DELHI TECHNOLOGICAL UNIVERSITY SCHEME OF EXAMINATION AND COURSE OF READING FOR

B.Tech (Production and Industrial Engineering)

Semester Semester Semester Semester Semester Semester Semester Semester

I Examination II Examination III Examination IV Examination V Examination VI Examination VII Examination VIII Examination

November, May, November, May, November, May, November, May,

2010 2011 2011 2012 2012 2013 2013 2014

Syllabus applicable to the students seeking admission to the B.Tech (Production and Industrial Engineering) Course in the academic year 2010-11.

PRODUCTION & INDUSTRIAL ENGINEERING DEPARTMENT Summary of Revised Scheme of Examination Total Credits for B.Tech. degree : 240 Semester wise: I-30, II-30, III-30, IV-30, V-30, VI-30, VII-30, VIII-30 Classification of Subjects:

Subjects I II III IV V VI VII VIII Total Credits 240 Percentage Contents of H, A, C H A C M

H 19 14 04 03 00 00 00 00 40 17%

A 11 09 16 16 10 04 04 04 74 30.5%

C 00 07 10 11 20 26 26 26 126 52.5%

TOTAL CREDITS 30 30 30 30 30 30 30 30 240 100%

Humanities, Social Studies and Basic Sciences Allied Engineering Core (include major project and practical training also) Mandatory core

Industrial training of 10 weeks durations during summer vacations after 6th semester and 4 weeks after 5th semester. VS (Evaluation of sessional courses have been converted in the form of regular theory or practical course with End Semester Examination)

SUGGESTED SCHEME FOR B.Tech. THIRD SEMESTER (PRODUCTION AND INDUSTRIAL ENGINEERING) S.No. Course Subject LTP Evaluation Total No. Marks TH1 PE 201 PRINCIPLES OF 310 Sessional End 100 MANUFACTURING 30 70 SYSTEMS TH2 PE 202 THERMAL SYSTEM I 310 30 70 100 TH3 PE 203 NUMERICAL METHODS 310 30 70 100 TH4 PE 204 QUANTITATIVE 300 30 70 100 TECHNIQUES TH5 PE 205 FLUID SYSTEMS 310 30 70 100 TH6 PE 206 ENGINEERING 310 30 70 100 MECHANICS PR1 PE 207 MACHINE SHOP LAB 002 30 70 100 PR2 PE 208 MACHINE DRAWING 002 30 70 100 PR3 PE 209 THERMAL SYSTEM I/ 002 30 70 100 FLUID SYSTEMS LAB VS1 PE 210 SELF STUDY 001 30 70 100 TOTAL 30 hrs 1000 SUGGESTED SCHEME FOR B.E. FOURTH SEMESTER (PRODUCTION AND INDUSTRIAL ENGINEERING) S.No. TH1 TH2 TH3 TH4 TH5 TH6 Course No. PE 211 PE 212 PE 213 PE 214 PE 215 PE 216 Subject ENGINEERING MATERIAL AND METALLURGY WELDING TECHNOLOGY THEORY OF MACHINES MECHANICS OF SOLIDS THERMAL SYSTEM II ENGINEERING ECONOMICS AND ACCOUNTANCY ENGINEERING MATERIAL AND METALLURGY/ WELDING TECHNOLOGY LAB THERMAL SYSTEM - II LAB MECHANICS OF SOLIDS/ THEORY OF MACHINES LAB SELF STUDY LTP 310 310 310 310 310 300 Evaluation Sessional 30 30 30 30 30 30 End 70 70 70 70 70 70 Total Marks 100 100 100 100 100 100

Credit Type 4C

4A 4H 3C 4A 4A 2C 2A 2A 1C 30

Credit Type 4C 4C 4A 4A 4A 3H

PR1

PE 217

002

30

70

100

2C

PR2 PR3

PE 218 PE 219

002 002

30 30

70 70

100 100

2A 2A

VS2

PE 220 TOTAL

001 30hrs

30

70

100 1000

1C 30

SUGGESTED SCHEME FOR B.E. FIFTH SEMESTER (PRODUCTION AND INDUSTRIAL ENGINEERING) S.No. TH1 TH2 TH3 Course No. PE 301 PE 302 PE 303 Subject FOUNDRY TECHNOLOGY METAL FORMING AND PRESS WORKING PRODUCTION AND OPERATIONS MANAGEMENT DESIGN OF MACHINE ELEMENTS THERMAL SYSTEM - III FOUNDRY TECHNOLOGY / METAL FORMING AND PRESS WORKING LAB
PRODUCTION AND OPERATIONS MANAGEMENT LAB

LTP 310 310 300

Evaluation Sessional End 30 70 30 30 70 70

Total Marks 100 100 100

Credit Type 4C 4C 3C

TH4 TH5 PR1

PE 304 PE 305 PE 306

310 310 002

30 30 30

70 70 70

100 100 100

4A 4A 2C

PR2 PR3 PR4 PR5

PE 307 PE 308 PE 309 PE 310

003 002 002 002

30 30 30 30

70 70 70 70

100 100 100 100

3C 2A 2C 2A 30

THERMAL SYSTEM III LAB MINOR PROJECT

DESIGN OF MACHINE ELEMENTS

30 hrs TOTAL 1000 th Industrial Training (Durations 4 weeks in winter vacation at the end of V semester)

SUGGESTED SCHEME FOR B.E. SIXTH SEMESTER (PRODUCTION AND INDUSTRIAL ENGINEERING) S.No. Course Subject LTP Evaluation Total No. Marks TH1 PE 311 METAL CUTTING AND TOOL DESIGN 310 Sessional End 100 30 70 TH2 PE 312 METROLOGY 310 30 70 100 TH3 PE 313 INDUSTRIAL ENGINEERING 310 30 70 100 TH4 PE 314 INDUSTRIAL QUALITY CONTROL & 310 30 70 100 RELIABIALTY TH5 PE 315 MECHATRONICS 310 30 70 100 PR1 PE 316 METAL CUTTING AND TOOL DESIGN 002 30 70 100 LAB PR2 PE 317 METROLOGY LAB 002 30 70 100 PR3 PE 318 MINOR PROJECT-II (FABRICATION ) 004 30 70 100 PR4 PE 319 INDUSTRIAL TRAINING 002 30 70 200 30 hrs 1000 TOTAL th Industrial Training (Durations 12 weeks in Summer vacation at the end of VI semester)

Credit Type 4C 4C 4C 4C 4A 2C 2C 4C 2C 30

SUGGESTED SCHEME FOR B.E. SEVENTH SEMESTER (PRODUCTION AND INDUSTRIAL ENGINEERING) S.No. TH1 Course No. PE 401 Subject COMPUTER INTEGRATED MANUFACTURING OPTIMIZATION TECHNIQUES ELECTIVE I OPEN ELECTIVE -I COMPUTER INTEGRATED MANUFACTURING LAB ELECTIVE I LAB INDUSTRIAL TRAINING MAJOR PROJECT (PART-I) LTP 310 Evaluation Sessional End 30 70 30 70 30 30 30 30 30 30 70 70 70 70 70 70 Total Marks 100 Credit Type 4C

TH2 TH3 TH4 PR1 PR2 PR3 PR4

PE 402 PE 403 (A to E) PE 404 PE 405 PE 406 PE 407 PE 408 TOTAL

310 310 310 003 003 004 004 30hrs

100 100 100 100 100 100 300 1000

4C 4C 4A 3C 3C 4C 4C 30

SUGGESTED SCHEME FOR B.E. EIGHTH SEMESTER (PRODUCTION AND INDUSTRIAL ENGINEERING)

S.No. TH1 TH2 TH3 PR1 PR2 PR3 PR4

Course No. PE 411 PE 412( A to E) PE 413 PE 414 PE 415 PE 416 PE 417 TOTAL

Subject ADVANCED MACHINING PROCESSES ELECTIVE- II OPEN ELECTIVE II ADVANCED MACHINING PROCESSES LAB ELECTIVE- II LAB SEMINAR / REPORT MAJOR PROJECT (PART-II)

LTP 310 310 310 003 003 002 00 10 30 hrs

Evaluation Sessional End 30 70 30 30 30 30 30 30 70 70 70 70 70 70

Total Marks 100 100 100 100 100 100 400 1000

Credit Type 4C 4C 4A 3C 3C 2C 10C 30

Elective I (Any one from the following) 1. 2. 3. 4. 5. AUTOMATION IN MANUFACTURING RELIABILITY ENGINEERING MANUFACTURING WITH PLASTIC AND CERAMICS INDUSTRIAL TRIBOLOGY FINITE ELEMENTS METHOD

Elective II (Any one from the following) 1. 2. 3. 4. 5. SUPPLY CHAIN MANAGEMENT PROJECT MANAGEMENT PRODUCT DEVELOPMENT AND DESIGN MATERIALS MANAGEMENT FINANCIAL MANAGEMENT & COST CONTROL

Open Elective I (floated by other department at university level)

Open Elective II (floated by other department at university level)

