42CrMo4 RAW MATERIAL SPECIFICATION DOCUMENT

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Material Material Designation 42CrMo4

Number 1.7225

Equivalent Standards SAE BS EN 4140 708M40 19A

DIN 42CrMo4

JIS SCM440-H

AISI 4140

1. Scope This document has been prepared for the purpose defining the raw material compliances for the manufacture of components using this raw material. This document shall form part of the Purchase order. 2. Standards Referred Standard EN 10083-3 EN 10083-3 EN 10083-3 EN 10083-1 EN 10083-3 ISO 643 EN 10083-1 DIN 50602 Purpose Supply condition Chemical composition Mechanical Properties Test piece preparation Grain Size Grains size determination Non metallic Inclusions Microscopic examination for non metallic inclusions Sections referred Page 23 table 1 Page 25 table 3 Page 33 table 8 Page 15 Figure 1 Page 67 Annex-A The whole Standard shall be referred along with EN10083-3 Annex A Page 43 Annex-E The whole Standard shall be referred along with EN10083-1 Annex E

3. Delivery Condition The material shall be delivered in quenched and tempered condition. (QT) 4. Chemical composition The chemical composition for 42CrMo4 shall strictly comply as shown in the table Name Number C% .38 - .45 V% Nil Si % max .4 B% Nil Mn % .60 - .90 Cu % Nil P% max .025 Al % Nil S% max .035 W% Nil Cr % .90-1.20 Ti % Nil Mo % .15-.30 Co % Nil Ni % Nil Ti % Nil

42CrMo4

1.7225

Elements not quoted in this table shall not be intentionally added to the steel. All precaution shall be taken to prevent the addition of such elements from scrap or other material used in the manufacture which affect the harden ability , mechanical properties and applicability.

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42CrMo4 RAW MATERIAL SPECIFICATION DOCUMENT

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5. Mechanical Properties Name 42CrMo4 Re Min in Mpa 550 Rm Mpa 800 - 950 A min % 13 Z min % 50 KV min in J 35

Re Upper yield strength or , if no yield phenomenon occurs, 0.2% proof strength Rp0.2 Rm Tensile strength A Percentage Elongation after fracture (Initial Gauge length L0=5.65S0 Z Percentage reduction in cross section on fracture KV Impact strength of longitudinal Charpy-V-notch test pieces (average of 3 individual values shall meet the minimum specified in the in the table; no individual value shall be lower than 70% of the minimum shown in the table)

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5.1 Test Piece Preparation Test Pieces shall be made in compliance to EN10083-1

Nomenclature 1. Tensile test piece 2. Notched bar impact test piece 3. Rounded and similar shaped sections

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42CrMo4 RAW MATERIAL SPECIFICATION DOCUMENT

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6. Grain size The material taken for forging shall have an Austenite grain size of 5 or finer the grain flow in forgins shall be as follows. For discs and rings where thickness t is less than the Dia d the grain flow direction shall be parallel to d For cylinders where l is greater than d the grain flow direction shall be parallel to l For a symmetric components the grain flow direction shall parallel to the direction of the main axis 7. Non Metallic Inclusion Requirements of microscopic degree of purity when tested: In accordance with DIN 50602 (method K) which is applicable to sulfides & oxidic non metallic inclusions shall have a value of total K4 (K-sulphides +K-oxides) 50. The compliance requirements for inclusions shall be mandatory in the product supplied. 8. Documentation Requirements The supplier / manufacturer shall furnish two sets of certificates that carry the heat numbers and the results of all the above tests showing compliance to the stated requirements. 9. Acceptance criteria Agreement for purchase shall be issued once the supplier has furnished evidence for compliance of the stated requirements. All test certificates should be produced form an NABL accredited laboratory. 10. Rejection of material and recovery of payment. After purchase and on cross verification for the above requirements with an equally competent NABL accredited laboratory, should the material prove non compliant to even one of the requirements, the material will be summarily rejected and the cost along with the testing charges would be recovered. However the company reserves the right to grant concessional approval after the same has been taken up with the end customer. Until such time, the material shall be treated as rejected.
This document shall be changed without prior notice and will depend on the process and design change and will be at the discretion of Ceeyes Metal Engineering (P) Ltd. For clarifications in the contents mentioned in the above document please send a mail to the following e-mail ID : Deepak.Design@ceeyesme.com

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