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Timothy Mooney

OBJECTIVE: To apply my unique skill set to provide technical value and to make a difference for customers both as organizations and as individuals. EXPERIENCE PROFILE:

Archangel Aero LLC Williamsport, Pennsylvania Nov 2011 to Present


Engineering services provided to Lycoming, Textron. Lead Applications Engineer Applying broad general aviation knowledge to provide technical leadership in support of customer application of propulsion and related systems. Generating technical proposals for new aircraft design applications by applying knowledge of aircraft performance and design. Supporting integration of propulsion system in new aircraft development. Solving performance problems for existing applications including on-site, hands on support involving related aircraft systems issues when appropriate. Mentoring junior staff in general aviation applications engineering. Providing strategic guidance for continuous improvement of product development processes. Lead Program Engineer Provided program level technical leadership for the development of a clean sheet engine uniquely suited to UAV applications including a novel combustion system. Managed all technical content including: analysis, design, fabrication, test, and aircraft integration. Wrote technical content for proposals. Provided guidance and problem solving for several additional engine development programs. Provided strategic guidance for planning of test facilities and capabilities.

Aerotek Williamsport, Pennsylvania Dec 2010 to Nov 2011


Engineering services provided to Lycoming, Textron. Test and Development Engineer Planned and executed engine development test programs including a clean sheet engine with a novel combustion system for UAV applications.

4801 Butler Road , Glyndon Maryland 21071 410-409-9367 bluejeepdad@comcast.net

AAI / Textron Systems Hunt Valley, Maryland Jul 2005 to Dec 2010
Manufacturer of unmanned aircraft systems. Propulsion Engineering Manager Technical management of propulsion systems for tactical unmanned air vehicle (Shadow UAV), small UAV (Aerosonde) and Micro Air Vehicle product lines. Power ranges from 1.3 to 70 hp including 2-stroke, 4-stroke reciprocating, and Wankel types. Provided evaluation and recommendation of systems upgrades and improvements, assessment of impact to the existing systems, proposal support, proposal writing, lead customer Propulsion Integrated Product Team (IPT), interfacing with suppliers, designing and monitoring testing, recommendations for fielding of upgrades, and supervision of work being done. Provide strategic guidance for propulsion solutions in a rapidly maturing, increasingly demanding market. System performance requirements demand reliability, high specific power, and fuel efficiency, but traditional aircraft engine solutions do not scale downward well. To address the resulting market void, developed strategic approach addressing the fundamentals: engine configuration, combustion technology, and supplier having the capability to support the end users in this market. Current work at Lycoming continues the implementation of this strategy. Provide technical evaluation, proposal support, and design of new technology IRaD efforts in areas of propulsion engines and vehicle integration. Including: conceptual design of the next generation in the Shadow series, electronic control system for the UEL 741 series Wankel engine, small gas turbine engines, high speed rotorcraft and other advanced platforms. Provide aircraft systems, primarily flight control and fuel, technical guidance and design evaluation. New Business technical proposal participation including propulsion for fixed wing, rotary wing, and other vertical lift technologies: Tier II (55 lb.), FCS class I (30 lb.), foreign sales of Shadow, FCS III ( 700 lb.), ground vehicles, and products for emerging unmanned systems opportunities. Member of aircraft conceptual design core teams; applied understanding of aircraft design including sizing, aerodynamics, structures, propulsion, electrical systems, aircraft monitoring, payloads, flight controls and communication systems. Mentor propulsion and other engineering and project staff in competencies and knowledge base required to engineer effective aircraft propulsion solutions. Supervision of engineering staff: daily tasking, training, staff empowerment, career development and counseling, hiring, and organization development. For this position I held a US Government Secret clearance.

