2 l3 l2
d2 l1
sq
CORE
sq
CUTTING FACE
l 3 Style
2
l1 d2 l1
sq
Application Guide Tap Styles
Style 3 Style 3
l2
d2
d2
FLUTE
sq
l1 l2
sq
Style 1 Style 1 Style 1 l

2
d2
Style 4 l RADIAL RELIEF Style 4

2
l1 d2 l1 d2
sqA-A Section
CONCENTRIC LAND RADIAL RELIEF
d2 sq l1 d2 sq l1 l3 l1 d2 sq
Style 4
l2 l2 l Style 5
2
d2 l1
sq
l2
sq
Style 2 l
2
l1 d2 l1 sq
l3
Style 2 CONCENTRIC THREADS d l (No radial relief) Style 2 d l

2 3 2
l3
sq
Style 5 ECCENTRIC THREADS l (Relieved to cutting edge) Style 5

l2 l3 l2
d2
CON-ECCENTRIC THREADS (Relieved to a land)

sq
d2 l1
l1 l2
sq
sq
Stylel 3
2
l1
d2 l1
sq
LAND
Style 6 l
2
l1 d2 l1
3 Lobe
HOOK
sq
4 Lobe 4 Lobe
CHORDAL
Style 3 Style 3
l2
d2
Style 6
sq
d2
TANGENTIAL 3 Lobe
HEEL
l1
d2
Style 6
l2 l1 l2
d2
3 Lobe
sq
HOOK 4 Lobe
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l2
sq
sq
Style 4
l2
NEGATIVE l RAKE ANGLE d

1
sq
l2
POSITIVE l RAKE ANGLE

1
sq
Style 4 NEGATIVE RAKE Style 4 l

2
l1 d2
RADIAL RAKE
sq
POSITIVE RAKE
l1
HOOK
d2
1
l www.sutton.com.au l2 sq
Technical Information Taps
Tap Types - Helix direction/ Helical pitch / Fluteless

Description
The helix angle depends primarily upon the hole form, eg. Through hole , blind hole, deep blind hole, etc., but the material, eg short chips, long chips, also has a strong influence on the direction of the helix. The following basic forms have derived during the development of taps:
Illustration
Straight Flutes (Hand) - Suitable for through or blind holes. The flutes only have room for a small amount of chips. The chips are not transported axially. Therefore, it is not advisable to cut deep through or blind holes (except in short chipping materials), with this type. Straight Flutes with spiral point (Gun) Suitable for through holes, the spiral point curls the chip forward ahead of the tap & out of the hole. Therefore, chip clogging is avoided and coolant can flow without problems. Spiral Flutes (LH Spiral) Suitable for interrupted through holes, where cross-holes exist. The direction of the flutes, curls & transports the chips forward of the tap, similar to Gun taps (also, opposite to RH spiral flutes). However, in applications where another hole intersects with the tapped hole, the helical flutes maintain the pitching of the thread. 15 Spiral Flutes (RH Spiral) Suitable for blind holes, best suited to tough short chipping materials, upto 1.5 x D in depth. This particular tap design has no advantages for soft, and long chipping materials, especially over 1.5 x d1 in depth. Due to the slow helix angle not transporting the chips well, clogging is possible. 40 to 50 Spiral Flutes (RH Spiral) Suitable for blind holes, best suited to long chipping materials, the high helix angle & the direction of the flutes, curls & transports the chips back out of the hole. This particular tap style is required to cut on reversal; therefore flute rake is required on the both front & back flute faces. Thredflo/Roll taps (fluteless) - Suitable for blind & through holes. This type of tap internally rolls a thread, therefore displacing the metal rather than cutting, like the above mentioned styles. Due to torque generated when producing roll threads, much higher machine power is required. Roll threads also produce much stronger threads than cut threads, as the grain structure of the thread remains uniform through the thread form profile. Note! Tapping drill Dsize is not the same as a cut thread tap
< 1.5xD
> 1.5xD < 1.5xD D
The above basic tool types are available in different variations, which have been designed & developed in respect to the > specific materials and working conditions. 1.5xD
< 1.5xD
Tap Hole Type

The two basic types of tapping holes are blind holes and through holes.
D D
thread exits one-sided D
Through Holes
D D D D
< 1.5xD > 1.5xD
Upto 1xD (eg. nut)
thread exits one-sided
Blind Holes
D D D D D D D
> 1.5xD
Upto 1xD (eg. nut)
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For blind holes, there are generally two thread runout forms used at the bottom of D the tap hole. One form has a recessed diameter at the bottom of the hole, and the other form has a standard runout. Other types of holes are respective to construction designs, eg. D D a) The bore is smaller than the tap hole diameter (typical for pipes) D b) As step hole, where the following diameter (second step), is smaller than the Upto 1xD (eg. nut) tap hole diameter.
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Technical Information Tap Geometry
Geometry
Abbrev. Description
For cast iron iron is a very abrasive material, therefore to increase tool life the taps are always surface treated or coated to resist the abrasion. The thread limit for this range is 6HX, which is high limit of the 6H tolerancte allowing for longer wear life.
Tap geometry
Surface
GG
Straight flutes with low rake angle. Normal rake angle & Normal thread relief Normal rake angle & High thread relief High rake angle & thread relief
TiCN Plasma Nitride Ni Bright Blu TiN Bright TiAlN
For normal, general purpose type materials suited to a wide range of materials, with normal rakes & reliefs. This is existing geometry that Sutton has historically manufactured.
UNI
For normal, general purpose type materials suited to a wide range of materials, with normal rakes & high reliefs. However tap material is powder metal high speed steel (PMHSS), which due to its finer grain structure than that of conventional HSS, higher hardness can be achieved with excellent toughness, along with TiAlN surface coating allowing for better tool life than normal taps. For stainless and tough steels to avoid clogging in tough, long chipping materials such as stainless steel, it is essential that the chip flows continuously in an axial direction. Best suited to rigid tapping applications due to high thread relief. TiCN & TiN coating has proven to be best suited for these materials.
VA
TiCN Blu
VAPM
For stainless and tough steels geometry similar to VA range, however tap material is powder metal high speed steel (PMHSS), which due to its finer grain structure than that of conventional HSS, higher hardness can be achieved with excellent toughness, allowing for better tool life than VA taps. For hard materials forming short chips the low rakes & reliefs combined with a hard surface coating, allow excellent tool life.
High rake angle & thread relief
TiCN
Low rake angle & thread relief
TiCN
For soft materials due to the very high rake angle with a low thread relief, allows for excellent chip flow & gauging in soft materials.
High rake angle & Low thread relief High rake angle High helix, 2 Flutes Low thread relief
Bright CrN
AI
For malleable aluminium with long chips to avoid clogging when threading in aluminium which forms long chips, it is essential that the chip flows continuously in an axial direction. Generally these taps have 1 less flute than normal taps & therefore have larger flute space, which more adequate for large volumes of chips to help avoid clogging.
Bright Plasma Nitride
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Technical Information Tapping Drill Size Chart Cut Thread ALL SIZES ARE SUGGESTED SIZES ONLY AND MAY BE VARIED TO SUIT INDIVIDUAL REQUIREMENTS
M ISO METrIC COArSE (60)
Tap Size M1.6 M2 M2.5 M3 M3.5 M4 M4.5 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36 M42 M45 M48 M52 M56 Pitch mm 0.35 0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5 1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0 5.5 Tapping Drill mm 1.25 1.6 2.05 2.5 2.9 3.3 3.7 4.2 5.0 6.8 8.5 10.2 12.0 14.0 15.5 17.5 19.5 21.0 24.0 26.5 29.5 32.0 37.5 40.5 43.0 47.0 50.5
UNC UnIFIEd nATIOnAL COArSE (60)

