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The Third ASEAN Best Practice Competition for Energy Management in Buildings and Industries ASEAN Energy Awards 2009
Category:
Buildings * Industries
Contact Person Name : Didik Kurniadi Position : Facilities Management Manager Telephone : (021) 6231 3000, Ext.1060 Fax : (021) 6231 2939 E-mail : didik_kurniadi@agungsedayu.com Project Abstract: Mangga Dua Square ( M2S ) is a Multi Shopping Complex / one stop Shopping Complex, where in Mangga Dua Square area placed : Novotel Mangga Dua Square Hotel, JITEC ( Jakarta International & Exhibition Centre ), Carrefour Hypermarket, Sands Entertainment Centre , Trade Centre, Offices, Banks, etc. The Company from Top Management, Employee, Customer, Tenants are supporting to utilize energy consumption (Gas, Water, Electricity) etc in order to make more efficient to use and to keep our environment clean. Managing the operation of utilities such as : Chiller Aircondition Unit, AHU/FCU/Split unit, Escalator, Travelator with installing energy saver device and rescheduling operation time. Our Committee of Energy Conservation which was established last year, from several activity has achieved some data base on internal audit. A) Loses base on solar gain thru roof, window glass RTTV = 29 W/M2 (Standard maximum 45 Watt/M2 = 1743 KW, or equal to : 495,21 TR ( 1 KW 0,284 TR) B) loses due to infiltration = Rp 107.860.000,-/month C) Losses from exhaust kitchen = 13,82 TR = Rp 7.114.476/month this activity inviting all Employees, Tenant of Mangga Dua Square.
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APPLICATION FORM
The Third ASEAN Best Practice Competition for Energy Management in Buildings and Industries ASEAN Energy Awards 2009
_____________________
Eva Lioe General Manager Mangga Dua Square Telephone : (021) 6231 3000, Ext. 1111 Fax : (021) 6231 3338 E-mail : Eva_lioe@agungsedayu.com
____________________
Didik Kurniadi Facilities Management Manager Mangga Dua Square Telephone : (021) 6231 3000, Ext. 1060 Fax : (021) 6231 2939
E-mail : didik_kurniadi@agungsedayu.com
____________________
Ibu Indarti Head of Energy Conservation Division Jl. HR. Rasuna Said Blok X-2, Kav. 7-8 Kuningan, Jakarta 12950 Telephone : (021) 522 4483 Fax : (021) 522 4483
: indarti_sht@yahoo.com
For further inquiries, please contact : Mr. Christopher G. Zamora ASEAN Centre for Energy 6th Floor, Jl. HR Rasuna Said, Blok X-2 Kav. 07-08 Kuningan, Jakarta 12950, Indonesia Tel.: (6221 527-9332) Fax: (6221 527-9350),
E-mail: christopher@aseanenergy.org
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APPLICATION FORM
The Third ASEAN Best Practice Competition for Energy Management in Buildings and Industries ASEAN Energy Awards 2009
PROJECT PREVIEW
COMPANY BACK GROUND Agung Sedayu Group is a well known Profesional Property Developer in Indonesia with retail, commercial building, housing and apartment development, where Mangga Dua Square ( MDS ) is the one that built in 2004. With experience more than 30 years in the business, Agung Sedayu Group is the best location choice and the valuable investment. Holding Certificate SGS No. ID 04 / 0416.
