Petroleum Drilling Equipment

Introduction
In the 1950s, China began to manufacture petroleum drilling equipment and their components and built its complete oil industrial product system. The main petroleum machinery manufacturers have set up a complete quality assurance system and obtained the certificate of ISO 9000 quality assurance system and have been granted the right to use API certificates. CAOIMPEX, with expertise in complete rig package supply, chooses the best quality products in, but not limited in China, to match with each other to get the best performance of a complete rig. Presently, we have been able to supply 1, 000-12, 000 m, (3, 280 ft-40, 000 ft) land drilling rigs, mechanical drilling rigs, SCR electrical drilling rigs and VFD electrical drilling rigs. For small rigs under 1, 200 HP, we can supply fastmove type rigs, either truck-mounted, skid-mounted or trailer-moved. CAOIMPEX can also provide matched equipment and tools to the rigs, such as power system, air system, mud pumps, BOPs, motors, tanks, mud treatment equipment, instruments, and cementing units, etc. With more than 50-year experience, China has developed some new types of drilling rigs, including offshore drilling rigs, helicopter lifting rigs, all-on-trailer rigs, quick skid and cluster well rigs, extreme low temperature rigs, etc.

Drilling rigs

1. 1
ZJ ZJ ZJ means Drilling rig; Nominal well depth, m/100 Max hook load kN

Define the Rig Model

As per China Petroleum Industrial Standard, we define the rig model as below:

Rig dirve type, L means mechanical chain drive, D means Electrical SCR drive, DB means Electrical VFD drive Rig move type, C means truck mounted, moved, if lack, means skid type T means trailer

02 03

1. 2 1. 2.1
drawwworks can be either an eddy current brake. motor. (height: 9m/10.5m). Main components are made to API Spec.

Electrical Driven Drilling Rigs

1. 2.2
Model & Parameters of DC Motor Driven Drilling Rigs
Model
Nominal drilling depth m Maximum hook load Sheave O.D. of traveling block Drawworks rated power Transmission of drawworks I.D. of swivel stem mm 127 114 kN mm kW

Characteristics

ZJ40/2250DZ
2000-3200 2500-4000 2250 1120 735 4 75 10 32 735 520.7 2 m m m 7.5 6.26

ZJ50/3150DZ
2800-4500 3500-5000 3150 1270 1100 4 75 12 35 960 698.5 2

ZJ70/4500DZ
4000-6000 4500-7000 4500 1524 1470 4 75 12 38 1180 952.5 2

ZJ90/5850DZ
5000-8000 6000-9000 5850 1524 2210 4 75 14 42 1470 1257.3 2

D.C. motor driven drilling rig adopts an AC-SCR-DC power system. The drawworks, the rotary For AC variable frequency motor driven drilling rigs. Any hoisting speeds, rotary speeds and

table and the mud pump can accomplish step less speed. pump strokes can be adjusted and any speed regulation & power utilization of them can be improved as a result of taking VFD and numerical control technology. The hydraulic disc brake is used as main brake of the drawworks. Auxiliary brake of the The chain box driving the rotary table is placed under the rig floor. There is a large operational zone for ease of installing and aligning the rotary table. The drawworks is provided with auto feed driller to realize auto drilling of main motor or small The rotary table has a gearbox with two gears, which is chain or gear driven. The equipment on the floor and the mast can be installed at ground level and raised to position with power of drawworks due to using a parallelogram integrally raising substructure

Max number of lines for traveling block Dia. Of wire line Mud pump power Rotary opening diameter Rotary speeds Working height of mast Drill floor height Clear height of drill floor mm kW mm

7.5 7.62

9 7.42

10.5 8.7

04 05

1. 2.3
Model Nominal drill depth ( 114) Max hook load rating Max number of lines for traveling block Dia. Of wire line mm m KN ZJ40/2250DB 2500-4000 2250 10 32 1120 75 735 Sheave O.D. mm Of traveling block I.D. of swivel stem mm Rated power of drawworks Transmission of drawworks Dia. Of opening Rotary speeds Power of each mud pump Working height of mast Height of drill floor Clear height of drill floor kw m m m mm kw 520.7

