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[Typ pe text]
(Measured turn ratio) - (Designed turn ratio) % Deviation = (Designed turn ratio) * 100
Depending on the type of the transformer, the input and output windings of a multi-phase transformer are connected either as star ( Y ) or delta( D ) or zigzag( Z ). The phase angle between the high voltage and the low voltage windings varies between 0 and 360. Representing as vectors, the HV winding is represented as 12 (0) hour and the other windings of the connection group are represented by other numbers of the clock in reference to the real or virtual point. For example, in Dyn 11 connection group the HV winding is delta and the LV winding is star and there is a phase difference of 330 (11x30) between two windings. While the HV end shows 12 (0), the LV end shows 11 oclock (after 330). Determining the connection group is valid only in three phase transformers. The high voltage winding is shown first (as reference) and the other windings follow it. If the vector directions of the connection are correct, the bridge can be balanced. Also, checking the connection group or polarity is possible by using a voltmeter. Direct current or alternating current can be used for this check. The connections about the alternating current method are detailed in standards. An example of this method is shown on a vector diagram below.
The order of the measurements: 1) - 3 phase voltage is applied to ABC phases 2) - voltage between phases (e.g. AC) is measured 3) - A short circuit is made between C and n 4) - voltage between B and B is measured 5) - voltage between A and c is measured As seen from the vector diagram, in order to be Dyn 11 group, A.c > AB > B.b correlation has to realized. Taking the other phases as reference for starting, same principles can be used and also for determining the other connection groups, same principles will be helpful.
1.3 Polarity test 1.3.1 Polarity test using voltmeters Single-phase transformers
For single-phase transformers the polarity can be either additive or subtractive. The low voltage winding is connected in series with the high voltage winding, either in phase or in opposite phase. For additive determination of polarity, if the phase displacement is correct, see figure 1.3.1.
Figure 1.3.1: Connection for additive polarity test And for subtractive determination of polarity, see figure 1.3.2
Figure 1.3.2: Connection for subtractive polarity test. Polyphase Transformers. The vector group must be checked for three-phase transformers. This is done by connecting a terminal from the low voltage side to a terminal on the high voltage side, see figure 1.3.3. When a three-phase supply is connected to the high voltage winding, potential differences appear between the open terminals and are used to determine the vector group.
Figure 1.3.3: Polarity test and connection test on three-phase transformer Using one voltmeter
This method establishes the polarity of single and three-phase transformers by briefly switching on a DC current source at the high voltage winding, see figure 1.3.4. The polarity is shown on a polarized voltmeter connected to the low voltage side.
Providing a base value to establish load loss. Providing a basis for an indirect method to establish winding temperature and Temperature rise within a winding. Inclusion as part of an in-house quality assurance program, like verifying electric continuity within a winding.
2.2 General.
Winding resistance is always defined as the DC-resistance (active or actual resistance) of a winding in Ohms [].
Temperature dependence
It should be noted that the resistivity of the conductor material in a winding copper or aluminum is strongly dependent on temperature. For temperatures within the normal operating range of a transformer the following relationship between resistance and temperature is sufficiently accurate:
C+2 R 2 = R1 C+1
Where: R1 = resistance at temperature 2 R2 = resistance at temperature 1 = temperature in C C = constant which is a function of material type IEC [1] specifies: C = 235 for copper = 225 for aluminum
Principle and methods for resistance measurement:There are basically two different methods for resistance measurement: namely, the so-called voltmeterammeter method and the bridge method.
Voltmeter-ammeter Method
The measurement is carried out using DC current. Simultaneous readings of current and voltage are taken. The resistance is calculated from the readings in accordance with Ohms Law. This measurement may be performed using conventional analog (rarely used nowadays) or digital meters; however, today digital devices such as Data Acquisition Systems (DAS) with direct resistance display are being used more and more.
RX=U/I
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Rdec RX = RN Rv
The influence of contact resistances and the connection cable resistances (even of the connection between RX and RN) can be neglected.
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Evaluation Criteria
The voltage induced in the center phase is generally 50% to 90% of the applied voltage on the outer phases. However, when the center phase is excited then the voltage induced in the outer phases is generally 30 to 70% of the applied voltage. Zero voltage or very negligible voltage with higher excitation current induced in the other two windings should be investigated. The voltage induced in different phases of transformer in respect to neutral terminals given in the table below.
Left side phase AN Voltage applied at left side phase Voltage applied at central phase Voltage applied at right side phase 230 V 115 V 50 V
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Where: Vtest = Test voltage Vrated =Rated voltage Itest = Test current Irated = Rated current ft = Test frequency fr = Rated frequency
Testing of Power Transformers 5. Measurement of dissipation factor (tan) of the insulation system capacitances.
