Typical Installations

Two Oil Products Standpipe, Pump Station, Basement Tanks1

Bill of Materials
Model V30500SSU V41000SSU 602136 *** *** 82439 ***
1

Code Reqd. 1 1 2 1 3 2 4 * 5 * 6 2 7 2

Description PMV 5:1 Pump Hose Air & Fluid Connectors PMV 10:1 Stub/Universal Pump w/ Hose & Connectors Modular Airline Regulator and Filter w/ Gauge 38" NPT(f) 5/8" OD Tube Elbow 1/2" NPT(f) Hi-Pressure Tubing 5/8" OD x .083 Wall ** Low Level Cut-Off 11/2" NPT(f) 275-Gallon Ob-round Tank

Underground tanks would be similar. * Requirements vary per system. ** 20' length, working pressure 5000psi, 7 pack *** Available from local petroleum equipment service distributor.

The following schematics and bills of material are of common lubrication systems. These depictions are for reference and as an aid in system design. Variables such as length of pipe/tube run, temperature, location and other specific parameters of a system must be taken into consideration. Please refer to detailed specification information for system componentry in previous catalog pages.

1 2 3

TYPICAL INSTALLATIONS

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Typical Installations
Bulk Oil SystemsMotor Oil Single Reel System from 55-Gal. Drum
Bill of Materials
Model Code Reqd. V30500SWM 1 1 602136 66084 877 84946 85517 85057 *** *** *** *** 2 3 4 5 6 7 8 9 10 11 1 1 * 1 * 1 ** ** ** ** Description 5:1 PMV Pump, Hoses, Air & Fluid Connectors, Wall Mount Bracket, Suction Kit Modular Airline Regulator and Filter w/ Gauge 38" NPT(f) Medium-Pressure Quarter-Turn Shut-Off Valve 1/2" NPT(f) Metering Control Valve 1/2" NPT(f) Low Level Cut-Off 1" NPT Adjustable Ball Stop Heavy-Duty Hose Reel with Hose & Fluid Connectors, 50' 73600 Hose 5/8" OD Union Elbow, 1/2" NPT(m) 5/8" OD 90 Tube Union 5/8" OD Tube Connector, 1/2" NPT(f) Hi-Pressure Tubing 5/8" OD x .083 Wall (Working Pressure: 5000 psi)

WARNING For safe and proper use, always consult instructions accompanying product. See Safety Warning Information for appropriate warnings.

* Included in each reel assembly. ** Requirements vary per system *** Available from local petroleum equipment service distributor. 20' length, 7 pack

8 9 2 11 10

3 7

1 6

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Typical Installations
Bulk Oil SystemsMotor Oil Single Product to Two Reels
Bill of Materials
Model V305275BB 602136 66084 877 84946 85517 85057 *** *** *** *** *** *** *** *** Code Reqd. Description 1 1 5:1 PMV Pump, Hoses, Air & Fluid Connectors, 275 Gal. Suction Kit, Bung Bushing 2 1 Modular Airline Regulator and Filter w/ Gauge 38" NPT(f) 3 1 Medium-Pressure Quarter-Turn Shut-Off Valve 1/2" NPT(f) 4 * Metering Control Valve 1/2" NPT(f) 5 1 Low Level Cut-Off 1" NPT 6 * Adjustable Ball Stop 7 2 Heavy-Duty Hose Reel with Hose & Fluid Connectors, 50' 73600 Hose 8 ** Nipple, 1/2" NPT(m) x 1/2" NPT(m) 5/8" OD Union Elbow, 1/2" NPT(m) 9 ** 10 ** 5/8" OD Tube Union Tee 5/8" Union Elbow, 1/2" NPT(m) 11 ** 12 13 14 15 ** ** ** 1
5/8" 5/8"

WARNING For safe and proper use, always consult instructions accompanying product. See Safety Warning Information for appropriate warnings.