PE-201

Principle of Manufacturing Machines L T P 3 1 0 Credits 4

Unit -1: Introduction to machine tools, Classification, Cutting tools, Types of motions in machining, Lathe, Types of lathe machines, Lathe parts, Lathe accessories and attachments, Lathe operations, Shaper, Planer and Slotter, Difference between Shaping, Planning and Slotting machine, Machining parameters and related quantities in turning, shaping and planning. Unit-2: Turret, Capstan and Automatic machines, Turret and Capstan lathe as compared to a centre lathe, Tooling layouts on Turret and Capstan lathe, Features of other types of lathes like Copying lathe, Automatic lathes, Automatic screw cutting machine, NC and CNC lathes- Constructional features, CNC Chucker and Jig Boring machine. Unit-3: Drilling machine, Types of drilling machines, Geometry and nomenclature of a Twist drill, Drilling operations, Milling machines, Types of milling machines, Milling cutters, Milling accessories, Different milling operations, Machining parameters and related quantities in drilling and milling. Unit-4: Design Features of Machine Tools,Performance criteria of machine tools, Steps in design of machine tools, Design of machine tool drives, Design of machine tool spindle. Unit-5: Grinding, Different types of grinding machines, Grinding wheel specifications, Machining parameters and related quantities in cylindrical grinding and surface grinding. Unit 6 Gear manufacturing machines, Gear forming, Gear hobbing, Gear shaper and Gear generator. Suggested Readings: 1. Fundamentals of Metal Cutting & Machine Tools by B.L.Juneja, G.S.Sekhon&Nitin Seth, New Age International Publications. 2. Manufacturing Technology: Metal Cutting & Machine Tools by P.N.Rao, Tata McGraw Hill Publications. 3. Introduction to Machining Science by G.K.Lal, New Age International Publications. 4. Workshop Technology Vol.2, by B.S.Raghuwanshi, DhanpatRai& Sons, Publications. 5. Elements of Workshop Technology Vol.2, by HazraChandhari, Media Promoters 7

PE-202

Thermal System- I L TP 3 1 0 Credits 4

Unit-1: Fundamentals properties of pure substance in Solid, Liquid and Vapour Phase, PVT Behavior of simple compressible system, T-S and H-S diagram, Steam Tables, determination of quality of steam, Throttling Calorimeter, Combined Separating & Throttling Calorimeter, Maxwell and other thermodynamics relations, mixture of non reactive ideal gases, Real gases, Compressibility chart, Law of corresponding state, Air water vapor mixture, calculation of properties of air water vapour mixture. Unit-2: Rankine Cycle And Analysis Rankine cycle and its representation on T-S and H-S diagrams; Effect of low back pressure and high entry pressure and temperature and its limitations; necessity of re-heating, ideal and actual regenerative feed water heating cycle and its limitations. Typical feed water heating arrangements for various capacity power plants. Unit-3: Introduction To Boilers Classification of Boilers, Boiler mountings and accessories; draft systems, circulation system; Combustion and its calculations, and Boiler performance. Unit-4: Steam Nozzles Types of Nozzles, Flow of steam through nozzles; Condition for maximum discharge through nozzle; Nozzle efficiency. Effect of friction and Supersaturated flow through nozzle. Unit-5: Steam Turbines Working principle and types of steam turbines; Velocity diagrams for impulse and reaction turbines, compounding of impulse turbines; Optimum velocity ratio and maximum efficiency. Blade twisting, comparison of impulse and reaction turbines.Condition line and reheat-factor, losses in steam turbines; governing of steam turbines. Unit 6: Condensers and Cooling towers: Types and working of condensers, types and performance of cooling towers. Suggested readings 1. Engineering Thermodynamics by P.K.Nag, Tata Mcgraw Hill Publishing Company Limited. 2. Engineering Thermodynamics by Rogers, Pearson Education. 3. Thermodynamics by Kenneth Wark, Mcgraw-hill Book Company. 4. Engineering Thermodynamics by Gordon Rogers and Yon Mayhew, Pearson publisher. 5. Fundamentals of Classical Thermodynamics by Van Wylen and Sonntag, John Wiley & Sons Inc. 6. Fundamentals of Engineering Thermodynamics by Moran and Shaprio, John Wiley & Sons, Inc. 7. Thermodynamics: An Engineering Approach by Cengel and Boles, The McGraw-Hill Companies. 8. Applied Thermodynamics for Engineering Technologists by T.D. Eastop, Longman publisher. 9. Treatise on Heat Engineering by V. P. Vasandani and D.S. Kumar, Metropolitan Book Co. (p) Ltd. 8

PE-203

Numerical Methods

L T P Credits 31 0 4 Unit-I: (Solution of Algebraic and Transcendental Equations) Bisection method, Regulafalsi method, Secant methods, Newton-Raphson method, Rate of convergence, Fixed-Point method. Unit-II: (System of Linear Algebric Equations) Gauss elimination method, Crouts method, Gauss-Seidel method. Unit-III: (Interpolation and Curve Fitting) Finite and various differences operatorsInterpolation formulae (Newtons forward and backward, String, Bessels and Everetts), Laranges interpolation formula, Interpolation with a cubic spline, Curve fitting by Least square method. Unit-IV: (Numerical Differentiation and Intergration) Numerical Differentiation, Newton-Cotes integration formula, Trapezoidal rule,
Simpsons 1/3 rule and error estimation, Rombergs Integration.
rd

Unit-V: (Numerical Solution of Ordinary Differential Equations) Picard,s method, Tylor series method, Eular and modified Eular method, Runge-kutta Fourth order methods,Milnes method, Adams-Bashforth method.. Unit-VI: (Computer Programming) Writing programmes in C++ for numerical problems considered in Units 1 to 5.

Suggested Readings: 1. Applied Numerical Analysis: Curtis F. Gerald and Patrick G. Wheatley Pearson Education Ltd. 2. Numerical Method : E. Balagurusamy T.M.H 3. Numerical Methods for Scientific and Engineering Computation: M.K. Jain, S.R.K Iyengar, R.K. Jain, Wiley Eastern Ltd. 4. Introductory Methods of Numerical Analysis : S.S Sastry P.H.I. 5. Advance Engineering Mathematics, Vol 2, H.C Taneja- I.K. International

PE-204

Quantitative Techniques L T P Credits 3 0 0 3

Unit-1: Introduction to statistics Nature and role of statistics in management, Measures of central tendency and dispersion, Kurtosis. Unit-2: Introduction to probability theory Probability theory, jointly distributed random variables, discrete; Sampling distributions. Unit-3: Hypothesis Testing Estimation and hypothesis testing; Parametric tests; t-test; ANOVA; Non-parametric tests; Chi-square test, Correlation and regression analysis, logistic regression analysis, Applications of statistical packages. Unit-4: Linear Programming Problem- formulation and applications, solution through graphical method and Simplex methods, introduction to non-linear programming. Unit-5:Transportation Models Transportation and transshipment problems, assignment and sequences models. Unit-6: Decision Theory Decision Tree, Game Theory-Minimax and Maximin, Dominance Principle and use of OR software packages. distributions - continuous and

Suggested Readings:

1. Quantitative Methods by J K Sharma, MacMillan Publishers. 2. Quantitative Methods for Business by Anderson, Cengage Learning 3. Business statistics by Bajpai, Pearson India

10

PE-205

Fluid Systems

L T P Credits Unit-1: 3 1 0 4 Fluid Mechanics: Prosperities of fluids, static pressure and its measurement, forces in fluids, fluid motions, streamlines, and stream-tubes, acceleration of a fluid particle; Bernoulis Theorem. Unit-2: Continuity, momentum and energy principles and their applications in fluid measurement, pitot tubes, venturimeters. Dimensional analysis and theory of similarity; Unit-3: Laminar and turbulent flow in pipes. Moodys diagram, flow over external surfacesempirical formulae. Unit-4: Introduction to hydrodynamic m/cs: Pumps and Turbines, classification, elementary analysis, performance characteristics. Unit-5: Hydraulic and pneumatic circuits, power unit, accumulators and intensifiers; valves for pressure, flow and direction control and compensations, PID controls of fluid systems Unit-6: Introduction to Computational fluid dynamics, Application of CFD for simple problems. Suggested Readings: 1. Introduction to fluid mechanics and fluid machines by S. K. Som and G Biswas, TMH 2. Fluid mechanics by A. Cengel and Cimbala, TMH 3. Fluid Mechanics by Pijush K. Kundu and Ira M. Cohen, Elsevier

PE-206

Engineering Mechanics

L T P Credits 3 1 0 4 Unit-1: Force, line of action, law of transmissibility, law of superposition, moment of a force,Couple, Equivalent force systems. 11

Unit-2: Free-body diagram; Equations of equilibrium, modeling of supports; Frictional forces including rolling friction. Unit-3: Kinetics: Kinematics of a particle, velocity and acceleration of particle in path coordinates, rectangular, cylindrical and spherical coordinates, Vector derivatives in rotating systems. Unit-4: Dynamics of a particle, Linear momentum, Angular momentum, Energy methods, Dynamics of system of particles, orbital motion, Kinematics of a rigid body, Chasles theorem. Unit-5: Inertia tensor, Principal axes, Dynamics of a rigid body, Eulers equations, Unit 6: DAlemberts principle, Principle of virtual work and stability. Suggested Readings: 1. 2. 3. 4. Statics Meriam&Kraige Dynamics-Meriam&Kraige Engineering Mechanics- Shammes Mechanics Timoshenko & Young