Tap Size #2 (.086) #3 (.099) #4 (.112) #5 (.125) #6 (.138) #8 (.164) #10 (.190) #12 (.216) 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 1-3/4 2 T.P.I. 56 48 40 40 32 32 24 24 20 18 16 14 13 12 11 10 9 8 7 7 6 6 5 4.5 Tapping Drill mm 1.85 2.1 2.3 2.6 2.8 3.4 3.8 4.5 5.1 6.6 8.0 9.4 10.8 12.2 13.5 16.5 19.5 22.2 25.0 28.0 31.0 34.0 39.5 45.0
BSW BrITISh STAndArd WhITWOrTh (55)

Tap Size 1/16* 3/32* 1/8 5/32* 3/16 7/32* 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1-1/8 1-1/4 1-1/2 1-3/4 2
*WHIT. Form
T.P.I. 60 48 40 32 24 24 20 18 16 14 12 12 11 10 9 8 7 7 6 5 4-1/2
Tapping Drill mm 1.2 1.85 2.55 3.2 3.7 4.5 5.1 6.5 7.9 9.3 10.5 12.1 13.5 16.25 19.25 22.0 24.75 28.0 33.5 39.0 44.5
UNF UnIFIEd nATIOnAL FInE (60)

Tap Size #3 (.099) #4 (.112) #5 (.125) #6 (.138) #8 (.164) #10 (.190) #12 (.216) 3/16* 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1* 1-1/8 1-1/4 1-3/8 1-1/2
*UNS
MF ISO METrIC FInE (60)

Tap Size M4 M5 M6 M8 M10** M10 M12** M12 M14** M14 M16* M18** M20* M22 M24 M25* M32* M40* M50*
*Metric Conduit
T.P.I. 56 48 44 40 36 32 28 32 28 24 24 20 20 18 18 16 14 12 14 12 12 12 12
Pitch mm 0.5 0.5 0.75 1.0 1.0 1.25 1.25 1.5 1.25 1.5 1.5 1.5 1.5 1.5 2.0 1.5 1.5 1.5 1.5
**Spark Plug
Tapping Drill mm 3.5 4.5 5.3 7.0 9.0 8.8 10.8 10.5 12.8 12.5 14.5 16.5 18.5 20.5 22.0 23.5 30.5 38.5 48.5
8UN (8 TPI) UnIFIEd nATIOnAL FOrM (60)
Tapping Drill mm 2.1 2.35 2.65 2.9 3.5 4.1 4.6 4.0 5.5 6.9 8.5 9.8 11.5 12.8 14.5 17.5 20.5 23.5 24.0 26.5 29.5 33.01 36.0
BSF BrITISh STAndArd FInE (55)

Tap Size 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 7/8 1 1-1/8 1-1/4 1-1/2 1-3/4 T.P.I. 32 28 26 22 20 18 16 16 14 14 12 11 10 9 9 8 7 Tapping Drill mm 4.0 4.6 5.3 6.8 8.3 9.8 11.0 12.7 14.0 15.5 16.75 19.75 22.75 25.5 28.5 34.5 41.0
BSB BrITISh STAndArd BrASS (55)

Tap Size 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 T.P.I. 26 26 26 26 26 26 26 26 26 26 Tapping Drill mm 5.2 6.8 8.4 10.0 11.6 13.2 14.8 18.0 20.8 24.3
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Tap Size 1-1/8 1-1/4 1-3/8 1-1/2 1-5/8 1-3/4 1-7/8 2
T.P.I. 8 8 8 8 8 8 8 8
Tapping Drill mm 25.5 28.5 31.75 35.0 38.0 41.5 44.5 47.5
UNEF UnIFIEd nATIOnAL FOrM (60)

Tap Size 1/4 5/16 3/8 1/2 5/8 3/4 1 T.P.I. 32 32 32 28 24 20 20 Tapping Drill mm 5.6 7.2 8.8 11.8 14.75 18 24.2
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rc (BSPT)* ISO rc TAPEr SErIES 1:16 (55)

Tap Size Rc 1/16 Rc 1/8 Rc 1/4 Rc 3/8 Rc 1/2 Rc 3/4 Rc 1 Rc 1-1/4 Rc 1-1/2 Rc 2 T.P.I. 28 28 19 19 14 14 11 11 11 11 Drill Only* 6.4 8.4 11.2 14.75 18.25 23.75 30.0 38.5 44.5 56.0 Drill & Reamer 6.2 8.4 10.8 14.5 18.0 23.0 29.0 38.0 44.0 55.0 Tap Size M1 M1.1 M1.2 M1.4 M1.6 M1.7 M1.8 M2.0 M2.2 M2.3 M2.5 M2.6 M3 M3.5 M4 M5 M6 M8 M10 M12 1/8 5/32 3/16 1/4 5/16 3/8
THrEAD ForMING (FLUTELESS TAPS)

T.P.I. Tapping Drill mm 0.9 1.0 1.1 1.28 1.45 1.55 1.65 1.8 2.0 2.1 2.3 2.4 2.8 3.2 3.7 4.6 5.5 7.4 9.3 11.2 2.9 3.6 4.3 5.8 7.3 8.8 Tap Size
THrEAD ForMING (FLUTELESS TAPS)

