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UNIT 13 Reliability Fundamental Theories 271
Unit 13 Notes
__________________
__________________
Reliability Fundamental __________________
Theories __________________
__________________
__________________
Objectives __________________
__________________
After reading this unit, you will be able to:
__________________
y Understand Basic Concept of Reliable Theory
__________________
y Know Reliable Theory of Ageing and Longevity
y Define Safety Engineering
y Discuss Safety Engineering Proces
y Understand Application of Bow-tie Diagram
Reliability Theory
Reliability theory is the probabilistic and statistical
foundation of reliability engineering, which is a branch of
engineering practice that has become increasingly important
as the complexity and necessary precision of engineering
artefacts has increased.
In order to get an insight of the developments that have
taken place over the passage of years, let us take the case of
the modern aeroplanes. The aeroplane of the yester years,
(Say in 1915) were single or double seater, built of wood and
canvas with a simple rotary internal combustion engine, wire
operated manual simple control surfaces, fixed
undercarriage, and no brakes. The aeroplanes of 1940 were
multi-engined, high speed, built of metal, had a complex
propeller driven engine, still had manual, wire operated,
simple controls, but had retractable undercarriage with
brakes, often hydraulically operated, and could carry a
number of passengers. The aeroplanes of 1960 (e.g. DC-8,
B707) were pressurized, used to fly at very high altitude with
jet speed, built of riveted metal sheet, powered by an axial
flow jet engine, had powered assisted controls but still linked
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UNIT 13 Reliability Fundamental Theories 273
What is Reliability theory Notes
__________________
Reliability theory suggests that biological systems start their
__________________
adult life with a high load of initial damage. Reliability theory
__________________
is a general theory about systems failure. It allows
researchers to predict the age-related failure kinetics for a __________________
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Overview
Reliability theory allows researchers to predict the age-
related failure kinetics for a system of given architecture
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UNIT 13 Reliability Fundamental Theories 275
(reliability structure) and given reliability of its components. Notes
Applications of reliability-theory approach to the problem __________________
of biological aging and species longevity lead to the following __________________
conclusions: __________________
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Notes applicable to all adult and extreme old ages, where the
__________________ Gompertz and the Weibull laws are just special cases of
__________________ this more general failure law.
__________________
6. Reliability theory helps evolutionary theories to explain
__________________ how the age of onset of deleterious mutations could be
__________________ postponed during evolution, which could be easily
__________________ achieved by a simple increase in initial redundancy
__________________ levels. From the reliability perspective, the increase in
__________________ initial redundancy levels is the simplest way to improve
__________________
survival at particularly early reproductive ages (with
gains fading at older ages). This matches exactly with
__________________
the higher fitness priority of early reproductive ages
emphasized by evolutionary theories. Evolutionary and
reliability ideas also help in understanding why
organisms seem to “choose” a simple but short-term
solution of the survival problem through enhancing the
systems’ redundancy, instead of a more permanent but
complicated solution based on rigorous repair (with the
potential of achieving negligible senescence). Thus there
are promising opportunities for merging the reliability
and evolutionary theories of aging.
Failure rate
Failure rate is the frequency with which an engineered
system or component fails, expressed for example in failures
per hour. It is often denoted by the Greek letter ë (lambda)
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UNIT 13 Reliability Fundamental Theories 277
and is important in reliability theory. In practice, the Notes
reciprocal rate MTBF is more commonly expressed and used __________________
for high quality components or systems. __________________
__________________
Failure rate is usually time dependent, and an intuitive
corollary is that both rates change over time versus the __________________
Safety engineering
Safety engineering is an applied science strongly related
to systems engineering and the subset System Safety
Engineering. Safety engineering assures that a life-critical
system behaves as needed even when pieces fail.
