You are on page 1of 20

1.

Problems in operating Transonic wind tunnel


Testing at transonic speeds presents additional problems, mainly due to the reflection of the shock waves from the walls of the test section . Therefore, perforated or slotted walls are required to reduce shock reflection from the walls Supersonic wind tunnel 1)The power required to run a supersonic windtunnel is enormous, of the order of 50 MW per square meter of test section.:2)adequate supply of dry air 3)wall interference effects 4)high-quality instruments capable of rapid measurements due to short run times on intermittent tunnels Hypersonic Tunnels

1)supply of high temperatures and pressures for times long enough to perform a measurement 2)reproduction of equilibrium conditions 3)structural damage produced by over-heating 4)fast instrumentation 5) power requirements to run the tunnel
.2.

Schlieren is German for striations. The term was coined by Albert Tpler, who developed the technique in 1906 from a related technique used to identify figuring errors in telescope mirrors. Schlieren photography is a way of visualizing density variations in a gas, and is useful in wind tunnel studies and investigations into heat flow. It employs ashadowgraph principle. A collimated (i.e. parallel) beam of light passes through the test space and is brought to a focus at a knife edge; it then diverges on to a screen or a camera system. Any gas density gradient with a component perpendicular to the knife edge will deviate the light from the region, so that it either clears the edge, giving a bright area on the screen, or is intercepted by it, giving a dark area. The resolution can be improved by a further knife edge at the first focus of the system. Where large spaces are to be imaged, off-axis parabolic mirrors are used rather than lenses to collimate and focus the beam . An alternative to the knife edge is a band of three colour filters, red above and blue below, with a narrow strip of green in between. Schlieren photography is sensitive enough to record the pattern of warm air rising from a human hand, but a more sensitive test uses interferometry, in a kind of hybrid of Schlieren photography and holography. A laser beam replaces the white light beam, and a beamsplitter and beam combiner

form a Mach-Zehnder interferometer set-up . This shows density differences directly, rather than density gradients

3.A shock tube is a device used primarily to study gas phase combustion reactions. Shock tubes (and related impulse facilities: shock tunnels, expansion tubes, and expansion tunnels) can also be used to study aerodynamic flow under a wide range of temperatures and pressures that are difficult to obtain in other types of testing facilities.

A simple shock tube is a tube, rectangular or circular in cross-section, usually constructed of metal, in which a gas at low pressure and a gas at high pressure are separated using some form of diaphragm, see for instance texts by Soloukhin, Gaydon and Hurle, and Bradley.[1][2][3] This diaphragm suddenly bursts open under predetermined conditions to produce a wave propagating through the low pressure section. The shock that eventually forms increases the temperature and pressure of the test gas and induces a flow in the direction of the shock wave. Observations can be made in the flow behind the incident front or take advantage of the longer testing times and vastly enhanced pressures and temperatures behind the reflected wave. The low-pressure gas, referred to as the driven gas, is subjected to the shock wave. The high pressure gas is known as the driver gas. The corresponding sections of the tube are likewise called the driver and driven sections. The driver is usually chosen to have a low molecular weight, hydrogen or helium, for safety reasons, with high speed of sound, but may be slightly diluted to 'tailor' interface conditions across the shock. To obtain the strongest shocks the pressure of the driven gas is well below atmospheric. The test being conducted begins with the bursting of the diaphragm. Three methods are in common use to burst the diaphragm.

A mechanically-driven plunger to pierce it or its destruction by an explosive charge have both been practiced. Another method is to use diaphragms, either of plastic or metals, generally annealed to ensure closely defined bursting pressures, with plastics for the lowest burst pressures, aluminum andcopper at somewhat higher levels and mild steel and stainless steel for the highest ones. They are frequently scored in a cross-shaped pattern to a calibrated depth, to rupture evenly, contouring the petals so that the full section of the tube remains open during the test time.

The third utilizes a mixture of combustible mixture of gases, with an initiator designed to produce a detonation within it, producing a sudden and sharp increase in what already may have been a pressurized driver.

The bursting diaphragm produces a series of pressure waves, each increasing the speed of sound behind them, so that they compress into a shock propagating through the driven gas. This shock wave increases the temperature and pressure of the driven gas and induces a flow in the direction of the shock wave but at lower velocity than the lead wave. Simultaneously, a rarefaction wave, often referred to as the PrandtlMeyer one, travels back in to the driver gas. The interface, across which a limited degree of mixing occurs, separates driven and driver gases is referred to as the contact surface and follows, at a lower velocity, the lead wave. Applications
In addition to measurements of rates of chemical kinetics shock tubes have been used to measure dissociation energies and molecular relaxation rates
[7] [4] [5] [6]

they have been used in aerodynamic

tests. The fluid flow in the driven gas can be used much as a wind tunnel, allowing higher temperatures and pressures therein replicating conditions in the turbine sections of jet engines. However, test times

are limited to a few milliseconds, either by the arrival of the contact surface or the reflected shock wave. They have been further developed into shock tunnels, with an added nozzle and dump tank. The resultant high temperature hypersonic flow can be used to simulate atmospheric re-entry of space

craftor hypersonic craft, again with limited testing times.