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General
IEC defines the power factor as the ratio between the absorbed active power to the absolute value of the reactive power. This corresponds to tan. IEEE [51], on the other hand defines the insulation power-factor as the ratio of the power dissipated in the insulation in watts, to the product of the effective voltage and current in volt-amperes (corresponding to the apparent power) when tested using a sinusoidal voltage. Insulation power-factor is usually expressed in percent [51]. Measurement of power-factor values in the factory is useful for comparison with field power-factor measurements and assessing the probable condition of the insulation. It has not been feasible to establish standard power-factor values for the following reasons: There is little or no relationship between power-factor and the ability of the Transformer to withstand the prescribed dielectric tests. The variation of power-factor with temperature is substantial and erratic. The various liquids and insulation materials used in transformers result in Large variations in insulation power factors [51].
The measuring circuit / the measuring procedure [51] Measurement using a bridge
The method is based on comparing the capacitance CX (transformer under test) with a well-known capacitance CN (standard capacitor).
Conventional Schering-Bridge
Figure shows the measuring circuit for the insulation power-factor measurement of a two-winding transformer using a conventional Schering-bridge.
Instrumentation
The Schering-Bridge test circuit consists of three main parts: The unknown capacitance CX, which represents the transformer under test whose power-factor (or tan) and capacitance are to be measured. The standard capacitor CN, which must be a HV capacitor with very low dielectric losses. Normally its capacitance is between 100 pF and 10 nF. The Schering-Bridge casing contains resistors R3, R4 and r, adjustable capacitor C4 and galvanometer G. In order to reduce the influence of external disturbances, coaxial cables must be used for the connection between CX (the transformer under test) to the bridge and also between standard capacitance CN and the bridge.
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Figure: Measuring circuit for the measurement of power factor and winding Capacitances. When the bridge is balanced, the unknown capacitance CX and tan can be calculated using the following equations:
In most bridges the following resistance values are used for R4, to simplify the calculation: 100/, 1000/ or 10000/ etc. in ohms. For a 50 Hz measurement, with R4 = 1000/ and C4 in nF, the insulation power factor tan will be:
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It is to be ensured that Test Tap points are earthed immediately after carrying out the measurements for that particular Bushing and earthing of test tap to be ensured by carrying out continuity test.
Shunt Reactor HV to E
Test
Mode GST
3 winding Test Transformer HV to LV1 HV to LV2 LV1 to LV2 UST UST UST
Mode
HV to Ground GSTg LV1 to Ground GSTg LV2 to Ground GSTg Table: Combination for C & tan measurement of winding for various Transformers/ Shunt Reactor.
Ensure that test specimen is isolated from other equipments. Removal of Jumpers from Bushings is PreRequisite for C & Tan Measurement of Windings.
For ICTs (Auto-Transformers): Shorting of all three phase Bushings (400kV&220kV) and neutral to be done. In case of single phase, 400kV, 220kV and neutral Bushings to be shorted Capacitance and Tan measurement of windings should be done in following combinations:
Cap Symbol
Remarks
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2. 3.
GST GSTg
CHL +CHG C HG
HV-IV/LV
UST
CHL
LV lead of test kit to HV/IV bushings of transformer HV lead of test kit to LV bushing of transformer
LV/
HV-IV +G
GST
CHL +CLG LG
-doHV to be Guarded
6.
GSTg
C LG
-do-
Table :.Winding combination for C & tan measurement for auto transformer. Measurement inter-check can be done by calculating C1= C2-C3 & C4= C5- C6 & DF1=C2DF2-C3DF3 / C2-C3= C4DF4-C5DF5 / C4-C5 Where C stands for capacitance and DF for dissipation factor or tan and attached suffix (16) denotes the sr. no. of test in above table. For Reactors: All 400kV and neutral Bushings to be shorted. HV of the test kit to be connected to shorted Bushings and LV of the test kit to be connected to Earth connection. Measure the Capacitance and tan Delta in GST mode. Neutral connection with earth/ NGR to be isolated before the test.
