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SECTION N-1 SECTION N-2 SECTION N-3 SECTION N-4 SECTION N-5 SECTION N-6 SECTION N-7 SECTION N-8 SECTION N-9 SECTION N-10 SECTION N-11 SECTION N-12
Pre-Selection Table Coding Rotating Parts Code Materials of Construction General Arrangements Bearings Gland Section Dimensions Packing / Seal Details Rotor Dimensions Stator Dimensions Selection Procedure Performance Curves
96
N101 (NE100A)
58
24
14.5
C A P A C I T y m/h
N041 (NE40A)
N042 (2NE40A)
0 0 6 12 24
For all other sizes please refer to Mono Pumps Limited Note: Above kit models fit Netzsch pump models as shown in brackets. * Please contact Mono for availability. Details to be released when available.
Published information other than that marked certified is to be used as a guide only
Description Cast Iron Stainless Steel Flexishaft Mechanical Joint Replacement Strategy 14.5 m3/h @ 1000 rev/min 24 m3/h @ 800 rev/min 35 m3/h @ 700 rev/min 58m3/h @ 500 rev/min 96m3/h @ 400 rev/min One
Std. Var. 13 14 15
Pump Stages
Two Flexishaft
Duty Conditions
Std. duty with Mk. 1 Rotor Std. duty with Mk. 0 Rotor
S X 1
Design Issue Stator Material Rotating Parts RR etc. 23458 Cast Iron Flexishaft Kit. Size 05. Single Stage. Typical Basic Kit Coding Special Flexishaft Standard duty Mk.1 Rotor Design 1. Natural Rubber Stator. Code 3 Rotating Parts C N 0 5 1 S S C N 0 5 1 S S
R 3
Market Variations
FULL KIT CODE TO BE STAMPED ON PUMP NAMEPLATE Note: Refer to Pre Selection Table for availability of kit models
Published information other than that marked certified is to be used as a guide only
Component Models Gland Packing Rotor Flexishaft NE40A 2NE40A Rotor Cap NE50A 2NE50A Locking Washer NE60A Shaft except 2NE60A N061 and NE80A N081. 2NE80A Shaft N061 and N081. NE100A Stub Shaft N061 and N081 Cover Plate Seal Rings 30A 31B SB SF SA 10A 25A 26A MN SF (HCP) 8
TS (HCP) UM (Coated)
SF
SF (HCP)
32A
SF (HCP)
SF
SF (HCP)
Published information other than that marked certified is to be used as a guide only
MATERIALS OF CONSTRUCTION
Material Nitralloy Stainless Steel Tool Steel Titanium Stainless Steel Stainless Steel Non-Asbestos Packing HCP MN SF TS UM SA SB YF
Published information other than that marked certified is to be used as a guide only
A B C
T S R
T 28 32 38 38 48 48 60
All dimensions in mm
Published information other than that marked certified is to be used as a guide only
N061, N081
N21
Published information other than that marked certified is to be used as a guide only
N22
Published information other than that marked certified is to be used as a guide only
N21
Kit Components Drg. Ref. Description 10A Gland Packing 20A Gasket Adaptor 20B Gasket Stator 20C Gasket Stator 22A Stator 25A Rotor 26A Flexishaft 29A Shaft Pin 30A Rotor Cap 31A Locking Washer 32A Shaft 35A Stub Shaft 36A Locking Collar 42A Thrower 47A Stator Support Ring 47B Stator Support Ring 59A Cover Plate 95A Tie Rod P101 Deep Groove Ball Bearing P102 Deep Groove Ball Bearing P103 Lipseal P104 Circlip P401 Rectangular Key P402 Seal Ring P403 Seal Ring P404 Seal Ring P405 Socket Headed Cap Screw P406 Socket Headed Cap Screw P407 Hex. Hd. Bolt P408 Toroidal Seal Ring
Existing Components
Drg. Ref. N1 N2 N3 N4 N5 N6 N7 N8 N9 N10 N11 N12 N13 N14 N15 N16 N17 N18 N19 N20 N21 N22 Description Circlip Bearing Cover Washer Seal Ring Bearing Spacer Seal Ring Body Gland Follower Nut Plain Washer Gland Section Nut Spring Washer Plain Washer Suction Chamber Tie Bar Nut Spring Washer Plain Washer End Cover Lipseal O Ring
Published information other than that marked certified is to be used as a guide only
Kit Size Mono Part No. NE40A 2NE40A NE50A 2NE50A NE60A 2NE60A NE80A 2NE80A NE100A A180300B A180350B A180400B A180550B A180750B
Bearing Ref. P101 P102 P101 P102 P101 P102 P101 P102 P101 P102
Published information other than that marked certified is to be used as a guide only
Pump NE40A 2NE40A NE50A 2NE50A NE60A *2NE60A NE80A 2NE80A NE100A
Gland A 52 65
Length C 40 65
95 115
70 90
75 80
Published information other than that marked certified is to be used as a guide only
Pump NE40A 2NE40A NE50A 2NE50A NE60A *2NE60A NE08A 2NE08A NE100A
Number of Rings
Packing Section 6
Shaft Diameter 40 45
7 10
12.5 12.5
95 115
70 90
Published information other than that marked certified is to be used as a guide only
Single Stage Pump NE40A NE50A NE60A NE80A NE100A A 261 332 399 511 656 B 231 292 349 456 596 C 39.5 50 60 77 100 Weight Kg 2.8 5.0 9.7 19.5 43.0
Two Stage Pump 2NE40A 2NE50A 2NE60A 2NE80A A 466 592 712 920 B 436 552 662 865 C 39.5 50 60 77 Weight Kg 4.0 10.0 16.5 36
All dimensions in mm
Published information other than that marked certified is to be used as a guide only
A N041 N042 N051 N052 N061 N062 N081 N101 220 420 265 505 330 630 440 550
Weight Kg 4 7 7 13 11 23 24 41
Published information other than that marked certified is to be used as a guide only
SELECTION PROCEDURE
INTRODUCTION Although the kit selection is expected to be similar to the existing Netzsch equivalent, it is recommended the following procedure be followed to check the suitability to the application and drive arrangement.
