SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Depressurization & Disposal of Hydrotest Water
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-A-2017
WBS / BI / JO NUMBER

1-Dec-06

MECH.

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY

WORK PERMIT REQUIRED?

ITEM No. A

ACCEPTANCE CRITERIA General Requirements Depressurization is done slowly and safely after completion of test or on discovery of leaks. Bleed off the system slowly to an approved safe discharge area and monitor discharge. Inspection ensures written procedures approved prior to testing are followed upon disposal of any test medium containing chemical additives for control of corrosion and bacteria. Disposal methods follow SAEP-327, Section 3 requirements. Specific Disposal Requirements New pipelines, and pipelines in gas service do not require oil/water separation prior to wastewater discharge/disposal Do not discharge wastewater to local wadi environments. Discharge separated wastewater to non-sabkhah areas into approved pits or to lined evaporation ponds constructed. As far as possible locate the disposal site within the existing pipeline corridor while ensuring adequate pipeline access and without causing damage to the existing roadways, pipelines, private entities or other structures Do not dispose wastewater within or adjacent to wetland or sensitive environments, including specified conservation areas Disposal to Sabkhah Discharge separated wastewater directly to the sabkhah for evaporation provided that the wastewater remains on land, and does not flow directly to the marine environment. An oil/water Separator Pond is required before wastewater is discharged to sabkhah to ensure retention of residual hydrocarbon for subsequent collection and proper handling. Separator pond site is downwind to minimize exposure risk to nearby facilities personnel. Disposal to an Evaporation Pond Oil/water separator ponds are required upstream of evaporation ponds to collect residual hydrocarbon and improve evaporation in the evaporation ponds. Disposal to Industrial Wastewater Treatment Plant Discharge wastewater directly to the local industrial wastewater treatment plant if disposal does not affect the normal operations of the plant. Obtain concurrence from the operators of the treatment plant prior to selection of this disposal option. Disposal to Injection Well Dispose wastewater into injection wells if it does not affect the well operation. Obtain concurrence from the operators of the well prior to selection of this disposal option. Injection well operators will provide water quality criteria for any wastewater that will be introduced to their system for disposal

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

A1

GI-002.102, Section 5.17

A2

GI-002.102, Section 5.20

B B1

SAEP-327, Section 3 SAEP-327, Section 3

B2

B3

SAEP-327, Section 3 SAEP-327, Section 3

B4

B5

SAEP-327, Section 3

B6

SAEP-327, Section 3

B7

SAEP-327, Section 3

B8

SAEP-327, Section 3

Page 1 of 3

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Depressurization & Disposal of Hydrotest Water
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-A-2017
WBS / BI / JO NUMBER

1-Dec-06

MECH.

CONTRACTOR / SUBCONTRACTOR

ITEM No.

ACCEPTANCE CRITERIA Disposal Offshore Dispose wastewater offshore to the Arabian Gulf or Red Sea per SAEP327 Table 1 (See Excel Sh # 2 Att'd). Adequate dispersal of wastewater in marine environment by diffuser or similar method or transfer wastewater onshore for treatment/disposal. Biocides other than Troskil-1 (Polyhexamethylene biguanide hydrochloride or PHMB) require evaluation & approval by EPD/EED prior to disposal to the Arabian Gulf or the Red Sea. Water Disposal Approval Form has been submitted Dispose wastewater with Rhodamine B and TROS (fluorescent) dyes into deep water, shallow water and embayment systems per SAEP-327 Table 1 (See Excel Sh # 2 Attached). For other dyes provide toxicity data, submit Water Disposal Approval Form. Notify Frontier Force of any discharges of dyes to sea to prevent alarm. Use a spray nozzle to allow maximum oxygenation of discharge of waters containing oxygen scavenger added Submit Water Disposal Approval Form and obtain approval from EPD/EED before discharge of any wastewater to embayments and/or conservation areas in the Arabian Gulf Discharge of contaminated wastewaters follows SAES-A-103. A) Discharge locations are where water columns are deepest. B) Discharge there is as close to the water surface as practicable. C) If only oxygen scavenger is used, discharge is into the air and discharge rate is less than five cubic meters per minute D) Alternatively, SAES-A-104 allows injection of wastewater into any petroleum reservoir producing hydrocarbons. Submit Water Disposal Approval Form and obtain approval from EPD/EED before disposal of wastewater to the Red Sea For pipelines, dewatering is performed by scraping. If sea water was used for testing a pipeline, remove salt deposits by scraping with slugs of water containing less than 4500 mg/L total dissolved solids until the water soluble sulfates and chlorides on the steel surface at the drain or outlet end are reduced to <80 mg/m.

