Stenner Classic Series Peristaltic Metering Pump With QuickPro Manual

CLASSIC SERIES
INSTALLATION AND MAINTENANCE MANUAL
PERISTALTICMETERINGPUMPSSINCE1957
TABLE OF CONTENTS
WARRANTYAND SERVICE POLICY ............................................ 3

SAFETY INFORMATION........................ 45,1618,2125,29,32,36
PUMP IDENTIFICATION ....................................................... 67
OUTPUTS ........................................................................ 813
MATERIALS OF CONSTRUCTION ............................................. 14
ACCESSORY CHECKLIST....................................................... 15
INSTALLATION ................................................................ 1624
TROUBLESHOOTING ........................................................ 2528
TUBE REPLACEMENT ....................................................... 3035
CLEANINGTHE POINT OF INJECTION .................................. 3638
MOTOR EXPLODEDVIEWAND PARTS ............................... 3941
FEED RATE CONTROL EXPLODEDVIEWAND PARTS ............ 4243
PUMP HEAD EXPLODEDVIEWAND PARTS ........................ 4446
PUMPTUBES ..................................................................... 47
CHECKVALVES ................................................................... 48
FORYOUR RECORDS ........................................................... 49
CMQ0811a
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WARRANTYAND CUSTOMER SERVICE
LIMITEDWARRANTY StennerPumpCompanywillforaperiodofone(1)yearfromthedateofpurchase(proof ofpurchaserequired)repairorreplaceatouroptionalldefectiveparts.Stennerisnot responsibleforanyremovalorinstallationcosts.Pumptubeassembliesandrubber componentsareconsideredperishableandarenotcoveredinthiswarranty.Pumptube willbereplacedeachtimeapumpisinforservice,unlessotherwisespecified.Thecostof thepumptubereplacementwillbetheresponsibilityofthecustomer.Stennerwillincur shippingcostsforwarrantyproductsshippedfromourfactoryinJacksonville,Florida.Any tamperingwithmajorcomponents,chemicaldamage,faultywiring,weatherconditions, waterdamage,powersurges,orproductsnotusedwithreasonablecareandmaintainedin accordancewiththeinstructionswillvoidthewarranty.Stennerlimitsitsliabilitysolelyto thecostoftheoriginalproduct.Wemakenootherwarrantyexpressedorimplied. RETURNS Stenneroffersa30dayreturnpolicyonfactorydirectpurchases.Exceptasotherwise provided,nomerchandisewillbeacceptedforreturnafter30daysfrompurchase.To returnmerchandiseatanytime,callStennerat800.683.2378foraReturnMerchandise Authorization(RMA)number.A15%restockingfeewillbeapplied.Includeacopyofyour invoiceorpackingslipwithyourreturn. DAMAGEDORLOSTSHIPMENTS Alltruckshipments:Checkyourorderimmediatelyuponarrival.Alldamagemustbenoted onthedeliveryreceipt.CallStennerCustomerServiceat800.683.2378forallshortages anddamageswithinseven(7)daysofreceipt. SERVICE&REPAIRS Beforereturningapumpforwarrantyorrepair,removechemicalfrompumptubeby runningwaterthroughthetube,andthenrunthepumpdry.Followingexpirationofthe warrantyperiod,StennerPumpCompanywillcleanandoverhaulanyStennermetering pumpforaminimumlaborchargeplusnecessaryreplacementpartsandshipping.All meteringpumpsreceivedforoverhaulwillberestoredtotheiroriginalcondition.The customerwillbechargedformissingpartsunlessspecificinstructionsaregiven.Toreturn merchandiseforrepair,callStennerat800.683.2378or904.641.1666foraReturn MerchandiseAuthorization(RMA)number. DISCLAIMER Theinformationcontainedinthismanualisnotintendedforspecificapplicationpurposes. StennerPumpCompanyreservestherighttomakechangestoprices,products,and specificationsatanytimewithoutpriornotice.
USAandCanada800.683.2378,International904.641.1666
SAFETY INFORMATION
WarnsabouthazardsthatCANcausedeath,seriouspersonal injury,orpropertydamageifignored. ELECTRICSHOCKHAZARD: Pumpsuppliedwithgroundingpowercordandattachedplug.Toreduceriskof electricalshock,connectonlytoaproperlygrounded,groundingtypereceptacle. InstallonlyonacircuitprotectedbyaGroundFaultCircuitInterrupter(GFCI). RISQUEDECHOCELECTRIQUE:

Cettepompeestquipedunefichedemiseterre.Pourrduirelerisquedechoc lectrique,sassurerquelaficheestbienraccordeuneprisedecourantavecune connexiondemiseterre.Installerseulementsuruncircuitprotegerparuninterrupteur protegerparunemiselaterre. DONOT alterthepowercordorplugend. DONOT usereceptacleadapters. DONOT usepumpwithadamagedoralteredpowercordorplug.Contactthefactory oranauthorizedservicefacilityforrepair. ELECTRICSHOCKHAZARD HAZARDOUSVOLTAGE: DISCONNECT powercordbeforeremovingmotorcoverforservice.Electricalservice bytrainedpersonnelonly. EXPLOSIONHAZARD:
ThisequipmentISNOT explosionproof.DONOT installoroperateinan explosiveenvironment. RISKOFCHEMICALEXPOSURE:
Potentialforchemicalburns,fire,explosion,personalinjury,orpropertydamage.To reduceriskofexposure,theuseofproperpersonalprotectiveequipmentismandatory. RISKOFFIREHAZARD:
DONOT installoroperateonanyflammablesurface. RISKOFCHEMICALOVERDOSE:
Toreducerisk,followproperinstallationmethodsandrecommendations.Checkyour localcodesforadditionalguidelines. Thisapplianceisnotintendedforusebypersons(including children)withreducedphysical,sensoryormentalcapabilities,orlackofexperience andknowledge,unlesstheyhavebeengivensupervisionorinstructiontoconcerning useoftheappliancebyapersonresponsiblefortheirsafety.
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SAFETY INFORMATION continued

WarnsabouthazardsthatWILLorCANcauseminorpersonal injuryorpropertydamageifignored. PLUMBING: Chemicalfeedpumpinstallationmustalwaysadheretoyourlocalplumbingcodes ndrequirements.Besureinstallationdoesnotconstituteacrossconnection.Check localplumbingcodesforguidelines. NOTICE:Indicatesspecialinstructionsorgeneralmandatoryaction. NOTICE: Thismeteringpumpisportableanddesignedtoberemovablefromthe plumbingsystemwithoutdamage totheconnections. NOTICE: Thismeteringpumpanditscomponentshavebeentestedforusewiththe followingchemicals:SodiumHypochlorite(1015%),MuriaticAcid(2022Baume, 31.5%Hcl),andSodaAsh. NOTE: Cetteapompededosageetsescomposantsontttestspourutilisation aveclesproduitschimiquessuivants;HypochloritedeSodium(solutionde1015%); AcideMuriatique(2022Baume,31.5%Hcl);CendredeSoude. Thisisthesafetyalertsymbol.Whendisplayedinthismanualoronthe equipment,lookforoneofthefollowingsignalwordsalertingyoutothe potentialforpersonalinjuryorpropertydamage. PUMPSUITABLEFORUSEOUTDOORS wheninstalledwithaStennerRainRoofPart
No.MP90000.
Electricalinstallationshouldadheretoallnationalandlocalcodes.Consulta
licensedprofessionalforassistancewithproperelectricalinstallation.
Removingpowerfrompool/sparecirculationpumpmustalsoremovepowerfrompump.
Theuseofanauxiliarysafetydevice(notsupplied),suchasaflowswitchorsensor,
isrecommendedtopreventfeedpumpoperationintheeventofarecirculation
pumpfailureorifflowisnotsensed.
Pointofchemicalinjectionshouldbebeyondallpumps,filters,andheaters.
Suitableforindoorandoutdooruse.
Convientpourusageintrieuretextrieur.
PUMP IDENTIFICATION
BOX LABEL
85MHP5 85MJH1A1STAA 120 02010503943 100(6.9)

5 Adjustable
(18.9Ajustable) 1/4"White (1/4"Blanco)
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PUMP IDENTIFICATION continued

DATA LABEL
85MHP5 85MJH1A1STAA 100psi/6.9bar120V60Hz 1.7amp5gpd/18.9lpd 02010503943
WARNING LABEL
NOTE:Agencylistingsvarybymodel.
OUTPUTS 45 SERIES
ADJUSTABLE OUTPUT APPROXIMATE GPD @ 60Hz

MODEL
45MHP2* 45M1
MAXIMUM
PRESSURE 100psi(6.9bar) 25psi(1.7bar)
PUMPTUBE
NUMBER #1 L 0.2 1 0.3 2
FEEDRATECONTROLSETTING 3 4 5 6 7 1.2 1.5 1.8 2.1
8 2.4
9 2.7
10 3.0
0.6 0.9
45MHP10* 100psi(6.9bar) 45M2 25psi(1.7bar) 45MHP22* 100psi(6.9bar) 45M3 25psi(1.7bar) 45M4 45M5 25psi(1.7bar) 25psi(1.7bar)
#2 #7 #3 #4 #5
0.5 1.1 1.7 2.5
1.0 2.2 3.5
2.0 3.0 4.4 6.6
4.0
5.0
6.0
7.0
8.0
9.0 10.0
8.8 11.0 13.2 15.4 17.6 19.8 22.0
7.0 10.5 14.0 17.5 21.0 24.5 28.0 31.5 35.0
5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0
ADJUSTABLE OUTPUT APPROXIMATE LPD @ 50Hz

MODEL
45MHP2* 45M1
MAXIMUM
PRESSURE 100psi(6.9bar) 25psi(1.7bar)
PUMPTUBE
NUMBER #1 L 0.6 1 0.9 2
8 7.3
9 8.2
10 9.1
1.8 2.7
#2 #7 #3 #4 #5
1.5 3.3
3.0
6.1 9.1 12.1 15.1 18.2 21.2 24.2 27.3 30.3
6.6 13.3 20.0 26.6 33.3 40.0 46.6 53.3 60.0 66.6
5.1 10.6 21.2 31.8 42.4 53.0 63.6 74.2 84.8 95.4 106.0 7.6 15.1 30.3 45.4 60.6 75.7 90.8 106.0 121.1 136.3 151.4
FIXED OUTPUT
MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1
GPD60Hz
3.0
LPD50Hz
9.1
45MPHP2* 100psi(6.9bar) 45MP1 25psi(1.7bar) 45MPHP10* 100psi(6.9bar) 45MP2 25psi(1.7bar) 45MPHP22* 100psi(6.9bar) 45MP3 25psi(1.7bar) 45MP4 45MP5
*
#2 #7 #3 #4 #5
10.0
30.3
22.0 35.0 50.0
66.6 106.0 151.4
25psi(1.7bar) 25psi(1.7bar)
Injectioncheckvalveisincludedwithpumprated26100psi(1.86.9bar).
NOTICE: Theinformationwithinthischartissolelyintendedforuseasaguide.Theoutputdataisanapproximationbasedon pumpingwaterunderacontrolledtestingenvironment.Manyvariablescanaffecttheoutputofthepump.StennerPump Companyrecommendsthatallmeteringpumpsundergofieldcalibrationbymeansofanalyticaltestingtoconfirmtheiroutputs.
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OUTPUTS 85 SERIES

MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1 L 0.3 1 0.5 2
8 4.0
9 4.5
10 5.0
85MHP5* 100psi(6.9bar)
85M1 25psi(1.7bar) 85MHP17* 100psi(6.9bar) 85M2 25psi(1.7bar) 85MHP40* 100psi(6.9bar) 85M3 25psi(1.7bar) 85M4 85M5 25psi(1.7bar) 25psi(1.7bar)
1.0 1.5
#2 #7 #3 #4 #5
0.8
1.7
3.4 5.1
6.8
8.5 10.2 11.9 13.6 15.3 17.0
2.0 3.0 4.3
4.0
8.0 12.0 16.0 20.0 24.0 28.0 32.0 36.0 40.0
6.0 12.0 18.0 24.0 30.0 36.0 42.0 48.0 54.0 60.0 8.5 17.0 25.5 34.0 42.5 51.0 59.5 68.0 76.5 85.0

MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1 L 0.9 1 1.5 2
FEEDRATECONTROLSETTING 3 4 5 6 7 6.1 7.6
10
85MHP5* 100psi(6.9bar)
85M1 25psi(1.7bar) 85MHP17* 100psi(6.9bar) 85M2 25psi(1.7bar) 85MHP40* 100psi(6.9bar) 85M3 25psi(1.7bar) 85M4 85M5 25psi(1.7bar) 25psi(1.7bar)
3.0 4.5
9.1 10.6 12.1 13.6 15.1
#2 #7 #3 #4 #5
2.4
5.1 10.3 15.4 20.6 25.7 30.9 36.0 41.2 46.3 51.5
6.1 12.1 24.2 36.3 48.5 60.6 76.7 84.8 96.9 109.0 121.1 9.1 18.2 36.3 54.5 76.7 90.8 109.0 127.2 145.3 163.5 181.7 13.0 25.7 51.5 77.2 103.0 128.7 154.4 180.0 205.9 231.6 257.4
FIXED OUTPUT
MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1
GPD60Hz
5.0
LPD50Hz
15.1
85MPHP5* 100psi(6.9bar)
85MP1 25psi(1.7bar) 85MPHP17* 100psi(6.9bar) 85MP2 25psi(1.7bar) 85MPHP40* 100psi(6.9bar) 85MP3 25psi(1.7bar) 85MP4 85MP5
*
#2 #7 #3 #4 #5
17.0
51.5
40.0 60.0 85.0
121.1 181.7 257.4
OUTPUTS 100 SERIES

MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1 L 0.3 1 0.6 2
8 4.8
9 5.4
10 6.0
100DMHP5* 100psi(6.9bar)
100DM1 25psi(1.7bar) 100DMHP20* 100psi(6.9bar) 100DM2 25psi(1.7bar) 100DM3 100DM4 100DM5 100psi(6.9bar) 25psi(1.7bar) 25psi(1.7bar)
1.2 1.8
#2 #3 #4 #5
1.0 2.2 3.5
2.0 4.4
4.0 6.0
8.0 10.0 12.0 14.0 16.0 18.0 20.0
8.8 13.2 17.6 22.0 26.4 30.8 35.2 39.6 44.0
7.0 14.0 21.0 28.0 35.0 42.0 49.0 56.0 63.0 70.0
5.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0

MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1 L 0.9 1 1.8 2
FEEDRATECONTROLSETTING 3 4 5 6 7 7.3
10
3.6 5.5
9.1 10.9 12.7 14.5 16.4 18.2
#2 #3 #4 #5
3.0
6.1 12.1 18.2 24.2 30.3 36.4 42.4 48.5 54.5 60.6
6.7 13.3 26.7 40.0 53.3 66.6 79.9 93.3 106.6 119.9 133.2 10.6 21.2 42.4 63.6 84.8 106.0 127.2 148.4 169.6 190.8 212.0 15.1 30.3 60.6 90.8 121.1 151.4 181.7 212.0 242.2 272.5 302.8
FIXED OUTPUT
MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1
GPD60Hz
6.0
LPD50Hz
18.2
100DMPHP5* 100psi(6.9bar)
100DMP1 25psi(1.7bar) 100DMPHP20*100psi(6.9bar) 100DMP2 25psi(1.7bar) 100DMP3 100DMP4 100DMP5 25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)
#2 #3 #4 #5
20.0 44.0 70.0 100.0
60.6 133.2 212.0 302.8
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OUTPUTS 170 SERIES

MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1 L 0.5 1 1.0 2
8 8.0
10
2.0 3.0
9.0 10.0
#2 #3 #4 #5
1.7 4.0 6.0 8.5
3.4
6.0 9.5 13.6 17.0 20.4 23.8 27.2 30.6 34.0
8.0 16.0 24.0 32.0 40.0 48.0 56.0 64.0 72.0 80.0 12.0 24.0 36.0 48.0 60.0 72.0 84.0 96.0 108.0 120.0 17.0 34.0 51.0 68.0 85.0 102.0 119.0 136.0 153.0 170.0

MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1 L 1.5 1 3.0 2
FEEDRATECONTROLSETTING 3 4 5 6 7
10
6.1 9.1 12.1 15.1 18.2 21.2 24.2 27.3 30.3
#2 #3 #4 #5
5.1 10.3 18.2 28.8 39.1 51.5 61.8 72.1 82.4 92.7 102.6 12.1 24.2 48.5 72.7 96.9 121.1 145.4 169.6 193.8 218.0 242.2 18.2 36.3 72.7 109.0 145.3 181.7 218.0 254.4 290.7 327.0 363.4 25.7 51.5 86.0 154.4 205.9 257.4 308.9 360.4 411.8 463.3 514.8
FIXED OUTPUT
MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1
GPD60Hz
10.0
LPD50Hz
30.3
170DMP1 25psi(1.7bar) 170DMPHP34* 100psi(6.9bar) 170DMP2 25psi(1.7bar) 170DMP3 170DMP4 170DMP5 25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)
#2 #3 #4 #5
34.0 80.0 120.0 170.0
102.6 242.2 363.4 514.8
11
OUTPUTS 100MDC SERIES
DETERMINING OUTPUT FOR DUAL HEAD DUAL CONTROL MODEL ThedialringislabeledL10;L=5%,110indicatesapproximately10%ofmaximumoutput. Setting#10onbothfeedratecontrolswilldeliverthepumpsmaximumoutput. Theinnermostheadistheprimaryoutput.Theoutermostheadoperatesatapercentage oftheinnermosthead. ExampleUsing100MCD5 Selecttheoutputfromthechartfortheinnermosthead,andthencalculatetheoutermost headoutput. InnermostHeadOutputxSetting%ofOutermostHead=OutermostHeadOutput Example:Theoutputoftheinnermostheadatsetting#4=20gpd.Theoutputofthe outermostheadatsetting#3is30%;andwouldbecalculated20gpdx30%=6gpd. APPROXIMATE GPD @ 60Hz INNERMOST HEAD OUTPUT
MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1 L 0.2 1 0.3 2
8 2.4
9 2.7
10 3.0
100MDCHP5* 100psi(6.9bar)
100MDC1 25psi(1.7bar) 100MDCHP20* 100psi(6.9bar) 100MDC2 25psi(1.7bar) 100MDC3 100MDC4 100MDC5 25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)
0.6 0.9
#2 #3 #4 #5
0.5 1.1 1.7 2.5
1.0 2.2 3.5
2.0 3.0 4.4 6.6
4.0
5.0
6.0
7.0
8.0
9.0 10.0
8.8 11.0 13.2 15.4 17.6 19.8 22.0
7.0 10.5 14.0 17.5 21.0 24.5 28.0 31.5 35.0
5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0
APPROXIMATE LPD @ 50Hz INNERMOST HEAD OUTPUT

MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1 L 0.6 1 0.9 2
8 7.3
9 8.2
10 9.1
100MDC1 25psi(1.7bar) 100MDCHP20* 100psi(6.9bar) 100MDC2 25psi(1.7bar) 100MDC3 100MDC4 100MDC5
*
1.8 2.7
#2 #3 #4 #5
1.5 3.3
3.0
6.1 9.1 12.1 15.1 18.2 21.2 24.2 27.3 30.3
25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)
6.6 13.3 20.0 26.6 33.3 40.0 46.6 53.3 60.0 66.6
5.1 10.6 21.2 31.8 42.4 53.0 63.6 74.2 84.8 95.4 106.0 7.6 15.1 30.3 45.4 60.6 75.7 90.8 106.0 121.1 136.3 151.4
Injectioncheckvalveincludedwithpumpsrated26100psi(1.86.9bar).
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OUTPUTS 170MDC SERIES
DETERMINING OUTPUT FOR DUAL HEAD DUAL CONTROL MODEL ThedialringislabeledL10;L=5%,110indicatesapproximately10%ofmaximumoutput. Setting#10onbothfeedratecontrolswilldeliverthepumpsmaximumoutput. Theinnermostheadistheprimaryoutput.Theoutermostheadoperatesatapercentage oftheinnermosthead. ExampleUsing170MDCHP34 Selecttheoutputfromthechartfortheinnermosthead,andthencalculatethe
outermostheadoutput.
InnermostHeadOutputxSetting%ofOutermostHead=OutermostHeadOutput Example:Theoutputoftheinnermostheadatsetting#8=13.6gpd.Theoutputofthe outermostheadatsetting#6is60%;andwouldbecalculated13.6gpdx60%=8.2gpd. APPROXIMATE GPD @ 60Hz INNERMOST HEAD OUTPUT
MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1 L 0.3 1 0.5 2
8 4.0
9 4.5
10 5.0
170MDCHP9* 100psi(6.9bar) 170MDC1 25psi(1.7bar) 170MDCHP34* 100psi(6.9bar) 170MDC2 25psi(1.7bar) 170MDC3 170MDC4 170MDC5 25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)
1.0 1.5
#2 #3 #4 #5
0.8 1.7 2.0 3.0 4.3 4.0
3.4 5.1
6.8
8.5 10.2 11.9 13.6 15.3 17.0
8.0 12.0 16.0 20.0 24.0 28.0 32.0 36.0 40.0
6.0 12.0 18.0 24.0 30.0 36.0 42.0 48.0 54.0 60.0 8.5 17.0 25.5 34.0 42.5 51.0 59.5 68.0 76.5 85.0
APPROXIMATE LPD @ 50Hz INNERMOST HEAD OUTPUT

MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1 L 0.9 1 1.5 2
FEEDRATECONTROLSETTING 3 4 5 6 7 6.1 7.6
10
170MDCHP9* 100psi(6.9bar) 170MDC1 25psi(1.7bar) 170MDCHP34* 100psi(6.9bar) 170MDC2 25psi(1.7bar) 170MDC3 170MDC4 170MDC5
*
3.0 4.5
9.1 10.6 12.1 13.6 15.1
#2 #3 #4 #5
2.4
5.1 10.3 15.4 20.6 25.7 30.9 36.0 41.2 46.3 51.5
6.1 12.1 24.2 36.3 48.5 60.6 76.7 84.8 96.9 109.0 121.1 9.1 18.2 36.3 54.5 76.7 90.8 109 127.2 145.3 163.5 181.7
13.0 25.7 51.5 77.2 103.0 128.7 154.4 180.0 205.9 231.6 257.4
Injectioncheckvalveincludedwithpumpsrated26100psi(1.86.9bar).
13
MATERIALS OF CONSTRUCTION
AllHousings Polycarbonate PeristalticTube* &CheckValveDuckbill Santoprene,FDAapproved PeristalticTube** Tygothane,FDAapproved CheckValveDuckbill Pellathane Suction/DischargeTubing&Ferrules(1/4"&6mm) Polyethylene,FDAapproved WeightedSuctionLineStrainer PolypropyleneorType1RigidPVCbodywithType1RigidPVCcap,NSFlisted;ceramicweight AllFasteners StainlessSteel TubeFittings Gray:Type1RigidPVC,NSFlisted Black:Polypropylene,NSFlisted CheckValveFittings Type1RigidPVC,NSFlisted ConnectingNuts Type1RigidPVCorPolypropylene 3/8"Adapter Type1RigidPVC,NSFlisted PumpHeadLatches Polypropylene
* **
Santoprene isaregisteredtrademarkofExxonMobilCorporation. Tygothane isaregisteredtrademarkofSaintGobainPerformancePlastics. Pellathane isaregisteredtrademarkofTheDowCompany.
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ACCESSORY CHECKLIST
PREINSTALLATION 25psiAccessoryKitContents* 3ConnectingNuts1/4"or3/8" 3Ferrules1/4"&6mmEurope OR2Ferrules3/8" 1InjectionFitting 1WeightedSuctionLineStrainer1/4",3/8",6mmEurope 120'RollofSuction/DischargeTubing 1/4"or3/8"WhiteorUVBlackOR6mmWhiteEurope 1AdditionalPumpTube 2AdditionalLatches 1MountingBracket 1InstallationManual 100psiAccessoryKitContents* 3ConnectingNuts1/4"or3/8" 3Ferrules1/4"&6mmEurope OR2Ferrules3/8" 1InjectionCheckValve 1WeightedSuctionLineStrainer1/4"or3/8",6mmEurope 120'RollofSuction/DischargeTubing 1/4"or3/8"WhiteorUVBlackOR6mmWhiteEurope 1AdditionalPumpTube 2AdditionalLatches 1MountingBracket 1InstallationManual
Doubleheadpumpsincludeanadditionalsetoftheaccessorieslistedabove.
15
INSTALLATION
ADDITIONAL SAFETY INSTRUCTIONS

NOTICE:Indicatesspecialinstructionsorgeneralmandatoryaction. Readallsafetyhazardsbeforeinstallingorservicingthepump.Thepumpis designedforinstallationandservicebyproperlytrainedpersonnel. Useallrequiredpersonalprotectiveequipmentwhenworkingonornearachemical meteringpump. Installthepumpsothatitisincompliancewithallnationalandlocalplumbingand
electricalcodes.
Usetheproperproducttotreatpotablewatersystems,useonlychemicalslistedor
approvedforuse.
Installthepumptoworkinconjunctionwithpool,spa,wellpump,orsystemcontrols.
Inspecttubefrequentlyforleakage,deterioration,orwear.Schedulearegularpump
tubemaintenancechangetopreventchemicaldamagetopumpand/orspillage.
Mountpumpverticallyandusespillrecoverytorunchemicalbacktotankinthe
eventoftubefailure. Pumpisnotrecommendedforinstallationinareaswhereleakagecancause personalinjuryorpropertydamage.
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INSTALLATION continued
MOUNT PUMP Selectadrylocation(toavoidwaterintrusionandpumpdamage)abovethe solutiontank.Bestrecommendedlocationisabovethesolutiontankinavertical positionwiththepumpheadpointeddownwardandthespillrecovery(seepage 20) inplacetoreducetheriskandseverityofdamage. Topreventpumpdamageintheeventofapumptubeleak,nevermountthepump verticallywiththepumpheadup. Toavoidchemicaldamagefromfumes,DONOTmountpumpdirectlyoveranopen solutiontank.Keeptankcovered. Avoidfloodedsuctionorpumpmountedlowerthanthesolutioncontainer.Draw solutionfromthetopofthetank.Pumpcanrundrywithoutdamage.Ifpumpis installedwithafloodedsuction,ashutoffvalveorotherdevicemustbeprovided tostopflowtopumpduringservice. 1. Usethemountingbracketasatemplate todrillpilotholesinmountinglocation. 2. Securebracketwithfastenersorwall anchors.Slidepumpintobracket. Provide8"clearancetoallowpump orientationtobereversedduringtube
replacement.DONOTallowwater
intrusionintothemotororcorrosion
anddamagewilloccur.
Topreventmotordamage,verify
withavoltmeterthatthereceptacle
voltagecorrespondswiththe
pumpvoltage.
3. Plugcordintoreceptacleandturnthe motorpowerswitchon.Ifthepumpis adjustable,turnthedialringto10. 4. Activatethepumpbythepumpcontrol(flowswitch,pressureswitch,etc.)andverify rotationoftherollerassemblywithintheclearpumphead.Turnpumpswitchoff.
RainRoof (optional) slipsinto wallbracket.
WallBracket
PumpHead
17
ADDITIONAL INSTRUCTIONS FOR CE PUMPS
ADDITIONAL INSTALLATION INSTRUCTIONS 1. AllClassIIPumpslocatedinZone1ofswimmingpoolareasrequirelocatingwherefloodingcannotoccur. 2. Thispumpisintendedtobeinstalledasfixedasopposedtoportable. 3. TheRainRoofmustbeinstalledandverticalorientationmountingofentireunitobserved. 4. Afterinstallation,thepowersupplyplugmustbeaccessibleduringuse. 5. Thisunitmustbescrappedifthesupplycordisdamaged. 6. ObserveandcomplywithallNationalWiringStandards. ZUSTAZLICHE INSTALLIERUNGSANWEISUNGUN 1. PumpendiesichinZone1vomSchwimmbeckenbefindensollensindsoeinzurichtenda Ueberschwemmungennichtvorkommenwerden. 2. DiesePumpeistalsfestmontierteAusrustungbedachtundsollnichtumstellbargebrauchtwerden. 3. DerRegendachmussinstalliertwerden.EinevertikaleAsrichtungderMontagemuerzieltwerden. 4. DieStromversorgungmussnachderInstallierungnochzuganglichsein. 5. BeibeschadigterVerkabelungistdiesesGeratnichtmehrzugebrauchen. 6. StaatlicheVernetzungsvorchriftenmusseneingehaltenwerden. INSTRUCTIONS SUPPLMENTAIRES DINSTALLTION 1. TouteslespompesinstallesdanslaZone1duprimtredelapiscinedoiventtresituesdemanire nepaspouvoirtreinondes. 2. Cettepompeestprvuepourinstallationfixeetnonpasportative. 3. Labriantipluiedoittreinstalletlorientationverticaledoittoujourstreobserve. 4. Aprslinstallation,lapriselectriquedoitresteraccessiblependantlutilisation. 5. Cetteunitdoittremiseaurebutsilecordonlectriqueestendommag. 6. ObservezetadhreztouteslesNormesNationalespourInstallationsElectriques. INSTUCCIONESADICIONALES PARA INSTALACIN 1. TodaslasbombasClaseIIsituadasenlaZona1delasreasdelapiscinarequierencolocarsedondeno puedanserinundadas. 2. Estabombaesparaserinstaladafijaenvezdeporttil. 3. Esnecesarioinstalareltechodelluvia,ymontarlaunidadenterasiguiendounaorientacinvertical. 4. Depusdelainstalacinelenchufesuministradordeenergadebeestaraccesibleduranteeluso. 5. Sedeberdeshecharlaunidadsielcordndeabastecimientosedeteriora. 6. ObserveycumplacontodaslasReglasNacionalesparaInstalacionesElctricas. ISTRUZIONI SUPPLEMENTARI PER L INSTALLAZIONE 1. TuttelepompeClasseIIlocalizzatenellaZona1dellasuperficiecircostantelapiscinadevonoessere collocatedovegliallagamentinopossonoaccadere.. 2. Questapompa,inteso,deveessereinstallatacomefissaenoncomeportatile. 3. Latettoiadeveessereinstallataeilmontaggioorientazioneverticaledellinteraunitdeveessereosservato. 4. Dopolinstallazione,laspinadeveessereaccessibileduranteluso. 5. Questaunitdeveesseregettataviaseilfiloelettricodanneggiato. 6. OsservareeaderireatutteleNormeNazionaliSugliImpiantiElettrici. 18
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INSTALLATION DIAGRAM
RainRoofslidesintowallmountingbracket (notoolsnecessary). AlwaysuseRainRoofforoutdoor useorifmeteringpumpis subjecttowashdowns.
On/OffSwitch (underroof,not visiblethisview)
VerticalWallMountingBracket (requires2screws)
Grounded PowerOutlet; protectedby GroundFault Circuit Interrupter (GFCI)