40
From viscous slip curve (Fig 2) read slip factor f f x ns = slip correction = f.ns Corrected Speed for Duty n = np f.ns Example
PERFORMANCE CURVES BASED ON WATER AT 20C
30
PUMP SIZING 1. From the pre-selection table (Section N-1) select the pump model which initially meets the required capacity/pressure criteria. (Refer to NOTES, page 4). 2. If particle size is a factor then refer to the table labelled SOLIDS HANDLING (mm) on the performance graph to verify the pumps suitability. 3. If variable speed is required then select at maximum capacity. 4. On the y-axis (Capacity) identify the required flow then move horizontally until intersection at the required differential pressure (see page 5). 5. Slip Correction for Viscosity (a) If Viscosity is equal to or greater than six (6) stokes then select on the zero bar pressure line to determine the pump speed required for the duty. From the point of intersection on the curve move vertically down to the x-axis labelled Speed to obtain the required RPM. (b) If the Viscosity is less than six (6) stokes then the following procedure applies:SLIP FACTOR (f)
0 BAR
CAPACITY (m/h
4 BAR
20
10
no
100 200 300 400
np
500
SPEED RPM
Fig 1 Duty 20m/h, 4 bar 100 centistokes (viscosity in pump) Corrected Duty Speed n = np [ (np no) f ] n = 410 [ (410-300)x .78 ] = 324 rpm or n = np f.ns n = 410 85.5 = 324 rpm
SLIP CORRECTION FOR VISCOSITY 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 1 10 100 VISCOSITY IN PUMP (CENTISTOKES) 1000
Use the method given here as Figs. 1 and 2 to estimate Slip and calculate the required pump speed. Slip Correction for Viscosity n = np [ (np no) f ] or n = np f.ns where n = corrected duty speed no = rpm at zero bar for duty flow rate (from water performance curves) np = rpm at duty pressure for duty flow rate (from water performance curves (Fig 1)) np-no = Slip speed = ns
Fig 2
Published information other than that marked certified is to be used as a guide only
SELECTION PROCEDURE
Note: There is no slip correction necessary for water or product with a viscosity of one (1) centistoke. 6. When RPM is established identify: (a) Maximum viscosity as indicated at the top of the performance curve labelled Viscosity Limits. Refer to page 3, Tolerance guidelines Viscosity Limits. (b) Abrasion capability as indicated at the top of the performance curve labelled Abrasion Zone. Refer to page 3, Tolerance guidelines Abrasion Zone. If any of the parameters in steps 1 to 6 (b) do not meet the required criteria then re-select from (1) above with the next larger pump size. (c) Rotor selection against temperature as indicated in the shaded area of the performance curve for the duty speed identified. Refer to Tolerance Guidelines Rotor Selection. (d) Absorbed power which is read on the y-axis (Absorbed power) at the differential pressure intersection point (BHP). If the product is viscous then note also the absorbed power on the zero pressure line (FHP) for use later in calculation. 7. If the pump meets the above criteria go to the PUMP CONFIRMATION SECTION. If no pump can be identified then please contact Mono Pumps Ltd for assistance. PUMP CONFIRMATION Having determined the pump size the following steps are necessary: 1. Read the NPSH required from the pump curve at the duty flowrate. Check that the NPSH required is less than NPSH available. 2. Note the starting torque required on the performance curve in the table labelled STARTING TORQUE against the selected rotor. 3. If the product is viscous obtain both Starting Torque (f T) and Power Additive (f FHP) factors from the Viscosity Curve graph read at the known viscosity in Stokes. 4. Confirm stator suitability for the product. (Refer to page 3, Tolerance Guidelines Stator Selection). 5. Confirm material compatibility and availability for the pump chosen. 6. Confirm availability of packed gland or mechanical seal for the pump chosen. DRIVE Information obtained from the PUMP CONFIRMATION section will be used to determine the required drive. 