1

vacon

Doc: DPD00268B2, Released: 9.6.2010

safety

This quick guide includes the essential steps for easy installation and setup of your Vacon 10 frequency converter. Before commissioning your drive, download and read the complete Vacon 10 User Manual available at:

www.vacon.com -> Support & Downloads

1. SAFETY

ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO CARRY OUT THE ELECTRICAL INSTALLATION!

This quick guide contains clearly marked warnings which are intended for your personal safety and to avoid any unintentional damage to the product or connected appliances. Please read these warnings carefully:
The components of the power unit of the frequency converter are live when Vacon 10 is connected to mains. Coming into contact with this voltage is extremely dangerous and may cause death or severe injury. The motor terminals U, V, W (T1, T2, T3) and the possible brake resistor terminals R+/R- are live when Vacon 10 is connected to mains, even if the motor is not running. The control I/O-terminals are isolated from the mains potential. However, the relay output terminals may have a dangerous control voltage present even when Vacon 10 is disconnected from mains.

The earth leakage current of Vacon 10 frequency converters exceeds 3.5mA AC. According to standard EN61800-5-1, a reinforced protective ground connection must be ensured.
See Chapter 7!

If the frequency converter is used as a part of a machine, the machine manufacturer is responsible for providing the machine with a main switch (EN 60204-1). If Vacon 10 is disconnected from mains while running the motor, it remains live if the motor is energized by the process. In this case the motor functions as a generator feeding energy to the frequency converter. After disconnecting the frequency converter from the mains, wait until the fan stops and the display segments or status leds on the front panel go out. Wait 5 more minutes before doing any work on Vacon 10 connections. The motor can start automatically after a fault situation, if autoreset function has been activated.

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installation
2. INSTALLATION 2.1 Mechanical installation

vacon

There are two possible ways to mount Vacon 10 in the wall; either screw or DIN-rail mounting.
MI1
=M 4

MI2-3
=M 5

Figure 1: Screw mounting (left) and DIN-rail mounting (right)

NOTE! See the mounting dimensions on the back of the drive. Leave free space for cooling above (100 mm), below (50 mm), and on the sides (10 mm) of Vacon 10! (Side-to-side installation allowed only if the ambient temperature is below 40C).

Attach the support AFTER installing the power cables

Attach this plate BEFORE installing the power cables

Figure 2: Attaching the PE-plate and API cable support

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vacon

installation

2.2 Cabling and connections

2.2.1 Power cabling

Note! Tightening torque for power cables is 0.5 - 0.6 Nm

3~ (230V, 400V) 1~ (230V)

Motor out

Strip the plastic cable coating for 360 earthing

MAINS MOTOR

Figure 3: Vacon 10 power connections, MI1

3~ (230V, 400V)
External brake resistor 3~ (230, 400V)

1~ (230V) 1~ (115V)

Motor out

L1 L2/N L3 R+ R- U/T1 V/T2 W/T3

Strip the plastic cable coating for 360 earthing

MAINS

BRAKE RESISTOR

MOTOR

Figure 4: Vacon 10 power connections, MI2 - MI3

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installation
2.2.2 Control cabling

vacon

Figure 5: Open the lid

Control cable tightening torque: 0.4 Nm

Strip the plastic cable coating for 360earthing

Figure 6: Install the control cables. See next page!

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vacon

control i/o

3. CONTROL I/O AND TERMINALS (API FULL)

Terminal
1 2 3 6 7 8 9 10 A B 4 mA 5 13 14 15 16 18 20 22 23 24 25 26

Signal

Factory preset
Freq. reference P)

Description
Maximum load 10 mA 0 - +10 V Ri = 200 k (min)

+10Vref Ref. voltage out AI1 Analog signal in 1 GND 24Vout GND DI1 DI2 DI3 A B AI2 GND GND DI4 DI5 DI6 AO DO RO 13 RO 14 RO 22 RO 21 RO 24 I/O signal ground 24V output for DI's I/O signal ground Digital input 1 Digital input 2 Digital input 3 RS485 signal A RS485 signal B Analog signal in 2 I/O signal ground I/O signal ground Digital input 4 Digital input 5 Digital input 6 Analog signal out Digital signal out

20 %, max. load 50 mA
Start forward P) Start reverse P) Preset speed B0 P) FB Communication FB Communication PI actual value P) 0 - +30 V Ri = 12 k min Positive Negative 0(4) - 20 mA, Ri = 200

Preset speed B1 P) Fault reset P) Disable PI controlP) Output frequency P) Active = READYP)