Models & Specifications of AC Variable-frequency Driven Drilling Rigs

ZJ50/3150DB 3500-5000 3150 12 35 1270 75 1100 ZJ70/4500DB 4500-7000 4500 12 38 1524 75 1470 ZJ90/5850DB 6000-9000 5850 14 42 1524 75 2210

1. 3 1. 3.1
1470 46 10.5 8.7

Mechanical-electrical Drilling Rigs

Characteristics

Power by three-(or four)-diesel-engine linkages, which are

connected with couplers and reducer casings. Easy installation and better sealing as a result of taking an integral chain box or V-belt compound transmission unit. The drawworks is equipped with the grooved drum and shifting a gear for it is carried out by air cylinders. The hydraulic brake is regarded as main brake and the eddy current brake as auxiliary brake. The drawworks is equipped with an auxiliary raising device. Prior to starting the diesel engine, raise the mast in advance. In case of the master clutch failure and power failure to transferring to the drawworks, the device is used for lifting the drill tools to reduce accidents and realize safety drilling operations. The rotary table is driven independently by AC variable frequency motor and can accomplish step less speed regulation with 0-240r/min. AC is supplied by an auxiliary generator set. Mechanical parts of rigs are in compliance with API Spec.

Stepless speedr egulation Stepless speedr egulation Stepless speedr egulation Stepless speed regulation 698.5 952.5 1257.3

Stepless speed regulation Stepless speedr egulation Stepless speed regulation Stepless speed regulation 735 43 7.5 6.26 960 45 7.5 7.62 1180 45 9 7.42

06 07

1. 3.2
Model
Nominal drilling depth (m) 4-1/2 DP 5 DP kN Max hook load Max number of lines for traveling block Wire line dia. Sheave O.D. of traveling block I.D. of swivel stem Rated power of drawworks Transmission of drawworks Dia. Of rotary table opening Rotary speeds Power of each mud pump Number of diesel engines Number of integral chain boxes Working height of mast Height of drill floor Clear height of drill floor Notes m m m kw mm mm mm mm kw

Model & Parameters of Mechanic-electrical Drilling Rigs

ZJ40/2250LDB
2500-4000 2000-3200 2250 10 32 1120 75 735 4 698.5

ZJ50/3150LDB
3500-5000 2800-4500 3150 12 35 1270 75 1100 4 952.5

ZJ70/4500LDB
4500-7000 4000-6000 4500 12 38 1524 75 1470 6 952.5

1. 4 1. 4.1
crane. brake.

Mechanical Driven Drilling Rigs

Characteristics

The drilling rig is driven by diesel engines, hydraulic coupling &

chain compound box or diesel engines, reducers & narrow V-belt, which provides smooth mechanical power to the drawworks. A number of hoisting speeds and rotary speeds are available. The drawworks is divided into two sections so as to install the main drawworks at ground level. The tapered gear box and universal shaft transmit smooth power to the equipment on the drill floor for easembly/disassembly. The main drawworks utilize air clutch for shifting gears, which are suitable for remote control. The catwalk is equipped with a sand reel of entire & combination construction. The construction can be separately lifted on the drill floor without a heavy-duty

Stepless speed regulation Stepless speed regulation Stepless speed regulation 960 3 1 43 6 4.76 1180 3 1 45 7.5 6.26 1180 4 1 45 9 7.7

The main brake system uses either a band brake or a hydraulic disc brake. And the auxiliary brake adopts either an eddy current The chain driven rig is driven by the integral enclosed compound chain box (or narrow V-belt) and coupling. During any rig moves, it is unnecessary to dismantle the chains (or narrow Vbelt) for fast installation. The substructure is of a box-on-box type. It is simple in structure and easy to install. It is applicable for mounting B.O.P installations.