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Figure: Principal measuring circuit for the insulation resistance measurement IEEE Std. C57.12.00 [50] also specifies the insulation resistance measurement between core and earth. It shall be measured after complete assembly of the transformer at a level of at least 0.5 Kv DC for a duration of 1 minute. The test is conducted with the help of mega-ohmmeter. IR is proportional to the leakage current through/over the insulation after capacitive charging and absorption currents become negligible on application of DC voltage. Insulation resistance shall be measured after the intervals of 15 sec, 60 sec and 600 sec. The polarization index (PI) is defined as the ratio of IR values measured at the intervals of 600 and 60 seconds respectively. Whereas, the dielectric absorption is the ratio of IR values measured after 60 sec and 15 sec. IR is normally measured at 5 kV DC or lower test voltage, but the test voltage should not exceed half the rated power-frequency test voltage of transformer windings. Polarization index (PI) is useful parameters for logistic interpretation of IR test results. This ratio is independent of temperature and gives more reliable data for large power transformers. A PI of more than 1.3 and dielectric absorption factor of more than 1.25 are considered satisfactory for a transformer when the results of other low voltage tests are found in order. PI of less than 1 calls for immediate corrective action. For bushings, an IR value of above 10000 M-ohms is considered satisfactory. The IR value of transformer is dependent on various factors such as configuration of winding insulation structures, transformer oil, atmosphere condition etc. therefore, present trend is to monitor oil characteristics
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for judging the condition of dryness of the transformer and not to rely solely on absolute values of IR. It may be note that no national/international standards specify minimum insulation resistance values of 25 transformers. The value of IR may be very low under heavy fog or humid conditions. During IR measurement, we must ensure following conditions: Transformer is disconnected from other associated equipment Bushings are cleaned and free of moisture Transformer tank and core are properly grounded Both ends of winding under test are short-circuited.
Measuring Methods:IR measurements shall be taken between the windings collectively (i.e. with all the Windings being connected together) and the earthed tank (earth) and between each winding and the tank, the rest of the windings being earthed. Before taking measurements the neutral should be disconnected from earth. Following table gives combinations of IR measurements for auto-transformer, three -winding transformer & Shunt Reactor. For Auto-transformer For 3 winding transformer HV + IV to LV HV + LV to IV HV + IV +LV to E For Shunt Reactor HV to E
HV + IV to LV HV + IV to E LV to E
Where HV-High voltage, IV-Intermediate voltage, LV-Low voltage/Tertiary voltage windings, E- Earth Unless otherwise recommended by the manufacturer the following IR values as a thumb rule may be considered as the minimum satisfactory values at 30C (one minute measurements) at the time of commissioning.
Insulation resistance varies inversely with temperature and is generally corrected to a standard temperature (usually 20 C) using table (Source: BHEL instruction Manual) as given below.
A PI of more than 1.25 and DAI of more than 1.3 are generally considered satisfactory for a transformer when the results of other low voltage tests are found in order. PI less than 1 calls for immediate corrective action. For bushings, an IR value of above 10,000 M is considered satisfactory.
Power Transformer Testing CHECK LIST FOR ENERGISATION OF TRANSFORMER/ REACTOR PRELIMINARY CHECKS
1. Release air at the high points, like oil communicating bushings, buchholz petcock, tank cover and the cooling devices including headers, radiators, pumps, expansion joints etc. of the transformer. Air release should be resorted from low points to high points. 2. Check the whole assembly for tightness and rectify where necessary. 3. Check the general appearance and retouch the paint work if need be. 4. Check that the valves are in the correct position: Tank: valves closed and blanked Cooling circuit: valves open Conservator connection: valves open By-pass: valves open or closed as the case may be. On-load tap changer: valves open 5. Check that the silica gel in the breather is blue and that there is oil in the breather cup (oil seal) 6. Check that CC-CL-G are shorted 7. Check the oil level in the main conservator and the conservator of on-load tap changer, bushing caps, flanges, turrets, expansion bellows as per manufacturers recommendation. Level should correspond to 35 C mark on oil level gauges for BHEL transformers 8. Check the bushings: Oil level (bushings fitted with sight-glasses) Adjustment of spark-gaps /arcing horn gaps, if provided Conformity of connection to the lines (no tensile stress on the terminal heads) Bushing CT secondary terminals must be shorted and earthed, if not in use. Neutral bushing effectively earthed 9. Check the on-load tap changer: Conformity of the positions between the tap changer control cubicle and the tap Changer head Adjustment of the tap-changer control cubicle coupling Electric and mechanical limit switches and protective relays Step by step operation- local and remote electrical operation as well as manual Operation and parallel operation, if any Signaling of positions 10. Check the quality of the oil: Draw off a sample from the bottom of the tank Carry out DGA and oil parameters test (i.e. BDV, Moisture content, resistivity & tan at 90C and IFT )
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before energisation.
11. Check the oil of OLTC chamber, if not good, drain and fill with filtered oil upto desired level. 12 Check that equalising link between OLTC tank and Main tank is removed 13 Extraneous materials like tools, earthing rods, pieces of clothes, waste etc. should be removed before energisation.