1. If product is water like, then the absorbed power (BHP) will be as obtained in the PUMP SIZING section, step 6, item (d). Got to step 4. 2. Multiplying the pump starting torque by the starting torque factor obtained in the PUMP CONFIRMATION section, item 3 will give you the starting torque required for the given viscosity. (i.e. T(N.M.) x ft = Starting torque at viscosity). (Refer to section DRIVE, item 5 and 6). 3. To obtain the power absorbed at the know viscosity then the full viscous calculation is: Viscous Brake Horsepower (V BHP) = Viscous frictional H.P. + W.H.P. (a) Viscous Frictional Horsepower FHP x f FHP. FHP as identified in Pump Sizing section step 6, item (d) (zero bar pressure). F FHP factor as identified in Pump Confirmation section step 3. Multiply FHP by correction factor f FHP to give frictional horsepower when handling the viscous product. (b) Water Horsepower (WHP) is BHP FHP
Published information other than that marked certified is to be used as a guide only
SELECTION PROCEDURE
BHP as identified in Pump Sizing section step 6, item (d) (at duty pressure) FHP as identified in Pump Sizing section step 6, item (d) (at zero bar pressure). WHP is BHP FHP. (c) Add viscous frictional horsepower to water horsepower to obtain BHP absorbed when handling a viscous product i.e. a + b. 4. Determine the motor input power required by allowing for the efficiency of the drive arrangement as follows: Standard Pumps Drive Arrangement is a specialised skill. Breakout torque and continuous slow running can cause problems. Always refer an inverter application to a specialist dive company, ensuring that they are aware of the full duty parameters to enable them to select the appropriate drive package. 7. Care should be taken when selecting other types of drives to ensure sufficient starting torque is available, i.e. single phase, hydraulic drives, air motors, engines etc. If in doubt refer to Mono Pumps Ltd. TOLERANCE GUIDELINES Rotor Selection Consider maximum fluid temperature, ambient temperature, operating speed and duration of running. All these factors affect stator temperature, in borderline cases select the higher temperature rotor. Fixed Speed If selection falls exactly between rotor types then select the higher temperature rotor. Variable Speed For variable speed drives select the rotor at maximum speed and maximum temperature. Mark 0 Rotors Generally motors wired for D.O.L. start on a 3 phase supply will provide 200% FLT (Full Load Torque). Motors wired for Star/Delta start on a 3 phase supply typically provide 100% FLT. Single-phase motors (capacitor start) typically provide 200% FLT. In all cases reference should be made to the motor manufacturers performance tables. D.O.L. is the preferred method of starting a PC pump. 6. If starting is via an inverter type of drive then 100% FLT availability only is assumed. The correct matching of drive motor/inverter/pump Mk 0 rotors are only designed for use with water like liquids, i.e. less than 200 centistokes and where either of the following details apply: i) Pressure per Stage is greater than two (2) bar. or ii) Suction required is greater then three (3) metres H20. Refer to performance curves for further details. Stator Selection Performance curves based on RR and RA stator materials. RR, RA, RH and RV are Mono stator material codes and are contained in the stator selection for each model.
Efficiency % D.C. to a synchronous speed motor 100 D.C. to a fixed speed geared motor 92 D.C. to a variable speed geared motor 80 Vee drive 97 (D.C. = Direct Coupled) Therefore input power = BHP (or vBHP) divided by the efficiency. (i.e. Input power required for a close coupled CB pump with a direct coupled fixed speed geared motor = BHP (or vBHP) / 0.92) 5. Starting torque capabilities will be affected by the type of drive selected and method of starting.