DisassembledView Injection CheckValve 26100psi Injection Fitting 025psi
DisassembledView
DischargeLine SuctionLine Injection CheckValve Duckbill ShutOffValve
Flowdirection ofsolution. SolutionTank
19
SPILL RECOVERY Mountthepumpverticallyandusethespillrecoverytodrainchemicalbacktothetankin theeventoftubefailure.Thiswillhelppreventchemicalfromcollectinginthetubehousing andreducesspillageonthefloor. Thepumpmotorisventilatedandwaterintrusioncancausemotordamage.Arainroofis recommendedforoutdoorandwetenvironments.
Tubedrainssolution backtotank.
Partialholeispunched throughwitha#2Phillips headscrewdriver. Usesectionof1/4" suction/discharge tubingand insertinhole. SpillRecovery
StrainerwithWeight
3"
20
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INSTALLSUCTIONLINETOPUMPHEAD 1. Uncoilthesuction/dischargetubing.Useoutsideofsolutiontankasaguidetocut properlengthofsuctionlineensuringitwillbe23"abovethebottomofsolutiontank. Allowsufficientslacktoavoidkinksandstresscracks.Alwaysmakeaclean squarecuttoassurethatthesuctionlineisburrfree.Normalmaintenance requirestrimming. Suctionlinesthatextendtothebottomofthetankcanresultindebrispickup leadingtocloggedinjectorsandpossibletubefailure. 2. Makeconnectionsbyslidingtheline(s)throughconnectingnut* andferruleand fingertightentothecorrespondingtubefittings. 3. Fingertightennuttothethreadedtubefittingwhileholdingthetubefitting. Overtighteningtheferruleandnutwithawrenchmayresultindamagedfittings, crushedferrules,andairpickup. DONOTusethreadsealtapeonpumptubeconnectionsortoolsto tightenconnections. Moreonnextpage
DONOTusethread sealtapeonpump tubethreads.
DONOTusepliers. Finger tighten 1/4"nut
Ferrules NOTE:Beveledendsof ferrulesfacepump. Tubingshouldbottom intoallfittings.
ConnectingNut
For3/8"connectionsonly.Whilestabilizingthetubefitting,attachfemaleendofadaptertothetubefitting(s) (ferruleinside).Slidelinethrough3/8"connectingnutandfingertightentomaleendofadapter.Ifleak occurs,graduallytightenthe3/8"connectingnutasrequired.
21
INSTALL SUCTIONWEIGHTTO SUCTION LINE 1. Drillaholeintothebungcaporsolutiontanklid.Slidethetubingthroughandsecure theweightedstrainertotheline. 2. Toattachthestrainer,pushapproximately3.5"ofsuctionlinethroughthecaponthe strainerbody.Pulltubingtomakesureitissecure. 3. Suspendslightlyabovetankbottomtoreducethechanceofsedimentpickup. DONOTmixchemicalsinthesolutioncontainer.Followrecommendedmixing proceduresaccordingtothemanufacturer. DONOToperatepumpunlesschemicaliscompletelyinsolution.Turnpumpoff whenreplenishingsolution.
SuctionLine
3.5" (9cm) Weighted SuctionLine Strainer 3"
22
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INSTALL DISCHARGE LINETO PUMP HEADAND INJECTION POINT 1. Makeasecurefingertightconnectiononthedischargefittingofthepumpheadas instructedinInstallSuctionLineinstructions. DONOTusethreadsealtapeonpumptubeconnectionsortoolsto
tightenconnections.
HAZARDOUSPRESSURE:Shutoffwaterorcirculationsystem andbleedoffanysystempressure. Locateapointofinjectionbeyondallpumpsandfiltersorasdeterminedby theapplication. 2. A1/4"or1/2"FemaleNPT(FNPT)connectionisrequiredforinstallingtheinjection fitting.IfthereisnoFNPTfittingavailable,provideonebyeithertappingthepipeor installingFNPTpipeteefitting. 3. WraptheMaleNPT(MNPT)endofinjectionfittingwith2or3turnsofthreadseal tape.Ifnecessary,trimtheinjectionfittingquillasrequiredtoinjectproductdirectly intoflowofwater.
DONOTusethread sealtapeonpump tubethreads.
Moreonnextpage
DONOTusepliers.
1/4"or 1/2"FNPT Reduction Bushing
Injection CheckValve
ShutOffValve
TypicalPointofInjection
TrimInjectionFitting
23
4. HandtightentheinjectionfittingintotheFNPTfitting. 025psiModel(includesinjectionfitting) a. Installconnectingnut* andferruletothepumpdischargeline.Insertdischarge lineintoinjectionfittinguntilitreachesbaseoffitting. b. Fingertightenconnectingnut* tofitting. 26100psiModel(includesinjectioncheckvalve) a. Priortoconnection,testinjectioncheckvalveandNPTthreadsforleaksby pressurizingsystem.Ifnecessary,tightenanadditional1/4turn. b. Installconnectingnut* andferruletothepumpdischargeline.Insertdischarge lineintocheckvalvebodyuntilitreachesbaseofbody. c. Fingertightenconnectingnut* tofitting. 5. Turnpumponandrepressurizesystem.Observechemicalflowasactuatedby systemandcheckallconnectionsforleaks. 6. Aftersuitableamountofdosingtime,performtestsfordesiredchemicalreadings (e.g.,pHorppm).Ifnecessary,finetunedosinglevelsbyrotatingdialring (adjustablepumpsonly)orbyadjustingsolutionstrength. Theinjectionpointandfittingrequireperiodicmaintenancetocleanany depositsorbuildup.Toallowquickaccesstothepointofinjection,Stenner recommendstheinstallationofshutoffvalves.
For3/8"connections,insertdischargelineuntilifreachesbaseofinjectionfitting(25psi)orcheckvalvebody (100psi).Ifleakoccurs,graduallytightenthe3/8connectingnutasrequired.
24
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TROUBLESHOOTING MOTOR
HAZARDOUSVOLTAGE:
DISCONNECTpowercordbeforeremovingmotorcoverforservice. Electricalservice
shouldbeperformedbytrainedpersonnelonly.
PROBLEM Loudorexcessivenoise POSSIBLE CAUSE Wornballbearings Insufficientlubrication Worngearsorgearposts Motordoesnotwork; fandoesnotturn Faultyelectricalsupply Rotorboundtocoil Damagedmotorcoil Wornordamagedrotorbearings Damagedpowercord Rotorrustedtocoil Faultywireconnections Obstructedfan Motorruns;fanturns, outputshaftdoesnot Motoroverheatsand shutsoffandon Wornordamagedgears SOLUTION Replacerotorassembly ApplyAquaShieldtogearsandgearposts Inspectand/orreplacegearsandgearposts Checksupplyvoltagecircuit Replacebearingbracketsifcracked Replacemotorcoil Replacerotorassembly Inspectand/orreplacepowercord Cleanoffcoilandrotororreplace Inspectand/orrepairelectricalconnections Removeobstruction Replacegearsasneeded
Incorrectvoltage Highambienttemperature Damaged/malfunctioningcoil
Checkvoltageandfrequencymatches datalabel Pumpsareratedat125Fmaximum Replacemotorcoil Userainroof&replacephenolicgear Replacebearingbracket&phenolicgear Replacegearposts&phenolicgear Buffoffrotororreplacerotor, replacephenolicgear Replacegearcase LubricatewithAquaShield
Phenolicgearisstripping
Waterintrusion Crackedbearingbracket Worngearposts Rustedhelicalgearatendofrotor Worngearcasecover Insufficientlubrication
25
TROUBLESHOOTING FEED RATE CONTROL
PROBLEM Adjustmentringwillnotturn POSSIBLE CAUSE Seizedvariablecam Seizedadjustmentring Adjustmentringturns, outputdoesntchange Pumpheaddoesnotrotate Variablecamdisengagedfromring Brokenvariablecam Wornindexplate Motorproblem Indexpinholderloose Indexpinbroken Pumpheadrotatescontinuously Variablecam Erraticindexing Indexplateworn Variablecamworn Lifterworn SOLUTION ApplyAquashield tovariablecam& camslot CleanthenlubricateringwithAquaShield Reinsert90endintoring Replacevariablecam Turnoverorreplaceindexplate RefertoMotorsection Tightenholderintospiderassembly Replaceindexpinandlifterassembly Replaceorreinsertvariablecam Turnoverorreplaceindexplate Replacevariablecam Replaceindexpin&lifterassembly
Pumpheadrollerassemblystripped Replacerollerassembly
26
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TROUBLESHOOTING PUMP HEAD
PROBLEM Componentscracking Pumpheadleaking Nopumpoutput, pumpheadrotates POSSIBLE CAUSE Chemicalattack Pumptuberupture Depletedsolutiontank Pumpsuctionlineweightis abovesolution Leakinthesuctionline Ferrulesinstalledincorrectly, missingordamaged Injectionpointisclogged Cloggedsuctionand/ordischarge lineand/orinjectioncheckvalve Lifeofpumptubeexhausted Suctionlineisflushwith thenoseoftheweightedstrainer SOLUTION Checkchemicalcompatibility Replacepumptube,ferrules;centertube Replenishsolution Positionsuctionline3" abovebottom oftank Inspectorreplacesuctionline Replaceferrules Inspectandcleaninjectionpoint Cleanand/orreplaceasneeded Replacepumptube,ferrules;centertube Pullsuctionlineapproximately1"from bottomofstrainer,cutbottomofsuction tubingatanangle Replacepumptube,ferrules;centertube Replacerollerassembly Inspectandcleaninjectionpoint Replacetubewithcorrectsize Verifysystempressureagainsttubepsi, replacetubeifneeded Replacerollerassembly Refertofeedratecontrolsection Refertomotorsection Replacetubewithcorrectsizeor adjustsettings. Replacerollerassembly Refertofeedratecontrolsection Replacewithmotorthatmatchespumpmodel
Lowpumpoutput, pumpheadrotates
Lifeofpumptubeexhausted Rollerswornorbroken Injectionpointisrestricted Incorrecttubesize Highsystembackpressure
Nopumpoutput, pumpheaddoesntrotate
Strippedrollerassembly Feedratecontrolproblem Motorproblem
Pumpoutputhigh
Incorrecttubesizeorsetting Rollerassemblybroken Malfunctioningfeedratecontrol Incorrectmotorrpm
27
TROUBLESHOOTING PUMPTUBE
NOTICE:Aleakingpumptubedamagesthemeteringpump.Inspectpumpfrequently forleakageandwear.RefertoTubeReplacementsectionforadditionalsafety precautionsandinstructions.
PROBLEM Tubeleaking POSSIBLE CAUSE Pumptuberuptured Calciumormineraldeposits Excessivebackpressure Tubeistwisted Tubenotcentered Tubelifeisshortened Chemicalattack Mineraldepositsatinjectionpoint Sedimentblockageatcheckvalve SOLUTION Replacepumptube,ferrules;centertube Cleaninjectionfitting,replacepumptube, ferrules;centertube Verifysystempressureagainsttubepsi, replacetubeifneeded Replacepumptube,ferrules;centertube Replacepumptube,ferrules;centertube Checkchemicalcompatibility Removedeposits,replacepumptube, ferrules;centertube Cleaninjectionfitting,ensuresuction lineis3"abovetankbottom.Use suctionlinestrainer. Replaceduckbillateverytubechange Reverseduckbillorientation Cleanrollerassemblyorreplace Donotstoretubesinhightemperatures orindirectsunlight Replaceferrule Replaceferrule Reverseorientationofferrule Secureadapterandtighten3/8"nut asneeded Replacewithnewadapterfittingor insertnewferruleintoadapter
Degradedcheckvalveduckbill Duckbillinwrongorientation Seizedrollerscausedabrasionontube Exposuretoheatorsun
Tubeconnectionisleaking Missingferruleon1/4"or6mmline Crushedferrule Ferruleinwrongorientation 3/8"nutloose Missingferrulein3/8"adapter
28
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TUBE REPLACEMENT SAFETY INFORMATION
RISKOFCHEMICALEXPOSURE Toreduceriskofexposure,checkthepumptuberegularlyforleakage.Atthefirst
signofleakage,replacethepumptube.
Toreduceriskofexposure,theuseofproperpersonalprotectiveequipmentis
mandatorywhenworkingonornearchemicalmeteringpumps.
Toreduceriskofexposure,andalsopriortoservice,shipping,orstorage,pump
generousamountsofwateroracompatiblebuffersolutiontoremovechemical
frompump.
ConsultchemicalmanufacturerandMSDSsheetforadditionalinformationand
precautionsforthechemicalinuse.
Personnelshouldbeskilledandtrainedinthepropersafetyandhandlingofthe
chemicalsinuse.
Inspecttubefrequentlyforleakage,deterioration,orwear.Schedulearegularpump
tubemaintenancechangetopreventchemicaldamagetopumpand/orspillage.
PINCHPOINTHAZARD Useextremecautionwhenreplacingpumptube.Becarefulofyourfingersanddo notplacefingersnearrollers. HAZARDOUSPRESSURE/CHEMICALEXPOSURE Usecautionandbleedoffallresidentsystempressurepriortoattemptingservice
orinstallation.
Usecautionwhendisconnectingdischargelinefrompump.Dischargemaybeunder
pressure.Dischargelinecontainchemical.
NOTICE:Indicatesspecialinstructionsorgeneralmandatoryaction. NOTICE:DONOTapplygrease,oil,orlubricantstothepumptubeorhousing. NOTICE:Priortopumptubereplacement,inspecttheentirepumpheadforcracks ordamagedcomponents.Ensurerollersturnfreely. NOTICE:Rinseoffchemicalresidueandcleanallchemicalanddebrisfrompump headcomponentspriortotubereplacement.ApplyAquashield tomainshaft andtubehousingcoverbushingduringtubereplacement.
NOTICE:DONOTpullexcessivelyonpumptube.Avoidkinksordamageduring
tubeinstallation.
NOTICE:Inspectthesuctionanddischargelines,injectionpoint(intopipe),and
injectioncheckvalveduckbillforblockagesafteranytuberupture.Clearorreplace
asrequired.
USAandCanada800.683.2378,International904.641.1666 29
TUBE REMOVAL IllustratedBasicSteps

NOTICE:Refertowritteninstructionsforcompletesteps. A B
AdjustableModel
Adjustablemodelmustbeonsetting10 C
Openlatches D
Removecover E
3Lugs
Invertcover F
Cover
TubeFittings CenterofRollerAssembly
CoverFeet
Aligncoverfeetneartubefittings G
Collapserollerassembly H
Removetube
30
Checkrollers
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TUBE INSTALLATION & CENTERING IllustratedBasicSteps

NOTICE:Refertowritteninstructionsforcompletesteps. I J
3Lugs
CenterofRollerAssembly
CoverFeet
Placenewtube K
Aligncoverfeetnearthebottom L
Cover
Expandrollerassembly M
CoverBushing
Confirmrollerassemblyisexpanded N
CoverFeet
ApplyAquashield tocoverbushing O
Installcoverfeetfirst P
1/8Turn
Backof latchopen Frontoflatchsecure Closedlatch
Preparetocentertube
Centertube
31
TUBE REPLACEMENT SINGLE HEAD Adjustable&FixedOutputPumps

PREPARATION 1. Followallsafetyprecautionspriortotubereplacement. 2. Priortoservice,pumpwateroracompatiblebuffersolutionthroughthepumpand suctionanddischargelinestoremovechemicalandavoidcontact. REMOVETHE PUMPTUBE 1. Turnthepumpoffandunplugthepowercord.Ontheadjustablemodel,ensurethatthe feedratecontrolissetto10.IllustrationAp30 2. Depressurizeanddisconnectthesuctionanddischargelines. 3. Openthebackandfrontofthelatchesonbothsidesofthehead.IllustrationBp30 ForCEpumponly: Removethesafetyscrewoncover. 4. Removethetubehousingcoverandfliptouseasatoolinthenextstep. IllustrationC&Dp30 5. Alignthecenteroftheinvertedcoverwiththecenteroftherollerassemblysothatthe threeholesonthefaceofthecoveralignwiththethreeknurledlugsontheroller assembly.Positionthecoverfeetnearthetubefittings.IllustrationEp30 NOTE:Therollerassemblyneedstobecollapsedtoremovethetube. 6. Ontheadjustablepump,holdthefeedratecontrolsecurely.Onthefixedoutputpump holdthepumpsecurely.Usethetubehousingcoverasawrenchandquickly(snap) rotatethecovercounterclockwisetocollapsetherollerassembly.Thetubewillnolonger bepressedagainstthetubehousingwall.IllustrationFp30 NOTE:Counterclockwiseisviewedfromfacingtheheadofthepump. 7. Removeanddiscardthepumptube.IllustrationGp30 8. Removetherollerassembly,andthetubehousing.Ontheadjustablepumpalso removetheshaft.Setthemasidetoreinstalllater. 9. Useanoncitrusallpurposecleanertocleanchemicalresiduefromthetubehousing, rollerassemblyandcover. 10. Checkthehousingforcracksandreplaceitifitiscracked. 11. Ensuretherollersturnfreely.Replacetherollerassemblyiftherollersareseizedor wornorifthereisareductionorlackofoutputfromthepump.IllustrationHp30 12. Reinstallthecleantubehousing.Onanadjustablepump,alsoinstalltheshaft. 13. ApplyAquaShield totheshafttip. 14. Installtherollerassembly.
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INSTALLTHE PUMPTUBEAND EXPANDTHE ROLLERASSEMBLY 1. Ensurethepowertothepumpisoffandthepowercordisunplugged.Onthe adjustablemodel,ensurethatthefeedratecontrolissetto10.IllustrationAp30 2. Placethenewtubeinthepumphead;useyourfingerstocenteritovertherollers. IllustrationIp31 3. Placethetubehousingcoveronthetubehousing,affixthefrontlatchestothecoverlip andthenpressthelatchesbacktosecure. 4. Withthecoverlatched,plugthepumpinandturnthepoweron.Allowthepumpto runtherollerassemblyinitscollapsedpositionforapproximatelyoneminutetorelax thetube. 5. Turnthepumpoffandunplugthepowercord. 6. Removethetubehousingcoverandfliptouseasatoolinthenextstep. IllustrationC &Dp30 7. Alignthecenteroftheinvertedcoverwiththecenteroftherollerassemblysothatthe threeholesonthefaceofthecoveralignwiththethreeknurledlugsontheroller assembly.Positionthecoverfeetnearthebottom.IllustrationJp31 NOTE:Therollerassemblyneedstobeexpandedsothetubeispressedagainstthe tubehousingwall. Moreonnextpage
33

8. Expandrollerassembly. AdjustableModel Holdthefeedratecontrolsecurely,usethecoverasawrenchandquickly(snap) rotatetherollerassemblyclockwisetoexpandtherollerassembly.Thetubewillbe pressedagainstthetubehousingwall.IllustrationK&L p31 Proceedtostep9. NOTE:Clockwiseisviewedfromfacingtheheadofthepump. FixedOutputModel(motorventwithkeyslot,manufacturedafter 04/29/11) a. Slideonelatchouttoremoveitfromthetube R housing.Insertthelatchendintothekeyslotinthe ventintherearofthemotorhousing.Whilepressing thelatchintotherearofthemotor,gentlyrotatethe coverclockwiseuntilitstops.IllustrationR&S b. Holdingthepumpsecurely,usethecoverasa wrenchandquickly(snap)rotatetheroller Latch S Keyslot assemblyclockwisetoexpandtherollerassembly. Thetubewillbepressedagainstthetubehousing wall.Illustration K&L p31 NOTE:Clockwiseisviewedfromfacingtheheadof thepump. c. Removethelatchfromtheventandreattachitto thetubehousing.Proceedtostep9. 9. ApplyasmallamountofAquaShield tothecoverbushingONLY.DONOTlubricatethe pumptube.IllustrationM p31 10. Placethetubehousingcover(feetfirst)onthetubehousing,affixthefrontofthe latchestothecoverlipandthenpressthelatchesbacktosecure.IllustrationNp31
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CENTERTHETUBE 1. Ensurethepumpisoff.Liftthelatchlocatedbetweenthetubefittings,leavingtheend ofthelatchengagedwiththeliponthetubehousingcover.Leavethelatchonthe oppositesideengaged.IllustrationO p31 2. Plugthepumpinandturniton.Turnthetubefittingonthesuctionsidenotmore than1/8ofaturninthedirectionthetubemustmove.IllustrationP p31 3. DONOT letgoofthefittinguntilthetuberidesapproximatelyincenteroftherollers. 4. Turnthepumpoff,letgoofthefitting,andsecurethelatchbetweenthefittings. ForCEpumponly: Reinstallthesafetyscrewonthecover. 5. Inspectthesuctionanddischargelines,pointofinjection,andcheckvalveduckbillfor blockages.Cleanand/orreplaceasrequired. 6. Reconnectthesuctionanddischargelines. 7. Turnthepumponandverifyoperation.
35
CLEANINGTHE POINT OF INJECTION SAFETY INFORMATION

NOTICE:Indicatesspecialinstructionsorgeneralmandatoryaction. NOTICE:025psimodelsareinstalledusinganinjectionfittingand26100psi modelsuseaninjectioncheckvalve.Bothallowtheextensiontiptobeinstalledinthe centerofthepipedirectlyintheflowofwatertohelpreducedepositaccumulation. WarnsabouthazardsthatCANcausedeath,serious personalinjury,orpropertydamageifignored.
Thisisthesafetyalertsymbol.Whendisplayedinthismanualoronthe equipment,lookforoneofthefollowingsignalwordsalertingyoutothe potentialforpersonalinjuryorpropertydamage. HAZARDOUSPRESSURE/CHEMICALEXPOSURE:

Usecautionandbleedoffallresidentsystempressurepriortoattemptingserviceor installation. Usecautionwhendisconnectingdischargelinefrompump.Dischargelinemaybe underpressure.Dischargelinemaycontainchemical. Toreduceriskofexposure,theuseofproperpersonalprotectiveequipmentis mandatorywhenworkingonornearchemicalmeteringpumps.
InjectionCheckValve
InjectionFitting
Check ValveBody
Duckbill
Areasthatclog
36
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CLEANINGTHE POINT OF INJECTION continued