For information, we have equipments : Engine Gas ( Natural Gas ) : 2,000 kW 12 units Chiller ( Centrifugal Type ) : 1400 TR 5 units, supporting by 5 unit Primary Chilled water pumps and 5 unit Secondary Chilled Water Pumps AHU : 186 units at Mall + Carrefour 16 units + Sands 36 units AHU ( FCU 122 units ) Lift ( Elevator ) : 16 units Escalator : 90 units Travelator : 10 units The approach of saving exercises is by increasing the chiller water leaving temperature and giving understanding for Tenant participation on conserving energy setting up room/several area temperature at 25 C. This would decrease the difference of the chilled water temperature and those influence the tonnage and power usage. The optimizations operate by Building Automation System and Chiller Management. This achieve energy saving : = 143.640 Kwh/Month x Rp. 1.100/Kwh = Rp. 158.004.000,- = USD 15.048/Month
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APPLICATION FORM
The Third ASEAN Best Practice Competition for Energy Management in Buildings and Industries ASEAN Energy Awards 2009
1. IMPACT
1.1 Energy Saving Electrical
ELECTRICAL FY'08
Thousands
6,000 5,000 4,110 4,000 3,000 2,000 1,000 0 AVG Apr-07 May-07 Jun-07 Jul-07 Aug-07 Sep-07 Oct-07 Nov-07 Dec-07 Jan-08 Feb-08 Mar-08 AVG FY'06 FY'07 AVG FY'08 4,763 4,873 4,665 4,813 4,731 4,582 4,741 4,765 5,040 4,816 4,860 4,519 4,733 4,788
Average Energy Cosumption 2006 Average Energy Cosumption 2007 Average Energy Cosumption 2008 Average Tenant Occupancy 2006 Average Tenant Occupancy 2007 Average Tenant Occupancy 2008 Average Tenant Occupancy 2009
10,000 8,000 6,000 4,000 2,000 0 AVG FY'06 AVG FY'07
: 4.110 Kwh (thousands) : 4.733 Kwh (thousands) : 4.788 Kwh (thousands) : 55.93% : 60.23% : 72.07% : 79.35%
Comparison from Tenant occupancy compare with electricity consume, saving = 141.000 Kwh/Month
Water
9,123 7,418 6,274
AVG FY'08
60,000 50,000
Gas
56,839 41,196 41,888 53,999
40,000 30,000 20,000 10,000 0 AVG FY'06 AVG FY'07 AVG FY'08 AVG FY'09
Increasing of Tenants occupant, some of them are Cafetaria, Restaurant. Potential Saving = 2.840 M/Month Compare with occupancy Year 2008 to Year 2009
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APPLICATION FORM
The Third ASEAN Best Practice Competition for Energy Management in Buildings and Industries ASEAN Energy Awards 2009
Table. 1.2.2 data table exhaust gas from Gas Engine Technology Combine Cycle Unit Net Power (MW) 1.85 Net Heat Rate (BTU/kWh) 7.587 (kCal/kWh) 1.911 Thermal Eff (%) 50
Total Co 2 from Gas Engine Exhaust = 7, 5% x 5.225.092 kCal/hours = 391.882 Kcal/hours potential reduce emission. Acid Sensor System for Rain Water
A sustainable rain water system management system has been used in the Building, to conserve water and reducing dependency of treated water from city water and Deep Well especially during raining season. The collected water is mainly used irrigating the plants in the Building. The above system ( acid sensor ) if PH between 6 ~ 7 the valve will be open automatically for rain water flow to rain water tank at Basement 2.
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APPLICATION FORM
The Third ASEAN Best Practice Competition for Energy Management in Buildings and Industries ASEAN Energy Awards 2009
This equipment conserves water average 80 M/Day during raining season. = Rp. 12.550 x 80 M/Day = Rp. 1.004.000 = USD 96/Day 1.3 Economic Effect 1.3.1 Investment
Savings
2.373 Kwh/Years
Potential Savings
= 2.737 x Rp. 1.100 = Rp. 2.610.300/Years
Electrical
Escalator Investment
Co-Gen
Rp
11,612,702,650
Rp
12,779,843,300
= USD 1.217.128/Years
1.3.2 Payback Period Co-Gen ( Co Generation ) Investment Scheme : a. Investment Scheme with loan system Bank interest 18% (assumption flat) Loan Period for 3 years Cash Outflow 3 years period
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APPLICATION FORM
The Third ASEAN Best Practice Competition for Energy Management in Buildings and Industries ASEAN Energy Awards 2009
Savings
2.373 Kwh/Years
12 Months
1.16% Increase
4,788
15.16% Increase
4,110
As we inform previously that our just Mall established on year 2004, the electrical Consumption increase due to increasing Occupancy from 60.23 % to 72.07 %, and year 2008 average 4.788.000 Kwh/Month Energy consumption Index : year 2008
184 Kwh/sqm/year
AVG FY'07 AVG FY'08
Fig. 1.4.1 Increasing of average energy consumption due to occupancy increase for 16 %
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APPLICATION FORM
The Third ASEAN Best Practice Competition for Energy Management in Buildings and Industries ASEAN Energy Awards 2009
2. SUSTAINABILITY
2.1 Level of Participation and Involvement 1. Conservation of energy thru operational discipline and procedure 2. Conservation of energy thru retrofitting activity - Water conservation makes use Air Handling Unit condensate water for Cooling Tower Chiller. This Conserves water usage of 900 M/Month = Rp. 11.295.000 = USD 1.076/Month - Recycle waste water thru Sewage Treatment Plant use for Cooling Tower Chiller, and flushing Toilet This activity conserve of 6.000 M/Month = Rp. 75.300.000 = USD 7.171/Month 3. Tenants participation on conserving energy
Attached picture was install in every Toilet Inform Tenant to participate utilized water Consume.