Published information other than that marked certified is to be used as a guide only
SELECTION PROCEDURE
Please note that the following must be adhered to when selecting the stator grades: (RH) Refer to page 5 to identify starting torque and temperature rotor requirements. (RV) Maximum pressure per stage is limited to 50% (i.e. 3 bar/stage) and maximum speed is limited to 50% of that shown for a particular pump. The power absorbed must be increased by a factor of 1.2 (moulded to metal RV stators only). Flow Rate The expected accuracy of progressing cavity pumps is 10% of pump maximum flowrate as shown by the Product Manual Curves. If specific duty points must be achieved ensure that Mono Pumps Ltd are aware of this. Viscosity Limits The viscosity limits are shown in logarithmic scale and indicate maximum recommended viscosities in the pump for the speed selected. Abrasion Zone The abrasion zone provides a guide to the pumps ability to handle abrasive products at different speeds with acceptable component life. Pressure has a proportional effect on wear therefore increasing the number of stages at constant pressure will significantly improve component life. NOTES PUMP ROTATION (DOG/SOG) The pump rotation is normally assumed anticlockwise (when looking on the pump drive shaft end) such that SOG (Suction-On-Gland) flow conditions prevail (i.e., product enters the suction chamber and leaves at the discharge chamber). Details of pump rotation can be found on pump nameplate. TEMPERATURE LIMITATIONS If speeds below 50rpm are required then please contact Mono Pumps Ltd for assistance. Temperature limitations are dependent on material combinations used. If duty temperatures are outside the limits shown for a particular combination please contact Mono Pumps Ltd for guidance. MJRK Range The normal maximum running temperature is as stated for stator and rotor selection. SPEED LIMITATIONS
Published information other than that marked certified is to be used as a guide only
MJRK ALL CURRENT RH STATOR SELECTION (Chlorosulphonated PE) MONO PUMPS LIMITED
110 100 90 80
Fluid temperature C) MARK 5 ROTOR NO SELECTION
70 60 50 40 30 20
MARK 1 ROTOR MARK 3 ROTOR
1.0
10 10 20 30 40 50 60 70 80 90 100
% of rated speed
When selecting pumps fitted with RH stators, please use the above rotor selection chart which indicates rotor type and recommended pump breakout torque multiplier for a given fluid temperature. The torque multiplier is required to allow for increased interference between rotor and stator. NOTES 1. 2. 3. Mark zero rotors are not to be used with RH stators. Rated speed is the maximum speed shown for each pump model as indicated on the appropriate performance curve. If the pump is to be operating for less than 15 minutes per hour then select the next larger rotor size (i.e. if mark 5 rotor is initially selected then select mark 3).
Published information other than that marked certified is to be used as a guide only
CIP flow rates (hence pump speeds) should be maximised to achieve highest level of cleanability. Pumps fitted with CIP by pass ports will permit higher flow rates without the need to increase pump speed. The use of neat active caustic and acid chemicals is not recommended. Proprietary cleaning agents should be used in line with manufacturers instructions. Note A (C.I.P. process) i) ii) iii) iv) Pumps with Mark 1 Rotors must be limited to 50% of maximum pump speed. Pumps with Mark 3 and 5 Rotors do not have any limitation and can be cleaned as defined above. Pumps with Mark 0 Rotors: Please refer to Mono Pumps Limited. For C.I.P. processes that differ to the one above please contact Mono Pumps Ltd for C.I.P. process confirmation.
Published information other than that marked certified is to be used as a guide only
LIGHT
NIL
1000 500
100
50
20
10 Viscosity Limits
2 (Stokes)
60 40
20 0
3 Limit for water like products Capacities below this line require verification by Mono Pumps Ltd 0 3 Absorbed Power (kW) BAR 6 2 4
2 1 0
100
200
300
400
600
700
800
900
1000
SLIP CORRECTION FOR VISCOSITY 1.0 0.9 SLIP FACTOR (f) 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 1 10 100 1000 VISCOSITY IN PUMP (CENTISTOKES)
Rotor Selection
MK0 ROTOR SELECTION
MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, no = rpm @ 0 bar, np = rpm @ duty press. SLIP ns = Slip Speed = np no, f x ns = Slip Speed Correction = f.ns CORRECTION Slip Corrected Speed (n = np f.ns) TEST Above data represents tests on water 20C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer to Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 6 22 50 30 30 30
Published information other than that marked certified is to be used as a guide only
10000
STARTING TORQUE POWER ADDITIVE
SIZE 04 4
1000
100
10
0.1
Refer to Section N-11 on how to use this graph
0.01 1 2 3 4
Correction Factor
0 5 6 7 0 5 10 15
ROTATING PARTS CODE GUIDE CODE 1 2 3 4 5 6 7 8 ABRASION Low Medium Heavy Light Medium CORROSION Non-corrosive Corrosive Non-corrosive Corrosive Corrosive PUMP RANGE MJRK MJRK MJRK MJRK MJRK N/A N/A N/A ROTOR MN SF HCP TS HCP SF SF HCP SHAFT SF HCP SF HCP SF HCP SF SF HCP MN: Nitralloy, SF: 316 Stainless, TS Tool Steel, HCP: Hard Chrome Plate, N/A: Not available. COMMENTS If alternative materials are required check with Mono Pumps Ltd. Corrosion: Check suitability of materials for corrosion resistance for duty. STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK Item RA RD RH Black White Black Material Chlorosulphonated PE Natural Natural Temperature Minimum 0C (32F) 0C (32F) -5C (23F) Maximum 70C (158F) 80C (176F) 110C (230F) Derating None None Yes Section N-11 Food Approved Yes Yes No Temperatures are for continuous operating conditions. COMMENTS Refer to Section N-11 for derating.