1. Turnmeteringpumpoffandunplugcord.Disablewaterpumporauxiliaryequipment electricalsupply. 2. Depressurizesystemandbleedpressurefrompumpdischargeline. 3. Loosenandremoveconnectingnutandferrulefromtheinjectioncheckvalveor injectionfittingtodisconnectdischargetubing. 26100psiModel(includesinjectioncheckvalve) Unscrewthetopfitting(checkvalvebody)todisassemble.Thebottomfitting (injectionfittingwitharrow)shouldremainattachedtothepipe. Removeduckbillfromcheckvalvebodyandreplaceifdeterioratedorswollen (replaceduckbillwitheverytubechange).Ifclogged,cleanorreplace(yearly replacementrecommended). ExamineOringintheinjectionfittingandreplaceifdeterioratedordamaged. 4. Inserta#2Phillipsheadscrewdriverthroughinjectionfittingintothepipetolocate orbreakupaccumulateddeposits.Ifscrewdrivercannotbeinserted,drillthedeposit outoftheinjectionfitting(DONOTdrillthroughtheoppositepipewall.) Moreonnextpage
ReplaceDuckbill
Cleanoutaccumulated depositswitha#2Phillips headscrewdriver. Periodicinspectionandcleaningofthepoint ofinjectionwillmaintainproperpump operationandprovidemaximumtubelife.
37
CLEANINGTHE POINT OF INJECTION continued

5. Replacedischargelineifcrackedordeteriorated.Iftheendisclogged,cutoffthe calcifiedorblockedsectionofdischargeline. 025psiModel(includesinjectionfitting) Replaceferruleandreinstallthedischargelinetotheinjectionfittingapproximately 3/4"1"untilitstops. 26100psiModel(includesinjectioncheckvalve) Reassembletheinjectioncheckvalveinreverseorder. Replaceferruleandreinstallthedischargelinetotheinjectioncheckvalve approximately3/4"untilitstops. 6. Tightentheconnectionnutfingertight. 7. Enablethewaterpumpelectricalsupplyandpressurizethewatersystem. 8. Putthemeteringpumpbackinserviceandinspectallconnectionsforleaks.
Cutoffthecalcifiedorblockedsection.
38
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MOTOR EXPLODEDVIEW
PowerCord
RainRoof MotorCoverwithCord StrainReliefBushing
RotorAssemblywith Bearings,Brackets, ToleranceRings&Fan
GearPost MetalReductionGear PhenolicGear CoverScrewB
CoilScrewGw/LockWasher OnOffSwitchPlate Coil
ThrustWasher
MotorShaft withGear
PhenolicGearSpacer SwitchBoot ToggleSwitch MotorBase MountingBracket PressureSpring(adjustablemodelsonly) MotorBase ScrewD GearCase GearCaseCover
Contactfactoryforpartnumbers.
39
MOTOR
Motor
PressureSpring (AdjustableModelsOnly)
MotorBase
MOTOR60Hz
PARTNUMBER UM
MOTOR50HzInternational
PARTNUMBER UM
ForAdjustableOutput45&100Series 120V PM6041D EA 220V PM6042D EA ForAdjustableOutput85&170 Series 120V PM6081D EA 220V PM6082D EA ForFixedOutput45 Series 120V ME6041D 220V ME6042D ForFixedOutput85 Series 120V ME6081D 220V ME6082D ForFixedOutput100 Series 120V DM6041D 220V DM6042D ForFixedOutput170 Series 120V DM6081D 220V DM6082D EA EA EA EA EA EA EA EA
ForAdjustableOutput45&100Series 230V PM64230 EA 250V PM6426D EA ForAdjustableOutput85&170 Series 230V PM68230 EA 250V PM6826D EA ForFixedOutput45 Series 230V ME64230 250V ME6426D ForFixedOutput85 Series 230V ME68230 250V ME6826D ForFixedOutput100 Series 230V DM64230 250V DM64250 ForFixedOutput170 Series 230V DM68230 250V DM68250 EA EA EA EA EA EA EA EA
40
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MOTOR SERVICE KITS
WireNuts CoilGroundScrewE Coil CoilScrewG withLock Washer AquaShield PhenolicGear withSpacer Motor Shaft with Gear
RotorAssembly&Fan
Metal Reduction Gear GearPosts
CoverScrewB
MOTORSERVICEKITS
PARTNUMBER UM
GEARCASESERVICEKITS
PARTNUMBER UM
60HzKit 120V 220V
MSK120 MSK220
KIT KIT
ForAdjustableOutput45&100Series GSK45A KIT ForAdjustableOutput85&170Series GSK85A KIT ForFixedOutput45Series GSK45F ForFixedOutput85Series GSK85F KIT KIT
41
FEED RATE CONTROL EXPLODEDVIEW
FRCScrewA VariableCam IndexPinLifter IndexPinSpring IndexSpider FeedRateHousing MountingRivet
IndexPin MainShaftSingle Head/Adjustable Output
FeedRate MountingPlate DialRing
IndexPinHolder
IndexPlate RollerClutch
ORingSeal
MainShaft DoubleHead/ AdjustableOutput MainShaftDualHead DualControl/ AdjustableOutput
42
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FEED RATE CONTROLAND SERVICE KIT
AquaShield IndexPlate
ScrewA Lifter VariableCam
FEEDRATECONTROLWITHSHAFT
PARTNUMBER UM
FEEDRATECONTROLSERVICEKIT
PARTNUMBER UM
ForAdjustableOutputSingleHead 45&85Series FC5040D EA ForAdjustableOutputDoubleHead

100&170Series
DM5040D EA
ForDualHeadDualControl
100MDC&170MDCSeries
DM504DC EA
FSK100
KIT
43
PUMP HEAD EXPLODEDVIEW
TubeHousing
RollerAssembly
PumpTube
TubeHousingCover
44
www.stenner.com
PUMP HEAD
PumpTubePressureRating
PUMPTUBE NUMBER 025psi(01.7bar) 26100psi(1.86.9bar) Checkvalverequired
#1 #2 #3 #4 #5 #7* * ClassicSingleHeadONLY
PARTNUMBER
UM
IncludesSantoprene pumptube,ferrules1/4"
selecttube#from1,2,3,4,5for__
QP25__1 QP25__2 QP10__1 QP25T__1 QP10T21
EA 2PK EA EA EA
IncludesSantoprene pumptube&duckbill,ferrules1/4"
selecttube#from1,2,7for__
IncludesTygothane pumptube,ferrules1/4"
selecttube#from2,5for__
**
IncludesTygothane** #2pumptube,ferrules1/4", Pellathane duckbill EUROPE

IncludesSantoprene pumptube,ferrules6mm
QP17__1 QP17__2 QP69__1 QP17T__1 QP69T21
EA 2PK EA EA EA
IncludesSantoprene pumptube&duckbill,ferrules6mm
IncludesTygothane pumptube,ferrules6mm
**
IncludesTygothane** #2pumptube,ferrules6mm, Pellathane duckbill
**
Tygothane tubesareapplicationspecific;confirmchemicalcompatibilitywiththechemicalresistanceguideinthe catalogoronthewebsite.In26100psi(1.86.9bar)applicationswithaTygothane tube,aPellathane duckbill isinthecheckvalve;bothmaterialsareclear.
45
PUMP HEAD SERVICE KITS
#1 #2 #3 #4 #5 #7* * ClassicSingleHeadONLY
Ferrules1/4" or6mm Europe RollerAssembly ConnectingNuts1/4" Latches PumpTube
Ferrules1/4" or6mm Europe RollerAssembly Duckbill ConnectingNuts1/4" Latches PumpTube
FOR025psi(01.7bar) PUMPS
PARTNUMBER
FOR26100psi(1.86.9bar) PUMPS
UM

PARTNUMBER
UM
Santoprene KitincludesSantoprene pumptube

Santoprene KitincludesSantoprene pumptube&duckbill

selecttube#from1,2,7for __
QP25__K KIT ** Tygothane Kit includesTygothane pumptube

QP10__K
**
KIT
QP25T__K
KIT
Tygothane Kit includes#2Tygothane pumptube&Pellathane duckbill* QP10T2K KIT EUROPE

Santoprene KitincludesSantoprene pumptube &duckbill&ferrules6mm
selecttube#from1,2,7 for__
EUROPE
Santoprene KitincludesSantoprene pumptube,ferrules6mm
QP17__K KIT Tygothane** KitincludesTygothane pumptube,ferrules6mm*

QP69T__K
**
KIT
QP69__K KIT Tygothane** Kitincludes#2Tygothane pumptube,Pellathane duckbill, ferrules6mm QP69T2K KIT
46
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PUMPTUBES
Tubenumberlocatedonfitting
#1 #2 #3 #4 #5 #7* * ClassicSingleHeadONLY PARTNUMBER
UM
Santoprene pumptube,ferrules1/4"
selecttube#from1,2,3,4,5,7for__
UCCP20__ MCCP20__ UCCP__FD
2PK 5PK 2PK 2PK 5PK 2PK
Santoprene pumptube&duckbills,ferrules1/4"
Tygothane pumptube,ferrules1/4"
**
UCTYG0__ MCTYG0__ Tygothane** #2pumptube,ferrules1/4"&Pellathane duckbills UCTY2FD
EUROPE
Santoprene pumptube,ferrules6mm
selecttube#from1,2,3,4,5,7for__
UCCP2__CE MCCP2__CE UC__FDCE
2PK 5PK 2PK 2PK 5PK 2PK
Santoprene pumptube&duckbills,ferrules6mm
Tygothane** pumptube,ferrules6mm
UCTY__CE MCTY__CE ** Tygothane #2pumptube,ferrules6mm,Pellathane duckbills UCTY2DCE
**
47
CHECKVALVES
InjectionCheckValve1/4"
InjectionCheckValve3/8"
InjectionCheckValve6mm
FOR26100psi(1.86.9bar)PUMPS
PARTNUMBER UM
IncludesSantoprene duckbill,ferrule1/4" IncludesSantoprene duckbill,ferrule3/8" IncludesPellathane* duckbill,ferrule1/4" IncludesPellathane* duckbill,ferrule3/8"
UCDBINJ MCDBINJ UCINJ38 MCINJ38 UCTYINJ MCTYINJ UCTYIJ38 MCTYIJ38
EA 5PK EA 5PK EA 5PK EA 5PK
EUROPE
IncludesSantoprene duckbill,ferrule6mm IncludesPellathane* duckbill,ferrule6mm
UCINJCE MCINJCE UCTINJCE MCTINJCE
EA 5PK EA 5PK
48
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FORYOUR RECORDS
Model
SerialNumber
DateofInstallation
49
STENNER PUMP COMPANY 3174DeSalvoRoad Jacksonville,Florida32246 USA Phone:904.641.1666 USTollFree:800.683.2378 Fax:904.642.1012 sales@stenner.com www.stenner.com HoursofOperation(EST): Mon.Thu. 7:30am5:30pm Fri.7:00am5:30pm StennerproductsareproudlymadeintheUSA
StennerPumpCompany AllRightsReserved
CMQ0811a
SERIE CLASICA
MANUAL DE INSTALACION Y MANTENIMIENTO DOSIFICADORES PERISTALTICOS DESDE 1957
TABLA DE CONTENIDO
GARANTIAYNORMASDESERVICIO.............................................. 3
INFORMACIONDESEGURIDAD ............... 45,1618,2125,29,32,36
IDENTIFICACIONDELDOSIFICADOR .......................................... 67
CAUDALES........................................................................ 813
MATERIALESDECONSTRUCCION .............................................. 14
LISTADECHEQUEODEACCESORIOS ......................................... 15
INSTALACION................................................................... 1624
GUIADEREPARACIONDEAVERIAS ........................................ 2528
CAMBIODETUBOS............................................................ 3035
LIMPIEZADELPUNTODEINYECCION...................................... 3638
MOTORDIAGRAMADETALLADOYPARTES .............................. 3941
CABEZALDIAGRAMADETALLADOYPARTES ........................... 4243
CONTROLADORDECAUDALDIAGRAMADETALLADOYPARTES .... 4446
TUBOSDEBOMBEO ............................................................... 47
VALVULASDEINYECCION ........................................................ 48
PARASUSRECORDS .............................................................. 49
CMQ0811a
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GARANTIAY NORMAS DE SERVICIO
GARANTIA LIMITADA StennerPumpCompanycambiaroreparar(nuestraopcin)todoproductodefectuoso porunaodesdeelmomentodecompra(serequierecomprobante/recibodecompra). Stennernoesresponsableporloscostosdecambioyreemplazodepartes.Tubosde bombeoyotraspartesdegomasonpartesdedesgasteynoestncubiertosbajola garanta.Eltubodebombeoserreemplazadocadavezquelabombaseenveporuna reparacinbajogaranta,sinoestespecificadodeotramanera.Elcostodelnuevotubo debombeoserresponsabilidaddelcliente.Stennerseharcargodelcostodeenvode losproductosbajogarantadesdenuestrafbricaenJacksonville,Florida,USA.Cualquier manipulacindeloscomponentes,daoqumico,conexionesmalhechas,daoporrazones climticas,variacionesdevoltaje,maltratooelnoseguimientodelasinstruccionesdeusoy mantenimientoindicadasenestemanual,anularnlagarantadelproducto.Stennerlimita suresponsabilidadsolamenteporelcostodelproductooriginal.Nootorgamosningunaotra garantaexpresadaoimplicada. DEVOLUCIONES Stennertieneunapolticadedevolucionesde30dasencomprasdirectasdefbrica.Con excepcindeprovisionespreacordadas,Stennernorecibirdevolucionesdespusde30das desucompra.Pordevoluciones,llameal9046411666ypidaunnmerodeautorizacinde devoluciones(RMA#).Un15%decargoadministrativoseraplicado.Enveunacopiadesu facturaoriginalconsudevolucin. ENVIOS DAADOS O PERDIDOS Todoslosenvosdebensercontroladosychequeadosinmediatamenteenelmomentoen quesonrecibidos.Todoslosdaosdebenseranotadosenelcomprobantedeentrega. Llmenosal9046411666porquejasdeenvosdaadoseincompletosenmenosde7 dasderecibodelmismo. SERVICIOSY REPARACIONES Previoaladevolucindeundosificadoralafbrica,asegresedelimpiarcualquierresiduo qumicodeltubodebombeo,circulandoaguaporelmismoyluegodejandoquebombeeen seco.Luegodelvencimientodelperododegaranta,StennerPumpCompanylimpiary arreglarcualquierdosificadorStenner,porunmnimocargoporlamanodeobra,elcostode laspartesquedebanserreemplazadasyelcostodeenvo.Todoslosdosificadoresenviados anuestrafbricaparaserreacondicionadosserndevueltosasucondicinoriginal.Elcliente serfacturadoportodaslaspartesfaltantesamenosqueinstruccionesespecficassean determinadas.PararegresarmercaderaaStenner,llameal9046411666yobtengaun nmerodeautorizacindedevolucin(RMA#). CLAUSULA DE EXENCION DE RESPONSABILIDAD Lainformacincontenidaenestemanualnoestdirigidaaaplicacionesespecficas. StennerPumpCompanysereservaelderechodecambiarprecios,productosy especificacionesencualquiermomentoysinprevioaviso.
USAyCanad800.683.2378,Internacional904.641.1666 3
INSTRUCCIONES DE SEGURIDAD
Estesmbololeadviertedepotencialpeligroquepuede causarlemuerteoseriosdaosasupersonaopropiedadsiloignora. RIESGODEDESCARGAELECTRICA: Estedosificadorincluyeuncableelctricoconconductoratierrayenchufe apropiado.Concteloaunreceptculoelctricoconconexinatierraadecuado. Instalenicamenteenuncircuitoprotegidoporuninterruptordiferencial. RISQUEDECHOCELECTRIQUE:

Cettepompeestquipedunefichedemiseterre.Pourrduirelerisquedechoc
lectrique,sassurerquelaficheestbienraccordeuneprisedecourantavecune
connexiondemiseterre.Installerseulementsuruncircuitprotegerparun
interrupteurprotegerparunemiselaterre.
NODEBE alterarocortarelcableelctricooelenchufe.
NODEBE utilizarreceptculoselctricosadaptadores.
NODEBE utilizarundosificadorconelcableoelenchufealteradoodaado.
Contactelafbricaoundistribuidorautorizadoparasureparacin.
RIESGODEDESCARGAELECTRICA RIESGOELECTRICO: DESCONECTE elcabledeelectricidadantesderemoverlacoberturadelmotorpara repararlo. Reparacioneselctricasdebenserrealizadasporprofesionalesnicamente. RIESGODEEXPLOSION:
EstedosificadorNOesapruebadeexplosin.NODEBE serinstaladouoperadoen ambientesexplosivos. RIESGODECONTACTOQUIMICO:
Existepotencialdequemadurasqumicas,incendio,explosin,daoasupersonao propiedad.Parareducirelriesgoalcontactoqumico,esmandatorioelusodeequipo protectivoapropiado. RIESGODEINCENDIO:
NODEBE instalarestedosificadorsobreunasuperficieinflamable. RIESGODESOBREDOSIFICACIONQUIMICA:
Sigalasinstruccionesdeinstalacinparareducirriesgos.Verifiquesuscdigos legaleslocalesporindicacionesadicionales. Esteequiponohasidodiseadoparaqueloutilicenpersonas (includosnios)conreducidascapacidadesfsicas,sensorialesomentales,ocon faltadeexperienciayconocimientos;amenosqueunapersonaresponsableporsu seguridad,leshayasupervisadoeinstrudosobreelusodelmismo.
4 www.stenner.com
Estesmbololeadviertedepotencialpeligroquepuede causarlemenoresdaosasupersonaopropiedadsiloignora. PLOMERIA: Lainstalacindeldosificadordebeseguirloscdigosyrequerimientosdeplomera locales.Asegresedenoprovocarunaconexincruzada.Verifiquesuscdigosde instalacinlocalespormsinformacin. NOTICE:Estesmboloindicainstruccionesespecialesomandatoriasaseguir. NOTICE: Estedosificadoresportableyestdesignadoparapoderserremovidodel sistemadetuberassincausardaoalasconexiones. NOTICE: Estedosificadorysuspartessehansometidoapruebasparasuusocon lossiguientesqumicos:HipocloritodeSodio(1015%),AcidoMuritico(2022 Baume,31.5%Hcl),yCalitre.
NOTE: Cetteapompededosageetsescomposantsontttestspourutilisation
aveclesproduitschimiquessuivants;HypochloritedeSodium(solutionde1015%);
AcideMuriatique(2022Baume,31.5%Hcl);CendredeSoude.
Esteeselsmbolodeadvertencia.Cuandoveaestesmboloennuestra literaturaoequipo,porfavorlealasinstruccionesqueloacompaen alertndolodeposibledaoasupersonaopropiedad. DOSIFICADORPUEDEUSARSEALAIRELIBRE cuandoseinstalaconuntechode proteccindelluviaStenner,nmerodeparte:MP90000.
Lainstalacinelctricadebeseguirloscdigosdeseguridadnacionalesylocales.
Consulteunprofesionalporasistenciaconlainstalacinelctricaapropiada.
Aldesconectarlaelectricidaddelabombaderecirculacindelapiscinaospa,
tambindesconectalaelectricidaddeldosificador.
Elusodeunmecanismoauxiliar(noincludo),comoserunsensordecaudal,es
recomendado,paraprevenirelfuncionamientodeldosificador,encasodequela
bombarecirculanteseaverey/onohubiesecaudal.
Elpuntodeinyeccindelqumicodebeserdespusdeotrasbombas,filtros
ycalentadores.
Dosificadordiseadoparausointerioryexterior.
Convenientpourusageintrieuretextrieur.
USAyCanad800.683.2378,Internacional904.641.1666
IDENTIFICACION DEL DOSIFICADOR
ETIQUETA SITUADA EN LA CAJA
85MHP5 85MJH1A1STAA 120 02010503943 100(6.9)