0 - +30 V Ri = 12 k min 0(4) - 20 mA, RL = 500 Open collector, max. load 48V/50mA Max. switching load: 250Vac/2A or 250Vdc/0,4A Max. switching load: 250Vac/2A or 250Vdc/0,4A

Relay out 1 Active = RUN P)

Relay out 2 Active = FAULT P)

Table 1: Vacon 10 General purpose application default I/O configuration and connections, API Full (see information on other APIs in User manual) P) = Programmable function, see User manual, Parameters

Vacon 10 I/O terminals:

A I2 GND GND DI4 DI5 DI6 AO DO RO1 RO1 RO2

4 1

5 2

13 3

14 6

15 7

16 8

18 9

20 10

22 23

26 25 24

+10V A I1 GND 24V GND DI1 DI2 DI3 + = API LIMITED

RO2 RO2

= API RS485

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navigation & startup

4. NAVIGATION & STARTUP 4.1 The main menus of Vacon 10
READY RUN STOP ALARM FAULT

vacon

READY RUN STOP ALARM FAULT REF MON PAR

REFERENCE REF MENU Displays the MON keypad reference value PAR regardless of FLT the selected control place.

Hz

PUSH
KEYPAD BUS

FLT FWD REV

Hz

FWD

REV

I/O

I/O

KEYPAD

BUS

ROTATE

READY

RUN STOP ALARM FAULT REF MON PAR

READY

RUN STOP ALARM FAULT

MONITORING MENU In this menu you can browse the monitoring values.

REF MON PAR FLT FWD REV I/O KEYPAD BUS

PUSH

FLT FWD REV I/O KEYPAD BUS

ROTATE

READY RUN STOP ALARM FAULT

READY RUN STOP ALARM FAULT REF MON PAR

PARAMETER MENU In this menu you can browse and edit the parameters.

REF MON PAR FLT FWD REV I/O KEYPAD BUS

PUSH

FLT FWD REV I/O KEYPAD BUS

ROTATE

READY RUN STOP ALARM FAULT

READY RUN STOP ALARM FAULT REF MON PAR

FAULT HISTORY MENU Here you will be able to browse through the faults occurred.

REF MON PAR FLT FWD REV I/O KEYPAD BUS

PUSH

FLT FWD REV I/O KEYPAD BUS

Figure 1: The main menu of Vacon 10

Note! You can quickly change the active control place from remote to local and back by pressing the navigation wheel for a few seconds!

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7 vacon
4.2 Commissioning and startup wizard
4.2.1 Commissioning steps:
1. Read safety instructions on page 1 2. Secure the grounding and check that cables comply with requirements 3. Check quality and quantity of cooling air 4. Check that all start/stop switches are in STOP position 5. Connect the drive to mains 6. Run the Startup wizard and set all necessary parameters

navigation & startup

7. Perform test run without motor, see the User Manual at www.vacon.com 8. Run no-load tests without motor being connected to the process 9. Perform an identification run (Par. ID631) 10. Connect the motor to the process and perform test run once again 11. Vacon 10 is now ready for use

Table 1: Commissioning steps 4.2.2 Startup wizard

Vacon 10 runs the startup wizard in first power-up. After that the wizard can be run by pressing STOP for 5 seconds in main menu. The following figures show the procedure.
NOTE! Running the startup wizard will always return all parameter settings to their factory defaults!
Alternates in the display

READY RUN STOP ALARM FAULT REF MON PA R FLT REF MON PAR FLT

READY RUN STOP ALARM FAULT REF MON PAR

rp m

READY R UN STOP ALARM FAULT

FLT

Press STOP for 5 seconds in main menu

2 Push to enter edit mode

3 Select motor

nominal speed and push to confirm.

THE SAME 4 PERFORM PROCEDURE FOR PAR. 1.4, MOTOR NOMINAL CURRENT

DRIVE SETUP, 5 PERFORM PAR. 13.2, SEE NEXT PAGE

Figure 2: Vacon 10 startup wizard (standard application)

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navigation & startup

vacon

READY RUN STOP A LARM FAULT REF MON PA R FLT REF MON PAR FLT

READY RUN STOP ALARM FAULT REF MON PAR FLT

READY R UN STOP ALARM FAULT

Startup wizard shows par 13.2 number.

Push to enter edit mode.

Select between 0 - 3, see below!