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Notes In the real world the term “safety engineering” refers to any
__________________ act of accident prevention by a person qualified in the field.
__________________ Safety engineering is often reactionary to adverse events,
__________________ also described as “incidents”, as reflected in accident
__________________ statistics. This arises largely because of the complexity and
difficulty of collecting and analyzing data on “near misses”.
__________________
__________________ Increasingly, the importance of a safety review is being
__________________ recognized as an important risk management tool. Failure
__________________ to identify risks to safety, and the according inability to
__________________
address or “control” these risks, can result in massive costs,
both human and economic. The multidisciplinary nature of
__________________
safety engineering means that a very broad array of
professionals are actively involved in accident prevention
or safety engineering.
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UNIT 13 Reliability Fundamental Theories 279
operate with faults, though its operation may be degraded Notes
in some fashion. __________________
__________________
These terms combine to describe the safety needed by
__________________
systems: For example, most biomedical equipment is only
“critical”, and often another identical piece of equipment is __________________
The process
Ideally, safety-engineers take an early design of a system,
analyze it to find what faults can occur, and then propose
safety requirements in design specifications up front and
changes to existing systems to make the system safer. In an
early design stage, often a fail-safe system can be made
acceptably safe with a few sensors and some software to read
them. Probabilistic fault-tolerant systems can often be made
by using more, but smaller and less-expensive pieces of
equipment.
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UNIT 13 Reliability Fundamental Theories 281
occurring around the clock, but rather, at regular intervals. Notes
This bundling process introduces further complexity, as it __________________
might stretch some maintenance cycles, thereby increasing __________________
risk, but reduce others, thereby potentially reducing risk, __________________
with the end result being a comprehensive maintenance __________________
schedule, purpose built to reduce operational risk and ensure
__________________
acceptable levels of operational readiness and availability.
__________________
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UNIT 13 Reliability Fundamental Theories 283
Notes
__________________
__________________
__________________
__________________
__________________
__________________
__________________
__________________
__________________
__________________
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Notes moving from left to right, is carried out by experts and then
__________________ brought together into a coherent whole by independent risk
__________________ analysts/moderators then such a process should qualify for
__________________ being “robust and methodical” for Basel purposes.
__________________ Weaknesses
__________________
Of course the bow-tie technique is not a panacea; it is merely
__________________
a way of making risk management assumptions, analyses and
__________________ conclusions explicit.
__________________
It has known weaknesses, including:
__________________
__________________ l The quality of the final analysis will totally depend on
the quality of the analysis process and the analysts and
experts taking part: garbage in - garbage out;
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UNIT 13 Reliability Fundamental Theories 285
The use of a Bow-Tie approach does not, of course, eliminate Notes
these problems, merely reduces the likelihood of error by __________________
segregating risk analysis into smaller, discrete, independent __________________
components and reducing cross-contamination between __________________
them. Of course it should be recognized, especially for low- __________________
probability events, small errors in one part may be amplified
__________________
in others – a problem with all subjective techniques.
__________________
Therefore a good taxonomy is required for homogenous loss
__________________
data collection that can show when correlation factors are
present for broad impacts that cross over from one risk __________________
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References
1. Radatz, Jane (Sep 28, 1990). IEEE Standard Glossary of
Software Engineering Terminology (PDF), New York,
NY, USA: The Institute of Electrical and Electronics
Engineers, 84 pages. ISBN 1-55937-067-X.
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UNIT 13 Reliability Fundamental Theories 287
(Jan, 1981). Fault Tree Handbook (PDF), Washington, Notes
DC, USA: U.S. Nuclear Regulatory Commission, page __________________
V-3. NUREG-0492. Retrieved on 2006-08-31. __________________
__________________
3. Gompertz, B., (1825). On the Nature of the Function
Expressive of the Law of Human Mortality, and on a New __________________
Mode of Determining the Value of Life Contingencies. __________________
Philosophical Transactions of the Royal Society of __________________
London, Vol. 115 (1825). __________________
Questions
General Questions.
1. What do you mean by the reliability theory?