4.

On the figure, we show a schematic drawing of a blowdown wind tunnel. Blowdown tunnels are normally used from high subsonic to high supersonic flow conditions. There are several possible configurations for a blowdown tunnel. On the figure, we show completely closed supersonic configuration. The test section sits at the end of a supersonic nozzle. The Mach number in the test section is determined by pressure and temperature in the plenum and the area ratio between the test section on the nozzle throat. As the flow expands in the nozzle, the pressure decreases and any moisture in the tunnel may condense and liquify in the test section. To prevent condensation, air is brought into the tunnel through a dryer bed. The air is pumped into a closed high pressure chamber upstream of the plenum. At the same time, air is pumped out of a closed low pressure chamber downstream of the test section. Test times are limited in blowdown wind tunnels. At the beginning of the test run, valves are opened upstream and downstream of the test section. The pressure ratio establishes a supersonic flow in the test section and the air flows from the high pressure chamber to the low pressure chamber. As air leaves the high pressure chamber, the pressure in the chamber decreases. Likewise, as air enters the low pressure chamber, the pressure in that chamber increases. Eventually, the pressure in the two chambers equalize, the flow stops, and the test is finished. To provide constant conditions in the test section, a pressure regulator valve is normally installed in the plenum. A second throat is often employed downstream of the test section to shock down the supersonic flow to subsonic before entering the low pressure chamber. A closed configuration with both high pressure and low pressure chambers is shown in the figure, but there are other configurations of blowdwon tunnels. Some blowdown tunnels, called indraft tunnels, do not use a high pressure chamber, but open the plenum chamber to the atmosphere. The indraft tunnel uses the low pressure (vacuum) chamber downstream of the test section to produce flow. The advantage of this configuration is that the conditions in the plenum remain constant and there is no need for a pressure regulator. The disadvantage is that the pressure ratio across the test section is usually lower than a closed confifguration and therefore the maximum Mach number is lower. Another configuration retains the high pressure chamber, but exits to atmosphere instead of into a low pressure chamber. The advantage of this configuration is that it is cheaper than a closed configuration in both construction and operation. But the tunnel is very loud and normally requires some type of muffler downstream of the test section. The blowdown tunnel has some advantages and some disadvantages relative to a closed continuous flow tunnel. Advantages of the Blowdown Tunnel

High Mach capability. Easy tunnel "starting". Lower construction and operating costs. Superior design for propulsion and smoke visualization. There is no accumulation of exhaust products in an open tunnel.

Smaller loads on model during startup because of faster starts.

Disadvantages of the Blowdown Tunnel


Shorter test times require faster (often more expensive) instrumentation. Need for pressure regulator valves. Noisy operation.

5.Supersonic Wind Tunnels


Supersonic wind tunnels operate differently than subsonic and transonic wind tunnels. First, because fans are inefficient at supersonic speeds, they must run subsonic and the air must make a transition from subsonic to supersonic speeds. Second, supersonic wind tunnels require an enormous amount of power. Supersonic wind tunnels can require so much power that if run during periods of peak electricity demands they can cause a regional brown-out. Very few facilities have continuous supersonic wind tunnels for this reason. The key to making a supersonic wind tunnel is to employ a supersonic venturi. Figure 8.18 shows a schematic of a closedcircuit supersonic wind tunnel. The fan moves the air in a subsonic channel. During startup the subsonic section has been pressurized while the test section remains at a static pressure of 1 atmosphere. The air accelerates in the first venturi until the speed at the throat becomes Mach 1. As the channel opens up, since the air is flowinginto a region of lower pressure it accelerates, producing the supersonic flow in the test section. After the test section the airflow goes through a second venturi. Here the speed decreases until it becomes Mach 1 at the throat. Since the air is going into a region of higher pressure, as the channel opens up the flow slows down, becoming subsonic again. The supersonic wind tunnel has an additional source of power loss. In addition to the friction on the walls and the drag on the models, now there are losses associated with the inevitable shock waves. All of these losses mean a lot of heat is being generated. In order to run continuously, a supersonic wind tunnel must have a large cooler, which is placed in the airflow in the subsonic section. The great amount of power required for supersonic wind tunnels means there are very few continuous wind tunnels and they are not very large. A 3 _ 3 foot (1 _ 1 m) test section is considered very large and requires half a million horsepower (375 megawatts) to operate at Mach 3. But there are other methods to test supersonic aircraft. One method is the blowdown supersonic wind tunnel depicted in Figure 8.19. A huge tank is filled