Selections: P1.1 P1.2 P1.7 P1.15 P2.1 P2.2 P2.3 P3.1 P3.2 P3.3 P4.2 P4.3 0 = Basic 1 = Pump drive 2 = Fan drive 3 = Conveyor drive
V* V* V* 1,1 x 0= 50/60 INMOT Not Hz used 0= 1,1 x 50/60 Not INMOT used Hz 0= 50/60 1,1 x Not Hz INMOT used 1,5 x 1= 50/60 INMOT Used Hz I/O 0= 0= 0 Ramp Coast. Hz 0= 1= 20 Ramp Ramp Hz 0= 0= 20 Ramp Coast. Hz 0= 0= 0 Ramp Coast. Hz 0= 3s Ai1 0-10V 0= 50/60 Ai1 5s Hz 0-10V 0= 50/60 Ai1 20 s Hz 0-10V 0= 50/60 1s Ai1 Hz 0-10V 50/60 Hz 3s

I/O

5s

I/O

20 s

V*

I/O

1s

*Same as drive voltage, except in 115V drives this value is 230V

Parameters affected:

P1.1 Motor Un (V) P1.2 Motor fn (H z) P1.7 Current limit (A) P1.15 Torque boost P2.1 Control place P2.2 Start function
READY RUN REF MON PAR FLT

P2.3 Stop function P3.1 Min frequency P3.2 Max frequency P3.3 I/O reference P4.2 Acc. time (s) P4.3 Dec time (s)

STOP ALARM FAULT

4
Figure 3: Drive setup

Push to confirm drive setup

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vacon

monitoring & parameters

5. MONITORING & PARAMETERS

NOTE! This guide is for Vacon 10 standard application, if you are using a special application, please download the application manual on: www.vacon.com -> Support & downloads.

5.1 Monitoring values

Code M1.1 M1.2 M1.3 M1.4 M1.5 M1.6 M1.7 M1.8 M1.9 M1.10 M1.11 M1.12 M1.13 M1.14 M1.15 M1.16 M1.17 M1.18 M1.19 M1.20 Monitoring signal Output frequency Frequency reference Motor shaft speed Motor current Motor torque Motor power Motor voltage DC-link voltage Unit temperature Motor temperature Analogue input 1 Analogue input 2 Analogue output DI1, DI2, DI3 DI4, DI5, DI6 RO1, (also RO2, DO in API FULL) PI setpoint PI feedback PI error value PI Output % % % % Unit Hz Hz rpm A % % V V C % % % % 13 14 26 15 16 17 20 21 22 23 ID 1 25 2 3 4 5 6 7 8 Calculated motor speed Measured motor current Calculated actual/nominal torque of the motor Calculated actual/nominal power of the motor Motor voltage Measured DC-link voltage Heat sink temperature Calculated motor temperature AI1 value AI2 value ONLY IN API FULL! AO1 ONLY IN API FULL! Digital input statuses Digital input statuses ONLY IN API FULL! Relay/digital output statuses In percent of the maximum process reference In percent of the maximum actual value In percent of the maximum error value In percent of the maximum output value Description Frequency to the motor

Table 1: Vacon 10 monitoring values (General purpose application)

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monitoring & parameters

5.2 Quick setup parameters
Code
P1.1 P1.2 P1.3 P1.4 P1.5 P1.7 P1.15 P2.1 P2.2 P2.3 P3.1 P3.2

vacon

10

Parameter
Motor nominal voltage
Motor nom. frequency

Min
180 30 300

Max
690 320 20000 2,0 x INunit 1,00 2x INunit 1 2 1 1 P3.2 320

Unit
V Hz rpm A

Default
230 400 575 50,00 1440 INunit 0,85

ID
110 111 112 113 120 107 109 172 505 506 101 102

Note
Check rating plate on the motor Check rating plate on the motor

Motor nominal speed

Default applies for a 4-pole motor.

Check rating plate on the motor Check rating plate on the motor

0,2 x Motor nominal current INunit Motor cos

0,30 0,2 x INunit 0 1

0 0

Current limit Torque boost Remote control place Start function Stop function Min frequency Max frequency

1,5 x INunit 0 1 0 0

0 = Not used 1 = Used 1 = I/O terminal 2 = Fieldbus (one selection removed) 0 = Ramp 1 = Flying start 0 = Coasting 1 = Ramp

0,00 P3.1

Hz Hz

0,00 50,00

P3.3

I/O reference

117

0 = Preset Speeds (0-7) 1 = Keypad Reference 2 = Fieldbus Reference

3 = AI1 (API FULL & LIMITED)