5 Adjustable
(18.9Ajustable) 1/4"White (1/4"Blanco)
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IDENTIFICACION DEL DOSIFICADOR
ETIQUETA DE DATOS
85MHP5 85MJH1A1STAA 100psi/6.9bar120V60Hz 1.7amp5gpd/18.9lpd 02010503943
ETIQUETA DE PRECAUCIONES
NOTA:Lossellosdecertificacindeagenciasvaranpormodelo.
CAUDALES DE LA SERIE 45
CAUDALAJUSTABLE CAUDALAPROXIMADO EN GPD @ 60Hz

Modelo
45MHP2* 45M1
Presin
Mxima 100psi(6.9bar) 25psi(1.7bar)
No.de
Tubo #1 L 0.2 1 0.3
Posicindelcontroladordecaudal
2 3 4 1.2 5 1.5 6 1.8 7 2.1 8 2.4 9 2.7 10 3.0
0.6 0.9
#2 #7 #3 #4 #5
0.5 1.1 1.7 2.5
1.0 2.2 3.5
2.0 3.0 4.4 6.6
4.0
5.0
6.0
7.0
8.0
9.0 10.0
8.8 11.0 13.2 15.4 17.6 19.8 22.0
7.0 10.5 14.0 17.5 21.0 24.5 28.0 31.5 35.0
5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0
CAUDALAJUSTABLE CAUDALAPROXIMADO EN LPD @ 50Hz

Modelo
45MHP2 45M1
*
Presin
No.de
Tubo #1 L 0.6 1 0.9
2 3 4 3.6 5 4.5 6 5.5 7 6.4 8 7.3 9 8.2 10 9.1
1.8 2.7
#2 #7 #3 #4 #5
1.5 3.3
3.0
6.1 9.1 12.1 15.1 18.2 21.2 24.2 27.3 30.3
6.6 13.3 20.0 26.6 33.3 40.0 46.6 53.3 60.0 66.6
5.1 10.6 21.2 31.8 42.4 53.0 63.6 74.2 84.8 95.4 106.0 7.6 15.1 30.3 45.4 60.6 75.7 90.8 106.0 121.1 136.3 151.4
CAUDAL FIJO
Modelo Presin
Mxima
No.de
Tubo #1
GPD60Hz
3.0
LPD50Hz
9.1
45MPHP2* 100psi(6.9bar) 45MP1 25psi(1.7bar) 45MPHP10* 100psi(6.9bar) 45MP2 25psi(1.7bar) 45MPHP22* 100psi(6.9bar) 45MP3 25psi(1.7bar) 45MP4 45MP5
*
#2 #7 #3 #4 #5
10.0
30.3
22.0 35.0 50.0
66.6 106.0 151.4
Vlvuladeinyeccinincludacondosificadoresclasificadosde1.8a6.9bar.
NOTICE: Lainformacineneldiagramaesparaserusadacomogua.Loscaudalessonaproximacionesbasadasenla dosificacindeaguaenambientecontrolado.Existenvariablesqueafectanelcaudaldeldosificador.StennerPumpCompany recomiendaquetodoslosdosificadoresseancalibradosenlaaplicacinmediantetestsanalticosparaconfirmarloscaudales.
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Modelo 85MHP5*
85M1
Presin
No.de
Tubo #1 L 0.3 1 0.5
2 3 4 2.0 5 2.5 6 3.0 7 3.5 8 4.0 9 4.5 10 5.0
1.0 1.5
#2 #7 #3 #4 #5
0.8
1.7
3.4 5.1
6.8
8.5 10.2 11.9 13.6 15.3 17.0
2.0 3.0 4.3
4.0
8.0 12.0 16.0 20.0 24.0 28.0 32.0 36.0 40.0
6.0 12.0 18.0 24.0 30.0 36.0 42.0 48.0 54.0 60.0 8.5 17.0 25.5 34.0 42.5 51.0 59.5 68.0 76.5 85.0

Modelo 85MHP5
85M1
*
Presin
No.de
Tubo #1 L 0.9 1 1.5
2 3 4 6.1 5 7.6 6 7 8 9 10
3.0 4.5
9.1 10.6 12.1 13.6 15.1
#2 #7 #3 #4 #5
2.4
5.1 10.3 15.4 20.6 25.7 30.9 36.0 41.2 46.3 51.5
6.1 12.1 24.2 36.3 48.5 60.6 76.7 84.8 96.9 109.0 121.1 9.1 18.2 36.3 54.5 76.7 90.8 109.0 127.2 145.3 163.5 181.7 13.0 25.7 51.5 77.2 103.0 128.7 154.4 180.0 205.9 231.6 257.4
CAUDAL FIJO
Modelo Presin
Mxima
No.de
Tubo #1
GPD60Hz
5.0
LPD50Hz
15.1
85MPHP5* 100psi(6.9bar)
85MP1 25psi(1.7bar) 85MPHP17* 100psi(6.9bar) 85MP2 25psi(1.7bar) 85MPHP40* 100psi(6.9bar) 85MP3 25psi(1.7bar) 85MP4 85MP5
*
#2 #7 #3 #4 #5
17.0
51.5
40.0 60.0 85.0
121.1 181.7 257.4

Modelo Presin
Mxima
No.de
Tubo #1 L 0.3 1 0.6
2 3 4 2.4 5 3.0 6 3.6 7 4.2 8 4.8 9 5.4 10 6.0
1.2 1.8
#2 #3 #4 #5
1.0 2.2 3.5
2.0 4.4
4.0 6.0
8.0 10.0 12.0 14.0 16.0 18.0 20.0
8.8 13.2 17.6 22.0 26.4 30.8 35.2 39.6 44.0
7.0 14.0 21.0 28.0 35.0 42.0 49.0 56.0 63.0 70.0
5.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0

Modelo
*
Presin
Mxima
No.de
Tubo #1 L 0.9 1 1.8
2 3 4 7.3 5 6 7 8 9 10
100DMHP5 100psi(6.9bar)
3.6 5.5
9.1 10.9 12.7 14.5 16.4 18.2
#2 #3 #4 #5
3.0
6.1 12.1 18.2 24.2 30.3 36.4 42.4 48.5 54.5 60.6
6.7 13.3 26.7 40.0 53.3 66.6 79.9 93.3 106.6 119.9 133.2 10.6 21.2 42.4 63.6 84.8 106.0 127.2 148.4 169.6 190.8 212.0 15.1 30.3 60.6 90.8 121.1 151.4 181.7 212.0 242.2 272.5 302.8
CAUDAL FIJO
Modelo Presin
Mxima
No.de
Tubo #1
GPD60Hz
6.0
LPD50Hz
18.2
#2 #3 #4 #5
20.0 44.0 70.0 100.0
60.6 133.2 212.0 302.8
10
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Modelo Presin
Mxima
No.de
Tubo #1 L 0.5 1 1.0
2 3 4 4.0 5 5.0 6 6.0 7 7.0 8 8.0 9 10
2.0 3.0
9.0 10.0
#2 #3 #4 #5
1.7 4.0 6.0 8.5
3.4
6.0 9.5 13.6 17.0 20.4 23.8 27.2 30.6 34.0
8.0 16.0 24.0 32.0 40.0 48.0 56.0 64.0 72.0 80.0 12.0 24.0 36.0 48.0 60.0 72.0 84.0 96.0 108.0 120.0 17.0 34.0 51.0 68.0 85.0 102.0 119.0 136.0 153.0 170.0

Modelo
*
Presin
Mxima
No.de
Tubo #1 L 1.5 1 3.0
2 3 4 5 6 7 8 9 10
170DMHP9 100psi(6.9bar)
6.1 9.1 12.1 15.1 18.2 21.2 24.2 27.3 30.3
#2 #3 #4 #5
5.1 10.3 18.2 28.8 39.1 51.5 61.8 72.1 82.4 92.7 102.6 12.1 24.2 48.5 72.7 96.9 121.1 145.4 169.6 193.8 218.0 242.2 18.2 36.3 72.7 109.0 145.3 181.7 218.0 254.4 290.7 327.0 363.4 25.7 51.5 86.0 154.4 205.9 257.4 308.9 360.4 411.8 463.3 514.8
CAUDAL FIJO
Modelo Presin
Mxima
No.de
Tubo #1
GPD60Hz
10.0
LPD50Hz
30.3
#2 #3 #4 #5
34.0 80.0 120.0 170.0
102.6 242.2 363.4 514.8
11
CAUDALES DE LA SERIE 100MDC
COMO DETERMINAR EL CAUDAL DE UN DOSIFICADOR DE DOBLE CABEZALY DOBLE CONTROLADOR

ElcontroladordecaudalestmarcadoL10.L=5%,1al10indicanincrementosaproximados del10%delcaudalmximo. Alcolocaramboscontroladoresdecaudalen#10,seobtieneelmximocaudaldeldosificador. Elcaudaldelcabezalexternoesunporcentajedelcaudaldelcabezalinterno(cercanoalmotor). Ejemploutilizandoelmodelo100MCD5 Seleccioneelcaudaldelcabezalinternoutilizandolatablaacontinuacinyluegocalculeelcaudal delcabezalexterno. Caudaldelcabezalinterno xporcentajedeajustedelcabezalexterno=Caudaldelcabezalexterno Ejemplo:Caudaldelcabezalinternoen#4=60.6LPD.Alcolocarelcabezalexternoenel#3,da unporcentajede30%delcabezalinterno.Porlotanto60.6LPDx30%=18.18LPD.
GPDAPROXIMADOS DEL CABEZAL INTERNO @ 60Hz

Modelo Presin
Mxima
No.de
Tubo #1 L 0.2 1 0.3
2 3 4 1.2 5 1.5 6 1.8 7 2.1 8 2.4 9 2.7 10 3.0
100MDC1 25psi(1.7bar) 100MDCHP20* 100psi(6.9bar) 100MDC2 25psi(1.7bar) 100MDC3 100MDC4 100MDC5 25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)
0.6 0.9
#2 #3 #4 #5
0.5 1.1 1.7 2.5
1.0 2.2 3.5
2.0 3.0 4.4 6.6
4.0
5.0
6.0
7.0
8.0
9.0 10.0
8.8 11.0 13.2 15.4 17.6 19.8 22.0
7.0 10.5 14.0 17.5 21.0 24.5 28.0 31.5 35.0
5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0
LPDAPROXIMADOS DEL CABEZAL INTERNO @ 50Hz

Modelo
*
Presin
Mxima
No.de
Tubo #1 L 0.6 1 0.9
2 3 4 3.6 5 4.5 6 5.5 7 6.4 8 7.3 9 8.2 10 9.1
100MDCHP5 100psi(6.9bar)
100MDC1 25psi(1.7bar) 100MDCHP20* 100psi(6.9bar) 100MDC2 25psi(1.7bar) 100MDC3 100MDC4 100MDC5
*
1.8 2.7
#2 #3 #4 #5
1.5 3.3
3.0
6.1 9.1 12.1 15.1 18.2 21.2 24.2 27.3 30.3
6.6 13.3 20.0 26.6 33.3 40.0 46.6 53.3 60.0 66.6
5.1 10.6 21.2 31.8 42.4 53.0 63.6 74.2 84.8 95.4 106.0 7.6 15.1 30.3 45.4 60.6 75.7 90.8 106.0 121.1 136.3 151.4
12
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CAUDALES DE LA SERIE 170MDC
COMO DETERMINAR EL CAUDAL DE UN DOSIFICADOR DE DOBLE CABEZALY DOBLE CONTROLADOR

ElcontroladordecaudalestmarcadoL10.L=5%,1al10indicanincrementosaproximados del10%delcaudalmximo. Alcolocaramboscontroladoresdecaudalen#10,seobtieneelmximocaudaldeldosificador. Elcaudaldelcabezalexternoesunporcentajedelcaudaldelcabezalinterno(cercanoalmotor). Ejemploutilizandoelmodelo170MDCHP34 Seleccioneelcaudaldelcabezalinternoutilizandolatablaacontinuacinyluegocalculeelcaudal delcabezalexterno. Caudaldelcabezalinterno xporcentajedeajustedelcabezalexterno=Caudaldelcabezalexterno Caudaldelcabezalinternoen#8=41.2LPD.Alcolocarelcabezalexternoenel#6,daun
porcentajede60%delcabezalinterno.Porlotanto41.2LPDx60%=24.7LPD
GPDAPROXIMADOS DEL CABEZAL INTERNO @ 60Hz

Modelo Presin
Mxima
No.de
Tubo #1 L 0.3 1 0.5
2 3 4 2.0 5 2.5 6 3.0 7 3.5 8 4.0 9 4.5 10 5.0
170MDCHP9* 100psi(6.9bar) 170MDC1 25psi(1.7bar) 170MDCHP34* 100psi(6.9bar) 170MDC2 25psi(1.7bar) 170MDC3 170MDC4 170MDC5 25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)
1.0 1.5
#2 #3 #4 #5
0.8 1.7 2.0 3.0 4.3 4.0
3.4 5.1
6.8
8.5 10.2 11.9 13.6 15.3 17.0
8.0 12.0 16.0 20.0 24.0 28.0 32.0 36.0 40.0
6.0 12.0 18.0 24.0 30.0 36.0 42.0 48.0 54.0 60.0 8.5 17.0 25.5 34.0 42.5 51.0 59.5 68.0 76.5 85.0
LPDAPROXIMADOS DEL CABEZAL INTERNO @ 50Hz