with high-pressure air and then exhausted through a venturi. This kind of wind tunnel works quite well but will

only allow a few minutes of testing. However, a carefully planned test can gather a tremendous amount of data in a very short time. With this technique the energy required is generated and stored over time. This type of wind tunnel requires very little power but requires quite a long time between tests. The NASA Hypersonic Tunnel Facility at Plum Brook can generate speed up to Mach 7. This blowdown facility can accommodate a 5-minute test every 24 hours. The Twenty-Inch Supersonic Wind Tunnel at the Langley Research Center can generate flows with Mach numbers from 1.4 to 5 for 1.5 to 5 minutes. Another option, which is more common, is the vacuum supersonic wind tunnel shown schematically in Figure 8.20. Rather than pump a chamber to a high pressure, which is dangerous, the chamber is evacuated and the airflow is in the other direction through the test section. Thus, the upstream reservoir of air is just the atmosphere and the air is being drawn through the throat and test section into a vacuum. In all supersonic venturis, the air expands on the high-speed side and thus cools. For continuous supersonic wind tunnels this is not a concern because all the energy losses cause the air to be hot to start with. For the blowdown wind tunnels the air is often heated before it reaches the venturi so that the test section remains at a reasonable temperature. Vacuum wind tunnels have a problem that the room air is used and thus it is not practical to preheat the air. Therefore, the test section is very cold. For

example, a Mach 3 test section would be _274F (_170C) if the air supply were at room temperature

6.Hypersonic Testing
With the incredible power required for supersonic wind tunnels, how can anyone expect to create hypersonic flow conditions, typically above a Mach 5, in a test environment? The only effective method to do this with a stationary model is with the blowdown method, lots of preheating of the air, and a very small test section. The key word in that last sentence was stationary. Some hypersonic facilities actually use a combustion gun, where gases combust in the breach to propel the model. The problem with this technique is that the desired measurements must be made on a nonstationary model, one that is moving very fast. But there is another trick up an engineers sleeve. Hypersonic flight implies that the Mach number is typically greater than Mach 5. Up to this point we implicitly assumed that to achieve hypersonic speeds we have to increase the speed in the test section or of the model. What if we were to decrease the speed of sound instead? Sound speed differs for

different gases. The speed of sound decreases as the weight of the gas molecules increases. So, instead of using air for our working gas, we could look for a heavier gas, like carbon dioxide, although this will only decrease the sound speed by 14 percent. The advantage of using an alternate gas is that the true speeds can be kept reasonable, while the Mach number is fairly high.

Hypersonic Wind Tunnels


Since air is stored in the high pressure air flasks at ambient temperature, it must be heated in order to avoid condensation during operation of the hypersonic tunnels. This is accomplished by passing the air through a bed of aluminum oxide pebbles which is enclosed in a silicon carbide cylinder surrounded by 12 electrical heating elements (Globars); the bed is maintained at the desired temperature by radiation from these elements. The heater was designed for a maximum

operating pressure and temperature of 600 psia and 2500F, respectively. For effective utilization of the tunnels and instrumentation equipment available in this facility, several hypersonic tunnels are permanently connected to the heater. At present there are three tunnels connected to the collector; these are the Mach 4.4, the Mach 8 and the Mach 12 tunnels. However, additional access ports are available on the collector which have been used in the past for low speed, high temperature tests involving thermal ablation, studies of thermal stresses, and heat transfer in tubes. At the present time the hypersonic tunnels and the heater system are in a stand-down mode. Due to the resurgence of interest in hypersonics there is an ongoing effort to reactivate this part of the facility. The Mach 8 tunnel has a test section diameter of 2 ft. and consists of an axisymmetric inner contoured nozzle surrounded by a pressure shell. Test models are supported from the horizontal access ports, the vertical windows being used for flow visualization. Free stream static pressures between 0.2 and 3 mm Hg can be obtained with a test duration of up to 90 seconds. Test programs have been carried out in this tunnel relating to near wake studies, nose cone configurations, mass transfer cooling, hypersonic boundary layers, and low density shock layers. The Mach 12 tunnel is also axisymmetric in the throat region, but at the test section the tunnel has a decagon cross section. The test section diameter is 4 ft. and therefore permits testing of relatively large models. The decagon shape was chosen for economy and ease of construction since an axisymmetric contoured nozzle of this size would be extremely expensive. As a result, the tunnel was manufactured with a monocoque structural design; ribs and stringers were formed with the proper contour and thin plates welded to these ribs form the nozzle. The resulting contour has the same cross sectional area at any position as the corresponding axisymmetric nozzle. A transition between the axisymmetric throat region and the decagon cross section is achieved in the vicinity of the throat at fairly low Mach numbers. Due to the large boundary layer thickness of the flow in this nozzle the test section flow is essentially axisymmetric and quite uniform. The pressure in the test section varies between 0.1 and 0.3 mm Hg and run times on the order of 3 to 4 seconds can be achieved in this tunnel. Experimental studies which have been conducted in this tunnel include the investigation of the near and far wake of blunt and slender bodies and viscous/inviscid interactions occurring in a low density, high Mach number

free stream environment. Both the Mach 8 and Mach 12 tunnels exhaust into the vacuum sphere through two large butterfly valves which can be used to isolate either tunnel from the sphere.