L-chain compound transmission DB-rotary table is driven by VFD

08 09

1. 4.2
Model
Nominal drill depth m114 mm 127 mm Max hook load Max number of lines for traveling block Dia. Of wire line Sheave O.D. of traveling block I.D. of swivel stem Rated power of drawworks Transmission of drawworks Dia. Of rotary table opening Rotary speed Power of each mud pump kw Number of transmission unit Working height of mast Height of drill floor Clear height of drill floor Notes m m m mm mm mm mm kw 4 forward 2 reverse 698.5 4 forward 2 reverse 960 3 43 6 4.76 6 forward 2 reverse kN 2500-4000 2000-3200 2250 10 32 1120 75 735 6 forward 2 reverse

Model & Parameters of Mechanical Driven Drilling Rig

ZJ50/3150L(J)
3500-5000 2800-4500 3150 12 35 1270 75 1100 4 forward 2 reverse 6 forward 2 reverse

2
Model
Max hood load O.D. of sheaves KN mm

Drilling Rig Components

ZJ70/4500L
4500-7000 4000-6000 4500 12 38 1524 75 1470 6 forward 2 reverse 952.5

Design Features
The sheave grooves are intermediate frequency quenched so as to improve surface hardness and extend service life of sheaves. The rope guard prevents the rope from running out of the sheave grooves. Equipped with wooden bumper blocks and retainer net. Equipped with sand line sheaves and auxiliar y sheaves. The sheaves and the bearings are interchangeable with those of matching traveling block. The crown blocks conform to API Spec. 4F 8A/8C and API monogram is permitted to be used.

2. 1
Tc170
1700 1005 6 29 2687 2150 2046 2920

Crown blocks

Tc135
1350 915 5 29 2500 2050 1920 2400

TC225
2250 1120 6 32 3200 3347 3640 5310

TC315
3150 1270 7 35 3295 2776 2514 7400

TC450
4500 1524 7 38 3068 2906 3576 9500

Tc585
5850 1524 8 42 3070 3000 3600 10000

4 forward 2 reverse 1180 3 45 7.5 6.26

6 forward 2 reverse

6 forward 2 reverse 1180 4 45 9 7.7

Number of sheaves Dia. of wire line mm L Overall dimension mm W H L-Chain Compound Transmission J-Narrow V-belt Compound Transmission Weight kg

10 11

2. 2
Model
Max hood KN load O.D. of sheaves Mm

Traveling blocks
Design features
The sheave grooves are intermediate frequency quenched so as to improve surface hardness and extended service life of wire line. The sheave and the bearings are interchangeable with those of corresponding crown blocks. The travelling blocks conform to API Spec. 8A/8C and API monogram can be used.

2. 3
Yc585
5850 1524 7 42 3100 1600 965 9600 Weight Overall dimension mm

Hooks
Design features
The body, the bail and the bail support are with special alloy steel. Equipped with a hydraulic snubber assembly to protect drill pipe joints when making up/breaking out connections. At the hook there is a reliable safety device. The primary-load-carrying parts of hook are subject to NDE test. The hooks conform to API Spec. 8A/8C and are applied API monogram on them.

Specifications of Travelling blocks

YC90
900 762 4 26 1500 806 533 1810

Specifications of Hooks
YC450
4500 1524 6 38 3075 1600 800 8135

YC135
1350 915 4 26 1800 960 610 2200

YC170
1700 915 5 29 2100 960 630 3010

YC225
2250 1120 5 32 2294 1190 630 3805

YC315
3150 1270 6 35 2680 1350 974 6842

Model
Max hood KN load O.D. of sheaves Mm

DG90
900 155 116 180 2000 680 600 1800

DG135
1350 165 140 180 2200 720 616 1910

DG170
1700 180 150 180 2450 750 630 2020

DG225
2250 190 160 180 2545 780 750 2180

DG315
3150 220 180 200 2953 890 830 3410

DG450
4500 220 180 200 2950 890 880 3496

Dg585
5850 238 180 200 3156 930 930 3900

Number of sheaves Dia. of mm wire line L Overall dimension mm W H Weight kg

Number of sheaves Dia. of mm wire line L W H kg

12 13

2. 4
Model
Max static load rating Dia. Of stem Max speed Max working pressure KN mm r/min Mpa

Swivels
Design features
With standard bails and double pin alloy steel sub. The wash pipe and the packing assembly are cartridge type and can be replaced on the floor without disconnecting the rotary hose and/or gooseneck. The gooseneck is provided with an outlet for wire line logging. With standard gooseneck joints. Threads are in compliance with API Std 5B. The swivels conform to API Sec. 8A/8C and are used API monogram on them.