N/A
MJRK RJ Black High Nitrile -5C (23F) 110C (230F) None Yes
Published information other than that marked certified is to be used as a guide only
LIGHT
1000 500 15
100
50
10 Viscosity Limits
0 6 8 10 12
60 40 20 0
3 Limit for water like products Capacities below this line require verification by Mono Pumps Ltd 0 6 Absorbed Power (kW)
BAR 12 10 8 6 4 2 0
100
200
300
400
600
700
800
900
1000
Rotor Selection
SLIP CORRECTION FOR VISCOSITY 1.0 0.9 MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, no = rpm @ 0 bar, np = rpm @ duty press. SLIP ns = Slip Speed = np no, f x ns = Slip Speed Correction = f.ns CORRECTION Slip Corrected Speed (n = np f.ns) TEST Above data represents tests on water 20C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer to Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 6 22 90 50 50 50 SLIP FACTOR (f) MK0 ROTOR SELECTION 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 1 10 100 1000 VISCOSITY IN PUMP (CENTISTOKES)
Published information other than that marked certified is to be used as a guide only
Temperature (C)
MARK 5
BAR
10000
STARTING TORQUE POWER ADDITIVE
SIZE 04
100
10
1 0.1
0.01 1 2 3 4 5 6 7
Correction Factor
ROTATING PARTS CODE GUIDE CODE 1 ABRASION Low CORROSION PUMP RANGE ROTOR SHAFT COMMENTS N/A
3 Medium
4 Heavy Light
8 Medium
Non-corrosive Corrosive Non-corrosive Corrosive Corrosive N/A N/A MJRK MJRK MJRK MJRK MJRK MN SF HCP TS HCP SF SF HCP SF HCP SF HCP SF HCP SF SF HCP MN: Nitralloy, SF: 316 Stainless, TS: Tool Steel, HCP: Hard Chrome Plate, N/A: Not available. If alternative materials are required check with Mono Pumps Ltd. Corrosion: Check suitability of materials for corrosion resistance for duty.
N/A
STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK Item RA RD RH Black White Black Material Chlorosulphonated PE Natural Natural Temperature Minimum 0C (32F) 0C (32F) -5C (23F) Maximum 70C (158F) 80C (176F) 110C (230F) Derating None None Yes Section N-11 Food Approved Yes Yes No Temperatures are for continuous operating conditions. COMMENTS Refer to Section N-11 for derating.
MJRK RJ Black High Nitrile -5C (23F) 110C (230F) None Yes
Published information other than that marked certified is to be used as a guide only
1000 25
500
MARK 0 15
6 20 0
10
5 Limit for water like products Capacities below this line require verification by Mono Pumps Ltd 0 5 Absorbed Power (kW) 4 3 2 1 0 BAR 6 4 2 0
200
300
500
600
700
800
SLIP CORRECTION FOR VISCOSITY 1.0 0.9 MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, no = rpm @ 0 bar, np = rpm @ duty press. SLIP ns = Slip Speed = np no, f x ns = Slip Speed Correction = f.ns CORRECTION Slip Corrected Speed (n = np f.ns) TEST Above data represents tests on water 20C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer to Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 7 27 85 50 50 50 SLIP FACTOR (f) MK0 ROTOR SELECTION 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 1 10 100 1000 VISCOSITY IN PUMP (CENTISTOKES)
Published information other than that marked certified is to be used as a guide only
10000
STARTING TORQUE
1000
POWER ADDITIVE
100
10
1 0.1
Refer to Section N-11 on how to use this graph
0.01 1 2 3 4 5 6 7
0 0 5 10 15 20 25 30
Correction Factor
ROTATING PARTS CODE GUIDE 1 2 CODE ABRASION Low CORROSION PUMP RANGE ROTOR SHAFT COMMENTS N/A
3 Medium
4 Heavy
5 Light
8 Medium
Non-corrosive Corrosive Non-corrosive Corrosive Corrosive N/A N/A MJRK MJRK MJRK MJRK MJRK MN SF HCP TS HCP SF SF HCP SF HCP SF HCP SF HCP SF SF HCP MN: Nitralloy, SF: 316 Stainless, TS: Tool Steel, HCP: Hard Chrome Plate, N/A: Not available. If alternative materials are required check with Mono Pumps Ltd. Corrosion: Check suitability of materials for corrosion resistance for duty.
N/A
STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK Item RA RD RH Black White Black Material Chlorosulphonated PE Natural Natural Temperature Minimum 0C (32F) 0C (32F) -5C (23F) Maximum 70C (158F) 80C (176F) 110C (230F) Derating None None Yes - Section N-11 Food Approved Yes Yes No Temperatures are for continuous operating conditions. COMMENTS Refer to Section N-11 for derating.