OD 90 Tube Union OD Tube Connector, 1/2" NPT(f) Hi-Pressure Tubing 5/8" OD x .083 Wall (Working Pressure 5000psi) Tank

* Included in 85057 reel assembly. ** Requirements vary per system *** Available from local petroleum equipment service distributor. 20' length, 7 pack

9 10 14 8 12 13 11 6 1 2 4 3 7

TYPICAL INSTALLATIONS

15

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Typical Installations
Typical Lubrication SystemChassis Grease System from 120 lb. Drum
Bill of Materials
Model V350120DC 602136 885 12957 740 81387 85516 85050 *** *** *** *** *** *** Code Reqd. Description 1 1 50:1 PMV Pump, Cover, Follower, Hoses, Air & Fluid Connectors 2 1 Modular Airline Regulator and Filter w/ Gauge 38" NPT(f) 3 1 Hi-Pressure Shut-Off Valve 1/2" NPT(f) 4 1 Nipple, 1/2" NPT(m) x 1/2"27 (m) 5 * Hi-Pressure Control Valve 1/4" NPT(f) 6 * Hi-Pressure Universal Swivel, 1/4" NPT(m) x 1/2"27 (m) 7 * Adjustable Ball Stop 8 1 HD Hose Reel with Hose & Lube Connectors, 30' 75360 Hose 5/8" OD Tube Elbow, 1/2" NPT(m) 9 ** 5/8" OD 90 Elbow or Union Elbow 10 ** 5/8" OD Tube Union 11 ** 5/8" OD Tube Union Tee 12 ** 5/8" OD Tube Elbow, 1/4" NPT(f) 13 ** 14 ** Hi-Pressure Tubing 5/8" OD x .083 Wall (Working Pressure: 5000 psi)

* Included with each reel assembly. ** Requirements vary per system. *** Available from local petroleum equipment service distributor. 20' length, 7 pack

12 2 1 13 14 11 10

9 3 8 4

5 7

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Typical Installations
Typical Lubrication SystemChassis Grease Two Delivery Points from 400 lb. Drum
Bill of Materials
Model V350400DC 602136 885 12957 740 81387 85516 85050 85051 11197 *** *** *** *** *** *** *** Code Reqd. 1 1 2 1 3 2 4 2 5 * 6 * 7 * 8 1 9 1 10 1 11 ** 12 ** 13 ** 14 ** 15 ** 16 ** 17 ** Description 50:1 PMV Pump, Cover, Hoses, Air & Lube Connectors Modular Airline Regulator and Filter w/ Gauge 38" NPT(f) Hi-Pressure Shut-Off Valve 1/2" NPT(f) Nipple, 1/2" NPT(m) x 1/2"27 (m) Hi-Pressure Control Valve 1/4" NPT(f) Hi-Pressure Universal Swivel, 1/4" NPT(m) x 1/2"27 Thread (m) Adjustable Ball Stop HD Hose Reel with Hose & Lube Connectors, 30 75360 Hose HD Hose Reel with Hose & Lube Connectors, 50 75600 Hose Nipple, 1/2" NPT(m) x 1/2" NPT(m) 5/8" OD Tube Elbow, 1/2" NPT(m) 5/8" OD 90 Union Elbow 5/8" OD Tube Union 5/8" OD Tube Union Tee 5/8" OD Tube Elbow, 1/4" NPT(f) 5/8" OD Tube Union Tee, 1/2" NPT(f) Hi-Pressure Tubing 5/8" OD x .083 Wall (Working Pressure: 5000 psi)

WARNING For safe and proper use, always consult instructions accompanying product. See Safety Warning Information for appropriate warnings.

85825 Follower plate recommended for heavy greases and/or cold temperatures * Included in each reel assembly. ** Requirements vary per system. *** Available from local petroleum equipment service distributor. 20' length, 7 pack

14 15 17 16 10 11 3 8 TYPICAL INSTALLATIONS 13 12

5 7 9

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Typical Installations
Pump and Reel Typical Installation
Bill of MaterialsLubricating Equipment
Model V450400DC V410055BB V40600SWM 85636 84817 84945 V305275BB 85051 85055 85061 85064 85061 85063 85242 602136 602134 85825 Others Code Reqd. 1 1 2 1 3 1 4a 4b 1 4c 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 13 15 16 17 6 2 2 1 2 Description PMV 50:1 Pump, Air & Grease, Hoses, Connectors PMV 10:1 55 Gal. Pump, Air & Oil Hose, Connectors, Suction Tube PMV 6:1 Wall Mount Pump, Connectors, Suction Tube, Air & Oil Hoses Dual Inlet 1/2" Air Operated Diaphragm Pump for 50/50 Antifreeze/Water Wall Mount Bracket 1" Suction Kit ATF Dispenser 5:1 PMV Pump, Hoses, Air & Fluid Connectors Chassis Reel Gear Lubricant Reel Motor Oil Reel Antifreeze Reel ATF Reel Air Service Reel Mounting Rail Assembly Modular Airline Regulator and Filter w/ Gauge 38" NPT(f) Air Regulator (with Gauge) 1/4" NPT(f) Follower Plate (Chassis 400 lb. Drum) 275-Gallon Ob-round Tank

Drawing continues on next page.