2. 5
SL450
4500 75 300 35 549 7 5/8 REGLH 6 5/8 REGLH 3015 1096 1065 3310

Rotary tables
Design features
The pinion and the gear are made of alloy steel. Pin transmission type is suitable foe API standard square Kelly or hexagonal Kelly roller bushing. Long and short slips are applicable. With API casing bushing and special sling. The rotary tables conform to API specification 7K and are applied API monogram on them.

Specifications of Swivels
SL90
900 64 300 25 435 4 1/2 REGLH 6 5/8 REGLH 2380 750 800 1200

Specifications of Rotary Tables

SL225
2250 75 300 35 540

SL135
1350 64 300 35 495 4 1/2 REGLH 6 5/8 REGLH 2505 758 840 1341

Sl585
5850 75 300 35 584 7 5/8 REGLH 6 5/8 REGLH 3115 1143 990 4000

Model
Dia. Of stem mm

ZP175
444.5 1118 1350 14000 300 3.58 L 1935 1280 585 3888

ZP205
520.7 1353 3150 23000 350 3.22 2292 1475 668 5530

ZP275
698.5 1353 4500 28000 250 3.67 2392 1670 685 6163

ZP375
952.5 1353 5850 33000 300 3.56 2468 1810 718 8026

ZP495
1257.3 1651 7250 37000 300 3.93 2940 2184 813 11626

Table axis to center inner mm row sprocket teeth

Max static load Max working pressure Max speed Gear ratio

KN Mpa r/min

Hook clearance over gooseneck mm Coupling thread

To stem To kelly

6 5/8 REGLH 6 5/8 REGLH 2880 1026 1065 2402

L Overall dimension mm W H Weight kg

Overall dimension mm

W H

Weight

kg

14 15

2. 6
Model
Nominal drill depth m Drill pipe F114 Drill pipe F127 kw kN mm mm mm mm mm Rated input power Max pull of fast line Dia. Of wire line Drum (Dia Length) Band brake Brake rim (Dia Width) Drum (Dia Length) Disc brake Drake disc (Dia Width) Auxiliary brake L Overall dimension mm Weight W H kg

Mechanical Driven Drawworks

Design features
Chain with high accuracy and high strength are pressure lubricated. On the drum there is a spiral groove. The low-speed & high-speed ends of drum shaft are equipped with a ventilating air clutch. The brake rim (or disc) is water cooled and the surface is intermediate frequency quenched, which increases long service life. The contours of the sprocket teeth are intermediate frequency quenched. All clutches of shifting gears are of involute spline type. The main brake can be either a band or disc brake system. The auxiliary brake can be realized by an eddy current brake (water or air cooled).

2. 7
Model
Nominal drill depth m

DC Motor Driven Drawworks

Design features

On the drum there is a spiral groove. The low-speed & high-speed ends of drum shaft are equipped with a ventilating air cultch. The hydraulic disc brake is regarded as main brake. The disc brake is water or air cooled. The eddy current brake (air & water cooled) is considered as an auxiliary brake. Air gear-shifting structure. Chain drive structure. Split structure.

Specifications of Mechanical Driven Drawworks

JC40
2500-4000 2000-32000 735 275 32 640 1237 1168 265 640 1139 1500 76 DS40 6450 2560 2482 28240

Specifications of DC Motor Driven Drawworks

JC40D
Drill pipe F114 Drill pipe F127 kw kw R/min mm KN mm Band brake mm mm Disc brake mm 2500-4000 2000-3200 735 2580 880/970 32 275 640 1235 1168 265 640 1139 1500 40 356 1245 m 4000 DS40 L Overall dimension mm W H Weight kg 6600 3716 2990 40000

JC50D
3500-5000 2800-4500 1100 2800 970 35 340 685 1245 1270 267 685 1138 1600 76 356 1245 5000 DS50 6800 4537 2998 48000

JC70D
4500-7000 4000-6000 1470 2800 970 38 485 770 1439 1370 267 770 1361 1600 76 356 1245 6400 DS70 7670 4585 3197 61000

JC90D
6000-9000 5000-8000 2210 3800 970 45 630 914 1556 1575 264 914 1556 1600 76 356 1448 7500 DS90 7874 5486 2997 70000

