Professional Documents
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Contents
Conclusion 12
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Energy, Utilities, and Chemicals the way we do it
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When implementing a large scale AMI or and adaptable, allowing continuous
Smart Grid program, Capgemini typically improvement of each deployment:
establishes a Deployment Operations
Centre (DOC). This approach creates a • Technology selection and management
centralized team that provides end-to-end
• Vendor and order management
support and coordination for AMI and
Smart Grid implementation activities. The • Integrated supply chain and logistics
composition of such a team is critical for
a project that has the scale and logistical • Hardware traceability
complexity of an AMI and Smart
Grid deployment. • Bar coding for in and out bound
hardware movement
The DOC oversees meter and network
deployment processes, tools support, • Defect and non-conformance tracking
deployment tracking and reporting, and
• Root cause analysis and corrective action
issue identification and resolution. As the
nucleus of the whole deployment, the DOC • Meter and meter base standards
employs a paperless meter change process
that provides near-real-time reporting on • Health & Safety
installation results.
• Program Handbook
Metrics are published daily through the
DOC to provide immediate visibility to • Quality Assurance and Quality Control
actual results against targets through
dashboard reports. Weekly and monthly
reports are also created to provide an Technology Selection
integrated view of deployment status. The and Management
reports give the team the ability to identify
trends and proactively triage problems Utility adoption of emergent technologies
and issues. to realize Smart Grid and AMI opportunities
requires new paradigms for successful
Dashboard reports are created for a wide technology management. Fortunately,
range of audience. From vendors to the leading practices already exist in other
president of the utility, the dashboard business sectors. The high tech sector, for
provides relevant information to each reader example, uses proven business models
group. The high visibility of the metrics for hardware development and venture
helps spark healthy competition amongst capital to manage the supply chain risks
teams to out-perform their colleagues, and to manage investments in product
spurring the group toward a common goal. development with growth companies. Over
the next decade, utility success will be
dependent on effectively integrating these
types of practices.
Supply Chain
Leading Practices The lengthy timeline associated with the
development and deployment of AMI
Capgemini advises companies in a cross metering technology presents unique
section of industries facing supply chain challenges for utility supply chain
management challenges. Processes and management. Unlike “traditional” utility
leading practices are then developed to products, AMI and Smart Grid hardware
meet specific deployment. The following has characteristics more closely resembling
is a list of Capgemini’s operational services those of computers and consumer
supply chain leading practices for AMI electronics, such as:
and Smart Grid deployment. These
methodologies have a proven track record • Rapidly evolving technologies that render
of success, and are highly repeatable previous generations suddenly obsolete
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Energy, Utilities, and Chemicals the way we do it
• Emerging features and functions that technology vendors and their capabilities.
build upon lessons learned from Our clients are first advised to focus on a
similar applications clear vision for their purchasing strategy.
The exercise is used to determine issues
• The need to conform to changing such as which suppliers should become
customer requirements and preferences preferred business partners, and which are
related to design and usability only scored based on simple price and/
or quantity measured. Once the strategy
• Obsolescence created by a changing
is formulated, Capgemini then works with
application standard as a result of an
the organization, applying the Capgemini
evolving utility market place
Process Procurement Model and designing
• Embedded communications technology processes required for their specific strategy.
made obsolete by continuing
advances in related, but external,
telecommunications markets Vendor and Order Management
• A rapidly changing market in which The supply of devices like meters plays a
vendors are constantly emerging, significant role in the deployment process.
evolving, and converging Devices are expected to be delivered at the
intended location, when needed, without
issues. Issues in the process lead to timelines
The rapidly evolving nature of this missed, lost productivity, additional costs,
industry demands unique capabilities and customer service problems.
within a utility’s supply chain practice that
When demand exceeds supply: Because of the
differ from today’s procurement norms.
rapidly increasing rollout of AMI and Smart
Specifically, a product set evolving as
Grid deployments across the globe, demand
quickly as AMI or Smart Grid requires the
from various utilities can exceed market
buyer to consider the opportunity cost of
manufacturing capacity, which compounds
delayed purchasing, while balancing this
the effect on the supply chain. This already
against the value of buying early.
results in longer lead times for products
Assuming that a vendor has demonstrated and vendor responses. Indeed, we are
that its technology is sound and meets already finding shortages of devices in
the utility’s business requirements, the some markets.