4 = AI2 (API FULL) P3.4 P3.5 P3.6 P3.7 P4.2 Preset speed 0 Preset speed 1 Preset speed 2 Preset speed 3 Acceleration time 0,00 0,00 0,00 0,00 0,1 P3.2 P3.2 P3.2 P3.2 3000 Hz Hz Hz Hz s 5,00 10,00 15,00 20,00 1,0 124 105 106 126 103 Activated by digital inputs Activated by digital inputs Activated by digital inputs Activated by digital inputs Acceleration time from 0 Hz to maximum frequency

Table 2: Quick setup parameters

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11
Code
P4.3

vacon
Parameter
Deceleration time

monitoring & parameters

Min
0,1

Max
3000

Unit
s

Default
1,0

ID
104

Note
Deceleration time from maximum frequency to 0 Hz. API FULL and LIMITED: 0 = Voltage 010 V 1 = Voltage 210 V API LIMITED ONLY: 2 = Current 020 mA 3 = Current 420 mA NOTE: When using API LIMITED, select the voltage/current range also with the dip switch 2 = Current 020 mA 3 = Current 420 mA 0 = Not used 1 = Used 0 = All parameters visible 1 = Only quick setup parameter group visible

P6.1

AI1 Signal range

379

P6.5 P10.4 P13.1

AI2 Signal range (API Full only) Fault autoreset Parameter conceal

2 0 0

3 1 1

3 0 1

390 731 115

Table 2: Quick setup parameters

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monitoring & parameters

5.3 Motor settings (Control panel: Menu PAR -> P1)
NOTE! These parameters are shown, when P13.1 = 0. Code
P1.1 P1.2 P1.3 P1.4 P1.5 P1.7 P1.8 P1.9 P1.10 P1.11 P1.12 P1.13 P1.14 P1.15 P1.16 P1.17

vacon

12

Parameter
Motor nominal voltage
Motor nominal frequency

Min
180 30 300 0,2 x INunit 0,30 0,2 x INunit 0 0
30,00

Max
690 320 20000 2,0 x INunit 1,00 2x INunit 1 2 320 200 P1.10 P1.11 40,00 1 16,0 2

Unit
V Hz rpm A

Default
230 400 575 50,00 1440 INunit 0,85

ID
110 111 112 113 120 107 600 108 602 603 604 605 606 109 601 504

Note
Check rating plate on the motor Check rating plate on the motor

Motor nominal speed Motor nominal current Motor cos

Default applies for a 4pole motor.

Check rating plate on the motor Check rating plate on the motor

Current limit Motor control mode U/f ratio selection Field weakening point

1,5 x INunit 0 0

0 = Frequency control 1 = Speed control 0 = Linear 1 = Squared 2 = Programmable % of Nominal voltage of the motor

Hz % Hz % %

50,00 100,00 50,00 100,00 0,00 0

Voltage at field weaken10,00 ing point U/f curve midpoint frequency U/f curve midpoint voltage Output voltage at zero frequency Torque boost Switching frequency Brake chopper 0,00 0,00 0,00 0 1,5 0

% of Nominal voltage of the motor % of Nominal voltage of the motor 0 = Not used 1 = Used 0=Disabled 1=Used in Run state 2=Used in Run and Stop state 1=Identification without run after start command

kHz

Varies 0

Only in API FULL & LIMITED

P1.18 Motor identification 0 1 0 631

Table 3: Motor settings

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13

vacon

monitoring & parameters

5.4 Start/stop setup (Control panel: Menu PAR -> P2)

Code
P2.1 P2.2 P2.3

Parameter
Remote control place Start function Stop function

Min
1
0 0

Max
3 1 1

Unit

Default
1 0 0

ID
172 505 506

Note
1 = I/O terminal 2 = Fieldbus 0 = Ramp 1 = Flying start 0 = Coasting 1 = Ramp Start signal 2 (Default DI2) Start reverse Reverse Stop Pulse Start Rv REAF

P2.4

Start/Stop logic

Start signal 1 (Default DI1) 0 Start Fwd 300 1 Start 2 Start Pulse 3 Start Fwd REAF 211 0 = Remote 1 = Keypad

P2.5

Local remote

Table 4: Start/Stop setup

5.5 Frequency references (Control panel: Menu PAR -> P3)

Code
P3.1 P3.2

Parameter
Min frequency Max frequency

Min
0,00 P3.1

Max
P3.2 320

Unit
Hz Hz

Default
0,00 50,00

ID
101 102

Note

P3.3

I/O reference

117

0 = Preset Speeds (0-7) 1 = Keypad Reference 2 = Fieldbus Reference 3 = AI1 (API FULL &
ITED) LIM-