PE-207 Machine Shop Lab-1

L T P Credits 0 02 PE-208 Machine Drawing 2

L T P Credits 0 02 PE-209 Thermal System-I/ Fluid System Lab 2

L T P Credits 0 02 PE-210 Self Study 2

L T P Credits 12

0 02

13

PE- 211 Engineering Materials and Metallurgy L T P Credits Unit-1: 3 1 0 4 Structure of metal: Crystal structure, miller indices, lattices, imperfections, elementary treatment of point and line defects and their relation to mechanical properties. Deformation: Slip, twinning, effect of cold and hot working on mechanical properties, principles of recovery, re-crystallization and grain growth. Unit-2: Fracture: Fracture of metals and alloys, brittle and ductile, fracture, fatigue failure, effect of alloying elements, design consideration. Creep:Basic consideration in the selection of material for high and low temperature service, creep curve, effect of material variables on creep properties, brittle failure at low temperature. Unit-3: Solidification: Phases in metal system, lever rule, solidification of metal and alloys, solid solution, eutectic, eutectoid and inter-metallic compounds, Iron carbon equilibrium diagram, TTT-diagram. Heat Treatment: Principles and purpose of heat treatment of plain carbon steels, annealing, normalizing, hardening, tempering, isothermal treatment, case hardening carburizing, nitridingetc, precipitating hardening of aluminum alloys. Unit-4: Materials:Plain Carbon steels, effect of alloying clement properties uses and heat treatment of tools, stainless, spring and wear resisting steels, productions, composition, properties, and use of non-ferrous alloys e.g., brasses,bronzes, duralumin, die-casting and bearing alloys.IS standards codes for steels. Corrosion: Types of corrosion, Galvanic cell, rusting of Iron, Methods of protection from corrosion Unit-5: Fiber Reinforced Composites: General characteristics, Applications, Introduction to Fibers glass, carbon, Kevlar 49 fibers. Matrix Polymeric, Metallic, Ceramic Matrix, Coupling agents and fillers. Unit-6 P o w d e r M e t a l l u r g y : Principles, techniques, application and advantages. Surfacetreatment. Suggested Readings: 1. Material Science & Engineering by V. Raghavan, Prentice Hall India Ltd., 2001. 2. Material Science Processes,by R.B. Gupta, SatyaPrakashan, New Delhi, 2000. 3 Materials & Processes in Manufacture,byDegarmo E. Paul et.al, Prentice Hall India, New Delhi, 2001 4 Engineering Metallurgy Part 1 by Raymond A Higgim., Prentice Hall India, New Delhi, 1998. 5 Principles of Engineering Metallurgy by L. Krishna Reddi, New Age Publication, New Delhi, 2001. 6 Engineering Materials & Properties by Buduisky et al, Prentice Hall India, New Delhi,2004. 7 Physical Metallurgy by Peter Haasten, Cambridge Univ. Press, 1996. 14

PE-212 Welding Technology L T P Credits 4

3 1 0

Unit-1: Introduction to welding: General survey and classification of welding processes, Safety and hazards in welding, Power sources for arc welding. Welding consumables: fluxes, gases and filler materials, Unit 2: Electrodes: types, coatings and its functions, selection of electrodes, designation of electrodes as per Indian standard.Metal transfer and its importance in welding, various forces acting on a molten droplet. Unit-3: Gas welding processes andequipments.Arc welding processes: Shielded metal arc welding,Submerged arc welding Gas tungsten arc welding, Gas metal arc welding, & its variants, Electroslag welding and Electrogas welding, Plasma arc welding, Resistance welding, & its variants, Unit-4: Modern welding processes: Electron beam welding, Ultrasonic welding, Laser welding, Explosive welding, Friction stir welding, Soldering and brazing, Unit-5: Weldability: Weldability of commonly used materials: Carbon steels, Stainless steels, Cast iron, Cu and its alloys, Al and alloys. Unit 6: Defects in welds,Non-destructive testing of welds. Suggested Readings: 1. 2. 3. 4. Welding and Welding Technology by Little L., Richard, Tata McGraw Hill,. Welding Processes And Technology by Dr. R. S. Parmar, Khanna Publishers Modern Welding Technology by H.B. Cary, Prentice Hall. Welding process technology by P. T. Houldcroft Cambridge University Press

15

PE-213

Theory of Machines L T P Credits 3 1 0 4

Unit-1: General concepts, Velocity and Acceleration Analysis: Introduction of Simple mechanism, Different types of Kinematics pair, Grublers rule for degree of freedom, Grashofs Criterion for mobility determination Inversions of 4R,3R-P, 2R-2P chains, Kinematic analysis of planar mechanism by graphical and vectorial analysis. Unit-2: Cams: Classification, Analysis of Cams with uniform acceleration, and retardation, SHM, Cycloidal motion, oscillating followers and with specified contours. Unit-3: Vibrations: Vibration analysis of SDOF systems, natural, damped forced vibrations, based excited vibrations, transmissibility ratio. Unit-4: Gears: Geometry of tooth profiles, Law of gearing, involute profile, interference, helical, spiral and worm gears, simple, compound gear trains. Epicyclic gear trains Analysis by tabular and relative velocity method, fixing torque. Unit-5: Dynamic Analysis: Slider-crank mechanism, turning moment computations and flywheel. Balancing: Static and Dynamic balancing, balancing of revolving and reciprocating masses, single and multi-cylinder engines, V engines. Unit 6: Gyroscopes: Gyroscopic law, effect of gyroscopic couple on automobiles, ships, aircrafts. Mechanical governors- Classification, characteristics, and properties. Suggested Readings: 1 Theory of Machines by S.S. Rattan, Tata McGraw Hill, 2000 2. Theory of Machines by Dr. V.P. Singh DhanpatRai& Co.(P)Ltd.,2001 3 .Theory of Mechanism & Machines by JagdishLal Metropolitan Education,2000 4. The Theory of Machines by Thomas Beven, CBS Publishers, 2000 5. Theory of Machines & Mechanism by P.L. Ballaney, Khanna Publishers, 23rd Edition,2003. 6 .The Theory of Machine by Malhotra& Gupta, SatyaPrakashan, 1999.

16

PE-214

Mechanics of Solids L TP 3 1 0 Credits 4

Unit-1: Simple stresses and strains: Concept of stress and strain; Stress tensor, three stress invariants, St. Vernants principle of stress and strain diagram, Hookes law, Youngs modulus, Poison ratio, stress at a point, stress and strains in bars subjected to axial loading. Modulus of elasticity, stress produced in compound bars subject to axial loading. Temperature stress and strain calculations due to applications of axial loads and variation of temperature in single and compound walls. Unit-2: Compound stress and strains: The two dimensional system; stress at a point on a plane, principal stresses and principal planes; Mohrs circle of stress. Graphical and bending theory, derivation of formula: its application to beam of rectangular, circular and channel sections, composite / flitched beams, bending and shear stresses in composite beams. Unit-3: Torsion: Derivation of torsion equation and its assumptions. Applications of the equation of the hollow and solid circular shafts torsional rigidity, combined torsion and bending of circular shafts principal stress and maximum shear stresses under combined loading of bending and torsion, analysis of close-coiled-helical springs. Unit-4: Strain Energy: Strain Energy under torsion, compression of bars of uniform and varying sections stresses due to sudden and impact loads. Springs: - Close-Coiled, spiral and leaf springs under torque and Moment. Unit-5: Thin cylinders and spheres: Derivation of formulae and calculation of hoop stress, longitudinal stress in a cylinder and sphere subjected to internal pressure. Columns and struts: Columns and failure of columns, Eulers formulas; Rankine-Gordons formula, Johnsons empirical formula for axially loaded columns and their applications. Unit 6: Slope and deflection: Relationship between moment, slope and deflection, Mohrs theorem; Moment area method; method of integration; Macaulays method: Use of all these methods to calculate slope and deflection for the following : a) Cantilevers b) Simply supported beams with and without overhang. c) Under concentrated loads, uniformly distributed loads or combination of concentrated and uniformly distributed loads. Material Testing: Mechanical properties of materials under tension, compression, torsion, bending and impact. Suggested Readings: 1. Strength of Materials by Sadhu Singh, Khanna Publishers 17

2. Strength of Materials by Ryder G.H., Macmillan 3. Strength of Materials by R.K. Bansal, Laxmi Publication 4. Elements of Strength of Materials by Timoshenko S.P.,East-West affiliated, 5. Mechanics of Materials by Hibbler R.C., Prentice Hall, New Delhi 6. Engg. Mechanics of solids by Popov Eger P., Prentice Hall, New Delhi 7. Mechanics of Solids by Fenner, Roger.T, U.K. B.C. Publication, New Delhi 8. Strength of Materials by Sri Nath L.S. et.al. McMillan, New Delhi 9.Mechanics of materials by Timoshenko, Gere 10Mechanics of materials by Riley, Sturges, Morris 11Theory of elasticity by Timoshenko & Goodie

PE-215 Thermal System -II

L TP 3 1 0

Credits 4

Unit-1: Reciprocating Air Compressor :Steady flow analysis, isothermal, adiabatic and polytropic compression; single and multi-stage compression, ideal intermediate pressure; compressor clearance, volumetric and isothermal efficiency; minimum work requirement of a compressor. Unit-2: Centrifugal compressor:Velocity diagrams, efficiency of compressor stage, choice of reaction, stage pressure rise, surging, multi-stage compressor, compressor performance, vaccum pump. Unit-3: Gas Power Cycles: Air standard cycle; Otto, Diesel and Dual Cycles, P-V and T-s diagrams of these cycles. Efficiency, mean effective pressure. Comparison of Otto, Diesel, dual cycles for same compression ratio and heat input. Stirling cycles, Ericsson cycle, Atkinson cycle, Basic Gas turbine (Brayton) cycle (for open and closed systems). Efficiency of gas turbine cycle Unit-4:Gas Turbines : Simple open and close cycle gas turbine,, efficiency and specific output of simple cycle, effects of regeneration, re-heating and inter-cooling on efficiency and work output, effect of operating variables on thermal efficiency, air rate, work ratio; water injection, Advantages and disadvantages of gas turbine, gas turbine components, performance and application of gas turbine Unit-5:Heat Transfer: Modes of heat Transfer, conduction, convention, radiation, one dimensional steady state conduction, Fourier law, thermal resistance, analogy with electrical circuits, critical thickness of insulation, Newtons law of cooling and significance of heat transfer coefficient, forced and natural convection, overall heat transfer coefficient. Unit 6 physical mechanism of thermal radiation, definition of black body, laws of radiation, emissivity, reflectivity, transmissivity, irradiation. 18

Suggested Readings: 1. Thermal Engineering by S. Domkundwar, DhanpatRai& Co (p) Ltd 2. Thermodynamics by E.J. Lay 3. Gas Turbines by Cohen & Rogers 4. Fundamentals of Engineering Heat and Mass Transfer by R.C.Sachdeva, New Age International Publishers. 5. Heat and Mass Transfer by J.P Holman, Tata McGraw Hill.

