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Document Name: Specifications (Mechanical) Date: March 7, 2009 Rev. Rev.

0 Project: AL RAJHI STEEL (CUT & BEND PROCESSING BLDG) - JEDDAH Owner: AL RAJHI STEEL CO.

SECTION 15011 MECHANICAL GENERAL REQUIREMENTS

PART 1 1.01

GENERAL

REFERENCE STANDARDS The publications listed below form a part of this Specification to the extent referenced. The publications are referred to in the text by the basic designation only. A. Federal Specifications: TT-E-489F & Am-1 Enamel, Alkyd, Gloss (For exterior and interior surfaces). Paint, Aluminum, Heating Resisting (1200 F) Enamel, heat-resisting (440F) black Primer, paint, zinc-chromate, alkyd type.

TT-P-28F

TT-E-496b & Am-2 TT-P-645A B.

American Society for Testing and Materials (ASTM) B 117-73 (R 1979) Salt Spray (Fog) Testing.

1.02

APPLICATION This Section applies to all Sections in Division 15, MECHANICAL of this project except as specified otherwise in each individual section.

1.03

OPERATION AND MAINTENANCE MANUAL Furnish an operation and maintenance manual for each item of equipment. Furnish three copies of the manual bound in hardback binders or an approved equivalent. Furnish one complete manual prior to the time that equipment tests are performed, and furnish the remaining manuals before the contract is completed. Inscribe the following identification on the cover: the words OPERATION AND MAINTENANCE MANUAL, the name and location of the building, the name of the Contractor, and the contract number. The manual shall include the names, addresses and telephone numbers of each sub-contractor installing equipment, and of the local representatives for each item of equipment. The manual shall have a table of contents and be assembled to conform to the table of contents with tab sheets placed before instructions covering the subject. The instructions shall be legible and easily read, with large sheets of drawings folded in. The manual shall include: wiring control diagrams with data to explain detailed operation and control of each item of equipment; a control sequence describing start-up, operation and shut-down; description of the function of each principal item of equipment; the procedure for starting; the procedure for operating; shut-down instructions; installation instructions; maintenance instruction; lubrication schedule including type, grade, temperature range, and frequency; safety precautions, diagrams and illustrations; test procedures; performance data; and part list. The part lists for equipment shall indicate the sources of supply, recommended spare parts, and the services organization which is reasonably convenient to the project site. The manual shall be complete in all respects for equipment, controls, accessories and associated appurtenances provided.

(SDEC) SECTION 15011

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Document Name: Specifications (Mechanical) Date: March 7, 2009 Rev. Rev. 0 Project: AL RAJHI STEEL (CUT & BEND PROCESSING BLDG) - JEDDAH Owner: AL RAJHI STEEL CO.

The Operations and Maintenance Manual shall include emergency shutdown (ESD) instructions, adjusting instructions and preventive maintenance and trouble shooting instruction. 1.04 POSTED OPERATING INSTRUCTIONS Furnish approved operating instructions for each principal item of equipment for the use of the operation and maintenance personnel. The operating instructions shall include wiring diagrams, control diagrams, and control sequence for each principal item of equipment. Operating instructions shall be printed or engraved, and shall be framed under glass or in approved laminated plastic and posted where directed by the Supervising Engineer. Operating instructions shall be in both English and Arabic attached to or posted adjacent to each principal item of equipment including start up, proper adjustment, operating, lubrication, shut-down, safety-precautions, procedure in the event of equipment of failure, and other items of instruction as recommended by the manufacturer of each item of equipment. Operating instructions exposed to the weather shall be made of weather-resisting materials or shall be suitably enclosed to be weather protected. Operating instructions shall not fade when exposed to sunlight and shall be secured to prevent easy removal or peeling. 1.05 INSTRUCTION TO OPERATING PERSONNEL Furnish the services of competent instructors to give full instruction to the operating personnel in the adjustment, operation and maintenance, including pertinent safety requirements of each item of equipment and each system. Each instructor shall be thoroughly familiar with all parts of the installation and shall be trained in operating theory as well as practical operation and maintenance work. Instruction shall be given during the first regular work week after the equipment or system has been accepted and turned over to the Supervising Engineer for regular operation. The number of mandays of instruction furnished shall be as specified in each individual section. 1.06 DELIVERY AND STORAGE Properly store, adequately protected and carefully handle equipment and materials to prevent damage before and during installation. Handle, store and protect equipment and material in accordance with the manufacturer's recommendations. Replace damaged or defective items. 1.07 SAUDI PRODUCT USE REQUIREMENT A. Not with standing proprietary products specified, the Contractor shall be required to use available equivalent Saudi products in lieu of specified items. See General Conditions: Saudi Arabian Goods and Services. Certification of Saudi non-availability is required for non-Saudi product use. Reference in the Specifications or on Drawings to a specific manufacturer and his products are given to establish type, quality, materials, sizes and grades of a product that meets the requirements of this Project. Products of other manufacturers may be used subject to requirements of General Conditions and to the approval of the Supervising Engineer provided that they do not require structural changes and do not increase the cost of the Project.