T.P.I. Tapping Drill mm 1.7 2.0 2.3 2.6 2.9 3.2 3.8 4.4 5.0 5.8 7.3 8.8 10.2 11.7 1.7 2.0 2.3 2.6 2.9 3.2 3.9 4.5 5.1 6.0 7.5 9.0 10.6 12.1 9.25 12.5 16.0 20.0 22.0 25.5 29.25 32.0
METrIC CoArSE
0.25 0.25 0.25 0.3 0.35 0.35 0.35 0.40 0.45 0.4 0.45 0.45 0.5 0.6 0.7 0.8 1.0 1.25 1.5 1.75 #1 (.073) #2 (.086) #3 (.099) #4 (.112) #5 (.125) #6 (.138) #8 (.164) #10 (.190) #12 (.216) 1/4 5/16 3/8 7/16 1/2 #1 (.073) #2 (.086) #3 (.099) #4 (.112) #5 (.125) #6 (.138) #8 (.164) #10 (.190) #12 (.216) 1/4 5/16 3/8 7/16 1/2 1/8 1/4 3/8 1/2 5/8 3/4 7/8 1
UNC
64 56 48 40 40 32 32 24 24 20 18 16 14 13
G (BSPF) ISO G PArALLEL SErIES (55)

Tap Size G 1/16 G 1/8 G 1/4 G 3/8 G 1/2 G 5/8 G 3/4 G 7/8 G1 G 1-1/4 G 1-1/2 G 1-3/4 G2 G 2-1/2 T.P.I. 28 28 19 19 14 14 14 14 11 11 11 11 11 11 Tapping Drill mm 6.8 8.8 11.8 15.3 19.0 21.0 24.5 28.5 31.0 39.5 45.5 51.5 57.5 72.5
UNF
72 64 56 48 44 40 36 32 28 28 24 24 20 20
BSW
40 32 24 20 18 16
G (BSPF)
28 19 19 14 14 14 14 11
rp (BSPPL) SEALInG PIPE ThrEAd PArALLEL (55)

Tap Size Rp 1/8 Rp 1/4 Rp 3/8 Rp 1/2 Rp 3/4 Rp 1 Rp 1-1/4 Rp 1-1/2 Rp 2 T.P.I. 28 19 19 14 14 11 11 11 11 Tapping Drill mm 8.6 11.5 15.0 18.5 24.0 30.2 39.0 45.0 56.4
NPT-NPTF* nATIOnAL PIPE TAPEr 1:16 (60)

Tap Size 1/16 1/8 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 T.P.I. 27 27 18 18 14 14 11-1/2 11-1/2 11-1/2 11-1/2 Drill Only* 6.3 8.5 11.0 14.5 18.0 23.0 29.0 37.5 44 55.5 Drill & Reamer 6.0 8.2 10.8 14.0 17.5 23.0 28.5 37.0 43.5 55.0
BA (47.5)
Tap Size 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 T.P.I. 1 0.9 0.81 0.73 0.66 0.59 0.53 0.48 0.43 0.39 0.35 0.31 0.28 0.25 0.23 0.21 0.19 Tapping Drill mm 5.1 4.5 4.0 3.4 3.0 2.65 2.3 2.05 1.8 1.55 1.4 1.2 1.05 0.98 0.8 0.7 0.6
Pg STEEL COndUIT (80)

Tap Size Pg7 Pg9 Pg11 Pg13.5 Pg16 Pg21 T.P.I. 20 18 18 18 18 15 Tapping Drill mm 11.3 13.9 17.3 19.1 21.2 26.8
NPSF nATIOnAL PIPE STrAIGhT (60)

Tap Size 1/8 1/4 3/8 1/2 T.P.I. 27 18 18 14 Tapping Drill mm 8.6 11.0 14.5 18.0
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* Taper pipe threads of improved quality are obtained when taper is pre-formed using Sutton Taper Pipe Reamers.
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Technical Information Tapping Information
Use
Use of a suitable lubricant or cutting compound is necessary on most tapping operations. The type of lubricant as well as the method of application is often of extreme importance and can be responsible for the success or failure of a tapping operation.
Recommendation
The table on page 130 lists general recommendations for the type of lubricant. However, better results can sometimes be obtained by the use of one of the many modified or specialised lubricants recommended by cutting oil specialists. The general principle is to have more EP (Extreme Pressure) additives added with the degree of difficulty, usually hardness increase. Oils stick, and improve frictional properties essential in tapping tough applications.
Application Flow
Proper application of the lubricant is just as important as the type used. To be effective, ample quantities of lubricant must reach the chamfer or cutting portion of the tap during the entire tapping operation. In many cases, the lubricant must also aid in controlling or disposing of the chips.
The flow of lubricant should be directed into the hole rather than at the tap and should have sufficient pressure to wash the chips away from the hole as much as possible. Also, if the flow is not continuous, it should start before the tap enters the hole and continue until the tap is completely reversed out of the hole. In this way, ample oil is provided at the start of the cut and loose chips will be suspended in the oil so that they do not interfere with the tap backing out of the hole. On machines where the work revolves and the tap is stationary, it is desirable to use several streams of lubricant on opposite sides of the tap, especially on horizontal tapping.
Cleanliness
Tapping lubricants must always be clean. If filter equipment is not used, the lubricant must be replaced periodically to eliminate fine chips, grit and foreign matter that accumulate in the tank. Also, it is very important that the piping and tank are thoroughly flushed and cleaned before filling with new lubricant. The dilution of lubricants often changes during use so that additions may be necessary to maintain the recommended proportion of active materials.
The tapping drill hole diameter should be drilled as large as possible, within the respective fitting just under the upper permissible dimension of the tolerance. If the tapping drill hole diameter is too small, then this will cause the thread root diameter (minor diameter) to cut the material. This should be avoided, because the small chips which derive from the root of thread, clog the normal chip flow and rip pieces of material out of the finished thread. Consequently, the tap is overloaded and often breaks because of the high torque. Another problem which occurs in certain materials due to thread root diameter cutting, is when a chip-bulge has been formed around the root radius. The minor diameter of the tap is clogged with small chips, which leads to a clamping of the tool teeth are ripped out, which leads to tool breakage. It is therefore, necessary that the material which is to be tapped, be taken into account when determining the tap hole diameter. Typical materials which do not squeeze or clamp are iron, brass and bronze and materials which squeeze are steels, steel castings and malleable steels. The tap cuts more economically, when the tap drill hole diameter is within the upper range of the permissible tolerance. Warning: When drilling holes in materials which tend to work harden, care is needed to ensure the drills are sharp otherwise tap life is decreased.
Tapping drill
Tapping drill formula