PE-216Engineering Economics and Accountancy L TP 3 0 0 Credits 3

Unit-1: Introduction to Engineering Economics Concept of engineering economics Engineering efficiency; Demand Analysis, Law of Demand, Determinants of demand, Elasticity of demand-Price, Income and cross elasticity. Uses of concepts of elasticity of demand in managerial decision, introduction to micro and macro-economics. Unit-2: Demand Forecasting and Cost Estimation Meaning, significance and methods of demand forecasting, production function, Laws of returns to scale & Law of Diminishing returns scale. An overview of Short and Long run cost curves fixed cost, variable cost, average cost, marginal cost, Opportunity cost, Break-EvenAnalysis. Unit-3: Time Value of Money Present worth, annual worth, Future worth, internal rate of return, External rate of return. Unit-4: Comparison among alternatives Present worth method (Revenue dominated cash flow diagram), Future worth method (Revenue dominated cash flow diagram, cost dominated cash flow diagram), Annual equivalent method (Revenue dominated cash flow diagram, cost dominated cash flow diagram), rate of return method, Examples in all the methods. Unit-5: Depreciation and Taxes Depreciation- Introduction, Classical Methods: Straight line method of depreciation, declining balance method of depreciation-Sum of the years digits method of depreciation, sinking fund method of depreciation/ Annuity method of depreciation, Modified accelerated cost recovery system, Tax concepts and after tax economic comparison. Unit-6: Book Keeping Principles of double entry system: bank reconciliation statement, single entry system: joint venture and consignment account.

Suggested Readings:
1. Engineering Economy, Sullivan, Wicks, and Koelling, Pearson International 2. Macroeconomics: Understanding the Wealth of Nations by David Miles and Andrew Scott, Wiley 19

PE-217

Engineering Materials and Metallurgy/Welding Lab

L T P Credits 0 02 2

PE-218 Thermal System II Lab

L T P Credits 0 02 2

PE-219

Mechanics of Solids/Theory of Machines Lab

L T P Credits 0 02 2

PE-220

Self Study

L T P Credits 0 02 2

20

PE-301

Foundry Technology L TP 3 1 0 Credits 4

Unit-1: Introduction to casting, casting terminology, solidification process, Pattern and its allowances, Design considerations in castings, economics of castings. Unit-2: Expendable mould casting processes:- Foundry sands, and their properties; moulding processes; clays: montmorillonite, kaolinite &Illite; Core types and core making processes; expendable- mould processes with permanent pattern, expendable- mould processes with single use pattern, Gating and Risering principles. Unit-3: Permanent Mould Casting Processes: Die casting- gravity die casting, Low pressure die casting, high pressure die casting and vacuum die castings; squeeze casting, centrifugal casting, semi centrifugal, centrifuging; continuous casting, electromagnet casting, slush casting. Unit-4: Melting practices and melting furnaces, metal pouring; cleaning, finishing . Unit-5: Foundry automation, Robots in foundry operation, process selection, automatic flasklessmoulding, Unit- 6: heat treatment of castings casting defects: causes and remedies. Suggested Readings: 1.Rosenthal, C. Philip, Loper, R. Carl, and Heine, Principles of metal casting, Tata McGraw Hill, reprint-1995. 2.Foundry engineering by Taylor &wulff

21

PE-302

Metal forming and Press Working L TP 3 1 0 4 Credits

Unit-1: Introduction: Metal forming, Review of tensile test, strain hardening, plastic yield criteria, Flow of metals, classification of processes and their characteristic. Friction and lubrication in forming processes. Unit-2: Mechanics of forming processes, spring back, effect of various parameters Strip and disc forming Mechanics, pressure distribution, total force. Unit-3: Drawing, drawing force, power, maximum allowable reduction. Extrusion, force required in extrusion, maximum reduction. Deep drawing, stress distribution effect of friction, blank to folding force, Unit 4 : Rolling, roll pressure, roll separating force, driving torque and power, roll pass design Bending, Work load. Unit 5: High Energy Rate Forming : Introduction, Principle of operation, Advantages, Limitations, uses & applications of Explosive Forming, Electro Hydraulic Forming, Magnetic Pulse Forming. Unit 6: Presses and Press working Introduction to mechanical hammering machine, dies design, and wear. Suggested Readings: 1.Manufacturing Science by Ghosh&Mallick, East West Affiliated. 2. Production Engineering by P.C. Sharma, S.Chand& Co., 3. Metal Forming Processes by G.R. Nagpal, Khanna Publishers 2000. 4. Theory of Metal Forming & Metal Cutting by . K.P. Sinha, S.C. Prasad, DhanpatRai Publications

22

PE-303

Production and Operations Management L TP 3 1 0 4 Credits

UNIT I: Operations strategy and competitiveness Introduction to POM, Operations strategy, strategy design process, corporate and operations strategies, Operations competitive dimensions. UNIT II: Product and Process Design Product design and development processes, product life cycle, Process flow chart, Types of processes, Process performance, Learning curve. UNIT III: Facility location and Layout Factors affecting the location decisions, methods of facility location- factor rating systems, centroid method, and profit volume analysis; Types of layout, Block diagram and Assembly Line Balancing. UNIT IV: Demand Forecasting Qualitative and quantitative forecasting, Time series and regression models, Measures of forecasting errors. UNIT V: Inventory model Importance of inventory, understocking and overstocking, Fixed order quantity models and fixed time period models (EOQ models), Selective inventory management- ABC, VED, and FSN analysis.

UNIT VI: Lean Manufacturing JIT manufacturing system, Toyota production systems- KANBAN model, and elimination of waste.

Text Book

1. Operations Management, Jay Heizer, Barry Render; Pearson learning 2. Operations management for competitive advantage; Chase, Jacob, and Aquilano; TMH 3. Modern Production/Operations Management, Buffa and Serin, John Weily India.

23

PE-304

Design of Machine Elements 3 1 0 L TP 4 Credits

Unit-1.Introduction: Principles of mechanical design, systematic design process, aesthetic andergonomic considerations in design, use of standards in design. Manufacturing consideration in design, casting, machining, forging.Dynamic and fluctuating stresses, fatigue failure and endurance limit, stress concentration, causes and remedies in design, Factor of safety, Tolerances and types of fits.Selection of materials. Unit-2.Design of Elements: Cotter and knuckle joints; screwed fastenings, bolted and riveted joints under direct and eccentric loads, initial tightening loads in bolts. Unit 3:Welded Joints Welded joints, strength of welded joints, eccentrically loaded joints, welded joints subjected to bending moment and torsion. Unit- 4.Shafts and Couplings Shafts, keys and couplings design of rigid and pin bushed flexible couplings. Translation screws : force analysis and design of various types of power screws. Springs, uses and design of close coiled helical springs shot pining of springs. Unit- 5 Mechanical Drives: Selection of transmission, helical, bevel and worm gears, belt and chain drives. Unit-6.Friction Clutches & Brakes: Common friction materials, shoe, band, cone and disc brakes their characteristics and design, friction clutches. Suggested Readings: 1. Maleeve Hartman and O.P.Grover, Machine Design, CBS Publication & Publishers 2. V.B. Bhandari, Machine Design, Tata McGraw Hill 3. P.C. Sharma and D.K Aggarwal., Machine Design, S.K. Kataria& Sons. 4. Mahadevan, Design Data Book, CBS Publishers & Distributors 5. I.E. Shigley& C.R. Mischke, "Mechanical Engineering Design, Tata McGraw Hill Co.Inc.