challenge is developing an appropriate
In India, for instance, the Lahore Electric
due diligence effort to assess the vendor’s
Supply Company and the Ludhiana Punjab
projected delivery capabilities, often in a
State Electricity Board are both unable
situation where it has no track record or
to meet its growing demand for electric
demonstrated capability. Therefore, this
meters. In Australia, one of the asset
process is fundamentally an assessment
owners in Victoria has been informed by
of the supplier’s processes and associated
its supplier that AMI meters are subject to
results, measured against the utility’s
significant delays, causing setbacks in the
technical, life expectancy, and deployment
program rollout.
schedule requirements. This information
is used to establish an informed prediction Outsourcing delays: In the past, utilities
of “what will be” as opposed to the more have taken for granted that trusted and
traditional due diligence approach, which well established suppliers would provide
focuses more on “what is.” The advantage needed equipment, materials, and services
of this approach is early identification and in a timely and high-quality fashion. Today,
mitigation of risks to the utility’s program. global suppliers are facing unprecedented
demand not only from North America,
Capgemini’s Procurement Process Model is
but also from Europe, China, Australia,
a proven method for managing all aspects
and India. A number of manufacturers
of the supplier relationship, including
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and service companies are, or soon will Even though the sustainment processes are
be, facing capacity constraints due to the adequate and effective for day-to-day
demand bubble. Given the choice between utility operations, they are not able to
heavy capital outlays to increase capacity, satisfy the demands of an AMI and Smart
several are turning to outsourcing as a Grid deployment.
means to relieve the constraint.
The smart meter project materials ordering
Start-ups may take longer: The lucrative AMI process is an example of the supply chain
and Smart Grid market has also fostered challenges that exist in a large scale project.
numerous start-up companies. Much of The sustainment process is typically unable
these firms’ primary expertise is in either to support the increased volume efficiently
telecommunications or electronics, with and reliably. This results in longer order
minimal experience in metering or grid processing time, surplus materials, and
management. Placing a large order with added volatility in planning.
a start-up is an “investment” in that
company, and provides a cash infusion that Online ordering systems are implemented
enables the process of scaling up design, for real-time material management.
manufacturing, quality assurance and The system provides accurate lead times
delivery systems, some of which may not and visibility into order status, and
be fully developed at the time the order is allows project resources to make
placed. Most of these start-ups incorporate informed decisions.
outsourcing as a key component of
Since many sustainment users are not
their strategy.
well versed in electronic order systems,
The effects of the above issues create Capgemini creates and executes training
significant downstream impacts, resulting programs for these user groups. Giving
in idle time of installers and delays in users step-by-step training on simple
installations. Additionally, defective meters procedures allows for accurate and efficient
require a robust return process that is easy completion of orders. Additionally, the
to follow so that the meters can be tracked design includes a user-friendly interface.
and action taken against root causes,
The results are visible lead times, improved
corrective actions and possible
productivity, accurate storage requirements,
lost revenue.
optimal inventory levels, and enhanced
Managing your supply base not only customer service.
involves managing current suppliers, but
Capgemini’s model of Supply Base
also attracting new suppliers and improving
Management applies three focus
supplier performance. One specific
areas, Supplier Management, Contract
Capgemini processes manages multiple
Management and Procurement Intelligence.
vendor contracts using a supplier scorecard.
We have experience with a range of different
The suppliers are evaluated using metrics
Supplier Relationship Management tools
including total defects, defect costs, and
available on today’s market, solutions
on-time delivery. By comparing supplier
we have seen implemented at various
performance, the utility is able to partner
organizations. Such solutions include
with the supplier who offers the best
sourcing tools, eProcurement tools,
performance, giving predictable lead times
contract management tools, spend analysis
to orders and delivery, and allowing the
tools, etc. and are applied according to
utility to schedule deployment with efficient
the specific needs of our client. These can
use of time and resources by minimizing
greatly impact the procurement practices of
idle time.
organizations that must first assess and then
While vendor management is introduced manage both suppliers and vendors in large
to provide a structured and transparent scale deployment projects.
view to supplier performance, the material
ordering process needs to be scaled.
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Energy, Utilities, and Chemicals the way we do it
At the center of a successful AMI and Smart A smart meter installation project requires
Grid deployment is an efficient supply the deployment of high volumes of meters
chain. The end-to-end process of ordering, within a short period of time, requiring
receipt, storage, deployment, disposal and thousands of meter change orders per day
returns has to be able to withstand the tidal at various work locations.