MJRK RJ Black High Nitrile -5C (23F) 110C (230F) None Yes
MJRK RV Black Fluoroelastomer -5C (23F) 110C (230F) Yes- Section N-11 No
Published information other than that marked certified is to be used as a guide only
1000 25
500
MARK 0 15
10
5 Limit for water like products Capacities below this line require verification by Mono Pumps Ltd 0 10 Absorbed Power (kW) 8 6 4 2 0 BAR 12 10 8 6 4 2 0
200
300
500
600
700
800
SLIP CORRECTION FOR VISCOSITY 1.0 0.9 MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, no = rpm @ 0 bar, np = rpm @ duty press. SLIP ns = Slip Speed = np no, f x ns = Slip Speed Correction = f.ns CORRECTION Slip Corrected Speed (n = np f.ns) TEST Above data represents tests on water 20C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer to Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 7 27 160 100 100 100 SLIP FACTOR (f) MK0 ROTOR SELECTION 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 1 10 100 1000 VISCOSITY IN PUMP (CENTISTOKES)
Published information other than that marked certified is to be used as a guide only
10000
STARTING TORQUE
1000
POWER ADDITIVE
100
10
Correction Factor
ROTATING PARTS CODE GUIDE 1 2 CODE ABRASION Low CORROSION PUMP RANGE ROTOR SHAFT COMMENTS N/A
3 Medium
4 Heavy
5 Light
8 Medium
Non-corrosive Corrosive Non-corrosive Corrosive Corrosive N/A N/A MJRK MJRK MJRK MJRK MJRK MN SF HCP TS HCP SF SF HCP SF HCP SF HCP SF HCP SF SF HCP MN: Nitralloy, SF: 316 Stainless, TS: Tool Steel, HCP: Hard Chrome Plate, N/A: Not available. If alternative materials are required check with Mono Pumps Ltd. Corrosion: Check suitability of materials for corrosion resistance for duty.
N/A
STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK Item RA RD RH Black White Black Material Chlorosulphonated PE Natural Natural Temperature Minimum 0C (32F) 0C (32F) -5C (23F) Maximum 70C (158F) 80C (176F) 110C (230F) Derating None None Yes - Section N-11 Food Approved Yes Yes No Temperatures are for continuous operating conditions. COMMENTS Refer to Section N-11 for derating.
MJRK RJ Black High Nitrile -5C (23F) 110C (230F) None Yes
MJRK RV Black Fluoroelastomer -5C (23F) 110C (230F) Yes- Section N-11 No
Published information other than that marked certified is to be used as a guide only
LIGHT
1000 40
500
50 (Stokes)
20
10
25
20
15
10
Limit for water like products Capacities below this line require verification by Mono Pumps Ltd
200
300
400
500
600
700
SLIP CORRECTION FOR VISCOSITY 1.0 0.9 MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, no = rpm @ 0 bar, np = rpm @ duty press. SLIP ns = Slip Speed = np no, f x ns = Slip Speed Correction = f.ns CORRECTION Slip Corrected Speed (n = np f.ns) TEST Above data represents tests on water 20C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer to Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 9 33 140 85 85 85 SLIP FACTOR (f) MK0 ROTOR SELECTION 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 1 10 100 1000 VISCOSITY IN PUMP (CENTISTOKES)
Published information other than that marked certified is to be used as a guide only
Temperature (C)
MARK 5
100000 5 1000
STARTING TORQUE POWER ADDITIVE
SIZE 06
4 Viscosity in pump (Stokes) 100 Pump N.P.S.H. Required Meters head of water
Refer to Section N-11 on how to use this graph
10
0.1
0.01 1 2 3 4 5 6 7
Correction Factor
ROTATING PARTS CODE GUIDE 1 2 CODE ABRASION Low CORROSION PUMP RANGE ROTOR SHAFT COMMENTS N/A
3 Medium
4 Heavy
5 Light
8 Medium
Non-corrosive Corrosive Non-corrosive Corrosive Corrosive N/A N/A MJRK MJRK MJRK MJRK MJRK MN SF HCP TS HCP SF SF HCP SF HCP SF HCP SF HCP SF SF HCP MN: Nitralloy, SF: 316 Stainless, TS: Tool Steel, HCP: Hard Chrome Plate, N/A: Not available. If alternative materials are required check with Mono Pumps Ltd. Corrosion: Check suitability of materials for corrosion resistance for duty.
N/A
STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK Item RA RD RH Black White Black Material Chlorosulphonated PE Natural Natural Temperature Minimum 0C (32F) 0C (32F) -5C (23F) Maximum 70C (158F) 80C (176F) 110C (230F) Derating None None Yes - Section N-11 Food Approved Yes Yes No Temperatures are for continuous operating conditions. COMMENTS Refer to Section N-11 for derating.