24

PE-305

Thermal System III

L TP 3 1 0

Credits 4

UNIT-1 Introduction to I.C Engines: Classification; two and four stroke, SI and CI engines parts, working principle and valve and port timing diagram UNIT-2 Combustion Phenomenon in SI engines: Principles of combustion in SI Engine,Effect of engines and operating variables on ignition delay & flame propagation, combustion chamber for SI Engines, cycle to cycle variation, pre-ignition, abnormal combustion, theory of detonation, effect of engine and operating variables on detonation, surface ignition, adiabatic flame temperature, ignition systems UNIT -3 Combustion phenomenon in CI engines: Principles of combustion in CI Engine, Delay period, variables affecting delay period, diesel knock, methods of controlling diesel knock, combustion process & combustion chambers for CI engines UNIT -4 Introduction to Automotive Fuels and Engine Emissions: Petroleum based fuels and their properties, knock rating of engine fuels, necessity of alternative fuels, LPG, CNG, producer gas, biogas, H2, biodiesel and alcohols UNIT -5 Introduction to Refrigeration: Necessity and applications, Unit of refrigeration and C.O.P, Air Refrigeration System, Simple Vapour compression refrigeration cycle, Representation of cycle on T-S and p-h charts - effect of sub cooling and super heating, Vapor Absorption System - Calculation of max COP - description and working of NH3 - water system and Li Br -water ( Two shell & Four shell) System UNIT-6 Introduction to Air Conditioning: Psychometric Properties & Processes, Requirements of human comfort and concept of effective temperature- Comfort chart -Comfort Air conditioning - Requirements of Industrial air conditioning, Air conditioning Load Calculations Suggested Readings: 1. 2. 3. 4. 5. I.C Engines and Air Pollution by E.F.Obert, Intext Educational Publishers. I.C Engines by Ferguson, John Wiley & Sons. Fundamentals of I.C Engines by J.B Heywood, The McGraw-Hill Companies. I.C Engines by Mathur& Sharma, DhanpatRai and Sons. Refrigeration and Air-conditioning, C.P. Arora

25

PE-306

Foundry Technology /Metal Forming and Press Working Lab

L T P Credits PE-307 0 02 Production and Operation Management Lab 2

L T P Credits 0 02 PE-308 Thermal System III Lab 2

L T P Credits 0 02 PE-309 Minor Project 2

L T P Credits 0 02 2

26

PE-311

Metal Cutting and Tool Design L TP 3 1 0 4

Credits

Theory of Metal Cutting I Nomenclature of a single point cutting tool, Orthogonal and oblique cutting, Chip flow direction, Tool angles specification systems, Mechanics of chip formation, Types of chips, Chip control and chip breakers, Force relationship in orthogonal cutting, Forces on a single point tool in turning, Shear angle and its relevance, Theoretical models of shear angle solution, Limitations and modifications of Merchants theory, Ploughing forces and the Size effect, Friction in metal cutting. Heat generation in metal cutting, Sources of heat generation in metal cutting, Calculation of temperature in primary and secondary deformation zones, Measurement of chip-tool interface temperature, Cutting fluids and their physical action, Selection of cutting fluids, Cutting tool materials. Tool wear, Tool wear mechanisms, Types of tool wear, Wear and chipping characteristics of different tool materials, Tool life, Tool life criteria, Machinability, Economics of machining. Grinding,Characteristics of grinding process, Effect of grinding conditions on wheel behaviour, Analysis of grinding processes, Equivalent diameter of grinding wheel,Thermal aspects of grinding, Grinding fluids, Grinding wheel wear, Analysis of milling processes.

II

III

IV

Tool Design V Tool design consideration, Selection of tool materials, Tooling economics and safety as related to tool design. Design of Single point cutting tools, Design of Carbide and Ceramic tipped tools, Design of Chip breakers. VI Design of Multi point cutting tools, Design of Broaches, Twist drill, Reamers and Milling cutters.Jigs & Fixtures: General design principles, Location accuracy, Clamping and indexing devices, Design of drilling jigs.

Suggested Readings: 1. Fundamentals of Metal Cutting & Machine Tools by B.L.Juneja, G.S.Sekhon&Nitin Seth, New Age International Publications. 2. Fundamentals of Machining & Machine Tools by Geoffrey Boothroyd& Winston A. Knight, Marcel & Dekker Publications. 3. Manufacturing Technology: Metal Cutting & Machine Tools by P.N.Rao, Tata McGraw Hill Publications. 4. Production Engineering Sciences by P.C. Pandey& C.K. Singh, Standard Publications. 5. Production Engineering (Tool Design) by Umesh Chandra &Surender Kumar 6. Tool Design by Donaldson, Tata McGraw Hill Publications. 27

PE- 312 Metrology L TP 3 1 0 4 Credits

Principles of measurement: Definition of Metrology, difference between precision and accuracy. Sources of errors: Controllable and Random Errors, Effects of Environment and Temperature, Effects of support, alignment errors, application of Least Square principles, errors in measurement of a quality which is function of other variables. Length Standards: Line standards, end standards and wavelength standards, transfer from line standards to end standards. Numerical based on line standards. Slip gauges its use and care, methods of building different heights using different sets of slip gauges. Limits, fits and tolerances: Various definitions, IS919-1963, different types of fits and methods to provide these fits. Numerical to calculate the limits, fits and tolerances as per IS 919- 1993. ISO system of limits and fits; Gauges and its types, limit gauges plug and ring gauges. Gauge Design Taylors Principle, wear allowance on gauges. Different methods of giving tolerances on gauges, Numericals.

II

Comparators: Characteristics, Uses, Limitation, Advantages and Disadvantages. Mechanical Comparators: JohansonMikrokator and Signma Mechanical Comparator. Mechanical - optical comparator. Electrical and electronic comparators. Pneumatic comparators Systems of Penumatic gauging: Flow type and back pressure type, different type of sensitivities and overall magnification. Solex Pneumatic gauge and differential comparators. Numericals. III Angular Measurement: Sine Bar different types of sine bars, use of sine bars in conjuction with slip gauges, precautions and calibration of sine bars. Use of angle gauges, spirit level, errors in use of sine bars. Numericals. Principle and working of Micro-optic autocollimator. Circular Division: dividing head and circular tables, circular division by precision Polygons. Caliper Principle, Calibration of polygons. Numerical based on circular division. Straightness and flatness: Definition of Straightness and Flatness error. Determination of straightness error of straight edge with the help of spirit level and auto collimator. Determination of flatness error of a surface plate with the help of spirit level or auto collimator. Numericals IV Screw Thread Measurement: Errors in threads, Measurement of elements of screw threads major diameter, minor diameter, pitch, flank angle and effective diameter (Two and three wire methods). Effect of errors in pitch and flank angles and its mathematical derivation. Gear Measurement: Measurement of tooth thickness Gear tooth vernier caliper, Constant chord method, base tangent method and derivation of mathematical formulae for each method. Test plugs method for checking pitch diameter and tooth 28

spacing. Measurement of Gear Pitch, Parkinson Gear Tester. V Machine Tool Alignment: Machine tool tests and alignment tests on lathe. Alignment tests on milling machine. Alignment tests on a radial drilling machine. Interferometry: Principle of measurement, Interferometry applied to flatness testing, surface contour tests, optical flats, testing of parallelism of a surface with the help of optical flat. Quantitative estimate of error in parallelism, Flatness Interferometer NPL-Gauge length interferometer for checking the error in slip gauges. Numericals based on Interferometry.

VI Surface texture: Introduction, different types of irregularities, standard measures for assessment and measurement of surface finish. Suggested Readings: 1 R.K. Jain, Engineering Metrology, Khanna Publishers, Delhi 2 I.C. Gupta, Engineering Metrology, DhanpatRai Publications, Delhi 3. 4. 5. 6. F.W. Galyer& C.R. Shotbolt, Metrology for Engineers, ELBS edition. R. Jenkins, Fundamentals of Mechanical Inspection, McGraw Hill C. Dotson, R. Harlow, R. Thompson, Fundamentals of Dimensional Metrology, Thomson Asia Pte Ltd., Singapore A.S.T.M.E., Handbook of Industrial Metrology, Prentice Hall PE-313INDUSTRIAL ENGINEERING L T P Credits 3 1 0 4C Unit-1: Introduction Introduction, Definition and objectives of Industrial Engineering, Scope of Industrial Engineering, Production systems and their classifications; Productivity-Total and partial productivity, Reasons and remedy for poor productivity. Unit-2: Job analysis and Work Measurement Systems Work System Design: Taylors scientific management, Gilbreths contributions; method study, micro-motion study, principles of motion economy; work measurement - stop watch time study, micro motion and memo motion, work sampling, standard data, PMTS; ergonomics; job evaluation, merit rating, incentive schemes, and wage administration; business process reengineering. Unit-3: Production Planning and Control Types and characteristics of production systems Objective and functions of Production, Planning & Control, Routing, Scheduling and Operations scheduling, production scheduling, job shop scheduling problems, sequencing problems, scheduling tools and techniques, Loading, Dispatching and its sheets & Gantt charts. Unit-4: Quality Engineering Quality concept and costs; statistical quality control, Concept of specification limits, statistical control limits, process capability, Process control and control charts for both attributes and variable data. Acceptance Sampling- Single and double sampling. 29

Unit-5: Reliability and Maintenance Reliability, availability and maintainability; distribution of failure and repair times; determination of MTBF and MTTR, reliability models; system reliability determination; Maintenance management and its objectives, Various types of Maintenance Planning, House Keeping, 5S concepts. Unit-6: Material Handling Principles, functions, and objectives of Material Handling; Selection and classification of Material Handling Equipments; Relation of material handling with plant layout. TEXT BOOK
1. Industrial Engineering and Management; B. Kumar, Khanna Publication. 2. Introduction to work Study; Oxford and IBH publishing Co. Pvt. Ltd, New Delhi