Thread Type
The correct size of drill to give the desired percentage of thread can be calculated by using the following formula:
Formula
Example
Metric (ISO)
Drill Size = Nom. Tap Dia. in mm Pitch
M6 x 1 = 5.00mm drill
1/4 BSW 75% thread required: Whitworth Form Threads (inch calculation) 1.28 Drill Size = Nom. Tap Dia. x % of thread depth TPI 1.28 75 Drill Size = 0.250 x = 0.250 0.048 20 100 Therefore Drill Size = 0.202 Nearest Standard Drill = 5.1mm = 0.2007 inch 1/4 BSW 75% thread required: Unified Form Threads (inch calculation) 1.30 Drill Size = Nom. Tap Dia. x % of thread depth TPI 1.30 75 Drill Size = 0.250 x = 0.250 0.049 20 100 Therefore Drill Size = 0.201 Nearest Standard Drill = 5.1mm = 0.2007 inch
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Technical Information Roll Taps
Fluteless taps
Fluteless taps do not cut threads in the same manner as conventional taps but actually FORM and FLOW the threads with an absence of chips. Used under suitable conditions, these taps produce threads with a high degree of finish not possible with ordinary taps. Ductile materials are most appropriate for forming of threads and must have a minimum 10% elongation.
Benefits of thread forming

1. 2. 3. 4. 5.
No chips produced Higher tensile strength threads produced due to grain structure following the thread form For use in through and blind holes applications Higher speeds and tool life Reduced possibility of breakage due to no cutting edges and robust tool construction
Suitable for wide range materials
1.
-Low carbon steels -Leaded steels -Austenitic stainless steels -Alloy steels; typically up to 1200 N/mm2, (36 Rc) with a minimum 10% elongation -Aluminium die castings alloys (low silicon, 10% max;) -Wrought aluminium alloys (Ductile) -Zinc die casting alloys -Copper and copper alloys
2.
Formed Thread
Cut Thread
3.
Whats New?
- New polygon profile 6 - Thread profile with radius crest 7 - Polished tool surface, surface finish 8
Percentage of thread required
R1
R2
Because the thread produced by a fluteless tap is substantially stronger than a conventional thread, greater tool life and efficiency may be obtained when forming up to 65% thread. Threads may be formed up to 80% of depth, but tool life will be reduced and work clamping pressure necessarily increased. Greater tapping speeds allow the metal to flow far more readily, so 60 feet per minute minium may be used as a guide, but this could increase with the type of material being tapped. A depth of 65% is recommended for the ductile materials mentioned, but this percentage will be reduced for less ductile materials to maintain all-round efficiency.
Tapping drill formula for Roll taps

Formula
Refer Tapping Drill Size Chart for recommended sizes (Suitable for Unified, Whitworth and Metric sizes only). The formula to calculate the theoretical hole size for a required percentage of thread is:
Example
Drill size for 65% of thread in a M6 x 1.0 threaded hole would be: 0.007 x % of thread Drill size = nominal thread dia. inch TPI Drill size = 6 (0.007 x 65 x 1.0 (pitch)) = 5.54m (Use 5.50mm drill (Stockable drill) = 76%)
It is to be noted that the drill size for fluteless tapping is always larger than the P.D. of the thread. A drill size equal to the P.D. of the thread would produce 100% of thread, but this is NOT recommended. As the additional driving torque is only up to 50% increase, any conventional driving equipment using the square as a drive is suitable for fluteless tapping.
Lubrication
In general it is best to use a good cutting oil or lubricant rather than a coolant for fluteless tapping. Sulphur base and mineral oils, along with most friction reducing lubricants recommended for use in cold extrusion or metal drawing, have proven best for this work. Make sure lubricant is clean, free from chips swarf and filings in suspension, which produce a poor finish and jamming, sometimes breakage extra filtration may be required.
Countersinking
Because the fluteless tap displaces metal, some metal will be displaced above the mouth of the hole during tapping, countersink or chamfer the hole prior to tapping will reduce the extrusion within the countersink and not interfere with the mating part.
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Technical Information Thread Forms
Thread Systems
The ISO standard is the international standard intended to be adopted throughout the world to unify and rationalise screw threads at an international level. The ISO standard recognises two groups of screw threads, (a) ISO metric, a complete thread system in metric units and (b) ISO inch Unified which is covered by British Standard 1 threads are obsolete but still Pwidely used during the period BS 1580 and American Standard ANSI B1-1 Unified screw thread systems. The Whitworth andFigure BA screw of transition. All measurements must have a controlling point or base from which to start. In the case of a screw thread, this control point is called BASIC or theoretically correct size, which is calculated on the basis of a full thread form. Thus, on a given screw thread, we have the Basic Major Diameter, the Basic Pitch Diameter, and the Basic Minor P Diameter. The Basic Profile is the profile to which the deviations, which define the limits of the external and internal threads, are applied. MAJOR 8 While it is impossible in practice to form screw threads to their precise theoretical or BASIC sizes, it is possible and practical to establish limits to which the deviation must DIA. not exceed. These are called the Maximum and Minimum Limits. If the product is no smaller than the Minimum Limit and no larger than the Maximum Limit, then it is within the size limits required. This difference between the Maximum and Minimum Limits is the TOLERANCE. In actual practice, the Basic size is not necessarily between Maximum and Minimum Limits. In most cases, the Basic Size is one of the Limits. PITCH In general, tolerances for internal threads will be above Basic and for external threads, below Basic.
H 8 3 H 8
DIA.
30
Basic Profile for ISO Inch (Unified) and ISO Metric
60
5 H 8
The basic form is derived from an equilateral triangle which is truncated 1/8 of the height at the major diameter and 1/4 of the height at the minor diameter. The corresponding flats 2 have a width of P/8 and P/4 respectively. Fig. 1. In practice major diameter clearance is provided by the tap beyond the P/8 flat on internal threads and beyond the P/4 flat on external threads. These clearances are usually rounded. MINOR DIA.
H 4
P 4 Three tolerance positions are standardised for bolts and two for nuts. These are designated e, g and h for bolts and G and H for nuts. As in the ISO System for limits and AXIS OF SCREW fits, small letters are used to designate tolerance positions for bolts and capital letters are used for nut tolerance positions. Also the letters h and H are used for tolerance THREAD
ISO Metric Tolerance Positions
90
positions having the maximum metal limit coincided with the basic size, i.e., with a fundamental deviation of zero. Fig. 2.
H = 0.86603P
ISO Metric Tolerance Grades
A series of tolerance grades designated 4, 5, 6, 7 8 H = 0.10825P and 8 for nut pitch diameters. An extended series of tolerance grades, designated 3, 4, 5, 6, 7,8 and 9, for bolt pitch diameters. 8 An important factor here is that for the same tolerance grade the nut pitch diameter tolerance is 1.32 x the corresponding bolt pitch diameter tolerance. Size and recommendations of fits can be obtained from the Australian Standards AS 1275 or AS 1721.
H = 0.21651P 4
3 H = 0.32476P 8 5 H = 0.54127P
Figure 1
Figure 2
MAJOR DIA.
P 8 H 8 NUT 4H 5 H 8 H BASIC PITCH DIAMETER 5H 6H 8H 7H 5G 6G 7G
8G FUNDAMENTAL DEVIATION
PITCH DIA. 60
30
3 H 8
P 2 MINOR DIA.
3h 4h H 4 P 4 AXIS OF SCREW THREAD 3 H = 0.32476P 8 5 H = 0.54127P 8 BOLT
5h
6h
7h
5g 6g 7g 8g 9g
6e
7e
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90
FUNDAMENTAL DEVIATION
H = 0.86603P H = 0.21651P 4 H = 0.10825P 8
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Technical Information Thread Limits