MJRK RJ Black High Nitrile -5C (23F) 110C (230F) None Yes
MJRK RV Black Fluoroelastomer -5C (23F) 110C (230F) Yes - Section N-11 No
Published information other than that marked certified is to be used as a guide only
LIGHT
1000 40
500
100
10
20
15
10
Limit for water like products Capacities below this line require verification by Mono Pumps Ltd
200
300
400
500
600
700
SLIP CORRECTION FOR VISCOSITY 1.0 0.9 MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, no = rpm @ 0 bar, np = rpm @ duty press. SLIP ns = Slip Speed = np no, f x ns = Slip Speed Correction = f.ns CORRECTION Slip Corrected Speed (n = np f.ns) TEST Above data represents tests on water 20C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer to Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 9 33 250 150 150 150 SLIP FACTOR (f) MK0 ROTOR SELECTION 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 1 10 100 1000 VISCOSITY IN PUMP (CENTISTOKES)
Published information other than that marked certified is to be used as a guide only
Temperature (C)
100000 5 1000
STARTING TORQUE POWER ADDITIVE
SIZE 06
4 Viscosity in pump (Stokes) 100 Pump N.P.S.H. Required Meters head of water
Refer to Section N-11 on how to use this graph
10
0.1
0.01 1 2 3 4 5 6 7
Correction Factor
ROTATING PARTS CODE GUIDE 1 2 CODE ABRASION Low CORROSION PUMP RANGE ROTOR SHAFT COMMENTS N/A
3 Medium
4 Heavy
5 Light
8 Medium
Non-corrosive Corrosive Non-corrosive Corrosive Corrosive N/A N/A MJRK MJRK MJRK MJRK MJRK MN SF HCP TS HCP SF SF HCP SF HCP SF HCP SF HCP SF SF HCP MN: Nitralloy, SF: 316 Stainless, TS: Tool Steel, HCP: Hard Chrome Plate, N/A: Not available. If alternative materials are required check with Mono Pumps Ltd. Corrosion: Check suitability of materials for corrosion resistance for duty.
N/A
STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK Item RA RD RH Black White Black Material Chlorosulphonated PE Natural Natural Temperature Minimum 0C (32F) 0C (32F) -5C (23F) Maximum 70C (158F) 80C (176F) 110C (230F) Derating None None Yes - Section N-11 Food Approved Yes Yes No Temperatures are for continuous operating conditions. COMMENTS Refer to Section N-11 for derating.
MJRK RJ Black High Nitrile -5C (23F) 110C (230F) None Yes
MJRK RV Black Fluoroelastomer -5C (23F) 110C (230F) Yes - Section N-11 No
Published information other than that marked certified is to be used as a guide only
LIGHT
1000 60
500
100
20
10
30
20
10 Limit for water like products Capacities below this line require verification by Mono Pumps Ltd 0 12 BAR Absorbed Power (kW) 10 8 4 6 4 2 0 2 6
300
400
500
SLIP CORRECTION FOR VISCOSITY 1.0 0.9 MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, no = rpm @ 0 bar, np = rpm @ duty press. SLIP ns = Slip Speed = np no, f x ns = Slip Speed Correction = f.ns CORRECTION Slip Corrected Speed (n = np f.ns) TEST Above data represents tests on water 20C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer to Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 9 40 250 180 180 180 SLIP FACTOR (f) MK0 ROTOR SELECTION 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 1 10 100 1000 VISCOSITY IN PUMP (CENTISTOKES)
Published information other than that marked certified is to be used as a guide only
10000
STARTING TORQUE
1000
100
10
Correction Factor
ROTATING PARTS CODE GUIDE 1 2 CODE ABRASION Low CORROSION PUMP RANGE ROTOR SHAFT COMMENTS N/A
3 Medium
4 Heavy
5 Light
8 Medium
Non-corrosive Corrosive Non-corrosive Corrosive Corrosive N/A N/A MJRK MJRK MJRK MJRK MJRK MN SF HCP TS HCP SF SF HCP SF HCP SF HCP SF HCP SF SF HCP MN: Nitralloy, SF: 316 Stainless, TS: Tool Steel, HCP: Hard Chrome Plate, N/A: Not available. If alternative materials are required check with Mono Pumps Ltd. Corrosion: Check suitability of materials for corrosion resistance for duty.
N/A
STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK Item RA RD RH Black White Black Material Chlorosulphonated PE Natural Natural Temperature Minimum 0C (32F) 0C (32F) -5C (23F) Maximum 70C (158F) 80C (176F) 110C (230F) Derating None None Yes Section N-11 Food Approved Yes Yes No Temperatures are for continuous operating conditions. COMMENTS Refer to Section N-11 for derating.