30

PE-314Industrial Quality Control & Reliability L TP 3 1 0 4

Credits

Unit-1: Introduction to Quality Definition of Quality- product, user, value, and manufacturing based perspectives, Dimensions of Quality, Quality Planning, Quality costs- optimization of quality costs, seven tools of quality control;Philosophies of Quality Gurus- Deming, Juran, Crosby, Feigenbaum, Ishikawa, Taguchi. Comparison of Quality Philosophies. Unit-2: Statistical Process Control Introduction to Quality characteristics- variables and attributes, Types and causes of variations, Control Charts for variables and attributes, Process capability. Unit-3: Acceptance Sampling Sampling process and lots formation; Advantages and applications of acceptance sampling; characteristics of O.C. Curve; Single, double, multiple, sequential sampling; ASN, ATI, AOQL, AOQ, AQL, LQL, Producers and Consumers risks. Unit-4: Six Sigma and ISO 9000:2000 Principles of Six Sigma, Statistical basis, Tools and techniques, DMAIC principle, application of six sigma in manufacturing and service organizations, structure of ISO standards, Factors leading to ISO, Implementation and registration, Benefits of ISO. Unit-5: Life Testing-Reliability Life testing: objective, failure data analysis, MTTF, MTBF, hazard rate, exponential and Weibull models, system reliability-series, parallel and mixed configurations, Markov model. Unit-6: Reliability Design and Allocation Design for reliability, reliability improvement techniques, active redundancy and standby redundancy, K-out-of-N redundancy and maintenance policies. Suggested Readings: 1. The Management and Control of Quality by J R Evans and W M , Lindsay, Cengage learning, India 2. Quality Management by KanishkaBedi, Oxford 3. Total Quality Management by Besterfield, Pearson Education. 4. Juras Quality Planning and Analysis for Enterprise Quality, b y F M Gryna, R C H Chua, J A Defeo, Tata McGrawHill

31

PE-315 MECHATRONICS L T P Credits 3 1 0 4 Unit 1 Introduction to Mechatronics : Mechatronic system, measurement systems, control systems and response of systems. Measurement systems : static characteristics Flow measurement :Rotameter, anemometer and comparison of characteristics of different flow meters. Pressure measurement :Mcleod gauges, comparison of characteristics of different pressure measuring devices. Unit 2 Level measurement, strain measurement strain gauges, theory, types, strain gauge circuits, temperature compensation, load cells. Temperature measurement : RTD, Thermocouples, pyrometers. Displacement and position sensors : LVDT, optical encoders transnational and rotary. Unit 3 System Models : Mathematical models, introduction to mechanical, electrical, fluid and thermal systems. Rotational and transnational systems, electro mechanical, hydraulic mechanical systems. Control Systems : open loop, closed loop systems, transfer functions, feed back and feed forward control systems and their applications. Unit 4 System Response, modeling of dynamic systems, dynamic response of first order, second order systems to step, ramp and impulse inputs. Transfer functions, Bode plots, stability of systems. Control Actions : On Off, proportional, proportional + integral, P + D . proportional + integral + derivative control actions. Control systems Components : Transmitters,controllers/pressure/flow/level/temperature/limit/proximimity/magnetic switches and relays. Unit 5 Analog signal processing, introduction, principle, passive circuits, operational amplifiers characteristics and specifications. Op amp circuits for inverting, non inverting, difference amplifiers, integrator, differentiator, comparator and sample and hold applications (no analytical treatment.)

32

Digital Signal Processing : Timing diagrams, sequential logic, flip flops, D flip flop, JK flip flop, master slave flip flop. Applications of flip flop, decade counters, Schmitt trigger, 555 timers.A/D and D/A converters. Unit 6 Programming Logic Controllers : Relay logic, basic structure, input/output processing, timers, internal relays and counters, shift resisters, ladder diagram and programming, selection of PLCs, introduction to microcontroller Suggested Readings: 1. Doebelin E. O., Measurement System Application and Design, Tata McGraw Hill Publications Ltd, New Delhi. 2. Bolton W. , Mechatronics Electronics Control Systems in Mechanical and Electrical Engineering, Pearson Education (Singapore) Pte. Ltd. 3. Rangan C. S., Sarma G. R., Mani V. S., Instrumentation Devices and Systems, Tata McGraw Hill Publishing Company Ltd., New Delhi. 4. Histand B. H., Alciatore D. G., Introduction to Mechatronics and Measurement Systems. 5. Johnson C. D. Process Control Instrumentation Technology, Prentice Hall of India Pvt Ltd., New Delhi. 6. HMT, Mechatronics, HMT. 7. Mahalik N. P., Mechatronics Principles, concepts and applications, Tata McGraw Hill Publishing Company Ltd, New Delhi. 8. Kolk R. A., Shetty D., Mechatronics Systems Design, Vikas Publishing Manual, Delhi.

PE-316

Metal Cutting and Tool Design Lab

L T P Credits 0 02 PE-317 Metrology Lab 2

L T P Credits 0 02 PE-318 2 Minor project II (Fabrication) Lab

L T P Credits 0 04 4

PE-319

Industrial Training

L T P Credits 33

0 02

PE-401

Computer Integrated Manufacturing L TP 3 1 0 4

Credits

UNIT-1 NC/CNC/DNC terminology, Operations of NC/CNC machine tools. Control cycles in CNC machine tools and how do these reduce operators activities , Central Processing Unit (CPU) , Input Devices , Storage Devices , System Configuration , Feasible report to introduce CAM technology for the first time in the industry , advantages &limitations of using CNC technology. UNIT-2 Parameters for adaptation of CAM technology, Advantages and disadvantages of CAM, Part programming, Manual & CAP, APT& its statements/programming with suitable examples to machine the components on CNC lathe, CNC milling machine , CNC jig boring machine , etc, Parallel programming& its advantages , Post processor commands , Compilation control commands , Repetitive programming , etc. UNIT-3 Canned cycles, linear/circular , parabolic interpolation, online/offline programming, unidirectional, bidirectional approach, point to point and continuous control, Buffer storage , adaptive control, Nesting , opti part ,opti route , precision sheet metal processing , CNC turret punch press , CNC press brake &its programming to machine the sheet metal components , Auto indexing , safety aspects in CNC machine tools . Tool length/ cutter compensation , Computer optimized manufacturing , etc. UNIT-4 Reverse engineering, Reasons for reverse engineering, importance of reverse engineering, Process of reverse engineering, Applications of reverse engineering. Integration of reverse engineering with CAM, Flexible Manufacturing System ,Elements of FMS , tool management systems , FMS control , Typical layouts of FMS , Benefits of FMS in the industries. Production planning and operation of FMS , Computer Aided Design , Concept and Description , Origin of CAD, Representations & Simulations , Various models of CAD, Analytical programs, Different models of CAD , Advantages of CAD & its limitations , etc. UNIT-5 CAPP, Types of CAPP, Group technology , Merit/ Demerits, Database management in the development of CAPP, CAD-CAM integration , Essential elements of CAPP , Future trends in CAPP, Importance of CAPP in CAM/CIM, etc. Introduction to Robots , its types , Laws of robotics , Symbolic modelling of robots , Robotic sensors , Configurations of robot, Applications ofRobots in engineering industries. UNIT-6 Basic concepts of CIM , Evolution of CIM, Unmanned manufacturing , Elements of CIM, CIM implementation , CIM hardware and CIM software. Product development through CIM, Sequential engineering, Concurrent engineering, Comparison of sequential and concurrent engineering, implementation of concurrent engineering, concurrent engineering and information technology, Characteristics of concurrent engineering. Soft computing in CIM: Artificial neural networks/Artificial intelligence, Fuzzy, Fuzzy AHP 34

Benefits of CIM , Lean manufacturing , comparison of lean manufacturing with conventional manufacturing , applications of lean manufacturing , etc. REFERENCE BOOKS 1. Automation, Production system and computer integrated manufacturing by GROOVER, 2. Computer Aided Design andComputer Aided Manufacturing by GROOVER-Zimmer, 3. Computer Aided Manufacturing by P.N.Rao, 4. NC/CNC Technology by KUNDRA, RAO, TIWARI, 5. CAD/CAM/CIM by P. Radhakrishnan, S. Subramanyan, V. Raju.

PE-402

OptimizationTechniques L T P 3 1 0

Unit 1. Introduction to optimization Engineering Applications, statement of an optimization problem, classification. UNIT 2. Single variable optimization Fabbonci search methods, golden section search methods, gradient based methods, Newton-Raphson method, secant method. Unit 3. Multi-variable optimization Direct search methods: Evolutionary optimization method, Powells conjugate direction method. Gradient based methods: Steepest descent method, Newtons method. Unit 4. Constrained optimization Constraint handling methods, method of feasible directions, generalized reduced gradient method, gradient projection method. Unit 5. Specialized algorithms: Integer programming, geometric programming. Unit 6. Non-Traditional Optimization Algorithms Genetic algorithms (GA) - working principle, Differences and Similarities between GAs and traditional methods, GAs for constrained optimization. Simulated annealing (SA) approach introduction only. Suggested Readings 1. Rao S S Optimization, Wiley Eastern, New Delhi, 1995. 2. Kalyanamoy Deb, Optimization for engineering design, Prentice Hall of India, New Delhi, 2000. 35

3. Ravindran, Phillips and Solberg, Operations Research: Principles and Practice, John Wiley & Sons (Asia), Pvt. Ltd. 4. H. S. Kasana and K. D. Kumar, Introductory Operations Research: Theory and Applications, Springer International Edition. 5. Belegundu, Optimization Concepts and Applications in Engineering, Wiley Students Edition. 6. Deb, Multi Objective Optimization Using Evolutionary Algorithms, Wiley Students Edition. 7. Fletcher, Practical Methods of Optimization, Wiley Students Edition.