JC50
3500-5000 2800-4500 1100 340 35 685 1245 1270 267 685 1138 1600 76 DS50 7000 2955 2780 45210

JC70
4500-7000 4000-6000 1470 485 38 770 1439

Rated input power Number Rated Power of motor Rated speed of motor Dia. Of wire line Max pull of fast line Drum (Dia Length) Drake disc (Dia Width) Drum (Dia Length)

1370 267 770 1361 1600 76 DS70 7930 3194 2930 43000

Brake rim (Dia Width) Sandline reel (Dia. Width)

Capacity of sandline reel (F14.5 wire line) Auxiliary brake

16 17

2. 8
Model
Nominal drill depth m Drill pipe F114 Drill pipe F127 kw Kw r/min mm kN mm Mm Kw Rated input power Number Rated Power of motor Rated speed of motor Dia. Of wire line Max pull of fast line Drum (Dia Length) Drake rim(Dia Width) Power of Motor for Auto Driller Transmission Mode Auxiliary brake L Overall dimension mm Weight W H kg

AC Variable Frequency Motor Driven Drawworks

Design features
On the drum there is a spiral groove. Auto feed driller. The hydraulic disc brake is considered as main brake. The disc brake is water or air cooled. The auxiliary brake is of motor dynamic braking. Single shaft drawworks. Transmission is made by two-stage gear reducer and shifting-gear is manual done.

2. 9
Model
Rated stop torque Applicable F114 drill depth Max exciting power Exciting coil (H Class) Amount cooling water L/min KNm m kw

Eddy Current brakes

Design features
The rotor and stator are made of high quality magnetic materials and subjected to heat treatment. Coils are made of single polymide wire wrapped with glass fiber and are dip coating of vacuum pressure in twice. The insulation level is Class F or H. The cooling water is supplied by a circulating water pump to ensure that the heat generated by the brake can be dissipated even under maximum load. To connect with the drum shaft by means of involute spline tooth clutch.

Specifications of VFD Single Shift Drawworks

JC40DB
2500-4000 2000-3200 720 1 720 601 32 275 640 1139 1500 76 45
One-reduction single-pinion Motor dynamic braking

Specifications of Eddy Current Brakes

DS40
44 2500-4 000 9 4 190 42 72 kg 5830

JC50DB
3500-5000 2800-4500 1440 2 720 600 35 340 685 1138 1500 76 45
One-reduction double-pinion drive Two-reduction double-gearbox drive

JC70DB
4500-7000 4000-6000 2200 2 1100 661 38 485 770 1439 1520 76 45
Two-reduction double-gearbox drive

JC90DB
6000-9000 5000-8000 3300 31100 661 45 630 9141556 180076 45
Two-reduction double-gearbox drive

DS50
60.76 3500-5000 12 4 285 42 72 7285

DS70
107.8 4500-7000 23.5 4 560 42 72 12300

DS90
110 6000-9000 25 4 600 42 72 14000

Max temperature of inlet water Max temperature of outlet water Weight

Motor dynamic braking

Motor dynamic braking

Motor dynamic braking

4230 3000 2630 18600

4360 3205 2825 26000

7886 3298 2695 47500

9300 3300 3100 65000

18 19

2. 10
specifications.

3NB-Series Mud Pumps

Design features
The power end: The housing is welded steel-plate construction. It is stress-relieved after welding. The drive gears are involute type gears which allow smooth operating, high efficiency and long life. The crankshaft is a hollow one-piece steel casting. The power end is splash-lubricated. The fluid end: The suction and the discharge flanges conform to ASA and API The piston rod is connected with an intermediate rod by means of clamps to realize

2. 11
Model 3NB1600
1176(1600) 120 305 Max hook load 3.81 lbs 457 35 190 305 100 4450 2850 2077 29700 Max wind rating knot 93 93 m Setback capacity (41/2 Stands) ft km/h 500, 000 4, 000 13, 000 172 m Mast height ft kN US ton 141 2, 250 250

K type masts-open face

Design features
Open-face masts. Raising mode: integral and bootstrap. Masts are installed at ground level and divide into sections. Masts stems are of beam structure for easy of assembly/disassembly and transportation. Two hydraulic cylinders (Left & Right) are provided to be used as snubber when raising masts and as primary push-pull force when lowering masts. Masts conform to API Spec. 4F, and are applied API monogram on them.

quick assembly & disassembly. The valve seat bores have a bottom shoulders. The pistons and liners are lubricated and cooled by an independently spraying pump to have a longer service life. Versatility in expendables.

