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Aerospace & Defense | Integrated Manufacturing Services & Supply-Chain Management

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Aerospace & Defense | Integrated Manufacturing Services & Supply-Chain Management

Unique expertise in the manufacturing of heat and wear-resistant


components for the aerospace and defense industries

Deloro Stellite serves the aerospace and defense industries with comprehensive manufacturing
services to help our customers produce the most critical parts and components, with the highest
quality, within the shortest timeframe.

A trusted partner to the major Versatile in-house manufacturing


aerospace and defense leaders and supply-chain capabilities

Deloro Stellite benefits from long-lasting Deloro Stellite offers a rare combination
and close industrial partnerships with of investment casting and machining
leaders of the industry: Snecma, Messier- production technologies.
Bugatti motors, Turbomeca, EADS- These technologies enable you to produce
MBDA, Zodiac, Goodrich, MMP, Thales the most complex geometries, with strict
Avionics, GE Aviation and Techspace tolerances and the highest cost-efficiency
Aero. achievable on the market.
Our teams help design and manufacture - Air and vacuum investment casting
parts and components for aircrafts and - Heat treatments
missile operations : - Milling
- Combustion nozzles - Grinding
- Hydraulics - Turning
From design to delivery:
- Heat shields - Electroerosion
full-featured, customer-focused
- Braking parts - Polishing
manufacturing services
- Covers - Marking
- Blades Our manufacturing operations are - Testing
These partnerships all include innovative designed to bring you a full-featured Deloro Stellite also offers
Design For Manufacturability (DFM) service, from design to delivery. complete supply-chain
assistance, rapid prototyping services - Feasibility and design studies management tools to help
and worldwide manufacturing and - Casting simulation your company implement
supply-chain solutions. - Rapid Prototype Development just-in-time programs, with
- Manufacturing design and programming single-source accountability.
- Production
- Testing
- Packing
- Supply-chain
Each project is managed by a dedicated
team of engineers that will answer any of
your technical, commercial and logistics
needs and questions.

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Worldwide expertise Stringent quality management
in extreme temperature system
and fatigue requirements
The Deloro Quality Management System
Deloro Stellite is a world leader in has earned us the trust of respected
manufacturing technologies addressing leaders of the aerospace and defense
extreme wear challenges. industry.
Leading edge vacuum investment Our plants integrate a comprehensive
casting, unique superalloys expertise and set of testing tools: mechanical tests,
advanced cooling technologies ensure 3D, metrological inspection, fibroscopy,
your components stand up to the most endoscopy, X-Ray, metallographic
demanding environments of aerospace inspections and spectrometry, …
and defense components: engines, Our teams are involved in Total Quality
braking systems, fastening systems, Management, which fosters the continuous
missile technologies, etc. progress of our industrial practices, on a
daily basis: lean manufacturing, 5S, etc.

A worldwide R&D center for


aerospace manufacturing
To answer the needs of the most safety
and quality-driven industries, Deloro
Stellite has established a worldwide
network of expertise dedicated to the
design and the manufacturing of ex-
treme heat and wear-resistant aerospace
components.
Led by our specialized teams of metal-
lurgists and engineers, our R&D center
provides unique insights and a privi-
leged access to several patented manu-
facturing technologies that help exceed
the most demanding requirements, re-
duce your time-to-market and ensure
total traceability.

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Aerospace & Defense | Integrated Manufacturing Services & Supply-Chain Management

Total industrial know-how

Over the years, Deloro Stellite has built a unique manufacturing solution, equipped with many-sided
technologies, led by uncompromising quality management and dedicated to the most demanding
industries in the world.