20

Bill of Materials Lubricant Supply Lines

Model *** *** *** *** *** *** *** 885 66084 12080 Code Reqd. 20 * 21 22 23 24 25 26 27 28 29 * * 1 4 5 5 1 4 2 Description Hi-Pressure Steel Tubing 5/8" OD x .083 Wall (20' lengths) Medium-Pressure Steel Tubing 5/8" OD x .049 Wall (20' lengths) Alternate for Antifreeze 15 PVC or Copper Pipe 5/8" OD Tube Elbow, 1/2" NPT(m) 5/8" OD Tube Elbow, 1/2" NPT(f) 5/8" OD Tube Union 5/8" OD Tube Union Tee, 1/2" NPT(f) Hi-Pressure Shut-Off Valve 1/2" NPT(f) Medium-Pressure 1/4 Turn Shut-Off Valve 1/2" NPT(f) Bushing 1/4" NPT(f) x 1/2" NPT(m) 24 3 13 23 2

13 1

* Quantities vary with installation.

*** Available from local petroleum equipment service distributor.

16

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Typical Installations
Pump and Reel
Bill of MaterialsAir Supply Lines
Model Code Reqd. Description ** 30 * Low-Pressure Copper Tubing 3/8" OD or 1/2" OD 1/2" Schedule 40 Galvanized Steel Pipe ** 30 * ** 31 1 Union ** 32 1 Tee ** 33 2 Connector 1/2" NPT(m) 66084 34 2 Shut-Off Valve 1/2" NPT(f) 360108 35 * Tube Clip for 1/2" OD Tubing 7/32" Diameter Hole 11197 36 5 Nipple 1/2" NPT(m) x 1/2" NPT(m) ** 37 * Pipe Clamp for 1/2" Pipe 1/2" Schedule 40 ASTM A53 Buttwelded Pipe & Malleable Fittings ** 38 * 1/4" ID x 1/4" NPT(m) Air Hose 72060 39 * Quantities vary with installation. 26 ** Available from local petroleum equipment service distributor.
32 36

28

33 12

34

26 10 9 20 36 7 27 31 25 6 8

11

35 30 24 34 38 5 37

TYPICAL INSTALLATIONS

13

Drawing continued from previous page.

37 38

{
Water Inlet

4C

4A

eze fre i t An re u P

15
11

39
4B

109

Typical Installations
Typical Fast Lube Systems Bills Of Material
Lubrication Console
Model Code Reqd. * 1 1 967 2 2 967 3 1 846 4 2 80423 5 1 85515 6 3 66084 7 6 73240 8 3 72240 9 2 72240 10 1 Description Lubrication Console Oil Electronic Digital Meter ATF Electronic Digital Meter Water Bibbcock Tire Inflator w/Gauge Ball Stop Shut-off Valve 1/2" x 20' Hose Assembly (HO and ATF) 1/4" x 20' Hose Assembly (WW and AF) 1/4" x 20' Air Hose Assembly

Lubrication Console

Gear Oil Control Valve

870 780 11197 66084 73120 90464 67074 1 2 3 5 6 7 8 1 1 1 1 1 1 1 Pint Oil Meter Control Valve Nipple Shut-off Valve Gear Oil Hose 1/2" x 10' Gear Oil Hose Swivel Assembly Street Ell 1/2" NPT

Chassis Control Valve

740 5861 81974 81387 778 75120 1 2 3 4 5 6 1 1 1 1 1 1 High-Pressure Control Valve 36' Whip Hose 90 Swivel Universal Swivel High-Pressure Shut-off Valve 10' Chassis Grease Hose

Rolling Drain Pan

84700 241409 241408 1 3 4 2 2 2 Rolling Drain Pan 1" Fluid Nipple 1" Fluid Coupler

Optional In-Line Console (4030)

* Available from local petroleum equipment service distributor

Gear Oil Control Valve

Chassis Control Valve

Rolling Drain Pan Installation

112