Professional Documents
Culture Documents
October 2013
1 Gestamp Steel Services October 2013
1. Corporacion Gestamp 1.1. Gestamp Automocion 1.2. Gestamp Renewables 1.2.1. Gestamp Solar 1.2.2. Gestamp Wind 1.2.3 Gestamp Biomass 1.3. Gonvarri Steel Industries 1.3.1. Gestamp Renewable Industries 1.3.2. Gonvarri Steel Services
Index
October 2013
Corporacin Gestamp
Corporacion Gestamp
Turnover: > USD $ 12 billion in 2012 > 9 billion in 2012 Employees: > 32.000
Gestamp Automocion
Activities
Employees
Turnover
2011: Over 5,700 M$ 2012: Over 7,300 M$ 93 industrial plants worldwide Body-in-White, Chassis and Mechanisms Wide range of technologies. Focus in weight reduction and safety increase
Facilities
Leadership
Desarrollo de Gestamp
8+1 49
12+5
9
11+3
Desarrollo de Gestamp
Gestamp growth
1997
Turnover (M$) Employees Plants Countries 308 1.622 10 4
2007
3,148 12.230 38 11
+ Hot Stamping Welding, Assembly Hidroforming, Rollforming
2011 2011
5,750 25.000 89 19
2012
7,397 28.500 94 19
Gestamp growth
+176%
6.000
21% 51%
5.750
7.397
5.000
4.000
56%
3.000 2.030 2.000
3.170
1.000
GESTAMP RENEWABLES
17 Gestamp Steel Services October 2013
1GW
Poland Belgium France Spain USA Italy Romania Bulgary Turkey Japan
India
Peru
Brazil
Development
Construction
Maintenance
Systems of precisely defined processes, including equipment, tools and control procedures. Lins design and stress calculation of them. Preparation of basic projects and legal approval. Design and calculation for metal structures.
Location of sites Feasibility studies Project definition Management of permits and licenses Financial and investment analysis.
Earth removal. Design and manufacture of strctues. Modules spply Trasport and assembly. Wiring. Negotiation with suppliers Project legal approval
Plant Operation. Plant monitoring and Maintenance. Compliling of information for investors about planned activity. Fuel management
Gestamp Solar
21 Gestamp Steel Services October 2013
Gestamp Solar has participated in more than 450 MW of photovoltaic installations, manufacturing and supplying steel structures to support this capacity.
Development
Construction
Maintenance
Location of sites Feasibility studies Project definition Management of permits and licenses Financial and investment analysis.
Earth removal. Design and manufacture of strctues. Supply of units. Trasport and assembly. Wiring. Negotiation with suppliers Project legal approval
Plant Operation. Plant monitoring and Maintenance. Compliling of information for investors about planned activity. Fuel management
Spain Italy France U.S.A. India Chile Peru South Africa Japan
390 mw
2011
477 mw
2012
499 mw
2013
686 mw
2014
800 mw
2015
Gestamp Wind
Gestamp Wind mission is to develop, construct, and operate its own wind farms through out the world, with the goal of becoming a significant player in the Wind Energy sector over the next few years. In order to achieve this, Gestamp Wind has to rely on the international platform and industrial capabilities of Corporacin Gestamp as well as in a team of highly qualified and experienced professionals. Gestamp Wind is composed by a work force with extensive experience in the renewable energy sector especially in developing wind energy in the international market.
Design Construction
Management Team
Industrial Project
Gestamp Wind & Gonvarri Steel Industries. Annual production target of 1.750 wind towers in 2012 with plants in 10 countries.
3.500 MW of wind power development from greenfield until its commercial operation, Gestamp Wind is a specialist in wind farm projects in strategic markets.
Deep knowledge of target markets Wide experience in corporate operations with success in fulfilling the expectations of generating more value for more than 2.450 MW acquired.
Relationship
improving the
manufacturers, and
agreements
100 %
SALES OF ENERGY
80 %
CONSTRUCTION AND OPERATION MAINTENANCE, TRANSPORTATION AND ASSEMBLY CIVIL ENGINEERING & ELECTRICAL
GEOL is positioned along the value chain of the wind energy sector, diversifying the risk of concentration in business promotion.