MJRK RJ Black High Nitrile -5C (23F) 110C (230F) None Yes
MJRK RV Black Fluoroelastomer -5C (23F) 110C (230F) Yes - Section N-11 No
Published information other than that marked certified is to be used as a guide only
60
30
20
10 Limit for water like products Capacities below this line require Verification by Mono Pumps Ltd. 0 24 Absorbed Power (kW) 20 16 12 8 4 0
BAR 12 10 8 6 4 2 0
300
400
500
SLIP CORRECTION FOR VISCOSITY 1.0 0.9 MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, no = rpm @ 0 bar, np = rpm @ duty press. SLIP ns = Slip Speed = np no, f x ns = Slip Speed Correction = f.ns CORRECTION Slip Corrected Speed (n = np f.ns) TEST Above data represents tests on water 20C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer to Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 9 40 500 375 375 375 SLIP FACTOR (f) MK0 ROTOR SELECTION 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 1 10 100 1000 VISCOSITY IN PUMP (CENTISTOKES)
Published information other than that marked certified is to be used as a guide only
10000
STARTING TORQUE
1000
100
10
Correction Factor
ROTATING PARTS CODE GUIDE 1 2 CODE ABRASION Low CORROSION PUMP RANGE ROTOR SHAFT COMMENTS N/A
3 Medium
4 Heavy
5 Light
8 Medium
Non-corrosive Corrosive Non-corrosive Corrosive Corrosive N/A N/A MJRK MJRK MJRK MJRK MJRK MN SF HCP TS HCP SF SF HCP SF HCP SF HCP SF HCP SF SF HCP MN: Nitralloy, SF: 316 Stainless, TS: Tool Steel, HCP: Hard Chrome Plate, N/A: Not available. If alternative materials are required check with Mono Pumps Ltd. Corrosion: Check suitability of materials for corrosion resistance for duty.
N/A
STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK Item RA RD RH Black White Black Material Chlorosulphonated PE Natural Natural Temperature Minimum 0C (32F) 0C (32F) -5C (23F) Maximum 70C (158F) 80C (176F) 110C (230F) Derating None None Yes Section N-11 Food Approved Yes Yes No Temperatures are for continuous operating conditions. COMMENTS Refer to Section N-11 for derating.
MJRK RJ Black High Nitrile -5C (23F) 110C (230F) None Yes
Published information other than that marked certified is to be used as a guide only
LIGHT 10
20
2 110 100
80 60 40 20 0
50 40 30 20 10 0 20 Limit for water like products Capacities below this line require verification by Mono Pumps Ltd
BAR 6 4
15 10 2 5 0 0 0 50 Rotor Selection 100 150 200 Pump Speed (rpm) 250 300 350 400 0
SLIP CORRECTION FOR VISCOSITY 1.0 0.9 MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, no = rpm @ 0 bar, np = rpm @ duty press. SLIP ns = Slip Speed = np no, f x ns = Slip Speed Correction = f.ns CORRECTION Slip Corrected Speed (n = np f.ns) TEST Above data represents tests on water 20C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer to Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 20 64 400 350 350 350 SLIP FACTOR (f) MK0 ROTOR SELECTION 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 1 10 100 1000 VISCOSITY IN PUMP (CENTISTOKES)
Published information other than that marked certified is to be used as a guide only
Temperature (C)
1000
100
10
1 0.1
Refer to Section N-11 on how to use this graph
0.01 1 2 3 4 5 6 7
Correction Factor
ROTATING PARTS CODE GUIDE 1 2 CODE ABRASION Low CORROSION PUMP RANGE ROTOR SHAFT COMMENTS N/A
3 Medium
4 Heavy
5 Light
8 Medium
Non-corrosive Corrosive Non-corrosive Corrosive Corrosive N/A N/A MJRK MJRK MJRK MJRK MJRK MN SF HCP TS HCP SF SF HCP SF HCP SF HCP SF HCP SF SF HCP MN: Nitralloy, SF: 316 Stainless, TS: Tool Steel, HCP: Hard Chrome Plate, N/A: Not available. If alternative materials are required check with Mono Pumps Ltd. Corrosion: Check suitability of materials for corrosion resistance for duty.
N/A
STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK MJRK Item RA RJ RR RV Black Black Black Black Material Natural High Nitrile Nitrile Fluoroelastomer Temperature 0C (32F) -5C (23F) -5C (23F) -5C (23F) Minimum 70C (158F) 110C (230F) 110C (230F) 110C (230F) Maximum Derating None None None Yes - Section N-11 Food Approved Yes Yes Yes No Temperatures are for continuous operating conditions. COMMENTS Refer to Section N-11 for derating.
Published information other than that marked certified is to be used as a guide only