4 = AI2 (API FULL) P3.4 P3.5 P3.6 P3.7 P3.8 P3.9 P3.10 P3.11 Preset speed 0 Preset speed 1 Preset speed 2 Preset speed 3 Preset speed 4 Preset speed 5 Preset speed 6 Preset speed 7 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 P3.2 P3.2 P3.2 P3.2 P3.2 P3.2 P3.2 P3.2 Hz Hz Hz Hz Hz Hz Hz Hz 5,00 10,00 15,00 20,00 25,00 30,00 40,00 50,00 124 Activated by digital inputs 105 Activated by digital inputs 106 Activated by digital inputs 126 Activated by digital inputs 127 Activated by digital inputs 128 Activated by digital inputs 129 Activated by digital inputs 130 Activated by digital inputs

Table 5: Frequency references

NOTE! These parameters are shown, when P13.1 = 0

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monitoring & parameters

vacon

14

5.6 Ramps and brakes setup (Control panel: Menu PAR -> P4)
Code
P4.1 P4.2 P4.3 P4.4 P4.5 P4.6 P4.7 P4.8 P4.9 P4.10 P4.11 P4.12

Parameter
Ramp shape Acceleration time Deceleration time DC braking current DC braking time at start Frequency to start DC braking during ramp stop DC braking time at stop Flux brake enable Flux braking current Ramp shape 2 Acceleration time 2 Deceleration time 2

Min
0,0 0,1 0,1 0.2 x INunit 0,00 0,10 0,00 0 0 0,0 0,1 0,1

Max
10,0 3000 3000 2x INunit 600.00 10,00 600.00 1 7,4 10,0 3000 3000

Unit
s s s A s Hz s

Default
0,0 1,0 1,0 Varies 0 1,50 0 0

ID
500 103 104 507 516 515 508 520 519

Note
0 = Linear >0 = S-curve ramp time

0 = DC brake is off at start

0 = DC brake is off at stop 0 = Off 1 = On

A s s s 0,0 1,0 1,0

501 502 503

0 = Linear >0 = S-curve ramp time

Table 6: Ramps and brakes setup

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15

vacon

monitoring & parameters

5.7 Digital inputs (Control panel: Menu PAR -> P5)

Code Parameter Min Max Unit Default ID Note
0 = Not used 1 = DI1 P5.1 Start signal 1 0 6 1 403 2 = DI2 Only in API FULL & LIMITED 3 = DI3 4 = DI4 Only in API FULL 5 = DI5 6 = DI6 P5.2 P5.3 P5.4 P5.5 P5.6 P5.7 P5.8 P5.9 P5.10 P5.11 P5.12 5.13 Start signal 2 Reverse Ext. fault Close Ext. fault Open Fault reset Run enable Preset speed B0 Preset speed B1 Preset speed B2 Disable PI Force to I/O Ramp time selection 0 0 0 0 0 0 0 0 0 0 0 0 6 6 6 6 6 6 6 6 6 6 1/6 6 2 0 0 0 5 0 3 4 0 6 0 0 404 As parameter 5.1 412 As parameter 5.1 405 As parameter 5.1 406 As parameter 5.1 414 As parameter 5.1 407 As parameter 5.1 419 As parameter 5.1 420 As parameter 5.1 421 As parameter 5.1 1020 As parameter 5.1 409 As parameter 5.1 408 As parameter 5.1

Table 7: Digital inputs

NOTE! These parameters are shown, when P13.1 = 0.

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monitoring & parameters

5.8 Analogue inputs (Control panel: Menu PAR -> P6)
Code Parameter Min Max Unit Default ID Only in API FULL & LIMITED

vacon

16

Note

P6.1

AI1 Signal range

API FULL and LIMITED: 0 = Voltage 010 V 1 = Voltage 210 V API LIMITED ONLY: 2 = Current 020 mA 379 3 = Current 420 mA NOTE: When using API LIMITED, select the voltage/current range also with the dip switch 378 0 = no filtering 380 0,0 = no min scaling 381 100,0 = no max scaling 2 = Current 020 mA 3 = Current 420 mA

P6.2 P6.3 P6.4

AI1 filter time AI1 Custom min AI1 Custom max

0,0
-100,0 -100,0

10,0 100,0 100,0

s % %

0,1 0,0 100,0

Only in API FULL

P6.5 P6.6 P6.7 P6.8 AI2 signal range AI2 filter time AI2 Custom min AI2 Custom max 2 0,0
-100,0 -100,0

3 10,0 100,0 100,0 s % %

3 0,1 0,0 100,0

390

389 0 = no filtering 391 0,0 = no min scaling 392 100,0 = no max scaling

Table 8: Analogue inputs

NOTE! These parameters are shown, when P13.1 = 0.