B.

1.08

CUTTING AND REPAIRING The work shall be carefully laid out in advance, and unnecessary cutting of construction shall be avoided. Damage to buildings, piping, wiring or equipment as a result of cutting for installation shall be repaired at no additional cost to the Owner.

(SDEC) SECTION 15011

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Document Name: Specifications (Mechanical) Date: March 7, 2009 Rev. Rev. 0 Project: AL RAJHI STEEL (CUT & BEND PROCESSING BLDG) - JEDDAH Owner: AL RAJHI STEEL CO.

1.09

PROTECTION TO MATERIALS AND EQUIPMENT Pipe openings shall be closed with caps or plugs during installation. Equipment shall be tightly covered and protected against dirt, water and chemical or mechanical injury. Upon completion of all work, the materials and equipment shall be thoroughly cleaned, adjusted and operated.

1.10

MATERIALS AND EQUIPMENT A. Materials and equipment furnished by the Contractor shall conform to the respective publications and requirements specified in each section. Equipment shall be standard products of manufacturers regularly engaged in the manufacture of such products. Specified reference to any product by name, make or catalogue number in each section of these specifications and on the drawings shall be interpreted as standard of quality and shall not be construed as limiting competition. Equipment differing in minor respects from the specified may be proposed, provided such differences are clearly indicated on data submitted for approval. If the Supervising Engineer judges the difference to be minor, he may approve the use of the product. Approval of Materials and Equipment: Before starting installation, the Contractor shall submit to the Supervising Engineer for approval lists of materials and equipment to be incorporated in the work. The lists of materials and equipment shall be supported by sufficient descriptive materials, such as catalogue cuts, diagrams and other data published by the manufacturer, as well as evidence of compliance with safety and performance standards, to demonstrate conformance to the specification requirements, catalogue numbers alone will not be acceptable. The data shall include the name and address of the nearest service and maintenance organization that regularly stocks repair parts. One copy of each list shall be returned and marked to indicate approval.

B.

1.11

CATALOGUED PRODUCTS Materials and equipment shall be catalogued products of manufacturers regularly engaged in production of such materials or equipment and shall be manufacturer's latest design that complies with the specification requirements. Materials and equipment shall duplicate items that have been in satisfactory commercial or industrial use. Where two or more items of the same class of equipment are required, these items shall be products of a single manufacturer; however, the component parts of the items need not be the products of the same manufacturer. Each item of equipment shall have the manufacturer's name, address, model number and serial number on the nameplate securely affixed in a conspicuous place; the nameplate of the distributing agent will not be acceptable.