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

B9

SAEP-327, Section 3

B10

SAEP-327, Section 3

B11

SAEP-327, Section 3

B12

SAEP-327, Section 3 SAEP-327, Section 3

B13

B14

SAEP-327, Section 3

B15

SAEP-327, Section 3

B16

SAES-A-007 Para 5.2.3.1

REMARKS: REFERENCE DOCUMENTS: 1. SAES-A-007, Hydrostatic Testing Fluids and Lay-Up Procedures, (5 October 2005) 2. 3. SAEP-327, Disposal of Wastewater from Cleaning, Flushing, and Dewatering Pipelines and Vessels (31 May, 2003) SA General Instruction Manual GI-002.102 (July 22, 2001) Pressure Testing Safely

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others

Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

Page 2 of 3

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Depressurization & Disposal of Hydrotest Water
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-A-2017
WBS / BI / JO NUMBER

1-Dec-06

MECH.

CONTRACTOR / SUBCONTRACTOR

ITEM No.

ACCEPTANCE CRITERIA Disposal Offshore Dispose wastewater offshore to the Arabian Gulf or Red Sea per SAEP327 Table 1 (See Excel Sh # 2 Att'd). Adequate dispersal of wastewater in marine environment by diffuser or similar method or transfer wastewater onshore for treatment/disposal. Biocides other than Troskil-1 (Polyhexamethylene biguanide hydrochloride or PHMB) require evaluation & approval by EPD/EED prior to disposal to the Arabian Gulf or the Red Sea. Water Disposal Approval Form has been submitted Dispose wastewater with Rhodamine B and TROS (fluorescent) dyes into deep water, shallow water and embayment systems per SAEP-327 Table 1 (See Excel Sh # 2 Attached). For other dyes provide toxicity data, submit Water Disposal Approval Form. Notify Frontier Force of any discharges of dyes to sea to prevent alarm. Use a spray nozzle to allow maximum oxygenation of discharge of waters containing oxygen scavenger added Submit Water Disposal Approval Form and obtain approval from EPD/EED before discharge of any wastewater to embayments and/or conservation areas in the Arabian Gulf Discharge of contaminated wastewaters follows SAES-A-103. A) Discharge locations are where water columns are deepest. B) Discharge there is as close to the water surface as practicable. C) If only oxygen scavenger is used, discharge is into the air and discharge rate is less than five cubic meters per minute D) Alternatively, SAES-A-104 allows injection of wastewater into any petroleum reservoir producing hydrocarbons. Submit Water Disposal Approval Form and obtain approval from EPD/EED before disposal of wastewater to the Red Sea For pipelines, dewatering is performed by scraping. If sea water was used for testing a pipeline, remove salt deposits by scraping with slugs of water containing less than 4500 mg/L total dissolved solids until the water soluble sulfates and chlorides on the steel surface at the drain or outlet end are reduced to <80 mg/m.

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

B9

SAEP-327, Section 3

B10

SAEP-327, Section 3

B11

SAEP-327, Section 3

B12

SAEP-327, Section 3 SAEP-327, Section 3

B13

B14

SAEP-327, Section 3

B15

SAEP-327, Section 3

B16

SAES-A-007 Para 5.2.3.1

REMARKS: REFERENCE DOCUMENTS: 1. SAES-A-007, Hydrostatic Testing Fluids and Lay-Up Procedures, (5 October 2005) 2. 3. SAEP-327, Disposal of Wastewater from Cleaning, Flushing, and Dewatering Pipelines and Vessels (31 May, 2003) SA General Instruction Manual GI-002.102 (July 22, 2001) Pressure Testing Safely

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others

Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

Page 3 of 3