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17

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monitoring & parameters

5.9 Digital and analogue outputs (Control panel: Menu PAR -> P7)
Code Parameter Min Max Unit Default Only in API FULL ID Selections

P7.1

Relay output 1 content

11

P7.6

0 = Not used 1 = Ready 2 = Run 3 = Fault 4 = Fault Inverted 5 = Alarm 313 6 = Reversed 7 = At Speed 8 = Motor Regulator Active 9 = FBControlWord.Bit13 10 = FBControlWord.Bit14 11 = FBControlWord.Bit15

In all API versions

P7.2 Relay output 2 content Digital output 1 content 0 11 3 314 As parameter 7.1

Only in API FULL

P7.3 0 11 1 312 As parameter 7.1 0 = Not in use 1 = Output freq. (0-fmax) 2 = Output current (0-InMotor) 307 3 = Torque (0-Nominal torque) 4 = PI controller output 310 0 = 0 mA 1= 4 mA

P7.4

Analogue output function

P7.5

Analogue output minimum Relay 2 invert

Only in API Limited

P7.6 0 1 0 489 1= Relay 2 inverted Table 9: Digital and analogue inputs

NOTE! These parameters are shown, when P13.1 = 0.

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monitoring & parameters

5.10 Protections (Control panel: Menu PAR -> P9)
Code
P9.1

vacon

18

Parameter
Response to 4mA reference fault Response to under voltage fault Earth fault protection

Min
0

Max
2

Unit

Default
1

ID

Note

0 = No response 1 = Alarm 700 2 = Fault, stop acc. to P2.3 1 = Alarm 727 2 = Fault, stop acc. to P2.3 1 = Alarm 703 2 = Fault, stop acc. to P2.3 709 0 = No response 1 = Alarm 2 = Fault, stop acc. to P2.3 0 = No response 1 = Alarm 2 = Fault, stop acc. to P2.3 0 = No response 1 = Alarm 2 = Fault, stop acc. to P2.3

P9.2

P9.3

P9.4

Stall protection

P9.5

Underload protection

713

P9.7

Thermal protection of the motor Motor ambient temperature Motor cooling factor at zero speed Motor thermal time constant

704

P9.8 P9.9 P9.10

-20 0,0 1

100 150,0 200

C % min

40 40,0 45

705 706 707

Table 10: Protections

NOTE! These parameters are shown, when P13.1 = 0.

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19

vacon

monitoring & parameters

5.11 Fault autoreset parameters (Control panel: Menu PAR -> P10)
Code
P10.1

Parameter
Wait time

Min
0,10

Max
10,00

Unit
s

Default
0,50

ID

Note

Delay before automatic 717 restart after a fault has disappeared Defines the time before the frequency converter tries to 718 automatically restart the motor after the fault has disappeared 0 = Ramp 1 = Flying start 719 2 = According to P4.2 Affects only to start after autoreset! 731 0 = Disabled 1 = Enabled

P10.2

Trial time

0,00

90,00

30,00

P10.3

Start function

P10.4

Fault auto reset

Table 11: Fault autoreset parameters

5.12 PI control parameters (Control panel: Menu PAR -> P12)

Code
P12.1

Parameter
PI activation

Min
0

Max
2

Unit

Default
0

ID
163

Note
0 = Not used 1 = PI for motor control 2 = PI for external use (Only in API FULL)

P12.2 P12.3 P12.4

PI controller gain PI controller I-time Keypad PI reference

0,0 0,00 0,0

1000 320,0 100,0

% s %

100,0 10,00 0,0

118 119 167 0 = Keypad PI reference, P12.4 1 = Fieldbus

P12.5

Setpoint source

332 2 = AI1 Only in API FULL & LIMITED 3 = AI2 Only in API FULL 0= Fieldbus 334 1 = AI1 Only in API FULL & LIMITED 2 = AI2 Only in API FULL

P12.6

Feedback source

Table 12: PI control parameters

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monitoring & parameters

Code
P12.7 P12.8 P12.9

vacon
Default
0,0 100,0 0

20

Parameter
Feedback minimum Feedback maximum Error value inversion

Min
0,0 0,0 0

Max
100,0 100,0 1

Unit
% %

ID

Note

336 0 = No minimum scaling 337 100,0 = No maximum scaling 340 0=No inversion (Feedback<Setpoint->Increase PI Output) 1=Inverted (Feedback<Setpoint->Decrease PI Output)

Table 12: PI control parameters

5.13 Easy usage menu (Control panel: Menu PAR -> P0)
Code
P13.1

Parameter
Parameter conceal

Min
0

Max
1

Unit

Default
1

ID

Note

0 = All parameters visible 115 1 = Only quick setup parameter group visible 0 = Basic 1 = Pump drive 2 = Fan drive 540 3 = Conveyor drive (HP) NOTE! Visible only during Startup wizard

P13.2

Drive setup

Table 13: Easy usage menu

NOTE! These parameters are shown, when P13.1 = 0.