Modelo
*
Presin
Mxima
No.de
Tubo #1 L 0.9 1 1.5
2 3 4 6.1 5 7.6 6 7 8 9 10
170MDCHP9 100psi(6.9bar) 170MDC1 25psi(1.7bar) 170MDCHP34* 100psi(6.9bar) 170MDC2 25psi(1.7bar) 170MDC3 170MDC4 170MDC5
*
3.0 4.5
9.1 10.6 12.1 13.6 15.1
#2 #3 #4 #5
2.4
5.1 10.3 15.4 20.6 25.7 30.9 36.0 41.2 46.3 51.5
6.1 12.1 24.2 36.3 48.5 60.6 76.7 84.8 96.9 109.0 121.1 9.1 18.2 36.3 54.5 76.7 90.8 109 127.2 145.3 163.5 181.7
13.0 25.7 51.5 77.2 103.0 128.7 154.4 180.0 205.9 231.6 257.4
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MATERIALES DE CONSTRUCCION
Todaslascarcasas Policarbonato Tuboperistltico&gomadevlvuladeinyeccin Santoprene*,aprobadoporFDA Tuboperistltico Tygothane**,aprobadoporFDA Gomadevlvuladeinyeccin Pellathane Tubodesuccinydescargaycasquillos(1/4"&6mm) Polietileno,aprobadoporFDA Filtrodesuccinconpesa Polipropileno;contapadePVCRgidodeTipo1,enlistadeNSF;pesadecermica Todoslostornillos AceroInoxidable Conexionesdetubos Grises:PVCRgidoTipo1,enlistadeNSF Negras:Polipropileno,enlistadeNSF Conexionesdevlvuladeinyeccin PVCRgidoTipo1,enlistadeNSF Tuercasdeconexin PVCRgidoTipo1oPolipropileno Adaptadorde3/8 PVCRgidoTipo1,enlistadeNSF Sujetadoresdelcabezal Polipropileno
* **
Santoprene esunamarcacomercialregistradadeExxonMobilCorporation. Tygothane esunamarcacomercialregistradadeSaintGobainPerformancePlastics. Pellathane esunamarcacomercialregistradadeDowCompany.
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LISTA DE CHEQUEO DEACCESORIOS
CHEQUEE PREVIOA LA INSTALACION Elkitdeaccesoriosde25psi(1.7bar)contienelosiguiente* 3TuercasdeConexinde1/4"o3/8" 3Casquilloscon1/4"o6mmEuropa o2Casquilloscon3/8" 1ConexindeInyeccin 1FiltroconPesadeSuccin1/4",3/8"o6mmEuropa 1Rollode20'PiesdeTubodeSuccinyDescarga de1/4"o3/8"BlancooNegroode6mmBlancoEuropa 1TubodeBombeoAdicional 2AjustadoresAdicionales 1SoportedeMontajedePared 1ManualdeInstalacin Elkitdeaccesoriosde100psi(6.9bar)contienelosiguiente* 3TuercasdeConexinde1/4"o3/8" 3Casquilloscon1/4"o6mmEuropa o2Casquilloscon3/8" 1VlvuladeInyeccin 1FiltroconPesadeSuccin1/4",3/8"o6mmEuropa 1Rollode20'PiesdeTubodeSuccinyDescarga de1/4"o3/8"BlancooNegroode6mmBlancoEuropa 1TubodeBombeoAdicional 2AjustadoresAdicionales 1SoportedeMontajedePared 1ManualdeInstalacin
Dosificadoresdedoblecabezalincluyenunsetdeaccesoriosadicional.
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INSTALACION
INSTRUCCIONES DE SEGURIDADADICIONALES
NOTICE:Estesmboloindicainstruccionesespecialesomandatoriasaseguir. Leatodaslasinstruccionesyadvertenciasdeseguridadantesdeinstalaroreparar sudosificador.Estedosificadorhasidodiseadoparaserinstaladopor profesionalesentrenados. Asegresedeutilizarelequipamientoprotectivonecesariocuandoseencuentre trabajandoenocercadeundosificadordequmicos. Instaleeldosificadordeformaquecumplacontodaslasreglamentacionesy cdigosdeplomerayelectricidadlocales. Utiliceelproductoapropiadoparaeltratamientodesistemasdeaguapotable. Solouseproductosqumicosaprobadosparasuuso. Instaleeldosificadordemaneraquetrabajeconjuntamenteconlabombadepozo, piscinaospa,oconelsistemacontrolador. Inspeccioneeltuboconfrecuenciaparadetectarprdidasodesgaste.Programe unmantenimientoycambiodetuboregularparaevitardaosporprdidas. Instaleeldosificadorverticalmente,conelcabezalhaciaabajoyutilicelaopcinde recuperacindeprdidaspararedirigirelqumicoaltanqueencasoquehubiera unaprdida. Noserecomiendalainstalacindeldosificadorenreasdondeprdidaspuedan causardaosalapersonaolapropiedad.
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INSTALACION
MONTAJE DEL DOSIFICADOR Seleccioneunalocalidadseca(paraevitarlaintrusindeaguaydaoal dosificador)porarribadeltanquedequmico.Lamejorubicacinesporencima deltanquedequmicoenposicinverticalconelcabezalhaciaabajoyeltubo derecuperacinopcionaldevertidosconectado,parareducirriesgoyseveridad dedaossiocurreunaprdida(verpgina20pordetalles). Paraprevenirdaareldosificadorsiocurrieraunaprdida,nuncamonteel mismoverticalmenteconelcabezalhaciaarriba. Paraevitardaosproducidosporgasesemitidosporqumicos,NOmonteel dosificadordirectamentesobreuntanqueabierto.Mantengaeltanquecerrado contapa. Evitelainundacindelalneadesuccin;noinstaleeldosificadorpordebajo deltanquedequmico.Succionelasolucinporarribadeltanque.Sila instalacinespordebajodeltanque,necesitarunavlvuladecierreu otromecanismoparadetenerelqumicomientrasreparaeldosificador.El dosificadorpuederotarensecosinocasionarleningndao. 1. Useelsoportedemontajedeparedcomoplantillayperforelosorificiosenla ubicacindeseada. 2. Asegureelsoporteconsujetadoresdeparedydesliceeldosificadorenelmismo. Preveaunadistanciade20cmdeespacioporarribadelainstalacinpara poderinvertireldosificadoryfacilitarelcambiodetubodebombeo.NOpermita laintrusindeaguaenelmotorosedaarelmismo. Paraevitardaarelmotor,verifiqueque
elvoltajedelenchufeyelrequeridopor
eldosificadorseaelmismo.
3. Enchufeelcableenelreceptculoy enciendaeldosificador.Sieldosificador esajustable,gireelanilloalmximo,al nmero10. 4. Activeeldosificadorconsucontrolador (switchdepresinodeflujosiesquelo tiene),yverifiquequeelconjuntode rodillosdentrodelcabezalrote.Apague eldosificador.
Eltechode lluvia(opcional) sedesliza enelsoporte depared.
SoportedePared
CabezaldelDosificador
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INSTALACION
INSTRUCCIONESADICIONALESPARADOSIFICADORESCONSELLODECE(EUROPA)
ADDITIONAL INSTALLATION INSTRUCTIONS 1. AllClassIIPumpslocatedinZone1ofswimmingpoolareasrequirelocatingwherefloodingcannotoccur. 2. Thispumpisintendedtobeinstalledasfixedasopposedtoportable. 3. TheRainRoofmustbeinstalledandverticalorientationmountingofentireunitobserved. 4. Afterinstallation,thepowersupplyplugmustbeaccessibleduringuse. 5. Thisunitmustbescrappedifthesupplycordisdamaged. 6. ObserveandcomplywithallNationalWiringStandards. ZUSTAZLICHE INSTALLIERUNGSANWEISUNGUN 1. PumpendiesichinZone1vomSchwimmbeckenbefindensollensindsoeinzurichtenda Ueberschwemmungennichtvorkommenwerden. 2. DiesePumpeistalsfestmontierteAusrustungbedachtundsollnichtumstellbargebrauchtwerden. 3. DerRegendachmussinstalliertwerden.EinevertikaleAsrichtungderMontagemuerzieltwerden. 4. DieStromversorgungmussnachderInstallierungnochzuganglichsein. 5. BeibeschadigterVerkabelungistdiesesGeratnichtmehrzugebrauchen. 6. StaatlicheVernetzungsvorchriftenmusseneingehaltenwerden. INSTRUCTIONS SUPPLMENTAIRES DINSTALLTION 1. TouteslespompesinstallesdanslaZone1duprimtredelapiscinedoiventtresituesdemanire nepaspouvoirtreinondes. 2. Cettepompeestprvuepourinstallationfixeetnonpasportative. 3. Labriantipluiedoittreinstalletlorientationverticaledoittoujourstreobserve. 4. Aprslinstallation,lapriselectriquedoitresteraccessiblependantlutilisation. 5. Cetteunitdoittremiseaurebutsilecordonlectriqueestendommag. 6. ObservezetadhreztouteslesNormesNationalespourInstallationsElectriques. INSTUCCIONESADICIONALES PARA INSTALACIN 1. TodaslasbombasClaseIIsituadasenlaZona1delasreasdelapiscinarequierencolocarsedondeno puedanserinundadas. 2. Estabombaesparaserinstaladafijaenvezdeporttil. 3. Esnecesarioinstalareltechodelluvia,ymontarlaunidadenterasiguiendounaorientacinvertical. 4. Depusdelainstalacinelenchufesuministradordeenergadebeestaraccesibleduranteeluso. 5. Sedeberdeshecharlaunidadsielcordndeabastecimientosedeteriora. 6. ObserveycumplacontodaslasReglasNacionalesparaInstalacionesElctricas. ISTRUZIONI SUPPLEMENTARI PER L INSTALLAZIONE 1. TuttelepompeClasseIIlocalizzatenellaZona1dellasuperficiecircostantelapiscinadevonoessere collocatedovegliallagamentinopossonoaccadere. 2. Questapompa,inteso,deveessereinstallatacomefissaenoncomeportatile. 3. Latettoiadeveessereinstallataeilmontaggioorientazioneverticaledellinteraunitdeveessereosservato. 4. Dopolinstallazione,laspinadeveessereaccessibileduranteluso. 5. Questaunitdeveesseregettataviaseilfiloelettricodanneggiato. 6. OsservareeaderireatutteleNormeNazionaliSugliImpiantiElettrici. 18
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DIAGRAMA DE INSTALACION
Eltechodelluviasedeslizaenelsoportede paredsinelusodeherramientas Siempreutilicetechodelluviaparauso alaintemperieosieldosificadorest sujetoacadasdeagua.
Interruptoron/off(debajo deltecho,nosevedesde estengulo)
Receptculocon conexinatierra adecuado; protegidopor interruptor diferencial
SoportedemontajedePared (requieredostornillos) DiagramaDetallado

Vlvula Conexin
deInyeccin deInyeccin
1.76.9bar 01.7bar Diagramadetallado
Tubodesuccin
Tubodedescarga Vlvulade Inyeccin Vlvuladecorte decirculacin Gomade vlvulade inyeccin Direccindelasolucin.
Tanquedequmico
19
INSTALACION
RECUPERACION DE PERDIDAS Monteeldosificadorverticalmenteyutilicelaopcinderecuperacindeprdidaspara drenarelqumicoderegresoaltanque,encasoqueocurrieraunaprdida.Estoayudaen prevenirqueelqumicosedepositeenelcabezalyreducirlacadadequmicoenelpiso. Elmotordeldosificadoresventiladoylaintrusindeaguapuededaarlo.Serecomienda elusodeuntechodelluviasiseinstalaalaintemperieoenambientemojado.
Eltuboderecuperacinde prdidas,permitequeel qumicoregresealtanque.
Elagujeroparcialseperforacon undestormillador#2Phillips. Utiliceuntrozodetubode succinydescargade1/4" einserteenlaperforacin. Tubode recuperacin deprdidas
Filtrodetubode
succinconpesa
3"
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INSTALACION
INSTALE EL TUBO DE SUCCION AL CABEZAL DEL DOSIFICADOR 1. Desenrolleeltubodesuccinydescarga.Cortelaseccindetuboquenecesite teniendoencuentaqueeltubodebequedara78cmdelfondodeltanque.Midael largoporfueradeltanqueparaasegurarsequeelcorteseaapropiado. Permitaqueeltuboquedealgoflojoparaevitarquesedobleybloqueeel qumico.Realiceelcortedeformaquenoquedenrebabas.Mantenimiento normalrequerirrecortesadicionales. Tubosdesuccinquetocanelfondodeltanque,puedensuccionarslidosy depsitos.Estopuedeocasionarunbloqueodelpuntodeinyeccinyunaruptura prematuradeltubodebombeo. 2. Realicelasconexionesdeslizandocasquillosytuercas* eneltubodesucciny descargayacortados.Enrosquelastuercasalosextremoscorrespondientesdel tubodebombeo. 3. Enrosquefirmementeamanomientrassostieneelextremodeltubodebombeopara evitarqueelmismogire. Elajustardemslatuercaconunaherramienta,puededaarlasconexionesy romperelsello,produciendosuccindeaire. NOutilicecintaaisladoraosellante,oherramientasenlasconexionesdeltubo debombeo.
NOutilicecintaaisladorao sellanteenlasconexiones deltubo.
Ajustetuerca 1/4"con losdedos
Casquillos NOutilicepinzas. NOTA:Elladoenformadepuntadel casquillovahaciaeldosificador.Eltubo desuccindebeinsertarsehastasentir untopeeneltubodebombeo.
Tuercasdeconexin
*
Siusaconexionesde3/8,enrosqueeladaptadorenelextremodeltubodebombeo(elcasquilloestya instaladodentrodeladaptador).Deslicelatuercade3/8eneltubodesuccinydesargayconectela mismaalotroextremodeladaptador.Siobservaunaprdida,aprietegradualmenteestaconexinhastaque lamismapare. USAyCanad800.683.2378,Internacional904.641.1666 21
INSTALACION
INSTALACION DEL FILTRO CON PESAALTUBO DE SUCCION 1. Perforeunagujeroenlatapaocubiertadeltanquedequmico.Desliceeltubode succinenelmismoyconecteelfiltroconpesaenelextremo. 2. Pararealizarlaconexindelmismo,desliceeltuboenelcollardelfiltrounos9cmy ajusteambaspiezasasegurndosequequedenfirmementetrancadasyeltubono sepuededeslizar. 3. Dejequeelfiltroconpesacuelguea8cmdelfondodeltanqueparaevitarque succionesedimentos. NOmezclequmicosdentrodeltanque.Sigalasindicacionesdelfabricante delqumico. NOopereeldosificadorhastaasegurarsequeelqumicoestdentrodeltanque. Apagueelmismomientrasquerealizalosreabastecimientos. NOinserteeltubodesuccinhastaelfondodelfiltroconpesa.Estopodra bloquearloyevitarqueeldosificadorsuccioneelqumico.
Tubode succin/descarga
3.5" (9cm) Filtrodetubo desuccin conpesa 3"
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INSTALACION
INSTALE ELTUBO DE DESCARGA,CONECTEAL CABEZAL DEL DOSIFICADORY AL PUNTO DE INYECCION 1. Realicelaconexinamanodeltubodedescargaalextremodeltubodebombeo correspondiente,comoseindicpreviamenteenlainstalacindetubodesuccin ydescarga. NOutilicecintaaisladora/osellanteoherramientas,enlasconexionesdeltubo debombeo. PELIGRO:ALTAPRESION:Corteelaguaocierreelsistema, permitiendolaemisindelapresinexistenteenelmismo. Localiceunpuntodeinyeccinadecuado.Silaaplicacinlopermite,instale luegodefiltrosyotrasbombas. 2. Unaconexinhembrade1/4"o1/2"depulgada(FNPT)esnecesariaenlatubera dondeselocalizarelpuntodeinyeccin.Sinotienedichaconexin,proveauna perforandolatuberaoinstalandounaenformadeT. 3. Envuelvalapuntaconroscadelconectordevlvuladeinyeccinencintadetubera. Siesnecesario,cortelaextremidaddelconectorqueseintroduceenlacaerapara quelainyeccindelqumicosehagadirectamenteenlacorrientedeagua.
NOutilicecintaaisladorao
sellanteenlasconexiones
deltubo. Conexin Hembrade 1/4"o1/2" Pulgada Vlvulade Inyeccin VlvuladeCierre
NOutilicepinzas. PuntodeInyeccinTpico
Cortedeextremidaddelavlvuladeinyeccin. USAyCanad800.683.2378,Internacional904.641.1666 23
INSTALACION
4. Enrosqueamanoelconectordelavlvulaalaconexinhembrade1/4o
1/2pulgada.
Modelosde0a1.7bardepresin(incluyenconectordeinyeccin) a. Deslicetuerca* ycasquilloeneltubodedescarga.Inserteeltuboenel conectordeinyeccinhastallegaraltope. b. Enrosqueamanolatuerca* deconexin. Modelosde1.8a6.9bar(incluyenvlvuladeinyeccin) a. Antesderealizarlainstalacin,chequeequenohayaprdidasenlasconexiones realizadasenlatubera.Siesnecesario,aprietelamisma1/4degiroms. b. Deslicetuerca* ycasquilloeneltubodedescarga.Inserteeltuboenel conectordelavlvulahastallegaraltope. c. Enrosqueamanolatuerca* deconexin. 5. Enciendaeldosificadoryobservesufuncionamientoytodaslasconexiones,
asegurndosequenohayanprdidas.
6. Luegodeuntiempodedosificacinadecuado,realicetestsparacomprobarque
estobteniendolosnivelesdequmicosdeseados(porej:pHoppm).Sies
necesario,realiceajustesgirandoelanillodecontroldedosificacin(siel
dosificadoresdecaudalajustable)ovariandolaconcentracindelqumico.
Elpuntodeinyeccinyconexionesrequierenlimpiezaregularparaevitarla acumulacindedepsitos.Parafacilitardichomantenimiento,Stenner recomiendalainstalacindellavesdepaso.
Siusaconexionesde3/8,inserteeltubodedescargaenelconectordeinyeccin(1.7bar)odelavlvulade inyeccin(6.9bar).Ajustetuercade3/8gradualmentehastaquequedeselladaynoseproduzcanprdidas.
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GUIA RAPIDA DE REPARACION DEAVERIAS

MOTOR
PELIGRODESHOCKELECTRICO:
DESENCHUFE elcableelctricoantesderemoverlacubiertadelmotorpararepararlo.
Reparacionesdebenserhechasporpersonalentrenado.
PROBLEMA Elmotores excesivamenteruidoso POSIBLE CAUSA Cojinetedebolasdesgastado Insuficientelubricacin Engranajesopostesgastados Motornoprende, elventiladornogira Elsuministrodeenergaestfallado Rotortrancadoenlabobina Labobinadelmotorestdaada Cojinetesdeboladesgastados Elcableelctricoestdaado Rotoroxidado Conexionesdelcabledaadas Ventiladorestobstrudo Motorprende, ventiladorgiraperoelejeno Motorserecalientay seprendeyapaga Engranajesdaados SOLUCION Cambieelmontajedecojinetedelmotor Lubriquelosengranajesypostesdeengranajes Inspeccioneycambieengranajesy/opostes Chequeeelcircuitodesuministrodeenerga Chequeelossoportesycmbielossiesnecesario Cambielabobina Cambieelmontajederotorycojinetes Inspeccione/cambieelcableelctrico Limpieocambiesiesnecesario Inspeccione/cambieconexionesocable Inspeccioneyremuevalaobstruccin Inspeccioneycambieelengranajedaado
Voltajeesincorrecto Temperaturadeambientemuyalta Bobinadaadao funcionandoincorrectamente
Chequeequeelvoltajeylafrecuenciaseanlos indicadosenlaetiquetadeldosificador. Instaleeldosificadorenunambientedetemp menora51C Cambielabobina
Engranjefenlicosebarre
Intrusindeagua Soportesdeplsticoderotorquebrados Postesdeengranajesgastados Engranajehlicodelaextremidad delrotorgastado Cubiertadecarcasade engranajegastada Lubricacininsuficiente
Utiliceeltechodelluviaycambieel engranajefenlico Cambielossoportesyelengranajefenlico Cambielospostesyelengranajefenlico Limpieylustreelrotorocmbielo, cambieelengranajefenlico Cambielacubierta LubriquecongrasaAquashield
25