Specifications of K Type Masts-open Face

JJ225/43-K
43

Specifications of 3NB Mud Pumps

Model
power Strokes per minutes Stroke Gear ratio Speed of driving shaft Max working pressure Max Dia. Of liner Dia. Of suction pipe Dia. Of discharge pipe r/min MPa mm mm mm L Overall dimension mm W H Weight kg kw(ps) pm mm

JJ315/45-K
45 147 3, 150 350 700, 000 5, 000 16, 400 172

JJ450/45-K
45 147 4, 500 500 1, 000, 000 7, 000 22, 900 172 93

JJ585/46-K
46.5 152 5, 850 650 1, 300, 000 8, 000 26, 200 172 93

JJ675/48-K
48 157 6, 750 750 1, 500, 000 9, 000 30, 000 172 93

JJ900/52-K
52 170 9, 000 1, 000 2, 000, 000 12, 000 39, 370 172 93

3NB500C
368(500) 95 254 3.82 363 30 160 254 100 4220 2640 2430 15940

3NB1000C
735(1000) 110 305 3.83 423 35 170 305 100 5170 2809 2530 21450

3NB1300C
956(1300) 120 305 3.81 457 35 180 305 100 5010 1942 1918 23000

20 21

2. 12
Model
Max static load rating Working height Top span (front side) Bottom span m kN m m Height of monkey board m

Bootstrap Masts

Design features
Masts are equipped with self-elevating raising device and integrally raised & lowered in sections with power of drawworks and hydraulic wireline winch. They are applicable for offshore drilling platform or limited areas. Masts' leg has alignment mechanism and jack. Masts conform to API Spec. 4F and API monogram can be used.

2. 13
3150 45 6.5 26.5 25.5 24.5 5000 172 130 30 67000 Land

Substructures

Design features
Three kinds of substructures: box-on-box, two-step raising & swing-lift. The box-on-box structure: The front platform is suitable for installing

standard BOP and the rear platform for installing heavy main drawworks and transmission groups. The two-step structure: The equipment on the drill floor can be installed at ground level. The mast is raised when the drill floor is in the lower position. Then the floor and entire mast are raised together. The drill floor is equipped with two hydraulic cylinders, which serve the function of snubbing while raising the floor and push-back while

Specifications of Bootstrap Masts

JJ450/47-K
4500 46.75 2388 2667 8.85 26.2 26.5

JJ315/45-KZJ1J
3150 45 2.1 2.05 9.11 26.5 25.5 24.5

J315/45-KZJ

lowering the floor. The swing-lift structure: The substructure is raised integrally together with the mast. The mast, the drill floor, and the equipment on the drill floor are all installed at ground level and raised with power of drawworks. The substructures conform to API Spec. 4F and are used API monogram on them.

2.1 2.05

Specifications of Substructures
Model
Height of drill floor Clear height of drill floor Rotary table beam load rating Stand load rating Max static hook load Bottom span of mast Weight m m KN KN KN m Kg

DZ225/7.5-S
7.5 6.26 2250 1150 2250 8 101760

DZ315/9-S
9 7.62 3150 1600 3150 8 142000

DZ450/9-XD DZ450/10.5-S DZ585/12-S

9 7.73 4500 2200 4500 9 150188 10.5 8.92 4500 2200 4500 9 207000 12 10 5850 2880 5850 10 220000

Capacity of monkey board m

Under non-working condition (no stands, no hook load) km/h

6400 198 61 30 117361 Offshore

5000 172 130 30 83500 Land

Wind load capacity

Under non-working condition (full stands, no hook load) km/h Raising & lowering mast km/h

Weight

kg

22 23

Offshore Engineering

Offshore engineering projects include concept design, general layout, loading analysis and calculation for structure & mast by computer, detail design for steel construction, piping and electric, procurement for equipment and materials, supply for drilling rigs, package fabrication and equipment installation, onshore test and precommissioning, offshore installation, hook-up and commissioning.

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