Metric Taps; Comparison Tap Limits & Product Classes and Grades
Product Tolerance ISO

Tolerance Tap Size Pitch mm Class
Tap Limits JIS 2 ISO

Tap Grade Tap Limits Microns um P1 um
6H
Tolerance um
Upper Deviation Old/JIS Product Tolerance um
Recommended Limit
P2 um P3 um P4 um
M1.0 M1.1 M1.2 M1.4 M1.6 M1.7 M1.8 M2.0 M2.2 M2.3 M2.5 M2.6 M3.0 M3.5 M4.0 M5 M6 M7 M8 M10 M12 M14 M16 M18 M20 M22 M24
x 0.25 x 0.25 x 0.25 x 0.3 x 0.35 x 0.35 x 0.35 x 0.4 x 0.45 x 0.4 x 0.45 x 0.45 x 0.5 x 0.6 x 0.7 x 0.8 x 1.0 x 1.0 x 1.25 x 1.5 x 1.75 x 2.0 x 2.0 x 2.5 x 2.5 x 2.5 x 3.0
5H 5H 5H 5H 5H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H
56 56 56 60 67 85 85 90 95 90 95 95 100 112 118 125 150 150 160 180 200 212 212 224 224 224 265
60 60 60 60 85 85 85 70 95 95 95 95 100 90 118 125 120 120 130 140 160 170 170 190 190 190 200
ISO 1 ISO 1 ISO 1 ISO 1 ISO 1 ISO 2 ISO 2 ISO 2 ISO 2 ISO 2 ISO 2 ISO 2 ISO 2 ISO 2 ISO 2 ISO 2 ISO 2 ISO 2 ISO 2 ISO 2 ISO 2 ISO 2 ISO 2 ISO 2 ISO 2 ISO 2 ISO 2
+ 6 / 17 + 6 / 17 + 6 / 17 + 6 / 18 + 7 / 20 + 20 / 34 + 20 / 34 + 21 / 36 + 23 / 38 + 21 / 36 + 23 / 38 + 23 / 38 + 24 / 40 + 27 / 45 + 29 / 48 + 30 / 50 + 35 / 59 + 35 / 59 + 38 / 63 + 42 / 70 + 48 / 80 + 51 / 85 + 51/ 85 + 54 / 90 + 54 / 90 + 54 / 90 + 64 / 106
+ 10 / 25 + 10 / 25 + 10 / 25 + 10 / 25 + 10 / 25 + 10 / 25 + 10 / 25 + 10 / 25 + 10 / 25 + 10 / 25 + 10 / 25 + 10 / 25 + 10 / 25 + 10 / 25 + 25 /40 + 25 /40 + 25 /40 + 25 /40 + 25 /40 + 25 /40 + 25 /40 + 25 /40 + 25 /40 + 25 /40 + 20 /40 + 20 /40 + 20 /40 + 20 /40 + 20 /40 + 20 /40 + 40 / 60 + 40 / 60 + 40 / 60 + 40 / 60 + 40 / 60 + 40 / 60 + 40 / 60 + 40 / 60 + 40 / 60 + 60 / 80 + 60 / 80 + 60 / 80 + 60 / 80 + 60 / 80 + 60 / 80 + 60 / 80
P limits; they stock the smaller P limit for SP Taps, and the larger P limit for PO taps. Where there is only the one P limit; it is the same limit for both SP & PO Taps
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Technical Information Tap Class & Tolerance

The ISO metric system of tap tolerances comprises three classes of tap sizes which are calculated from the Grade 5 nut tolerance, irrespective of the nut grade to be cut as follows:
ISO, Class 1 Class 2 Class 3

The tolerances of these three classes are determined in terms of a tolerance unit t, the value of which is equal to the pitch tolerance value TD2 grade 5 of nut (extrapolated up to pitch 0.2mm): t = TD2 grade 5 The value of the tap pitch diameter tolerance is the same for all three classes 1, 2 and 3: it is equal to 20% of t. The position of the tolerance of the tap with respect to the basic pitch diameter results from the lower deviation the values of which are (see figure 3): for tap class 1: + 0.1 t for tap class 2: + 0.3 t for tap class 3: + 0.5 t Choice of tolerance class of the tap with respect to the class of thread to be produced. Unless otherwise specified, the taps of classes 1 to 3 will generally be used for the manufacture of nuts of the following classes: ISO, Class 1: for nuts of limits 4H and 5H ISO, Class 2: for nuts of limits 6H and 5G ISO, Class 3: for nuts of limits 7H 8H and 6G.
Figure 3 8H NUT LIMITS
7H 6H 5H 4H t Pitch Diameter of Basic Pro le Class 1 0.1 t Class 3 Class 2 0.3 t 0.5 t 0.7 t ISO TAP CLASSES
Unified Taps - The GH System
This system provides for a range of pitch diameters for each size of tap: the height limit of pitch diameters being the basic pitch diameter plus increments or units of .0005". It is designated by the letter GH followed by a numeral indicating the number or units applying to the particular GH size. The tap manufacturers tolerance is applied as minus. This is the limit which will normally be supplied. Alternative GH limits other than those shown in the price list can be made to special order.
GH Limits for JIS Roll Taps

GH Limits are applied to JIS Metric and Unified Thredflo Tap Threads due to market demands in the JIS standard. Inch
+0.0060 +0.0055 +0.0050 +0.0045 +0.0040 +0.0035 +0.0030 +0.0025 +0.0020 +0.0015 +0.0010
GH3 GH5 GH7 GH9 GH11 GH12
Micron m
+140 +127 +114 +101 +89 +77 +64 +51 +39 +26 +13 0
GH10 GH8 GH6 GH4 GH2

GH1
GH Limits: Steps of 0.0005 at 12.7 m N= GH number
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+0.0005 0
basic pitch dia.