1.12

VERIFICATION OF DIMENSIONS Coordinate the proper relation of the work to the building structure and to the work of all trades. Visit the premises and become familiar with the dimensions in this field, and advise the Supervising Engineer of discrepancies before performing any work. The contractor shall be specifically responsible for the coordination and proper relation of his work to the building structure and to the work of all trades. MANUFACTURER'S RECOMMENDATIONS Where installation procedures or any part thereof are required to be in accordance with the recommendations of the manufacturer of the material being installed, printed copies of these recommendations shall be furnished to the Supervising Engineer prior to installation. Installation of the item will not be allowed to proceed until the

1.13

(SDEC) SECTION 15011

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Document Name: Specifications (Mechanical) Date: March 7, 2009 Rev. Rev. 0 Project: AL RAJHI STEEL (CUT & BEND PROCESSING BLDG) - JEDDAH Owner: AL RAJHI STEEL CO.

recommendations are received. Failure to furnish these recommendations can cause for rejection of the material. 1.14 ELECTRICAL REQUIREMENTS Furnish motors, controllers, contactors and disconnectors with their respective pieces of equipment except controllers indicated as part of the motor control center shall be provided under SECTION: WIRING. Motors, controllers, contactors and disconnects shall conform to and shall have electrical connections provided under SECTION: WIRING. Furnish internal wiring for components of packaged equipment as an integral part of the equipment. Extended voltage range motors will not be permitted. When motors and equipment furnished are larger than sizes indicated, the cost of additional electrical services and related work shall be included under the section that specified that motor or equipment. Power wiring and conduit for field installed equipment, and motor control equipment forming part of motor control centers or switchgear assemblies, and conduit and wiring connecting such centers, assemblies or other power sources to equipment shall be provided under the conform to the requirements of SECTION: WIRING. Manual or automatic control and protective or signal devices required for the operation as specified section and any control wiring required for controls and devices but not shown on the electrical drawings, shall be provided by the Contractor. 1.15 SAFETY REQUIREMENTS Belts, pulleys, chains, gears, couplings, projecting setscrews, keys and other rotating parts located so that any person can come in close proximity thereto, shall be fully enclosed or properly guarded. Items such as catwalks, ladders and guards rails shall be provided where indicated for safe operation and maintenance of equipment. 1.16 SUBMITTALS Submit shop drawings, manufacturers data and certificates for equipment, materials and finish, and pertinent details for each system where specified in each individual section, and have them approved before procurement, fabrication or delivery of the items to the job site. Partial submittals will not be acceptable and will be returned without review. Submittals shall include the manufacturer's name, trade name, catalogue model or number, nameplate data, size, layout, dimensions, capacity, project specification and paragraph reference, applicable. Federal, industry, SASO, and technical society publication references, and other information necessary to establish contract compliance of each item, the Contractor proposed to furnish. A. Shop Drawings: Drawings shall be a minimum of scale 1:100 in size, except as specified otherwise. Drawings shall include floor plans, sectional views, wiring diagrams and installation details of equipment; and equipment spaces identifying and indicating proposed location, layout and arrangement of items of equipment, control panels, accessories, piping, ductwork, and other items that must be shown to assure a coordinated installation. Wiring diagrams shall identify circuit terminals, and indicate the internal wiring for each item of equipment and the interconnection between each item of equipment. Drawings shall indicate adequate clearance for operation, maintenance and replacement of operating equipment devices. If equipment is disapproved, drawings shall be revised to show acceptable equipment and be resubmitted. Manufacturer's Data: Submittals for each manufactured item shall be manufacturer's descriptive literature of catalogued products, equipment drawings, diagrams, performance and characteristic curves, and catalogued cuts. Publication Compliance: Where equipment or materials are specified to conform to industry and technical society publications of organizations such as American National Standard Institute (ANSI). American Society for Testing and Materials
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B.

C.

(SDEC) SECTION 15011

Document Name: Specifications (Mechanical) Date: March 7, 2009 Rev. Rev. 0 Project: AL RAJHI STEEL (CUT & BEND PROCESSING BLDG) - JEDDAH Owner: AL RAJHI STEEL CO.