PE-403

Elective I L TP 3 1 0 4 Credits

PE-404

Open Elective I L TP 4 Credits

3 1 0

PE-405

Computer Integrated Manufacturing Lab

L T P Credits 0 03 PE-406 Elective I Lab 3

L T P Credits 0 03 3

PE-407

Industrial Training

36

Credits 4

PE-408

Major Project (Part-I)

L T P Credits 0 04 4

37

PE-411

ADVANCED MACHINING PROCESSES L T P Credits 3 1 0 4

UNIT- 1 Introduction: mechanical advanced machining processes, need of advanced machining processes, hybrid processes Ultrasonic machining (USM): Introduction, mechanics of cutting, parametric analysis, process capabilities, applications. UNIT-2 Abrasive jet machining (AJM): Introduction ,AJM set ups, gas propulsion system, abrasive feeder, machining chamber, AJM nozzle, abrasive parametric analysis, process capabilities, applications. Uniit -3 Water jet machining: Introduction, process characteristics, process performance, applications. Abrasive Water jet machining: Working principle, parametric analysis, process capabilities and applications. Abrasive finishing process: Working principle, material removal and surface finish parametric analysis, process variables and applications. UNIT-4 Electro discharge machining (EDM): Introduction, Working principle, parametric analysis, process variables, process characteristics, applications, hybrid processes such as electro discharge grinding, diamond grinding, wire EDM, Laser beam machining: production of laser, working principle, types of laser, process characteristics and applications. Electron beam machining: Working principle, process parameter, process characteristics, applications. Ion beam machining: Working principle, process parameter, process characteristics, applications.Plasma arc machining: Working principle, Plasma arc cutting system, applications. UNIT-5 Electro-chemical machining: Working principle, ECM systems, parametric analysis, advantages and limitations, process performance, hybrid process such as EC grinding and chemical machining. UNIT- 6 Ultra precision machining for higher accuracy and surface quality, micro machining, nano finishing and future trends in advanced machining processes. Suggested Readings: 1 2 V. K. Jain, Advanced machining processes, PHI Pvt. Ltd. B. L. Juneja Theory of meatal cutting TMH Publication. 38

PE-412

Elective II L TP 3 1 0 PE-413 Open Elective II L TP 3 1 0 Credits 4 Credits 4

PE-414

ADVANCED MACHINING PROCESSES Lab

L T P Credits 0 03 3

PE-415

Elective II Lab

L T P Credits PE-416 0 03 Seminar/Report 3

L T P Credits 0 02 PE-418 L T P Credits 0 0 10 10 Major Project (Part-II) 2

39

Elective I PE-403(A) Automation in Manufacturing L T P Credits 3 1 0 4 Unit-1Basic Principles Introduction to Automation. Productivity v/s automation materials handling systems. Evaluation of automatic production. Designing for automation. Unit-2Hydraulic System Hydraulic Principles. Hydraulic pumps: Characteristics, Pump Selection, Pumping Circuits. Hydraulic Actuators: Linear, Rotary, Selection, Characteristics. Hydraulic Valves: Pressure, Flow, Direction Controls, Applications. Servo and Proportional Valves, Hydraulic Fluids: Symbols. Unit- 3Pneumatic Systems Pneumatic fundamentals. Production of compressed air. Types of cylinders. Control valves: direction, pressure and flow-air hydraulic equipments. Actuators. General approach to control system design. Symbols and drawing. Schematic layout. Cascade, Karnaugh, Veitch mapping method. air hydraulic control. Unit- 4 Pneumatic and hydraulic circuits Hydraulic circuits: Reciprocating, Quick return, Sequencing synchronizing. Accumulator circuits. Safety circuits. Pneumatic circuits: Classic, Cascade, Step-counter, Karnaugh-Veitch mapping, Combination Methods. Unit-5 Electrical control of fluid power: components and circuits. Micro-electronic control of fluid power: PLC-Microprocessors uses and selection criteria for components. Logic Circuits: Position, Pressure Sensing, Switching, Electro Pneumatic, Electro Hydraulic, Robotic Circuits. Case studies: conveyor feed system, power pack, Bunker automatic circuits, etc.

40

Unit-6 Automation in machine tools Mechanized feeding. Automatic assembly. Automatic machine tool control. Transfer lines. Factory automation

Suggested Readings: 1 2 3 4 5 6 7 8 R Srinivasan, Hydraulic and Pneumatic Controls, Vijay Nicole imprints Pvt. Ltd., Chennai. S. Ilango and V. Soundararajan, Introduction to Hydraulic and Pneumatic PrenticeHall of India, Delhi S. R. Majumdar, Oil Hydraulic Systems : Principles and Maintenance, Tata McGraw-Hill, Delhi S. R. Majumdar, Pneumatic Systems : Principles and Maintenance, Tata McGrawHill, Delhi J.Michael, Pinches and John G.Ashby, " Power Hydraulics ", Prentice Hall Andrew Parr, " Hydraulics and Pnematics (HB) ", Jaico Publishing House Dudleyt, A. Pease and John J. Pippenger, " Basic Fluid Power ", Prentice Hall Anthony Esposite, " Fluid Power with Applications ", Prentice Hall

PE-403(B) RELIABILITY ENGINEERING L T P Credits 3 1 0 4 Unit- 1:Introduction and Reliability Mathematics Relevance of reliability, availability and maintainability, definition of reliability, factors influencing system effectiveness, laws of probability, probability distributions; exponential Weibull normal, log normal, data collection recovery of data, Statistical analysis of failure data. Unit - 2:Fundamentals Of Reliability Various reliability related functions; probability density function, cumulative distribution function, reliability function and hazard rate; reliability models; constant rate, Weibull, normal and lognormal model. Unit - 3:System Reliability Assessment Types of systems- series, parallel, series-parallel, parallel-series, stand by and complex; method of reliability evaluation; cut set and tie set methods, event trees and fault trees methods, markov method, Reliability of repairable systems.

Unit - 4: Reliability Improvements Methods of reliability improvements,; low level and high level redundancy, active , stand by and K-out-of-N redundancy, effect of maintenance. 41

Unit 5: Availability and Maintainability Assessments Point, mission and steady state availability. Availability assessment, Maintainability and its assessment. Maintenance policies Unit 6: Design for Reliability Reliability allocation, Design for reliability and maintainability, optimization of reliability and maintainability and their trade-off, Practical applications of RAM Engineering to systems, products and processes., Monte Carlo simulation

Suggested Readings: 1. EbelingChariesE.,An introduction to Reliability and Maintainability Engineering,Tata McGraw-Hill Publishing Co. Ltd.,New Delhi,2000. 2. Srinath,L.S. Reliability Engineering,Affiliated East West Press Ltd., New Delhi,2006. 3. Dhillon,B.S.,EngineeringMaintainbility,Prentice Hall of India, New Delhi,2000. 4. Blanchard, Benjamin,S.,Logistics Engineering and Management, Prentice Hall of India, New Delhi,2006.

PE-403(C) MANUFACTURING WITH PLASTICS AND CERAMICS L T P Credits 3 1 0 4 UNIT- 1 Physical, chemical and electrical properties of plastics and testing criteria; Type of plastics. UNIT- 2 Injection moulding, transfer moulding ,extrusion, blow moulding, rotational molding and thermoforming; welding of plastics. UNIT- 3 Control factors affecting the quality of parts, applications, benefits and applications of plastics; UNIT- 4

42

Process relationships, parameter setting techniques, rapid changeover techniques, process control and trouble-shooting. In manufacturing with plastics. UNIT-5 Ceramics, principles of ceramic processing including powder preparation and characterization, surface and colloid chemistry, shape forming and fabrication, sintering and grain growth, physical chemistry of particulate systems relating to various stages of ceramic processing UNIT-6 Surface and colloidal chemistry, shop forming and fabrication,sintering and grain growth of ceramic material,physical chemistry of particulate of ceramics system ,application of ceramic,coating of ceramics.

Suggested Readings: 1. Injection molding handbook , D.V. Rosato, D.V. Rosato, CBS Publication 2. Principles of ceramic processing, 2nd ed., J. Reed, J. Wiley, 1994

PE-403(D) Industrial Tribology Unit-1 Introduction: Surface interactions, science of rubbing surface, general consideration of parameters involved, wear rate, modeling and solution of simple problems. Unit -2 Material properties influencing interactions: Introduction, elastic properties, Plastic deformation properties, relation between the strength and other Properties of solids, chemical reactivity of surfaces, absorbed surface layer, Surface energy, relation between surface energy and hardness, Surface Interfacial Energies of Solids under engineering condition. Unit -3 Surface Interaction:, Size of real contact area and effect of surface energy, size of junction, rheologial properties, Wear in tribological joints - classification, calculation methods with allowance for stiffness, wear limits, reliability of joints, simple examples, detail study of manufacturing methods for highly reliable joints. Economic role of wear, measurement, types, and use of radiotracer techniques. Unit -4

43

Adhesive wear: Mechanism, size, shapes of transferred and wear particles, quantitative laws, equilibrium calculation of fragments under different conditions, minimum load for loose particle formation, Quantitative expression for abrasive wear, of hardness and particle size on abrasive wear rate, surface fatigue wear, brittle fracture wear, corrosive wear with types, Unit 5 Friction: Introduction, laws, function, properties of uncontaminated metals in air, outguessed metal surface, calculation of flash temperature using surface energy, stick-slip and its prevention. Unit -6 Lubrication: Solid film lubrication, boundary lubrication with single and multiple penetration models, properties of lubricants, effectiveness of lubrication-intermediate temperature, behavior of a solid lubrication below melting point effect of speed, load on lubrication. Lubricants, their properties lubrication technique in vacuum, lubricant coating and its stability. Theory of elastohydrodynamic lubrication film thickness, frictional stress heat flow & temperature, service life of roller bearings. Suggested Readings: (1) Engineering Tribology by GwidonStachowiak, 2005 Edition, Elsevier (2) Experimental Methods in Tribology by GwidonStachowiak (3) Engineering Tribology by John Williams, OUP