4801 Butler Road , Glyndon Maryland 21071 410-409-9367 bluejeepdad@comcast.net

Lycoming, Textron Williamsport, Pennsylvania Jun 1996 to Jul 2005


World class manufacturer of reciprocating aircraft engines. Program Manager Initiated program, generated business case, and lead new product development team for enhanced cylinder assembly that reduced octane requirement for use of alternative fuels, improved fuel consumption, improved power output, enhanced durability, and reduced production cost. The program went from inception through pre-production testing. Effort included gaining technical and financial support for the program from Marketing, Supply Chain, Engineering, Manufacturing and Quality Assurance. Senior Project Engineer Managed several concurrent product development projects including the completion and initial certification of the IO-580 series, Cessna T182T in flight detonation survey, liaison for ASTM avgas subcommittee, evaluation of alternative fuels including ethanol and petroleum based fuels. Developed tuned induction systems, and supported electronic engine controls projects. Provided Lycoming legal department with technical support of crankshaft investigation which included evaluation of current systems and design, internal and independent analysis with verification testing, coordination and reporting of results, and providing testimony. Managed aircraft integration support programs for several developmental, general aviation aircraft. Provided warranty claim evaluation and root cause failure analysis. Collaborated with manufacturing, quality or engineering to implement corrective actions. Managed aircraft engine type certification of the IO-580 to FAR Part 33. This included: development of the certification plan, documenting and capturing the certification data, analysis of test results and test reporting. Worked closely with the FAA DER for certification and inspections of conformance. Worked with supply chain, manufacturing, and quality to provide the necessary data for the FAA. Supervision of engineering staff members and skilled union labor for daily tasking. This included definition of tasks, technical mentoring, work breakdown, and status. Product Development Engineer Accomplished product development projects such as certification testing for Cessna 206 restart, support of NASA GAP proposal for general aviation propulsion technology advancement, and evaluation of after market oil additives for improved performance. Introduced a Product Development Process to improve performance and engineering productivity. This was done by evaluating examples from industry and university work and tailoring a process to implement at Lycoming. Developed processes for automation of engine test data analysis. Automated data analysis and reporting engine test data to reduce report generation time and increase the report accuracy using Excel and C. Supervision of junior engineering staff including co-op students.

4801 Butler Road , Glyndon Maryland 21071 410-409-9367 bluejeepdad@comcast.net

Optimum Power Technology, Inc. Bridgeville, Pa Feb 1993 to Jun 1996


Internal combustion engine design tools, research, and development. Test Engineer Responsible for installation, operation, and maintenance of engine dynamometer test cell. Managed the engine test scheduling, technicians, cell maintenance and improvements. Designed test fixtures and integrated data capture equipment. Conducted engine testing for 10 to 70 HP two stroke engines. Modified, assembled, and instrumented test engines for both lab and field testing. Provided performance analysis and recommendations to engineering staff for improvements and problem resolution. Provided strategic planning assistance by generating tools to accelerate process.

PCC Airfoils, Inc., Sherwood Refractories Cleveland, Ohio Jan 1990 to Feb1993
Gas turbine engine components, blades and vanes. Product/Process Engineer: Wide ranging responsibilities including: quality control, customer relations, scrap reduction, process documentation, tooling inspection and rework, and process improvement. This included work with ceramics and advanced materials for core manufacturing. Lead team that improved inspection yield from 23 to 71 percent, reduced cost by 84 percent, and decreased customer scrap rate for a challenging line of parts. Streamlined and clarified procedure system for manufacturing operations. Implemented improved material control system that reduced variation by 40 percent and scrap by 69 percent. PATENTS: US No. 7,284,524 B2 Cylinder Head Assemblies EDUCATION PROFILE: Penn State University / Smeal College of Business
State College, Pa

Developing Managerial Effectiveness Business Course

4801 Butler Road , Glyndon Maryland 21071 410-409-9367 bluejeepdad@comcast.net

Bucknell University
Lewisburg, Pennsylvania

Completed course work for a Masters of Science in Mechanical Engineering with an aerodynamics and aero-structures focus. Thesis is incomplete due to family issues and cancellation of the program. Desire to complete thesis by completing this work or finding a new topic. Case Western Reserve University
Cleveland, Ohio

Bachelor of Science in Mechanical Engineering Major: Fluid and Thermal Engineering Sciences
Note: this degree program has since been renamed Aerospace Engineering

ASSOCIATIONS: Society of Automotive Engineers (SAE), member Aircraft Owner and Pilots Association (AOPA), member Association for Unmanned Vehicle Systems International (AUVSI), member Experimental Aircraft Association (EAA), member OTHER FAA Certificated Private Pilot and aircraft owner Model aircraft builder and flyer References Available Upon Request

4801 Butler Road , Glyndon Maryland 21071 410-409-9367 bluejeepdad@comcast.net

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