Seasoned engineering State-of-the-art Heat treatments for


skills, for better investment casting enhanced performance
manufacturability and technology for
Deloro Stellite’s diverse air
faster time-to-market precision, reliability
and vacuum heat treatments
and cost-efficiency
Deloro Stellite’s engineering achieve enhanced physical and
services help fast-track your Deloro Stellite has developed chemical properties, resulting
development process, and air and vacuum investment in maximum performance.
optimize your cash flow: casting capabilities that benefit
- Experienced industrial your innovations and products
project management skills quality in many ways:
- Complete CAD / CAM and - Large freedom of design
simulation capabilities - Vast choice of industry-
- Precise design for specific alloys and
manufacturability superalloys
know-how - Tight dimensional tolerances
- Exclusive Rapid Prototype - Higher reproducibility and
Development facilities consistency
- Reduced costs

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Comprehensive Complete finishing Essential tools to Lean production cycles
machining capabilities, technologies to meet guarantee flawless to optimize your stock
for value-added design the highest quality quality and cash-flow
standards
Deloro Stellite’s comprehen- Deloro Stellite has developed Deloro Stellite’s production
sive in-house 5 and 6 axis Deloro Stellite offers an state-of-the-art testing process and supply-chain
machining capabilities com- extensive set of finishing technologies to guarantee management provides
plete our casting technologies t e c h n i q u e s t h a t a l l ow s unfailing quality: complete flexibility and
offering comprehensive design extremely precise production, - Mechanical tests (impact, reliability:
and finishing possibilities: i n c l u d i n g h i g h - vo l u m e hardness, tensile, etc.) - Flexible production, up to
- Milling series: - 3D inspection (7 Zeiss 3 shifts
- Turning - Hand, electrolytic and centers) - Worldwide delivery
- Grinding chemical polishing - NDT (penetrant testing, - Complete production
- Electroerosion - Tribo-finishing X-ray, fibroscopy, information systems
- Roto-finishing endoscopy)
- Laser marking - Metallographic inspection
(structure, cleanliness,
porosity)
- Spectrometry
Total Quality Management
Deloro Stellite’s deep-rooted quality and risk management tradition enables our teams to earn the
trust of world leaders in the most demanding industries.

International quality A systematic approach Relentless quality and Comprehensive and


assurance certifications towards risk management safety improvement continuous training
Deloro Stellite’s industrial Our long-lasting partnership Deloro Stellite’s teams conti- Deloro Stellite corporate
production and management with the aerospace industries nuously strive to achieve strategy puts an emphasis on
are certified under the pre- has shaped several proprietary better industrial quality and employees’ empowerment and
vailing international quality quality-assurance procedures higher levels of safety. skills improvement.
assurance models: and tools. Our industrial organization Each member of our teams
- ISO 9001: 2000 This advanced quality system are daily enhanced within benefits from a continuous
- EN ISO 13485 translates into total traceabili- the framework of the Stellite training path fitted to his needs.
- EN 9100 (aerospace) ty, complete document mana- Performance Management Our training programs address
- ISO 14001 gement and thorough testing, System, which coordinates management, quality, techni-
- NADCAP (in progress) ensuring 100% application- several technological lean cal and basic skills alike.
- OHSAS 18001 (in progress) ready, risk-free components. and quality initiatives.

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Aerospace & Defense | Integrated Manufacturing Services & Supply-Chain Management

Total customer service

Deloro Stellite teams are organized and developed around thematic competencies in order to
answer specific customers needs and demands.