60 %
DEVELOPING
40 %
NACELLES
20 %
O&Ms
BLADES
TOWERS
0%
BELGIUM
In operation: 14MW
535
MW IN OPERACITION 2013
259
Under construction: 15 MW
SPAIN
In operation: 137MW Advanced development: 90 MW
1126
MW ADVANCED DEVELOPMENT 2013
ROMANIA
In operation: 174 MW Advanced development: 382 MW
Advanced development: 183 MW
TURKEY
BRASIL
In operation: 112,MW Under construction: 128 MW Advanced development: 114 MW
SOUTH AFRICA
In operation: 74 MW Advanced development: 217 MW
337 mw
2011
465 mw
2012
535 mw
2013
795 mw
2014
909 mw
2015
Gestamp Biomass
Solutions
Development
2013
HIASA first facility
has. Forest
40,000
2013
Tons
90,000
37 Gestamp Steel Services October 2013
2010
2011
2012
Turnover (M$)
2,402
3,066
3,302
EBITDA (M$)
172
206
190
Employees
3,546
4,639
5,577
Gonvarri Steel Industries is composed by two different business lines: Steel Service Centers (Gonvarri Steel Services) and Industrial activities within the Renewable Energies (GRI Renewable Industries)
Steel&Alloy Aycliffe Steel&Alloy Bridge Street Steel&Alloy Darlastone 1 Steel&Alloy Darlastone 2 Gestamp Wind Steel Iraeta Gestamp Solar Steel Arizona Gonvauto South Carolina Gonvarri Portugal SPAIN Headquarters Gonvarri Galicia Gonvauto Puebla Hiasa Gonvauto Barcelona Gestamp Wind Steel Pernambuco Iraeta Brazil Gonvauto Navarra Gonvarri Burgos Gonvarri Tarragona Gonvarri Barcelona AMG Campinas AMG Panar Ferrodisa Gonvarri India Gonvauto Gonvarri Thringen Polska AMG Senica Gonvarri Romania Steel&Alloy Turqkey Shandon Iraeta 3 Gestamp Wind Steel Barnirma Gestamp Wind Steel Shangdon Iraeta 2 Gestamp Wind Steel China Severstal Gonvarri Kaluga
Factories worldwide
35
10
Steel Service Centers Gestamp Wind Steel plants Gestamp Solar Steel
Gonvauto Argentina
GRI plants
25
GSS SSCs
Gonvarri Steel Industries is present in many sectors through different products: automotive, wind towers and flanges, solar structures, road safety and household appliances
In 2008 Gestamp launched a new division named GRI focused on industrial components for the renewable sector
45 Gestamp Steel Services October 2013
Geographic Diversification
Steel Industry
OEM Proximity
Flanges
Towers
Turbine components
Offshore
Hybrid towers
SPAIN
Markets
Operating
CHINA
BRAZIL
USA
TURKEY
INDIA
ST Objective
LT Objective
1st 2008
2st 2008
1st 2009
2st 2009
1st 2010
2st 2010
1st 2011
2st 2011
1st 2012
2st 2012
1st 2013
Semester Semester Semester Semester Semester Semester Semester Semester Semester Semester Semester
Wind Flange Standard Flange Nuclear & O/S Flange Cutting & Beveling GesBerg Logistics
Towers
Flanges
Logistics
BENDING
LONGITUDINAL WELDING
J OINT S EGMENTS
F ORGING
RING ROLLING
H EAT T REATMENT
LOGISTICS
S TORAGE A REA
I NSTALLATION
A SSEMBLY OF COMMERCIAL
P AINTING
RETROFITTING
P REVENTIVE MAINTENANCE
Hybrid Towers
BLASTING WELDING CELLS WELDING OF I NTERNALS WELDING/F LASH WELDING
F OUNDATION
P REFABRICATION
A SSEMBLY
T RANSITION P IECE
S TEEL S ECTION
COMPLETE T OWER
.while reaching global commercial agreements with all the main market players
Towers
Flanges
GWS Bandirma
Capacity: 250 towers / year Max. diameter capacity: 5,000mm Max. length of sections: 34m Max. plate thickness: 70 - 85mm Max. weight of sections: 80 tons. Workforce Oct.2011: 120
GWS Pernambuco
Capacity: 600 towers / year Max. diameter capacity: 5,000mm Max. length of sections: 34m Max. plate thickness: 58 - 70mm Max. weight of sections: 80 tons. Workforce Oct.2011: 274
GWS India
Capacity: 300 towers / year Max. diameter capacity: 5,000mm Max. length of sections: 34m Max. plate thickness: 70 - 85mm Max. weight of sections: 80 tons. Workforce Oct.2011: 120
Shandong Iraeta 1
Capacity 20 000 Tn/ Year Max. diameter 2.000 mm Max. thickness 200mm Max. flange weight 2 tons. Workforce Oct.2011: 220
Shandong Iraeta 2
Capacity 25.000 Tn/ Year Max. diameter 6.200 mm Max. thickness 400mm Max. flange weight 8 tons. Workforce Oct.2011: 280
Shandong Iraeta 3
Capacity 28.000 Tn/ Year Max. diameter 8.000 mm Max. thickness 800mm Max. flange weight 40 tons. Workforce Oct.2011: 120
GHT
Capabilities:
Workforce 2012: 3
C&B Pernambuco
Workforce 2012: 29
Activity
Employees
Sales
Facilities
25 industrial plants worldwide To strengthen and increase our presence. Profitable growth through a leverage human talent in a safety working environment and efficiency in operations.
Leadership
1958
1966
1972
1978
1982
1991
1992
1993
1997
1998
2000
2001
2002
2004
2006
2008
2009
2010
2011
2012
SSC in Morocco
SSC Argentina
SSC Germany
2013
Steel&Alloy Aycliffe Steel&Alloy Bridge Street Steel&Alloy Darlastone 1 Gonvarri Polska Steel&Alloy Darlastone 2 Gonvauto Thringen AMG Senica Arizona
SG Kaluga
Gonvarri Portugal Steel&Alloy Turkey Headquarters Gonvarri Galicia Gonvauto South Carolina Hiasa Gonvauto Barcelona GAIPL Pune Gonvauto Puebla Gonvauto Navarra Gonvarri Burgos Gonvarri Tarragona Gonvarri Barcelona Ferrodisa AMG Campinas AMG Paran
25
Gonvarri Argentina
GSS SSCs
Automotive
Road Safety
Household appliances
Industry
Road Safety
Road Safety is focused on the development, manufacturing and installation of vehicle barrier systems for roadways, as well as acoustic barriers and noise-free tunnel coatings for roadways railways and tunnels. Road Safety business unit performs an strong R&D activity and as a result, Gonvarri Steel Services holds several patents for road safety systems. All manufactured products have successfully passed the test stipulated by corresponding European standards.
Household Appliances
Gonvarri Steel Services holds full services in metal parts for white goods industry. Our approach is based on our clients internationalization processes.
Industry
Industry is the traditional business of Gonvarri Steel Services. The business is oriented to sectors such as pipes, shelves, elevator, industrial machinery and equipment. Gonvarri Steel Services covers full range of industrial processes to satisfy our customers needs.
FLUENT COMMUNICATION
FLEXIBILITY
October 2013