Fig. 2.1.1 Tenants Participation on conserving energy
2.2 Top Level Management Commitment The top management acknowledges the importance of energy as a necessary resource for successfully managing the operations of Mangga Dua Square Building Management. The resource must be used responsibility in a manner that is sustainable and complementary to the energy management policy. In addressing this statement, the management will : Incorporate energy efficiency measures including alternative and emerging technologies, into all and new facilities through best practice in energy efficient. Maintain all equipment and control and manage systems and energy infrastructure in such a way to reduce energy wastage. Promote awareness of the responsibility for energy conservation to all employees, tenant by using energy in efficient manner, including the operation of personal equipment and environment. Strive to procure, distribute and maintain energy resources at the adequate cost. What management activities have been implemented ? Energy Efficiency Measures : - Air conditioning control ( Chiller, AHU, FCU ) Etc. - Reducing night base loads. - Purchase of energy efficient equipment bulb.
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APPLICATION FORM
The Third ASEAN Best Practice Competition for Energy Management in Buildings and Industries ASEAN Energy Awards 2009
Identification, development and implementation of awareness programmed among Employees : - Trainings - Ad hoc programs - Continuous energy campaign
2.3 Short and Long Term Plan Down light efficiency replacing bulb for Public lighting.
Existing Upgrade
Keeping almost the same lumen : - HQITS 70 W = 230 Lux - PLC 2 x 18 W = 235 Lux Total replacement within 15 month = 3.843 Ea HQITS 70 W Type
Arrange Gathering Meeting among Top and Middle Management for Energy Conservation, and come up for the idea and activity as below. - Poster and slogan contest for reduce, reuse, recycle contest - Energy efficient contest among Department and Outsourcing - Submit and idea that will be impact to energy usage in Our Building
Campaign for this strategy : Reduce : Reduce exceed quantity, pressure, temperature, speed, light, etc Re use : Reuse waste energy Recycle : Recycle the waste energy Repair : Improve predictive maintenance to reduce equipment break down Off : Turn of un necessary light, equipment, etc
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APPLICATION FORM
The Third ASEAN Best Practice Competition for Energy Management in Buildings and Industries ASEAN Energy Awards 2009
2.4 Organization The committee members of the Energy Team are : a) Facilities, Environment & Energy Manager b) Safety, Environment & Energy Coordinator c) Safety, Environment & Energy Supervisor d) Safety, Environment & Energy Staff e) Quality Assurance Manager f) Quality Assurance Supervisor
Fig. 2.4.1 Weekly meeting. Employees participation in executing program of saving energy by discussion.
The Committees responsibilities are : 1. Conduct energy conservation committee meeting weekly, and brains storming. 2. Report progressive and succeeds of each projects to management M2S. 3. Assignment target and plan for energy conservation of company. 4. Introduction to technical energy analysis and invite consultant professional to consultant and propose for energy audit. 5. Gather all meter utility consumption data from the past. 6. Follow up result and continuous improvement. 2.5 Capacity Building 2.5.1 Management Energy Saving Program As we realized the necessity & limitation of energy resources and in 2008 Mangga Dua Square announces for Maximizing Energy Utilization policy, tight controlling energy consumption between supply and tenant occupancy also our visitor to our Mall, some strategy has been informed to employee regarding energy conservation activities. (Targeted reduce energy consumption 3% below on 2009 compare to year 2008) stated in Balance Score Card. Activity dash board. 2.5.2 Educational Training
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APPLICATION FORM
The Third ASEAN Best Practice Competition for Energy Management in Buildings and Industries ASEAN Energy Awards 2009
3. REPLICABILITY
3.1 Management Practices and Measures Preventive & Energy Management
Chiller characteristic : If chilled water temperature high, chiller operate high efficiency
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APPLICATION FORM
The Third ASEAN Best Practice Competition for Energy Management in Buildings and Industries ASEAN Energy Awards 2009