Key Strengths
Genuine industry expertise Aerospace and defense

Deloro Stellite provides its expertise to - More than 15 years of experience


carefully chosen markets and industries. - Over 200 000 parts produced each year
This strategy results in an unmatched skills - Specific skills base in landing gear and
base dedicated to specific manufacturing turbine components
needs. Our engineers and metallurgists are - Dedicated testing and traceability
all experts in their field, and bring genuine program
value to your manufacturing outsourcing - Certification under one of the most
investments. demanding quality assurance models
Our industrial and engineering resour-
ces are centered around core industry Medical and orthopaedics
specific competencies: industries
- Dedicated quality management teams
- Dedicated team of manufacturing pro-
- Specific testing equipment
ject managers and engineers
- Thematic centers of expertise
- Unique metallurgical expertise in
superalloys (Stellite®)
A per-project, multidisciplinary
- Over 250 000 reconstructive and spine
management system
implants produced each year
To bring your company maximum - Specific expertise in dental implants
expertise, flexibility and responsiveness, - Patented manufacturing processes
each of your projects is managed by
a multifaceted team that associates Specialty industries
metallurgists, design engineers, industrial
- Unique expertise in industrial gas tur-
project managers, manufacturing
bines and power generation systems
professionals and quality assurance
(including nuclear plants): rotating bla-
specialists. This multidisciplinary
des, stationary vanes, partition nozzles,
approach enables seamless transfer, from
burners, burner inserts, sectors, heat
design to manufacturing, and brings you
shields, cover plates and radial pins.
a complete and detailed follow-through
- Rare experience in vacuum pumps
on each project.
components used in very demanding
chemical applications or semiconductors.
- Thorough knowledge of electrome-
chanical safety components needing
unfailing reliability.

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Deloro Stellite: innovative solutions to challenging wear problems

With 1600 employees operating in 10 countries worldwide, Deloro Stellite is a global provider
of innovative solutions to challenging wear problems. Our specialist products and services
help extend the life of components in demanding environments where heat, corrosion and
abrasion limit their life.

Total engineering solutions A lasting scientific advance

Deloro Stellite’s expertise translates into Deloro Stellite has been developing critical
total engineering solutions that enable our scientific and technical knowledge for over
customers to yield more wear-resistant, 100 years, translating into new or custo-
more reliable and more cost-effective mised alloys and proprietary processes.
products: castings, powder metallurgy, Our team of materials engineers constantly
coating services, machining, consumables works with customers on selecting
manufacturing, equipment design and appropriate alloys and processes to solve
manufacture. complex wear and corrosion problems.
Our unique ability to integrate these manu- Deloro Stellite is also an active partner
facturing processes, combined with with world-renowned universities and
our advanced problem-solving skills, research institutes.
enables us to create total solutions
ranging from customised alloys to full A global networked presence
assembly of complete components and
Deloro Stellite operates numerous
the design of application equipment.
industrial facilities around the world.
Our industrial operations are integrated
An extensive alloys and
into an exclusive, worldwide Customer
superalloys mastery
Relationship Management solution
Deloro Stellite produces its own proprie- that brings our partners a complete and
tary metal alloys from cobalt and nickel, up-to-date coverage of their projects.
which have outstanding metallurgical
and physical properties, ideally suited
to solving specific wear problems.
17 sites, to offer global presence
ASIA
17
1. New Delhi
2. Shanghai
3. Yokohama 9 10
11
5 4 16
12
NORTH 6 13
14
15
AMERICA
7 3

4. Montreal 8
2
5. Belleville 1

6. Goshen
7. St. Louis
8. Houston

EUROPE
9. London
10. Swindon
11. Koblenz
12. Ménars
13. Alès
14. Milan
15. Bologna
16. Bellusco
17. Perm

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Deloro Stellite serves the aerospace and
defense industries with comprehensive
manufacturing services to help them
produce the most critical parts and com-
ponents, with the highest quality, within
the shortest timeframe.

Copyright ATS Stellite March 2009. All products, logos, trademarks or registered trademarks mentioned belong to their respective owners.
Deloro Stellite is also a trusted partner in
the orthopaedic, IGT and other specialty
industries. Do not hesitate to ask for our
specialized documentation.

Photos: Stéphane Ramillon, Olivier Smits, Fotolia

ATS Stellite SAS Sferic Stellite SAS


Z.I. DE BRUEGES Z.A. RUE DU COURTOIS PROLONGEE
AVENUE MONGE F - 41500 MENARS
BP 80286 TEL: +33 (0)2 54 46 54 00
F - 30106 ALES CEDEX FAX: +33 (0)2 54 46 80 33
Tel: +33 (0)4 66 30 47 03
Fax: +33 (0)4 66 78 75 64

www.stellite.fr

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