wave of deployments that comes with an
AMI and Smart Grid initiative. Local utility operation centers are designed
to handle sustainment levels of change
Through collaborative efforts with utilities meter orders. The increase in volume is not
and their vendors, training of field staff, typically supported by the local operation
and process optimization, Capgemini has centers, creating two significant issues,
created a complete and proven process for which Capgemini addresses:
a smart meter deployment. Our process
addresses the most significant hurdles • Physical space constraints do not allow
such as rapid changes in volume and for the increased volume of meters and
resource mobility. resources. Capgemini has experience
managing temporary cross docks. For
While all utilities have sustainment example, using integrated logistics
processes in orders and changes, these providers, trailers used to deliver meters
processes are designed for the volumes that also serve as mobile on-site storage for
come with the day to day operations. A new and decommissioned meters.
smart meter deployment project requires
replacement of all meters over a short • Lack of connectivity does not support
period of time. Enhanced processes and the increased volume of work and
rigorous logistical considerations are critical resources. Temporary and remote
to manage an aggressive scope and timeline. locations are not equipped with
sufficient connectivity. Capgemini
Smart meter deployments are often manages multiple network connectivity
geographically disparate. All meters over options to create the necessary solutions.
the service territory need to be changed, For example, using a combination of
and the most logical approach is to replace WWAN, WLAN, and WPAN, a secure,
all meters within one geographic location reliable, portable and cost effective
(using meter reading routes), and then connectivity solution is achieved.
move to the next location. This calls for a
repeatable solution that the deployment Capgemini is able to help the utility set
team can utilize. up mobile cross docks at each location on
demand. Installers now have a predictable
Capgemini assists utilities in selecting staging environment where they can go
strategic deployment locations, through a process of meter exchange, work
developing robust logistics processes, order upload and download, and “tailgate”
managing vendors, setting up cross docks, briefing sessions. This helps create a
and managing installations, disposals predictable work completion rate,
and defects. allowing the DOC to manage the
success of the deployment.
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Energy, Utilities, and Chemicals the way we do it
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Energy, Utilities, and Chemicals the way we do it
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Program Handbook Quality Assurance and
Quality Control
A program with the scale of an AMI and
Smart Grid project, where millions of A key component of a well-designed
devices need to be changed over a relatively Quality Assurance (QA) program is
short period of time, requires a high level of an in depth assessment of the AMI or
communication between all collaborating Smart Grid vendors of choice. This is
parties of the project. The program a relatively new aspect to supply chain
handbook is one of the key tools employed practices within the utility industry. The
to help communicate a consistent set of assessments can be performed on-site at
operating procedures to field staff. the design or manufacturing operation,
in close collaboration with the vendor’s
To avoid conflicting procedures on the key engineering and management staff.
project, a centralized and approved program Assessments identify vendor capabilities
handbook is created and distributed to all within key risk elements, as noted below,
program staff. The purpose of the handbook and also identify areas where improvement
is to allow field staff to have quick reference is needed for the vendor to ensure that
to important field operational procedures in a utility’s program requirements are met
remote areas where connectivity is limited or exceeded. Elements of a well designed
or non-existent. For ease of use, aside assessment include but are not limited to:
from content and information selection,
ergonomic considerations are also factored • Risk identification and mitigation
greatly into the design and printing of
the document. • Design process predictability
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Energy, Utilities, and Chemicals the way we do it
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Conclusion • Management of conformance to
workmanship standards for outsourced
Supply chain management that component manufacturing
encompasses the management of the
relationships within the supply chain and • Possession of valid test and measurement
the quality control of the products and systems that are traceable to established
services being delivered will continue to standards, while these standards are
confront companies worldwide, particularly still emerging
those engaged in large implementations
that bring together people, processes and
technology. Global AMI and Smart Grid With the development of a sufficient
supply chain management share these Quality Assurance program, supported
challenges, in particular the following by in-depth vendor assessments, utilities
key elements: will be better positioned to address
• Rising prices and uncertain quality the uncertainties of emerging AMI and
controls for third party components Smart Grid technologies. Given further
and supplies advancements and familiarity with the
deployment and operations of these
• Maintenance of high quality levels systems, these practices should become
to meet buyer expectations during a standard for future utility supply
production ramp-up chain practice.
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Energy, Utilities, and Chemicals the way we do it
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Energy, Utilities, and Chemicals the way we do it
Capgemini, one of the get the right balance of the best talent
world’s foremost providers of from multiple locations, working as one
consulting, technology and outsourcing team to create and deliver the optimum
services, enables its clients to transform solution for clients. Present in more
and perform through technologies. than 30 countries, Capgemini reported
2008 global revenues of EUR 8.7 billion
Capgemini provides its clients with and employs over 92,000 people
insights and capabilities that boost their worldwide.
freedom to achieve superior results
through a unique way of working, the More information about our services,
Collaborative Business Experience.™ offices and research is available at
www.capgemini.com.
The Group relies on its global delivery
model called Rightshore,® which aims to