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21

vacon

monitoring & parameters

5.14 System menu parameters

Code
S1.1 S1.2 S1.3 S1.4 S1.5 S1.6 S1.7

Parameter
API system SW API system SW version Power SW ID Power SW version Application SW ID Application SW revision System load

Min

Max Default

ID
2314 835 2315 834 837 838 839

Note

Software information (MENU PAR -> S1)

RS485 information (MENU PAR -> S2)

Format: xx.yyy xx = 0 - 64 (Number of error messages) yyy = 0 - 999 (Number of correct messages) 0 = FB disabled 1= Modbus 0=300, 1=600, 2=1200, 3=2400, 4=4800, 5=9600, 0=1, 1=2 0= None (locked) 0= Not used, 1= 1 second, 2= 2 seconds, etc. 1= Resets par. S2.1

S2.1

Communication status

808

S2.2 S2.3 S2.4 S2.5 S2.6 S2.7 S2.8

Fieldbus protocol Slave address Baud rate Number of stop bits Parity type Communication time-out Reset communication status MWh counter Power on days Power on hours Display contrast Default page

0 1 0 0 0 0

1 255 5 1 0 255

0 1 5 1 0 0

809 810 811 812 813 814 815

Total counters (MENU PAR -> S3)

S3.1 S3.2 S3.3 S4.1 S4.2 827 828 829

User settings (MENU PAR -> S4)

0 0 15 20 7 0 830 2318 Adjusts the display contrast Defines which monitoring page (1.1. - 1.20) is shown after startup. 0 = Not used 1= Restores factory defaults for all parameters

S4.3

Restore factory defaults

831

Table 14: System menu parameters

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fault tracing
6. FAULT TRACING
Fault code Fault name
Overcurrent Overvoltage Earth fault System fault Undervoltage Frequency converter undertemperature Frequency converter overtemperature Motor stalled Motor overtemperature Motor underload EEPROM checksum fault Microcontroller watchdog fault Back EMF protection Internal bus communication Application fault IGBT Overtemperature Analogue input Iin < 4mA (selected signal range 4 to 20 mA) External fault Fieldbus fault Identification fault

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1 2 3 8 9 13 14 15 16 17 22 25 27 34 35 41 50 51 53 57

Table 1: Fault codes. See User Manual for detailed fault descriptions.

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general data

7. GENERAL DATA
Dimensions and weight
Frame MI1 MI2 MI3 Height Width Depth (mm) Weight (kg) 160,1 195 254,3 65,5 90 100 98,5 101,5 108,5 0,55 0,70 0,99

Supply network Networks

Short circuit current

Vacon 10 cannot be used with corner grounded networks Maximum short circuit current has to be < 50kA 0 - Uin Continuous rated current IN at ambient temperature max. +50C (depends on the unit size), overload 1.5 x IN max. 1min/10min -10C (no frost)+50C: rated loadability IN -40C+70C IP20 095% RH, non-condensing, non-corrosive, no dripping water 100% load capacity (no derating) up to 1000m. 1% derating for each 100m above 1000m; max. 2000m PD2 Complies with EN50082-1, -2, EN61800-3 230V : Complies with EMC category C2; With an internal RFI filter 400V: Complies with EMC category C2: With an internal RFI filter 115V and 575V: Comply with EMC category C4 All: No EMC emission protection (Vacon level N): Without RFI filter For EMC: EN61800-3, For safety: UL508C, EN61800-5-1 For safety: CB, CE, UL, cUL, For EMC: CE, CB, c-tick (see unit nameplate for more detailed approvals)

Motor connection Ambient conditions

Output voltage Output current Ambient operating temperature Storage temperature Enclosure class Relative humidity Altitude Pollution degree

EMC

Immunity Emissions (See detailed descriptions in Vacon 10 User Manual at: www.vacon.com)

Standards Certificates and manufacturers declarations of conformity Cable and fuse requirements
(See detailed data in Vacon 10 User Manual at: www.vacon.com) Frame MI1 MI2 MI3

Fuse (A) 6 10 20

Mains cable Cu (mm2) 3*1.5+1.5 3*2.5+2.5

Terminal cable min-max (mm2) Main & earth 1.5-4 1.5-6 0.5-1.5 Control & relay

380 - 480V 208-240V 3~ 575V 115V 208 - 240V 1~

MI1 MI2 MI3

10 20 32

2*1.5+1.5 2*2.5+2.5 2*6+6

1.5-4 1.5-6

- With above-mentioned fuses, the drive can be connected to power supply the short circuit current of which is max. 50kA - Use cables with heat resistance of at least +70C. - The fuses function also as cable overload protection.