2. Lighting
7:00
8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00
h 12.5 6.5
Now
B2 Floor Parking Fan: 18 Units, 646 kW, Load factor: 0.8 (presumption)
CASE- A
6 6.5
CASE- B 6
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APPLICATION FORM
The Third ASEAN Best Practice Competition for Energy Management in Buildings and Industries ASEAN Energy Awards 2009
Example : Saving energy by changing the operating mode of parking lot ventilation fans (1)
50% reduction of electric power Parking lot ventilation fan power chart
Mode-1: Daily watt-hours (Nov 12th) Mode-2: Daily watt hours (Nov 11th )
120000 100000
Watthours (wh)
Nov11thwatt-hours
8:0
9:3
11:0
12:3
14:0
15:3 Time
17:0
18:3
20:0
21:3
No. 1 2 3 4
5 6 7 8 9
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APPLICATION FORM
The Third ASEAN Best Practice Competition for Energy Management in Buildings and Industries ASEAN Energy Awards 2009
Potential Saving Electricity Consumption : = Rp. 6.893.300 Rp. 3.500.268 = Rp. 3.393.032/Month ( 49.22% ) = USD 323/Month 3.2 Technology Building Automation System (BAS) To Monitor and Control various Mechanical and electrical device and feature program are : - Controlling on/off Air Handling Unit. - Controlling on/off Split Unit in pre lobby area. - Parameter set points on AC system temperature. - Inform to our operator if the filter of Air Handling Unit Dirty. - Control motorize valve inlet to AHU and FCU. Indoor air quality setting temperature : 24 25 Degree Celsius and average RH 57 % Computerized based system responsible for Controlling and monitoring AC-Chillers, Chilled Condenser water pumps and Cooling Towers Automatic Operations.
Computer Maintenance Management System ( CMMS ) For year 2009 our Management has been decided to Implement through CWORKS CMMS program, this system will guide us for : - Work Order Management - Planning and scheduling in Preventive Maintenance - Asset Management and Tracking - Resource Management - Management Report Installing Load Shedding Control Devices Installed in low voltage main distribution panel ( LVMDP ) No. 1, 9, and 10 where total electric power supplied form Gas Engine 12 X 1500 kW ( 80 % load ) = 18.000 kW
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APPLICATION FORM
The Third ASEAN Best Practice Competition for Energy Management in Buildings and Industries ASEAN Energy Awards 2009
When the load comparison between PLN and gas engine generator is assumed = 5000 kVA to 8000 kVA with 20 KV automatic synchronize system. The load shedding control device will control the frequency so that stabilizing above 48,5 Hz and can be setted according to requirement ( pictures with red arrow ). Currently has been installed 3 units of load shadding control device for 3 of our LVMDP where those panels supplying electricity for chilled water pumps condenser water pumps and for the chillers themselves. In case of the electric supply by PLN/Grid trip and the electric frequency is decreasing then the load shading control device will automaticaly shut down the electric supply for each particular LVMDP at the same time.
AVERAGE DAILY LOAD CHARACTERISTIC
12000.000
10000.000
8000.000 LOAD (kWh) 6000.000 Eng. Load [MW] PLN Load [MW] Total [MW]
4000.000
2000.000
0.000 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:0012:0013:00 14:00 15:0016:00 17:0018:0019:0020:0021:0022:00 23:00 TIME
0:00 Eng. Load PLN Load Total [MW] [MW] [MW] 3561.100 816.233 4377.333
12:00 Eng. Load PLN Load Total [MW] [MW] [MW] 5250.400 4000.033 9250.433
Potential Saving due to installing Load Shedding Devices = Rp. 279.159.051/Month = USD 26.587/Month We always monitor of daily consumption load if there is losses of energy, or if there is any sudden load can be monitored immediately.
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APPLICATION FORM
The Third ASEAN Best Practice Competition for Energy Management in Buildings and Industries ASEAN Energy Awards 2009
9.2% 25.8% Mall Outdoor Air-Con 4.8% 5.5% 54.7% Pump ES C.&Lift Tenant
Fig. 3.2.5 Electrical load percentage
Energy Consumption & Energy Source parallel between electrical supply from Grid and Gas Engine
Gas Engine [KWH] 90,000 Gas Engine [KWH] 90,000 PLN [KWH] PLN [KWH] 80,000 80,000 70,000 70,000 60,000 60,000 50,000 50,000 40,000 40,000 30,000 30,000 20,000 20,000 10,000 10,000 0 0 00:00 - 10:00 10:00 - 18:00 18:00 - 22:00 22:00 - 24:00 00:00 - 10:00 10:00 - 18:00 18:00 - 22:00 22:00 - 24:00
Total Total
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