For Sutton Tools Metric (mm) Roll / Fluteless Taps (Limit same as the RH & G Limits) GH Limits: Steps of 0.0127 mm N = GH number
GH LIMITS
Upper limit: 0.0005 x N Lower limit: (0.0005 x N) 0.0005

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Technical Information Tap Class & Tolerance Basic Profile for Whitworth (BSW, BSF and WHIT.) Thread forms
British Standard Whitworth Form
The sides of the thread form an angle of 55 with one another, and the top and bottom of the full triangle are truncated one-sixth of the height. The actual depth of the thread is equal to two-thirds of the height of the generating triangle and is equal to 0.6403 times the pitch. The crests and roots are rounded to a radius of 0.137329 times the pitch. Fig. 5.
H 6 r
h 27.5 r 55 H 6 Pitch P H = 0.160082p H = 0.96049p 6 2 H = 0.640327p h = 3 r = 0.137329p
Fig 5
The Whitworth Screw Thread Tolerance System

Figure 6
MEDIUM CLASS
NORMAL CLASS
NORMAL CLASS
NUT
BASIC PITCH DIAMETER
100 66 2/3 150

3
150 100
OVER 3/4" DIA.
3
150 150
OVER 3/4" DIA.
BOLT
150 /4" DIA. AND UNDER
/4" DIA. AND UNDER
FUNDAMENTAL DEVIATION (ALLOWANCE)
CLOSE CLASS
MEDIUM CLASS
FREE CLASS
Pitch diameter tolerance zones of recommended combinations of classes of bolts and nuts having Whitworth screw threads. Fig. 6
British Tap Size Zone Limits
British Standard Zone 3 and Zone 4 limits are normally applied to Whitworth and BA taps. The values for position and tolerances are formulated and must be obtained from the standards tables. The accompanying chart shows the zone limits relationship for ground threads. Fig. 7.
Figure 7 Zone 4
Zone 2 Basic Pitch Diameter Zone 1
Zone 3
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Technical Information Endmill Terminology
Endmill Definitions
OVERALL LENGTH SHANK LENGTH FLUTE LENGTH CUTTING LENGTH ENDTEETH RELIEF ANGLE
SHANK DIAMETER
CUTTING DIAMETER
RAKE
PERIPHERAL RELIEF ANGLE FLUTE
CORE
Center cutting endmill

RAISED LAND WIDTH
Conventional milling versus climb milling
A milling cutter can cut in two directions, sometimes known as climb or conventional. Conventional milling: The depth of the cut starts at zero thickness, and increases up to the maximum. The cut is so light at the beginning that the tool does not cut, but slides across the surface of the material, until sufficient pressure is built up and the tooth suddenly bites and begins to cut. This deforms the material (at point A on the diagram, left), work hardening it, and dulling the tool. The sliding and biting behaviour leaves a poor finish on the material.
Conventional milling. milling. Point Point A A may may become become work work hardened hardened Conventional Material to to be be Material removed by by removed Cutting Depth Depth the next next tooth tooth Cutting the (feed (feed per per tooth) tooth)
Material Material Feed Feed
A A
Cutter Cutter Rotation Rotation
Chip formation formation during during climb climb milling milling Chip
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Climb milling: Each tooth engages the material at a definite point, and the width of the cut starts at the maximum and decreases to zero. The chips are disposed behind the cutter, leading to easier swarf removal. The tooth does not rub on the material, and so tool life may be longer. However, climb milling can apply larger loads to the machine, and so is not recommended for older milling machines, or machines which are not in good condition. This type of milling is used predominantly on mills with a backlash eliminator.
Chip Chip
Cutting Depth Depth Cutting (feed (feed per per tooth) tooth)
Cutter Cutter Rotation Rotation
Material Material Feed Feed
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SUTTON TOOLS 37 Tannery Lane, #04-07 Tannery House, Singapore 247790 T (65) 6745 6388 F (65) 6745 5080 E suttontools.sg@sutton.com.au
APPLICATION HSS DRILLS - SPECIAL ENqUIRy

Customer No.: Company: Address: State / Province: Country: New Customer Order No. | Contact: Phone: Fax: Email: | | | | | | | | | | | |
Drill Details
Tool Material: Tool Type: HSS Drill Core Drills Internal Cooling: Shank Design: Without Reinforced Parallel Straight Shank Number of Steps: Total Length: Step Diameter: d1 d4 Point Geometry Relieved Cone Facet Point Grind Special Point Grind, Form: A Without Coating: Uncoated TiAIN Other Spiral: Quantity Required: RH Tools LH B Without mm mm mm d2 d5 mm mm d3 d6 Centre Point mm mm HSS-E PM HSS-E Step Drill Countersinks With Without Flat Morse Taper With Steps With Flat Other Other Subland Drills Centre Drills
For Grey Cast Iron Other C Other TiN AlCrN
TiCN Steam Oxide
Drawing / Notes
Please copy and fax to our Special Sales Dept. on (65) 6745 5080
Item No. 499980185A
Supa F Fa ST
special HSGT Taps express delivery service
Sutton Tools has a dedicated production facility for express delivery service on special taps. With our state of the art CNC grinding equipment almost any profile can be achieved. Straight Flute Taps M1 to M127 Spiral & Gun Taps M1 to M52 All Thread Forms: Metric, MJ, UN, UNJC, UNJF, Pg, Whit, Rope forms & Acme and more!! Surface Finishes and Treatments: All latest PVD coatings available Contact our sales team for more information.
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APPLICATION TAP - SPECIAL ENqUIRy

Customer No.: Company: Address: State/Province: Country: New Customer Order No. | Contact: Phone: Fax: Email: | | | | | | | | | | | |
Tap Details
Thread Cutting Size: Thread Limit: Please Note: If special thread form, please supply details on separate drawing d1 d2 l1 l2 l3 l4 sq a/f Thread Forming
Existing Method
Manufacturer: Dimensions: Tolerance: Product No.: Speed: Tool Material: Coating: TiN Uncoated TiAlN Steam Oxide TiCN AlCrN
Workpiece Details
Component: Material Group: Material Grade: Characteristics of Material: Tapping Hole Size: Hole Type: Hole Depth: Short Chipping Drilled Through Hole Cast Long Chipping Punched Blind Hole
Drawing / Notes
Machine Details
Machine Type: Machine Direction: Work Piece Holder: Coolant: Feed: CNC Vertical Stationary Neat Oil Semi Auto Horizontal Rotating Mist / Dry Emulsion >10% Pneumatic
Item No. 499980185B
Manual Oblique
Tapping Attachment: Tapping Chuck Tapping Attachment Tapping Chuck (rigid) Collet Chuck (length compensating) Tension Compression
Emulsion >5% CNC Hydraulic
Mechanical Manual
APPLICATION MILLING - SPECIAL ENqUIRy