CONTROLADOR DE CAUDAL
PROBLEMA Anilloreguladornogira POSIBLE CAUSA Levavariabletrancada Cuadrante/anillotrancado Anillogira, caudalnocambia Levasehaseparadodelcuadrante Levavariableestdaada Rodillosdelcabezalnorotan Platoindicadordesgastado Problemadelmotor Conjuntoderodillosestbarrido Sujetadordeclavijaflojo Clavijadeindicacinrota SOLUCION LubriqueconAquashield lalevayranurade laleva Limpieylubriqueelcuadrante/anillo Insertelapuntaenngulorectoenelorificio delanillo Cambielalevavariable Utiliceelotroladodelplatoocmbielo porunonuevo Refirasealaseccindelmotor Cambieelconjuntoderodillos Ajusteelmismoenroscndolofirmemente Cambieelconjuntodeclavijay levantadordeindicacin Cambieovuelvaainstalarlalevavariable
Rodillosenelcabezal rotancontinuamente Funcionamientoerrtico delcontrolador
Levavariableinstaladaincorrectamente
Platoindicadordesgastado Levavariabledesgastada Levantadordeclavijadesgastado
Utiliceelotroladodelplatoocmbielo porunonuevo Cambielalevavariable Cambieellevantadoroconjunto declavijadeindicacin
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CABEZAL
PROBLEMA Componentesestnquebrados Prdidaenelcabezal Conjuntoderodillosrotan, nohaydescargadequmico POSIBLE CAUSA Daoqumico Roturadeltubodebombeo Eltanquedequmicoestvaco Filtroconpesadesuccinnollega alqumico Prdidaeneltubodesuccin Casquillosinstaladosincorrectamente, daadosofaltantes Puntodeinyeccinbloqueado Tubodesucciny/odescargay/o vlvuladeinyeccinbloqueados Tubodesuccintocaelfondo delfiltroconpesa Conjuntoderodillosrotan, bajoniveldedosificacin Tubodebombeodesgastado Rodillosdaadosofaltantes Puntodeinyeccinrestringido Tamaodetuboerrneo Presindeinyeccinexcesiva SOLUCION Verifiquecompatibilidaddelqumico Cambietuboycasquillos;centreeltubo Reabastezcaeltanqueconqumico Coloqueelmismoa57cmdelfondo deltanque Inspeccioneycambieeltubodesuccin Cambieoreinstaleloscasquillos Limpieelpuntodeinyeccin Limpiey/ocambiesiesnecesario
Vidatildeltubodebombeoagotada Cambietuboycasquillos;centreeltubo Jaleeltubodesuccin2cm;corteelextremo deltubodesuccinenngulo Cambieeltubodebombeo Instalenuevosrodillosounnuevoconjunto derodillos Inspeccioneylimpieelpuntodeinyeccin Cambieeltuboporelcorrecto Confirmelapresindelsistemayladeltubo; cambieeltubosiesnecesario Cambieelconjuntoderodillos. Refirasealaseccindelcontroladordecaudal Refirasealaseccindelmotor Cambieeltuboporelcorrecto,reajuste elcontrolador Cambieelconjuntoderodillos Refirasealaseccindecontrolador decaudal Cambieporelmotorcorrecto
Conjuntoderodillosnorotan ynohaydescarga
Conjuntoderodillosbarrido Problemaconelcontroladordecaudal Problemaconelmotor
Niveldedescargamuyalto
Tubodebombeooposicinde controladorincorrecto Conjuntoderodillosdaados Controladordecaudaldaado Modelodemotorincorrecto
27

TUBO DE BOMBEO
NOTICE:Untubodebombeoconprdidacausadaoaldosificador.Inspeccioneel mismo confrecuenciaporprdidasydesgaste.Refirasealaseccindereemplazo detubosporindicacionesyprecaucionesadicionales.
PROBLEMA Prdidaeneltubodebombeo POSIBLE CAUSA Tubodebombeoroto Depsitodemineralesocalcio Presindeinyeccinexcesiva Tuboestretorcidoensmismo Eltubodebombeonoestcentrado Lavidatildeltubo hadisminudo Daoqumico Depsitodemineralesen elpuntodeinyeccin Sedimentoenlavlvuladeinyeccin SOLUCION Cambietuboycasquillos;centreeltubo Limpiepuntodeinyeccin,cambietuboy casquillos;centreeltubo Confirmelapresindelsistemayladeltubo; cambieeltubosiesnecesario Cambietuboycasquillos;centreeltubo Cambietuboycasquillos;centreeltubo Verifiquecompatibilidaddelqumicocon eltubo Limpieelpuntodeinyeccinycambie eltubodebombeo Limpieelconectordelavlvula.Coloqueel tubodesuccin57cmdelfondodel tanque.Usefiltrodesuccin. Cambielagomadevlvulacon cadacambiodetubo Reinstalelagomaasegurndosequeest orientadaenladireccincorrecta Veainstruccionesdeinstalacin. Permitaquelarotacindelconjuntode rodillosestireeltubo Limpieelconjuntoderodillos ocambiesiesnecesario Noexpongalostubosaaltas temperaturasoalsol Cambie/instaleelcasquillo Cambie/instaleelcasquillo Instaleelcasquillocorrectamente Sujeteeladaptadoryajustelatuercade3/8 Cambieeladaptadoroinserteuncasquillo enelmismo
Gomadevlvuladeinyeccingastada Gomadevlvuladeinyeccin instaladaalrevs Tubodebombeoestiradoo pellizcadodurantelainstalacin Rodillosnogiranensueje, causandesgastedeltubo Exposicinalsoloaltastemperaturas
Conexionesdeltubo conprdidas
Casquillofaltanteentubosdesuccin ydescargade1/4"o6mm Casquilloaplastado Casquilloinstaladoalrevs Tuercade3/8floja Casquillode3/8deladaptadorfaltante
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CAMBIO DETUBOS INSTRUCCIONES DE SEGURIDAD
RIESGODECONTACTOQUIMICO Parareducirelriesgodeexposicinaqumicos,chequeeeltubodebombeo
regularmenteporprdidas.Alaprimerasealdeprdida,cambieeltubodebombeo.
Parareducirelriesgodeexposicinaqumicos,esmandatorioelusodeunequipo
protectivoapropiadocuandoesttrabajandoconeldosificador.
Parareducirelriesgodeexposicinaqumicos,bombeeunacantidadgenerosade
aguaosolucinneutralpararemoverqumicos,antesdereparareldosificador.
ConsultealfabricantedequmicoolapginadeMSDSdelqumicoporinformacin
adicionalyprecaucionesadicionalesreferentesalqumicoenuso.
Elpersonaldebeserexpertoyestarentrenadoenelmtodoapropiadodeseguridad
conrespectoalosqumicosenuso.
Inspeccioneeltuboconfrecuenciaparadetectarprdidasodesgaste.Programeun
mantenimientoycambiodetuboregularparaevitardaosporprdidas.
RIESGODEPELLIZCO Usecautelacuandocambieeltubodebombeo.Tengacuidadoquesusdedosno seanpellizcadosporlosrodillos,mantngalosalejadosdelosmismoscuandoel cabezalestgirando. NIVELDEPRESIONPELIGROSA,PELIGRODECONTACTO CONQUIMICOS Usecautelaypurguetodalapresinquehayaenelsistemaantesdecomenzar
reparaciones.
Usecautelaaldesconectareltubodedescargadelabomba.Puedetenerpresiny
contenerqumicos.
NOTICE:Estesmboloindicainstruccionesespecialesomandatoriasaseguir. NOTICE:NOapliqueaceiteolubricantesaltubodebombeoocarcasa. NOTICE:Antesdecambiareltubo,inspeccioneporcompletoelcabezaldeldosificador porcualquierrupturaorajadura.Asegresequelosrodillosgiranlibremente. NOTICE:Enjuaguetodoresiduodequmicodelcabezalantesdeinstalareltubonuevo. ApliquegrasaAquashield alejeprincipalyalbujedelacubiertadelacarcasade tubosolamente.
NOTICE:DODEBEtirardeltubodebombeodeformaexcesiva.Eviteretorcerodaar
eltubodurantelainstalacin.
NOTICE:Inspeccioneeltubodesuccinydescarga,elpuntodeinyeccin(enla
tubera) ylagomadevlvuladeretencincadavezquecambielostubos.Limpieo
cambiesiesnecesario.
USAyCanad800.683.2378,Internacional904.641.1666 29
EXTRACCION DETUBO PasosBsicosIlustrados

NOTICE:Hagareferenciaalasinstruccionesescritasparaobtenerdetallescompletos. A B
Modelosdecaudalajustabledebentener elanillodelcaudalen10 C
Abralossujetadores D
Remuevalatapa E
3Remaches
Devueltalatapa F
Tapa
Conexionesdeltubo Centrodelconjuntoderodillos
Piesde latapa
Alineelasaberturasdelostubosdela tapacercadelasconexionesdelostubos G
Contraigaelconjuntoderodillos H
Remuevaeltubo
30
Inspeccionelosrodillos
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INSTALACIONY CENTRADO DETUBO PasosBsicosIlustrados

NOTICE:Hagareferenciaalasinstruccionesescritasparaobtenerdetallescompletos. I J
3Remaches
Piesde latapa Centrodelconjuntoderodillos
Instaleeltubonuevo K
Alineelatapadelcabezalcomosemuestra L
Tapa
Expandaelconjuntoderodillos M
Cojinetede latapa
Confirmeelconjuntoderodillos estexpandido N
Piesdelatapa
Apliquegrasaalcojinetedelatapa O
Instalelatapaempezandoporlas aberturasdelostubos P
Girode1/8
Parte traseradel ajustador abierta Ajustador Partedelanteradelajustadorcerrada cerrado
Prepareelcentradodeltubo
Centreeltubo
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CAMBIO DETUBO DOSIFICADORES DE UN CABEZAL DosificadoresdeCaudalAjustableyFijo

Preparacin 1. Sigatodaslasprecaucionesdeseguridadantesdecambiareltubo. 2. Antesderealizarelservicio,bombeeunacantidadgenerosadeaguaosolucin neutralparalimpiartodoresiduoqumicoyevitarelcontacto. Quiteeltubodebombeo 1. Apagueeldosificadorydesenchufe.Enlosmodelosdecaudalajustable,verifiqueque elanillodecaudalestubicadoenel10.IlustracinA,p.30 2. Remuevalapresinydesconectelostubosdesuccinydescarga. 3. Abralosajustadoresdeambosladosdelcabezal.IlustracinB,p.30 DosificadoresCEsolamente:Remuevaeltornillodeseguridaddelatapa. 4. Remuevalatapadelcabezalyvoltelaparausarlacomoherramientaenelprximo paso.IlustracinC&D,p.30 5. Alineeelcentrodelatapavolteadaconelcentrodelconjuntoderodillosdemanera quelostresagujerosenlatapaquedenalineadosconlostresremachesenrelievedel conjuntoderodillos.Posicionelasaberturasdetubosdelatapacercadelas conexionesdelostubos.IlustracinE,p.30 NOTA:Elconjuntoderodillosdebeestarcontradoparapoderremovereltubo. 6. Endosificadoresdecaudalajustable;sostengaelcontroladordecaudalfirmemente.En losdosificadoresdecaudalfijo,sostengaelmotor.Usandolatapacomoherramienta, girelamismarpidamente(conunmovimientocortoyveloz)contrareloj,paracontraer elconjuntoderodillos.IlustracinF,p.30 NOTA:contrarelojesvistodelfrentedelcabezal. 7. Remuevaydescarteeltubo.IlustracinG,p.30 8. Remuevaelconjuntoderodillosylacarcasadelcabezal.Enlosdosificadoresajustables, tambinremuevaelejeycoloquetodoasucostadoparareinstalarmsadelante. 9. Utiliceunlimpiadormultiusonoctricoparalimpiarlosresiduosdequmicosdel cabezal,rodillosytapa. 10. Reviselacarcasaporquebradurasycmbielasiesnecesario. 11. Asegresequelosrodillosgirenlibremente.Cambieelconjuntoderodillossilos mismosestntrancadosodesgastados,osihayunareduccindecaudal. IlustracinH,p.30 12. Reinstalelacarcasalimpia.Endosificadoresajustables,tambininstaleeleje. 13. Apliquegrasaalapuntadeleje. 14. Instaleelconjuntoderodillos.
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Instaleeltuboyexpandaelconjuntoderodillos 1. Asegresequeeldosificadornoestconectado.Enlosmodelosdecaudalajustable, verifiquequeelanillodecaudalestubicadoenel10.IlustracinA,p.30 2. Coloqueeltubonuevoenelcabezal.Utilicesusdedosparacentrarloenlosrodillos. IlustracinI,p.31 3. Coloquelatapadelcabezalycierrelossujetadoresenamboslados. 4. Conlatapainstalada,enchufeyprendaeldosificador.Mantngaloprendido,conel conjuntoderodilloscontrados,porunminuto,pararelajareltubo. 5. Apagueeldosificadorydesenchufe. 6. Remuevalatapayvoltelaparausarcomoherramientaenelprximopaso. IlustracinC&D,p.30 7. Alineeelcentrodelatapavolteadaconelcentrodelconjuntoderodillosdemanera quelostresagujerosenlatapaquedenalineadosconlostresremachesenrelieve delconjuntoderodillos.Posicionelasaberturasdetubosdelatapacercadelas conexionesdelostubos.IlustracinJ,p.31 NOTA:Elconjuntoderodillosdebeestarexpandidoparapresionareltubocontralas paredesdelcabezal.
33

8. Expandaelconjuntoderodillos. ModelosdeCaudalAjustable Sujeteelcontroladordecaudal,uselatapacomoherramientaygirelamismade formarpida(conunmovimientocortoyveloz),endireccindelreloj,paraexpandir losrodillos.Eltuboestarpresionadocontralasparedesdelcabezal.IlustracinK &L,p.31. Procedaalpaso9. NOTA:Direccindelrelojesvistodelfrentedelcabezal ModelosdeCaudalFijo(ventiladordemotorconranuraespecial, fabricadodespusdel29deAbrildel2011) a. Desliceunsujetadordelacarcasadelcabezal. R Inserteelextremodeslizadoenlaranuradelaparte traseradelmotor.Mientrasmantieneelsujetadoren laranura,girelatapasuavementeendireccindel relojhastaquesedetenga.IlustracinR&S b. Sostengaeldosificadorconfirmezaygirelatapa deformarpida(conunmovimientocortoyveloz), Sujetadores S Ranura endireccindelreloj,paraexpandirlosrodillos.El tuboestarpresionadocontralasparedesdel cabezal.Ilustracin K&L,p.31 NOTA:Direccindelrelojesvistodelfrentedelcabezal. c. Remuevaelsujetadordelaranuradelmotory reinstaleensulugar,enlacarcasadelcabezal. Procedaalpaso9. 9. Apliqueunapequeacantidaddegrasaalcojinetedelatapadelcabezal SOLAMENTE.NOlubriqueeltubodebombeo.IlustracinM,p.31 10. Reinstalelatapadelcabezal,cierrelossujetadoresdeambosladosdelcabezal. IlustracinN,p.31
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CentreelTubo 1. Asegreseeldosificadorestapagado.Levantelapartetraseradelsujetadorquese encuentraentrelasconexionesdetubos,dejandolapartedelanteradelmismo enganchadaenellabiodelacarcasa.Dejeelotrosujetadorcompletamentecerrado. IlustracinN,p.31 2. Enchufeeldosificadoryencindalo.Girelaconexindetubodelladodesuccin haciadondedebamoverse(nomsde1/8degiro).Ilustracin,p.,p.31 3. NOsueltelaconexinhastaqueeltuboseencuentrecentradosobrelosrodillos. 4. Apagueeldosificador,sueltelaconexinycierreelsujetadorcolocadoentrelas conexiones.DosificadoresCEsolamente:Reinstaleeltornillodeseguridadenlatapa. 5. Inspeccionelostubosdesuccinydescarga,elpuntodeinyeccinylavlvulade inyeccinporsihayalgnbloqueo.Limpieoreemplacesiesnecesario. 6. Reconectelostubosdesuccinydescarga. 7. Enciendaeldosificadoryverifiquesuoperacin.
35
LIMPIEZA DEL PUNTO DE INYECCION

NOTICE:Estesmboloindicainstruccionesespecialesomandatoriasaseguir. NOTICE:Modelosde0a1.7barsoninstaladosutilizandounaconexindeinyeccin. Paramodelosde0a6.9barseutilizaunavlvuladeinyeccin.Ambospermitenquela puntadelconectordeinyeccinseinstaleenelmediodelatubera,directamenteenel flujodeagua;estoasisteenlareduccindelaacumulacindedepsitos. Estesmbololeadviertedepotencialpeligroquepuede ocasionarlemuerteoseriosdaosasupersonaopropiedadsiloignora.
Esteeselsmbolodealerta.Cuandoloveaenestemanualoenelequipo; busquelapalabraqueloacompaequeloadvertirndeunpotencialdaoasu personaopropiedad. PRESIONPELIGROSA/RIESGODECONTACTOQUIMICO:

Utilicecautelaypurguetodalapresindelsistemaantesderealizaralguna instalacinoreparacin. Utilicecautelaaldesconectareltubodedescargadeldosificador.Eltubodedescarga puedecontenerpresinoqumicos. Parareducirelriesgoaexposicinaqumicos,esmandatorioelusodeunequipo personaldeproteccin,mientrastrabajeeneldosificadorocercadelmismo.
ValvuladeInyeccin
Conectorde Inyeccin
Gomade Vlvulade Inyeccin
Cuerpodela Vlvulade Inyeccin
Areasdeacumulacindedepsito
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1. Apagueeldosificadorydesenchufeelcableelctrico.Inhabilitelabombadeaguau otroequipoauxiliar. 2. Purguelapresindelsistemaydeltubodedescarga. 3. Quitelatuercaycasquillodelavlvulaoconexindeinyeccinparadesconectarel tubodedescarga. Modelosde1.8a6.9bar(incluyenvlvuladeinyeccin) Destornilleelcuerpodelavlvuladeinyeccinyseprelo.Elconectordebe permaneceratornilladoalatubera. Remuevalagomaderetencinyreemplcelasiestdeterioradaohinchada (reemplacelamismacadavezquecambieeltubodebombeo).Silamisma esttapada,limpieoreemplcela(serecomiendareemplazarlaanualmente). Examineelanillodegomaenelconectordeinyeccinyreemplcelosiest deterioradooroto. 4. InserteundestornilladorPhillipsNo.2dentrodelconectordeinyeccinenroscado enlatubera,pararompercualquiertipodebloqueoosedimentoquepuedahaber enelmismo.Sinopuedeinsertardestornillador,utiliceuntaladroconcuidadode noromperlatubera.
CambielaGomadeRetencin
Limpieacumulacinde sedimentosconun destornilladorphillips#2. Inspeccionesylimpiezasperidicasdel puntodeinyeccinmantendrnal dosificadorfuncionandocorrectamentey extenderlavidatildeltubodebombeo.
37
5. Reemplaceeltubodedescargasielmismoestrotoodesgastado.Silapuntaest tapada,cortelamisma. Modelosde0a1.7bar(incluyenconectordeinyeccin) Reemplaceelcasquilloyreinstaleeltubodedescargaalconectorintroduciendoel mismohastaencontrareltope(3/4a1pulgada). Modelosde1.8a6.9bar(incluyenvlvuladeinyeccin) Ensamblelavlvuladeinyeccinenordenopuesto. Reemplaceelcasquilloyreinstaleeltubodedescargaalavlvulaintroduciendo elmismohastaencontrareltope(3/4depulgada). 6. Ajustelatuercaconsusdedos. 7. Habilitelabombadeaguaypresuriceelsistema. 8. Prendaeldosificadorychequeeporposiblesprdidasentodaslasconexiones.
Cortelaseccindeltubobloqueadaocalcificada.
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DIAGRAMA DETALLADO DEL MOTOR
CableElctrico
TechodeLluvia Cubiertade MotorconCable BujesdeRelevo dePresin
ConjuntodeRotorcon Cojinetes,Soportes,Anillos PostedeEngranaje deToleranciayVentilador EngranajeReductor Engranaje Fenlico Tornillode CubiertaB
TornillodeBobina Gcon Arandela Bobina PlacadeInterruptor EjedeMotor conEngranaje
Arandela
Separadordeengranaje Basede Interruptor Interruptor BasedeMotor Tornillode Basede MotorD CarcasadeEngranajes CubiertadeEngranajes ResortedePresin (paramodelosdecaudal ajustablesolamente)
SoportedeMontajedePared
Contactelafbricapornmerosdepartes.
39
MOTOR
Motor
ResortedePresin
(EnModelosdeCaudalAjustableSolamente)
BasedeMotor
MOTOR 60Hz
NO.DEPARTE UM
MOTOR 50HzInternacional
NO.DEPARTE UM
ParaDosificadoresdeCaudalAjustable Series45y100 120V PM6041D CU 220V PM6042D CU ParaDosificadoresdeCaudalAjustable, Series85y170 120V PM6081D CU 220V PM6082D CU ParaDosificadoresdeCaudal Fijo, Serie45 120V ME6041D CU 220V ME6042D CU ParaDosificadoresdeCaudal Fijo, Serie85 120V ME6081D CU 220V ME6082D CU ParaDosificadoresdeCaudal Fijo, Serie100 120V DM6041D CU 220V DM6042D CU ParaDosificadoresdeCaudal Fijo, Serie170 120V DM6081D CU 220V DM6082D CU
ParaDosificadoresdeCaudalAjustable Series45y100 230V PM64230 CU 250V PM6426D CU ParaDosificadoresdeCaudalAjustable, Series85y170 230V PM68230 CU 250V PM6826D CU ParaDosificadoresdeCaudal Fijo, Serie45 230V ME64230 CU 250V ME6426D CU ParaDosificadoresdeCaudal Fijo, Serie85 230V ME68230 CU 250V ME6826D CU ParaDosificadoresdeCaudal Fijo, Serie100 230V DM64230 CU 250V DM64250 CU ParaDosificadoresdeCaudal Fijo, Serie170 230V DM68230 CU 250V DM68250 CU
40
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KITS DE SERVICIO DEL MOTOR
ConectordeCables
TornillodeBobinaE
Bobina TornillodeBobina GConArandela GrasaAquaShield EngranajeFenlico conSeparador Engranaje deMotor conEje
ConjuntodeRotoryVentilador
Engranaje Reductor
Postesde Engranaje
TornilloB
KITSDESERVICIODELMOTOR
NO.DEPARTE UM
KITDESERVICIODEENGRANAJES
NO.DEPARTE UM
Kitde60Hz 120V 220V
MSK120 MSK220
KIT KIT
KitdeSeries45y100de CaudalAjustable GSK45A KitdeSeries85y170de CaudalAjustable GSK85A KitdeSerie45deCaudalFijo GSK45F KitdeSerie85deCaudalFijo GSK85F
KIT
KIT KIT KIT
41
DIAGRAMA DETALLADO DEL CONTROLADOR DE CAUDAL

TornillodeControladorA LevaVariable LevantadordeClavija deIndicacin Resortede Indicacin AraadeIndicacin CarcasadeControlador Remachede Montaje
Clavijade Indicacin Cubiertade Montaje SujetadordeClavija deIndicacin PlatoIndicador AnilloSellador EjePrincipal unCabezaly CaudalAjustable
Anillo/Cuadrante
RodilloEmbrague EjePrincipal CabezalDobley CaudalAjustable EjePrincipal

CabezalyControladorDobles,
CaudalAjustable
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CONTROLADORDECAUDALYKITDE SERVICIO
GrasaAquaShield Plato Indicador
TornillosA Levantador deClavija LevaVariable
CONTROLADORESDECAUDALCONEJE
NO.DEPARTE UM
KITDESERVICIODELCONTROLADOR DECAUDAL
NO.DEPARTE UM
ParaSeries45y85de unCabezalyCaudalAjustable FC5040D CU ParaSeries100y170de

DobleCabezal yCaudalAjustables
DM5040D CU
ParaSeries 100MDCy170MDCde
DobleCabezalyDobleControlador
DM504DC CU
FSK100
KIT
43
DIAGRAMA DETALLADO DEL CABEZAL DEL DOSIFICADOR
CarcasadelCabezal
ConjuntodeRodillos
TubodeBombeo
CubiertadelCabezal
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CABEZAL DEL DOSIFICADOR
IndicedePresindeTubo
NUMERO DETUBO 01.7bar 1.86.9bar Requierevlvuladeinyeccin
#1 #2 #3 #4 #5 #7* * SOLAMENTEparadosificadoresdeserieclsicadeuncabezal NO.DEPARTE UM
IncluyetubodeSantoprene ycasquillosde1/4"
seleccioneno.detubo1,2,3,4,5,o7ycompleteelno.departe
QP25__1 QP25__2
CU PKde2
seleccioneno.detubo1,2,o7ycompleteelno.departe seleccioneno.detubo 2o5ycompleteelno.departe
IncluyetubodeSantoprene,casquillosde1/4"ygomadevlvuladeinyeccin QP10__1 CU IncluyetubodeTygothane** ycasquillosde 1/4"

QP25T__1 QP10T21 CU
CU
IncluyetubodeTygothane #2,casquillosde 1/4",
ygomadevlvuladePellathane
**
EUROPA
IncluyetubodeSantoprene ycasquillosde6mm
seleccioneno.detubo 1,2,3,4,5,7 ycompleteelno.departe
QP17__1 QP17__2
CU PKde2
IncluyetubodeSantoprene, casquillosde 6mm ygomadevlvula deinyeccin seleccioneno.detubo1,2,o7ycompleteelno.departe QP69__1 CU IncluyetubodeTygothane** ycasquillosde 6mm
seleccioneno.detubo 2o5ycompleteelno.departe
QP17T__1 QP69T21
CU CU
IncluyetubodeTygothane #2,casquillosde 6mm,

ygomadevlvuladePellathane
**
**
TubosdeTygothane sonparaaplicacionesespecficas;verifiquelacompatibilidadqumicaconlatablade compatibilidadennuestrocatlogooennuestrapginadeInternet.CuandoseusatubodeTygothane en aplicacionesdealtapresin(1.86.9bar),sedebeusargomadevlvuladePellathane ambosmateriales sontransparentes.
45
KITS DE SERVICIO DEL CABEZAL
#1 #2 #3 #4 #5 #7* * SOLAMENTEparadosificadoresdeserieclsicadeuncabezal
Sujetadores ConjuntodeRodillos
Casquillos1/4"o 6mmparaEuropa
Sujetadores
Casquillos1/4"o 6mmparaEuropa
TuercasdeConexin TubodeBombeo
ConjuntodeRodillos TuercasdeConexin TubodeBombeo
Gomade Vlvulade Inyeccin
PARADOSIFICADORESDEBAJA PRESION 025psi(01.7bar)

NO.DEPARTE
PARADOSIFICADORESDEALTA
PRESION26100psi(1.86.9bar)
UM
NO.DEPARTE
UM
KitdeSantoprene incluyetubode Santoprene seleccioneno.detubo1,2,3,4,

5ycompleteelno.departe
KitdeSantoprene incluyetubode Santoprene ygomadevlvulade inyeccin seleccioneno.detubo1,2,7y

completeelno.departe
QP25__K KIT KitdeTygothane incluyetubode Tygothane seleccioneno.detubo2,5y

**
completeelno.departe
QP25T__K EUROPA KitdeSantoprene incluyetubode

Santoprene ycasquillosde6mm
KIT
QP10__K KIT KitdeTygothane** incluyetubode Tygothane #2ygomadevlvulade inyeccindePellathane QP10T2K KIT EUROPA KitdeSantoprene incluyetubode Santoprene,gomadevlvuladeinyeccin ycasquillosde6mm seleccioneno.detubo
1,2,7ycompleteelno.departe
seleccioneno.detubo 1,2,3,4,5 ycompleteel no.departe
QP17__K KIT KitdeTygothane** incluyetubode

Tygothane ycasquillosde6mm
seleccioneno.detubo 2,5 ycompleteel no.departe
QP69T__K
**
KIT
QP69__K KIT KitdeTygothane** incluyetubodeTygothane #2,gomadevlvuladeinyeccinde Pellathane ycasquillosde6mm QP69T2K KIT
46
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TUBOS DE BOMBEO
NmerodeTubolocalizado enlaconexin
#1 #2 #3 #4 #5 #7* * SOLAMENTEparadosificadoresdeserieclsicadeuncabezal
NO.DEPARTE
UM
TubodebombeoSantoprene concasquillosde1/4" UCCP20__ PKde2 MCCP20__ PKde5 TubodebombeoSantoprene congomadevlvuladeinyeccinycasquillosde1/4" seleccioneno.detubo1,2,7ycompleteelno.departe UCCP__FD PKde2 TubodebombeodeTygothane** concasquillosde 1/4" seleccioneno.detubo2,5ycompleteelno.departe UCTYG0__ PKde2 MCTYG0__ PKde5 ** TubodebombeodeTygothane #2congomadevlvuladeinyeccindePellathane ycasquillosde1/4" UCTY2FD PKde2
seleccioneno.detubo1,2,3,4,5,7ycompleteelno.departe
EUROPA
TubodebombeoSantoprene concasquillosde6mm UCCP2__CE PKde2 MCCP2__CE PKde5 TubodebombeoSantoprene congomadevlvuladeinyeccinycasquillosde 6mm seleccioneno.detubo1,2,7ycompleteelno.departe UC__FDCE PKde2 TubodebombeodeTygothane** concasquillosde 6mm seleccioneno.detubo2,5ycompleteelno.departe UCTY__CE PKde2 MCTY__CE PKde5 ** TubodebombeodeTygothane #2congomadevlvuladeinyeccindePellathane ycasquillosde 6mm UCTY2DCE PKde2
seleccioneno.detubo1,2,3,4,5,7ycompleteelno.departe
**
47
VALVULAS DE INYECCION
VlvuladeInyeccinde1/4dePulgada
VlvuladeInyeccinde3/8dePulgada
VlvuladeInyeccinde6mm
PARADOSIFICADORESDEALTAPRESION 26100psi(1.86.9bar)
NO.DEPARTE UM
IncluyegomadevlvuladeinyeccindeSantoprene ycasquillosde1/4" UCDBINJ MCDBINJ IncluyegomadevlvuladeinyeccindeSantoprene ycasquillosde3/8" UCINJ38 MCINJ38 IncluyegomadevlvuladeinyeccindePellathane* ycasquillosde1/4" UCTYINJ MCTYINJ IncluyegomadevlvuladeinyeccindePellathane* ycasquillosde3/8" UCTYIJ38 MCTYIJ38 EUROPA
IncluyegomadevlvuladeinyeccindeSantoprene ycasquillosde6mm UCINJCE MCINJCE * IncluyegomadevlvuladeinyeccindePellathane ycasquillosde6mm UCTINJCE MCTINJCE
CU PKde5 CU PKde5 CU PKde5 CU PKde5
CU PKde5 CU PKde5
48
www.stenner.com
PARA SUS RECORDS
Modelo
NmerodeSerial
FechadeInstalacin
49
STENNER PUMP COMPANY 3174DeSalvoRoad Jacksonville,Florida32246 USA Tel:904.641.1666 Lneagratuita(USAyCanad):800.683.2378 Fax:904.642.1012 sales@stenner.com www.stenner.com HorasdeFuncionamiento (GMT05:00/CostaEsteUSAyCanad): LunesaJuevesde7:30a17:00 Viernesde7:00a12:00medioda LosproductosStennersonfabricadosenlosEstadosUnidosdeAmrica
StennerPumpCompany DerechosReservados
CMQ0811a

Stenner Classic Series Peristaltic Metering Pump With QuickPro Manual

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Stenner Classic Series Peristaltic Metering Pump With QuickPro Manual

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CLASSIC SERIES

INSTALLATION AND MAINTENANCE MANUAL

WARRANTYAND SERVICE POLICY ............................................ 3

WARRANTYAND CUSTOMER SERVICE

SAFETY INFORMATION continued

85MHP5 85MJH1A1STAA 120 02010503943 100(6.9)

PUMP IDENTIFICATION continued

85MHP5 85MJH1A1STAA 100psi/6.9bar120V60Hz 1.7amp5gpd/18.9lpd 02010503943

ADJUSTABLE OUTPUT APPROXIMATE GPD @ 60Hz

FEEDRATECONTROLSETTING 3 4 5 6 7 1.2 1.5 1.8 2.1

0.5 1.1 1.7 2.5

1.0 2.2 3.5

2.0 3.0 4.4 6.6

8.8 11.0 13.2 15.4 17.6 19.8 22.0

7.0 10.5 14.0 17.5 21.0 24.5 28.0 31.5 35.0

ADJUSTABLE OUTPUT APPROXIMATE LPD @ 50Hz

FEEDRATECONTROLSETTING 3 4 5 6 7 3.6 4.5 5.5 6.4

6.1 9.1 12.1 15.1 18.2 21.2 24.2 27.3 30.3

22.0 35.0 50.0

66.6 106.0 151.4

ADJUSTABLE OUTPUT APPROXIMATE GPD @ 60Hz

FEEDRATECONTROLSETTING 3 4 5 6 7 2.0 2.5 3.0 3.5

8.5 10.2 11.9 13.6 15.3 17.0

2.0 3.0 4.3

8.0 12.0 16.0 20.0 24.0 28.0 32.0 36.0 40.0

ADJUSTABLE OUTPUT APPROXIMATE LPD @ 50Hz

FEEDRATECONTROLSETTING 3 4 5 6 7 6.1 7.6

9.1 10.6 12.1 13.6 15.1

40.0 60.0 85.0

121.1 181.7 257.4

OUTPUTS 100 SERIES

ADJUSTABLE OUTPUT APPROXIMATE GPD @ 60Hz

FEEDRATECONTROLSETTING 3 4 5 6 7 2.4 3.0 3.6 4.2

1.0 2.2 3.5

8.0 10.0 12.0 14.0 16.0 18.0 20.0

8.8 13.2 17.6 22.0 26.4 30.8 35.2 39.6 44.0

ADJUSTABLE OUTPUT APPROXIMATE LPD @ 50Hz

9.1 10.9 12.7 14.5 16.4 18.2

20.0 44.0 70.0 100.0

60.6 133.2 212.0 302.8

OUTPUTS 170 SERIES

ADJUSTABLE OUTPUT APPROXIMATE GPD @ 60Hz

FEEDRATECONTROLSETTING 3 4 5 6 7 4.0 5.0 6.0 7.0

1.7 4.0 6.0 8.5

6.0 9.5 13.6 17.0 20.4 23.8 27.2 30.6 34.0

ADJUSTABLE OUTPUT APPROXIMATE LPD @ 50Hz

6.1 9.1 12.1 15.1 18.2 21.2 24.2 27.3 30.3

34.0 80.0 120.0 170.0

102.6 242.2 363.4 514.8

OUTPUTS 100MDC SERIES

FEEDRATECONTROLSETTING 3 4 5 6 7 1.2 1.5 1.8 2.1

0.5 1.1 1.7 2.5

1.0 2.2 3.5

2.0 3.0 4.4 6.6

8.8 11.0 13.2 15.4 17.6 19.8 22.0

7.0 10.5 14.0 17.5 21.0 24.5 28.0 31.5 35.0

APPROXIMATE LPD @ 50Hz INNERMOST HEAD OUTPUT

FEEDRATECONTROLSETTING 3 4 5 6 7 3.6 4.5 5.5 6.4

6.1 9.1 12.1 15.1 18.2 21.2 24.2 27.3 30.3

25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)

OUTPUTS 170MDC SERIES

FEEDRATECONTROLSETTING 3 4 5 6 7 2.0 2.5 3.0 3.5

0.8 1.7 2.0 3.0 4.3 4.0

8.5 10.2 11.9 13.6 15.3 17.0

QP251 QP252 QP101 QP25T1 QP10T21

QP171 QP172 QP691 QP17T1 QP69T21