PE-403(E) Finite Element Methods 1. Fundamental concepts of the Finite Element Method. Various element shapes, Displacement Model, Derivation of stiffness matrix for the element and for the entire domain 2. ISO parametric elements Element stresses and strains. 3. Derivation of force and displacement vectors for the entire domain. Boundary conditions, Solution of the overall problems. 4. Applications of finite element method to various field problems such as solid mechanics, fluid mechanics and heat transfer. 5. Use of Softwares such as ANSYS/ NASTRAN/IDEAS. Basic feature of these softwares. Suggested Reading : 1. Finite element Method O.C. Zienkiewicz& R.A. Taylor

44

2. Finite element Analysis 3. Finite element Method Elective II PE-412(A ) Supply Chain Management

C.S. Krishnamurthy Kenneth H. Hubener

L TP

Credits

Unit-1: Introduction Perspective of Supply Chain Management, Managing uncertainty, Key issue in supply chain management. Unit-2: Inventory Management and Risk Pooling Inventory management, Classification of inventory, Centralized versus Decentralized Warehousing and Risk pooling, Value of Information, Quantification of Bullwhip effect, Causes and remedies of Bullwhip effect. Unit-3: Resource planning Aggregate Production Planning- Chase and leveling strategies, MRP, MRP-II, Agile manufacturing Systems Unit-4: Procurement and Outsourcing strategies Introduction, outsourcing benefits and risks, Make/Buy decision, e-procurement, Vendor selection and quota allocation. Unit-5: Strategic Alliances Introduction, Third party logistics, Demand driven strategies, Distribution strategies- direct shipment, cross docking, transshipment, Supplier relationships management, Customer relationship management. Unit-6: International Issues in Supply Chain Management Concepts in Globalization, Globalization forces, Risks and Advantages of International supply chains, Issues in International supply chain management, Regional differences in logistics. Suggested Readings:

1. Designing and Managing the Supply Chain: concepts, strategic and case studies by David Simchi-Levi, Philip kaminsky, Edith Simchi-Levi, Ravi Shankar, Tata McGraw-Hill. 2. Supply Chain Management by Chopra and Mendle, PHI 3. Supply Chain Management: Text and Cases by JannatSah, Pearson Education.

45

PE-412(b)

Project Management 3 1 0 L TP 4 Credits

Unit-1: Introduction Definitions, classifications, and scope of project management; project life cycle and uncertainty. Unit-2: Project planning Scope, problem statement, project goals, objectives, success criteria, assumptions, risks, obstacles, approval process, projects and strategic planning. Unit-3: Project implementation Project resource requirement, types of resources: men, materials, finance, resource distribution. Unit-4: Project monitoring Evaluation, control, project network technique, planning for monitoring and evaluation, project audits, project management information system, Nature of project inventory, supply and transportation of materials, use of Material Requirement Planning. Project scheduling, PERT & CPM, project communication. Unit-5: Project team management Recruitment, organizing, human resources: team operating rules, project organization, various forms of project organizations, project organization charting, project contracts, principles, compilation of contracts, practical aspects, legal aspects, global tender, negotiations, insurance. Unit-6: Project completion Closing the project, types of project termination, strategic implications, project in trouble, termination strategies, evaluation of termination possibilities, termination procedures, post project reviews.

Suggested Readings:

1. Project Management for 21st Centrury by Beenet P Lientz, Kathyn P rea- Academic Press, 1995 2. Project Management Denislok 3. Project management - David I Cleland - Mcgraw Hill International Edition, 1999 4. Project Management Gopalakrishnan Mcmillan India Ltd. 5. Project Management-Harry-Maylor-Peason Publication

46

PE-412(C)PRODUCT DESIGN AND DEVELOPMENT UNIT -1 Product Development history and product Development process tool. Product development verses design, modern product development theories and methodologist in design. Product development teams. Product development planning, technical and business concerns. Understanding customer needs, Establishing product functions. Functional decomposition, modeling process, Function trees system functionality, augmentation. Aggregation, common basis, functional modeling methods. UNIT -2 Product tear down and experimentation, benchmarking and establishing engineering specification. Product portfolios and portfolio architecture. Tear down process, tear down methods, post teardown reporting, benchmarking approach, support tools, setting specifications, portfolio architecture, types, platform, functional architecting, optimizaion selection. Product modularity, modular design. UNIT -3 Concepts in Modeling: Generation of concepts, information gathering and brain storming, directed search, morphological analysis, combining solutions. Decision making, estimation of technical feasibility, concept selection process, selection charts, measurement theory, numerical concept scoring, design evaluation scheme, concept embodiment, geometry and layout, system modeling, modeling of product metrics, selection of model by performance specifications, physical prototyping, informal and formal models. UNIT -4 Design for manufacturing and assembly. Design for the environment, design for assembly, piece part production, cost analysis, environmental objectives, life cycle assessments, techniques to reduce environmental impact like minimum material usage, disassembly, recycle ability, remanufacturing, high impact material reduction, energy efficiency, regulation and standards. UNIT -5 Analytical and Numerical Solutions Solution Definition, Spread sheet search, optimization, Analytical formulation, practical optimization, Numerical search, stopping criteria, sensitivity analysis Global optimality, product applications. UNIT -6 Physical prototypes, physical models and experimentation. Design for Robustner, prototype essentials, types of prototype, uses of prototype, Rapid prototyping, Scale, Dimensional Analysis and similitude, Design of experimentation Reduce tests and fractional experiments, statistical analysis, product application of experiments, statistical analysis, product application of physical modeling and design of experiments, Quality design theory, Noise 47

variable matrix, Design variable matrix, Experimental matrix, selection of target designs, parametric design, Advance analysis : probability theory, sizing and variation. Suggested Readings: 1. Product Design : fundamentals and methods NFM Roozenburg, J Eekels, John Wiley and sons Ltd. 2. Product Design for manufacturing and Assembly GeoftryBoothroyd, peter dewhurst, Winstrn Knight Marcel Dekker Inc., USA. 3. Product Design : A practical guide to systematic methods of new product development, Mike Baxter, Champman and Hall. 4. Product Design and manufacturing, AK Chitale; R.C. Gupta, Prentice Hall India. 5. Product Design and Manufacture John R.Lindbeck, Prentice Hall International Editime. 6. Product Design :Techniques in Revenue Engineering and New product development, Kevin Otto, Kristin wood Pearson Education Inc.

PE-412(D) MATERIALS MANAGEMENT L T P Credits 3 1 0 4 Unit-1: Introduction Scope of materials management, primary and secondary objectives, integrated materials management, relation with other functional areas of organization; Organizing for materials management, basis for forming organizations, conventional and modern approaches to organizing materials management. Unit-2: Materials identification Classifying of materials, codification of materials, standardization, simplification and variety reduction of materials, Inventory control, techniques: FSN, VED, ABC; working capital management with reference to inventory. Unit-3: Management of stores Location, different types of stores, methods of storing, safety and security of materials, stores equipment, materials handling equipment, factors affecting materials handling, stores issues and receipts, procedures, forms and policies in stores transactions, stores accounting, stores organization, materials safety and security. Unit-4: Management of surplus obsolete and scrap materials Management of surplus obsolete and scrap materials, reasons for accumulation of surplus obsolete and scrap materials, methods of disposal, regulations and procedures. Unit-5: Purchasing Planning purchasing materials, norms of vendor rating, CEI methodology, Japanese industry: selection and development, purchasing procedures and methods, legal aspects, insurance of materials, supply management, sources of supply, out sourcing. Unit-6: Sub contracting

48

Sub contracting, reasons for subcontracting, criteria for selecting sub contractors, rating, factors affecting subcontract rate fixing internal and external subcontract.

Suggested Readings: 1. Integrated materials management-A. K. Datta-PHI 2. Purchasing and Supply Management-Dobbler, Burt D.N-TMI,7/e, 2004 3. Materials Management P Gopalakrishnan PHI, 2002 4. Purchasing And Materials Management LeendersFearon Universal Book Stall 5. Purchasing And Inventory Control K S Menon WheelerPublishers 6. Materials Management Varma M M Sultan Chand And Sons

PE-412(E) FINANCIAL MANAGEMENT AND COST CONTROL L TP 4 Credits

3 1 0

Unit -1: Fundamentals of Financial Management Introduction, Objectives, goals and functions of financial Management. Time value of Money, Risks and Returns, Valuation of Securities. Unit -2: Financial Instruments and Markets Forms of Business Organizations, capital structure, Construction analysis and interpretation of standard financial statements, Dividend policy and share valuation. Unit-3: Capital Budgeting Concept of Operating cycles and working of Capital Management; Capital Budgeting : Cost of capital investment decisions and Risk analysis in Capital Budgeting Unit 4: Financial Planning Planning of profit and leverages (operating and financial) Risk and Return: Nature of risk, Inter-relationship in risk and return, effect of Tax on return. Unit -5: Cost Accounting Definition and scope of cost accountancy and costing methods, elements of cost overhead classification distribution and absorption, process costing- Uniform, Marginal and standard costing methods, Case studies. Unit -6: Inflation and Financial Management Inflation and Asset revaluation, firm value, financial market returns, financial analysis, capital budgeting.

Suggested Readings: 1. Financial Management by Khan and Jain, TMH 2. Financial management by I. M. Pandey

49