Customer No.: Company: Address: Date: New Customer Order No. | Contact: Phone: Fax: Signature: | | | | | | | | | | | |
Basic Geometry
Range Norm- d2 Shank- d2 to DIN 6535 Shank length l3 Total length l1 3.0 to 10.0 from 10.0 to 20.0 Cutting length l2 3.0 to 10.0 from 10.0 to 20.0 Helix angle w1 3.0 to 6.0 from 6.0 to 20.0 No. of cutting edges 3.0 to 6.0 from 6.0 to 20.0 from 16.0 to 20.0 Shank Design Straight Shank Choice DIN 6535 Complete
Plus Internal Cooling

Diameter range 4.0 - 20.0mm
yes
No
3.0 - 20.0mm 4.0 - 20.0mm to DIN 6535 28.0 - 100mm 56.0 - 150mm 3.0 - 40.0mm 10.0 - 65.0mm 20 - 45 20 - 55 2-4 2-6 2-8
mm mm mm mm mm mm mm
Plus Coating
Coating
4.0 - 20.0mm Uncoated
TiN AlCrN
TiCN TiAlN
Tool Material
Carbide (specify grade, if known) PM-HSSE (specify grade, if known) HSS-Co HSS
Detail Regarding Application

Range of applications Material description Material hardness
(N/mm2 or HRc) Slotting Finishing op. Roughing op. Copy
HA
HB
HE
Application Types
HA
HB
HE N Chip Breaker Coarse Fine
Peripheral Geometry Finishing and Mills 3.0 - 20.0mm Roughing and Mills 6.0 - 20.0mm
Slotting
Roughing op.
Finishing op.
Copy milling
Drawing / Notes
N w chip breaker 180 + 5 Choice Choice 0.03 - 1.5mm x 45 0.3mm - 2/3 x d1 Choice Coarse Fine
Face Geometry Point angle ws Cutting to centre Corner Prep/ ... Sharp edge Corner protection Corner radius Ball nosed
yes yes
No No mm x 45 mm No
Item No. 499980185 d
yes
Sharp edge
Corner protection Corner radius
Ball-nosed
terms & Conditions of Sale

1. geNeRal
(a) The following conditions issued by Sutton Tools Singapore (The Company) apply to any contract of which these conditions of order or purchase of the customer or any other standards, specifications, conditions or particulars of or adopted by the customer, unless expressly accepted in writing by the company as part of the contract. (b) Orders for specials, i.e. non-catalogued items, must be covered by an official order. The Company reserves the right to supply in satisfaction of the order a deviation from the quantity ordered plus or minus 10% or one piece, whichever is greater.
8. PaCKagINg aND CaRRIage

Goods are normally supplied in multiples or the Companys standard packed quantities (normally tens, single tools or sets) and adjustments to the Customers orders may be made to avoid split quantities. Minimum order value 25. Where a request is made for special dispatch arrangements and additional charge will be payable by the customer. Packing materials are not returnable for credit.
9. teRMS oF PaYMeNt
Subject to credit being approved and unless otherwise expressly agreed accounts are due for payment not later than 90 days ofter dispatch; otherwise payment must be received by the Company before delivery. When deliveries are spread over a period each assignment will be treated as a separate account and be payable accordingly. Failure to pay for any goods or for any delivery or installment shall entitle the Company to suspend further deliveries and work both on the same order and on any other order from the Customer without prejudice to any other right the Company may have. The Company also reserves the right to charge interest on overdue accounts at the rate of 1.1/2% per month. The Company reserves the right where genuine doubts arise as to a Customers financial position in the case of failure to pay for any goods or any installment as aforesaid to suspend delivery of any order or any part installment without liability until payment or satisfactory security for payment has been provided.
2. QuotatIoNS aND teNDeRS

No order placed in response to the Companys quotation will be binding unless accepted by the company in writing. Tenders submitted by the Company shall remain open for acceptance for a period of six weeks from the date of tender, unless in the tender some other period is specified or accepted. Orders placed against specific quotations/tenders must clearly indicate the reference of the quotation.
3. CaNCellatIoN; RetuRN oF gooDS

An order may not be cancelled or suspended without the prior written consent of the Company on terms to be mutually agreed. Orders for specials (i.e. non-catalogued items) may only be cancelled on payment of a charge equal to the cost of work already carried out. Only standard catalogued tools of the Companys current design and specification in first class resaleable condition may be accepted for credit or exchange, and then only if prior written agreement has been obtained from the Company. Specials will only be credited at their scrap metal value. Carriage of returned goods shall be arranged and paid by the Customer. Handling re-working and repackaging will be charged to the Customer and may be deducted from the credit, which will normally be based on the price originally paid less the handling charge.
10. SPeCIFICatIoN
Goods are described and illustrated as accurately as possible in the Companys Literature and are manufactured at least to the level or internationally accepted standards. Insignificant variations or goods from their stated dimensions or descriptions will not constitute a breach of contract. The Company also reserves the right to make changes and improvements to its products at any time and supplies will be made in accordance with such changes not withstanding the specification shown in the catalogues or other literature.
4. DelIVeRY aND CoMPletIoN DateS