(ASTM), and Underwriters Laboratories, Inc. (UL), proof of such compliance shall be submitted. The label or listing by the specified organization will be acceptable evidence of compliance. Submit a certificate from an independent testing organization adequately equipped and competent to perform such services, and approved by the Supervising Engineer, stating that the item has been tested in accordance with the specified organization's test methods and that the item conforms to the specified organization's publication. D. Certified Test Reports: The testing requirements in referenced publications for materials will be waived provided the manufacturer's original certificates are submitted stating that previously manufactured materials have been tested by approved laboratories, that such materials meet testing requirements specified, and that the materials furnished for this project are of the same type, quality, manufacture, and make as that tested; copies of the test reports need not be submitted except as specifically requested by the Supervising Engineer. Certificates of Compliance: Submit certification attesting that materials and equipment to be furnished for this project comply with the requirements of this specification and of the reference publications. Pre-printed certificates will not be acceptable; certifications shall not contain statement that could not be interpreted to imply that the product does not meet all requirements specified, such as "as good as"; achieve the same end use and results as materials formulated in accordance with the referenced publications"; "equal or exceed the service and performance of the specified material". The certification shall simply state that the product conforms to the requirements specified.

E.

PART 2 2.01

EXECUTION

PAINTING OF EQUIPMENT Equipment painting, factory applied or shop applied, shall be as specified herein, and provided under each individual section of this specification. A. Factory Painting Systems: Manufacturer's standard factory painting systems may be provided subject to certification that the factory painting system applied with withstand 125 hours in a salt-spry test, except that equipment located outdoors shall withstand 5000 hours in a salt spray fog test. Salt spray fog test shall be in accordance with ASTM B 117. Immediately after completion of the test, the paint shall show no signs of blistering, wrinkling or cracking; and no loss of adhesion; and the specimen shall show no signs of rust creepage beyond 3.2 mm (0.125 inch) on either side of the scratch mark. The film thickness of the factory painting system applied on the equipment shall not be less the film thickness used on the test specimen. If the manufacturer's standard factory painting system is being proposed for use in lieu of the shop painting systems using Fed. Spec. TT-E-496 or TT-P-28, certifications that the manufacturer's standard factory painting system will conform to the heat resistance requirement of Fed. Spec. TT-E-496 or TT-P-28 as applicable, shall be submitted in addition to other certifications. Shop Painting Systems: Clean, pretreat, prime and paint metal surfaces; except aluminum surfaces shall not be painted. Apply coatings to clean dry surfaces. Clean the surfaces to remove dust, dirt, rust, oil and grease by wire brushing and solvent degreasing prior to application of paint, except metal surfaces subject to temperatures in excess of 49C (120F) shall be cleaned to bare metal. Where more than one coat of paint is specified, apply the second coat after the preceding coat is thoroughly dry. Lightly sand damaged painting and retouch before applying the succeeding coat.

B.

(SDEC) SECTION 15011

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Document Name: Specifications (Mechanical) Date: March 7, 2009 Rev. Rev. 0 Project: AL RAJHI STEEL (CUT & BEND PROCESSING BLDG) - JEDDAH Owner: AL RAJHI STEEL CO.

1.

Metal surfaces subject to temperatures less than 49C (120F). Immediately after cleaning, the metal surfaces shall receive one coat of Fed. Spec. TT-P-645 primer applied to a minimum dry film thickness of one mil; and two coats of Fed. Spec. TT-E-489 enamel applied to a minimum dry film thickness of one mil per coat. Metal surfaces subject to temperature between 49 and 204C (120 and 400 F): Surfaces shall receive two coats of Fed. Spec. TT-E-496, Type II, heat-resisting enamel applied to a total minimum thickness of 2 mils. Metal surfaces subject to temperature greater than 204C (400F): Surfaces shall receive two coats of Fed. Spec. TT-P-28 heat-resisting aluminum paint applied to a total minimum dry film thickness of 2 mils. Piping Color Code Identification shall be in accordance with Section: 15060 Pipe & Pipe Fittings.

2.

3.

C.

***** END OF SECTION *****

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