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general data

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- These instructions apply only to cases with one motor and one cable connection from the frequency converter to the motor. - To fulfil standard EN61800-5-1, the protective conductor should be at least 10mm2 Cu or 16mm Al. Another possibility is to use an additional protective conductor of at least the same size as the original one. Vacon 10 power ratings

Mains voltage 115 V, 50/60 Hz, 1~ series

Rated loadability Frecuency converter type 0001 0002 0003 0004 0005 Motor shaft power P [ HP ] 0.33 0.5 0.75 1 1.5 Nominal Mechaniinput current cal size [A] 9,2 11,6 12,4 15 16,5 MI2 MI2 MI2 MI2 MI3

100% contin. current IN [ A ] 1,7 2,4 2,8 3,7 4,8

150% overload current [ A ] 2,6 3,6 4,2 5,6 7,2

Mains voltage 208-240 V, 50/60 Hz, 1~ series

Rated loadability Frecuency converter type 0001 0002 0003 0004 0005 0007 0009 Motor shaft power P [ kW ] 0,25 0,37 0,55 0,75 1,1 1,5 2,2 Nominal Mechaniinput current cal size [A] 4,2 5,7 6,6 8,3 11,2 14,1 22,1 MI1 MI1 MI1 MI2 MI2 MI2 MI3

100% contin. current IN [ A ] 1,7 2,4 2,8 3,7 4,8 7,0 9,6

150% overload current [ A ] 2,6 3,6 4,2 5,6 7,2 10,5 14,4

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Mains voltage 208-240 V, 50/60 Hz, 3~ series

Rated loadability Frecuency converter type 0001 0002 0003 0004 0005 0007 0011 Motor shaft power P [ kW ] 0,25 0,37 0,55 0,75 1,1 1,5 2,2 Nominal Mechaniinput current cal size [A] 2,7 3,5 3,8 4,3 6,8 8,4 13,4 MI1 MI1 MI1 MI2 MI2 MI2 MI3

100% contin. current IN [ A ] 1,7 2,4 2,8 3,7 4,8 7,0 11

150% overload current [ A ] 2,6 3,6 4,2 5,6 7,2 10,5 16,5

Mains voltage 380-480 V, 50/60 Hz, 3~ series

Rated loadability Frecuency converter type 0001 0002 0003 0004 0005 0006 0008 0009 0012 100% continuous current IN [ A ] 1,3 1,9 2,4 3,3 4,3 5,6 7,6 9,0 12,0 150% overload current [A] 2,0 2,9 3,6 5,0 6,5 8,4 11,4 13,5 18,0 Motor shaft power 380-480V supply P[ kW ] 0,37 0,55 0,75 1,1 1,5 2,2 3,0 4,0 5,5 Nominal Mechani input current cal size [A]

2,2 2,8 3,2 4,0 5,6 7,3 9,6 11,5 14,9

MI1 MI1 MI1 MI2 MI2 MI2 MI3 MI3 MI3

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general data
Mains voltage 575 V, 50/60 Hz, 3~ series
Rated loadability Frecuency converter type 0002 0003 0004 0006 0009 Motor shaft power P [ HP ] 1 2 3 5 10

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Nominal Mechaniinput current cal size [A] 2 3,6 5 7,6 10,4 MI3 MI3 MI3 MI3 MI3

100% contin. current IN [ A ] 1,7 2,7 3,9 6,1 9

150% overload current [ A ] 2,6 4,2 5,9 9,2 13,5

Note: The input currents are calculated values with 100 kVA line transformer supply. Quick Modbus setup

A: Select Fieldbus as remote control place: P2.1 to 3 Fieldbus B: Set Modbus RTU protocol to ON: S2.2 to 1 Modbus A. Set Control Word to 0 (2001) B. Set Control Word to 1 (2001) C. Frequency converter status is RUN D. Set Reference value to 5000 (50,00%) (2003) E. Actual Speed is 5000 (25.00 Hz if MinFreq is 0.00 Hz and MaxFreq is 50.00 Hz) F. Set Control Word to 0 (2001) G. Frequency converter status is STOP

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