(a) Delivery periods and dispatch dates are given in good faith but the dates specified in the contract are approximate only and, unless otherwise expressly stated, time is not of the essence for delivery. The Company will not be liable in any circumstances for the consequences of any delay in delivery or failure to deliver if the duration of the delay is not substantial or if the delay or failure is due to Act of God, fire, inclement or exceptional weather conditions, industrial action (whether at the Companys premises or elsewhere), hostilities, breakdowns, shortages of labour, materials, power or other supplies, late delivery or performance or non-delivery or non-performance by suppliers or subcontractors, government order or intervention (whether or not having the force of the law) or any other cause whatever beyond the Companys control or of an unexpected or exceptional nature. (b) No delay shall entitle the Customer to reject any delivery or any further installment or part of the order or any other order from the Customer to repudiate the contract of the order. (c) Quoted delivery periods for special tools are subject to their being unsold. The Company will not be held responsible for duplication of consignments if official orders following up verbal or telephoned instructions are not clearly marked Confirmation.
11. INDeMNItY
The Customer shall also indemnify the Company against any claim or liability in respect of any infringement of a third partys patent, copyright, registered design or other intellectual property rights resulting from compliance with the Customers instructions express or implied. The Customer shall also indemnify the Company against any loss. damage, injury, costs and expenses of whatever nature suffered by the Company to the extent that the same is wholly or partly caused by or related to: (a) Designs, drawings or specifications given or specified by the Customer in respect of the goods produced by the Company for the Customer: or (b) Defective materials or products supplied by the customer to the Company and incorporated by the Company in goods produced by the Company for the Customer; or (c) The improper incorporation. assembly, use, processing, storage or handling of goods by the Customer.
12.WaRRaNtY
(a) The Company warrants in relation to goods of the Companys manufacture that it will (at the Companys choice) either repair or replace, or refund the full purchase price of any goods which are found, within a period of 12 months from dispatch of such goods from the Companys works (the warranty period) to be defective or not in accordance with the contract or any express description or representation given or made on behalf to the Company in respect of the goods. The Company will require a reasonable period of time to carry out any repairs or replacements. (b) The company warrants in relation to goods not of the Companys manufacture (including but not limited to parts and components supplied by others for goods manufactured by the Company) that it will so far as it is able to do so give the Customer the benefit of any expressed guarantee or warranty by the manufacturer or supplier of such goods and of any other rights which the Company has against the manufacturer or supplier. (c) The Customers remedies in respect of any claim under the foregoing express warranty or against any manufacturer or supplier as aforesaid or any claim under any condition or warranty implied by the law or any other claim in respect of the goods or any workmanship in relation hereto (whether or not involving negligence or breach of contract on the part of the Company) shall in relation to goods of the Companys manufacture be limited to repair, replacement or refund of the purchase price aforesaid and in all other cases shall be limited to the enforcement of the above mentioned liabilities of the manufacturer or supplier and any condition or warranty implied by the law shall cease to apply after the expiry of the warranty period. (d) The Company shall not in any circumstances be liable for any damages, compensation, costs, expenses, losses or other liabilities, whether direct or consequential, and other remedy which would otherwise be available in law is hereby excluded except to the extent that such exclusion is prohibited by any rule of law.
5. tItle to gooDS
Ownership in the goods will not be passed to the Customer until payment for the goods has been received by the Company in full. Nevertheless all the risk in the goods shall pass to the Customer when the goods are dispatched from the Companys premises. Until the time of the actual payment to the Company of the total amounts owing in respect of goods, the Customer shall keep the goods on behalf of the Company and shall store the goods in such a way that they are separately identifiable: nevertheless prior to the time of actual payment of the goods the Customer is entitled to use the goods in the normal course of its business or to sell the goods to the third parties in the normal course of its business on behalf of and for the account of the Company (but so that the Customer shall not be deemed as against any such third party to be the agent of the Company) on the condition that the goods or any articles manufactured from or incorporating the goods are and remain the property of the Company until payment has been received by the Company as aforesaid and any amounts received from the third parties for the goods or any articles manufactured from or incorporating the goods are held by the Customer for the account of the Company as the trustee for the Company pending payment in full to the Company and the Customer hereby assigns to the Company all rights and claims that the Customer against any such third party.
6. DelIVeRY. loSS oR DaMage IN tRaNSIt

Unless otherwise specified in the contract, delivery of the goods will be ex-works the Companys premises in The Netherlands, whereupon risk will pass to the customer. The Company accepts no responsibility for any damage or loss in transit.
7. PRICeS
All orders will be invoiced at the Companys published prices at dispatch. V.A.T. where applicable will be added by the Company to its invoices.
13. legal CoNStRuCtIoN

These Conditions of Sale shall be constructed with English Law and be subject to the jurisdiction of the English Courts.
Disclaimer: Whilst every effort has been made to ensure that the information is accurate, Sutton Tools reserve the right to correct any errors, inaccuracies or omissions and to change or update information at any time without prior notice.
Sutton Tools Pty Ltd ABN 12 004 175 731 Australia (Head Office) 378 Settlement Road, Thomastown 3074, Victoria Australia T +61 3 9280 0800 F +61 3 9464 0015 E sutton@sutton.com.au Hong Kong 19/F, Tak Lee Commercial Building, 113-117 Wanchai Road, Hong Kong T/F +852 2575 6684 E suttontools.hk@sutton.com.au India Sector-II, Falta Special Economic Zone, South 24 Parganas, West Bengal 743504 T +91 3174 222852 F +91 3174 222853 E suttontools.in@sutton.com.au Singapore 1 Ubi View, #03-18 Focus One, Singapore 408555 T +65 6745 6388 F +65 6745 5080 E suttontools.sg@sutton.com.au
499980006_0809
Global Offices Asia Hong Kong India Singapore Australasia Australia (Head Office) New Zealand Europe France Germany Italy The Netherlands www.sutton.com.au

2011 JIS Catalogue

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2011 JIS Catalogue

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2011 JIS Catalogue

Sutton Tools Catalogues...

Contact your local Sutton Tools representative for your copy

1936 1939 1940

exported to the world...

we offer a comprehensive service...

Distribution and Logistics

Special Tools & Tool Reservicing

Quality Management Systems

Sutton Tools Expert Tool Selector

Sales advice and service

a good citizen to our environment...

Manufacturing & Machinery Processes: Cleaner Technologies

Tool Regrinding Recycle

Choosing environmental methods

commitment to research & development.

INPCA Data Evaluation

(c) microtap GmbH - www.microtap.com

205.0 175.0 150.0

0 Ncm 424 RPM R=100%

Automation & Production

special tools produced to your exact requirements...

Sutton Tools is a leading global provider of specialist cutting tool solutions.

Specialists In Surface Treatment

Sutton Tools re coating service

2010 Sutton Tools Catalogue...

Contact your local Sutton Tools representative for your copy

weve made it easier to find the right tool fast...

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UNC UNF BSW

<9 00 >9 00 >8 50

Ti Cast Copp Brass Iron er

Hig Produch tion

Genera Non Fer l rous

Mediu m Produc tion

Hig Produch tion

Taps Finder - For Thread Forming

ve Groo lant lti Co o

Material Surface Finish Colour Ring & Application Tapping Depth

<200 <200 <300 <250 <350 <420 <550 <700

Taps Finder - For Tapping Through & Blind Holes

M UNC UNF BSW

Material Surface Finish Colour Ring & Application Tapping Depth

<200 <200 <300 <250 <350 <420 <550 <700

Taps Finder - For Tapping Through Holes

M UNC UNF BSW

Material Surface Finish Colour Ring & Application Tapping Depth

<200 <200 <300 <250 <350 <420 <550 <700

Taps Finder - For Tapping Blind Holes

HSSE V3 Brt Ni CrN

PM-HSS Co Brt TiCN

Taps Metric, Forming, Single Coolant Groove

E LABL AVAI 2011 D I M

General Production General Production Medium Production 4xP 4xP 4xP

Taps Metric, Forming, Single Coolant Groove

E LABL AVAI 2011 D I M

General Production General Production Medium Production 2xP 2xP 2xP

Availability Subject to Lead Time

* Refer page 73 for style guide

Taps Metric, Forming, Multi Coolant Groove

E LABL AVAI 2011 D I M

General Production General Production Medium Production

12.5 10.0 8 14.0 11.0 8 15.0 12.0 8