7.Shock Tunnels ( Hydrogen and Helium Tunnels)


How Free Piston Shock Tunnels Work In order to understand the methods of testing and limitations for free piston shock tunnels their method of operation must be known. The type of shock tunnel discussed will be the Free Piston Shock Tunnel (FPST) which was developed in Australia. . In order to explain how a free piston shock tunnel operates the driving principles behind a conventional shock tunnel must be understood. A regular shock tunnel has 6 major components. The main structure of a shock tunnel is of a thick walled pipe. This structure must be strong enough to withstand the high temperatures and pressures of shock tunnel operation. This is the tunnel where the shock system is created and travels through. The length of this tunnel is dependent upon the size of the test section and the duration of test wanted. Inside this tunnel there are three main sections. The first section is the compression chamber. The compression chamber is filled with a high pressure gas. This gas can be of any composition as it does not flow over the test section. The choice of driver gas is usually driven the gases thermodynamic properties. Nitrogen (N2), helium (He) and hydrogen (H2) are often used as driver gasses. The type of driver gas used dictates the resulting enthalpy of the flow and hence the speed of the flow. Hydrogen generates the highest enthalpy flow but it is dangerous to use due to its high flammability. A more common selection of driver gas is helium, this is because it behaves as a perfect gas up to high temperatures, less energy is required to raise the temperature than hydrogen and it is safe to use. The second section of the tunnel is the expansion chamber. The gas in the expansion chamber is the gas which flows through the test section. The third component in the shock tunnel is the diaphragm. This diaphragm separates the compression and expansion sections of the tunnel. It is made of strong metal and will rupture at a predefined pressure and temperature. This is important to make this out of a light weight material so only a small amount of energy is needed to accelerate the particles to the flow velocity of the gas. The shattered diaphragm absorbs energy in the

rupturing process and also tends to impede the flow through the tube. 3 Connected to the end of the tunnel adjacent to the expansion section is the nozzle. In this section enthalpy in the flow is converted into kinetic energy. The test gas expands through the nozzle and as a result accelerates. This motion is governed by the continuity equation and thermodynamic properties of the flow. The nozzle must be specially designed such that the boundary layer does not separate through the nozzle. If there is boundary layer separation the flow over the test subject may not be as desired.

The final component of a shock tunnel is the test section. This is located downstream from the nozzle. This area has mounts and wiring such that a model can be placed inside and

instrumented. This section usually has windows such that the flow can be visualised using Schlieren or shadow photography techniques. In a free piston shock tunnel a piston which is a large piece of metal (often steel) is placed inside the compression tube. As the name suggests this piston is free to move within the compression tube. A reservoir tank is connected to a FPST upstream of the compression tube. This reservoir is filled with high pressure gas, typically 100 atm. When the reservoir is opened the piston is accelerated down the compression tube. The speed which the piston moves is determined by the reservoir pressure, initial compression tube pressure, L/D ratio and the piston mass. As the piston moves down the compression tube energy is transferred from the reservoir gas to the compression gas. The result of this energy transfer is an increase of temperature and pressure of the compression gas. When the compression gas reaches a predefined pressure (typically 900atm, 4600K) the diaphragm separating the compression and expansion chambers will rupture. As the pressure in the expansion tube is less than that of the compression tube the He in the compression tube will flow into the expansion tube. As the pressure of the compression gas is much higher than the test gas the expansion happens rapidly. In fact the contact surface between the driver and test gas creates a shockwave.

This shockwave moves faster than the contact surface between the gasses. During this stage of the test both the contact surface and the shock wave move down the expansion tube towards the nozzle.When the shockwave reaches the nozzle a secondary diaphragm in the throat of the nozzle is ruptured. This diaphragm is to separate the expansion tube from the test section. The test section is held at a pressure lower than that of the expansion tube to ensure the nozzle starts properly. When the flow hits the nozzle a shock is reflected back down the tube. This reflected shock raises the enthalpy of the flow. The test gas expands through the nozzle at supersonic speeds. As this is the case the nozzles allows the flow to expand and hence accelerate. During this expansion process the static pressure and temperature reduce. The flow velocity and the Mach number increase in the expansion process. As the flow escapes out through the nozzle the reflected shock wave moves through the expansion tube back towards the piston. The shockwave will travel through the contact surface and be partially reflected back towards the nozzle, this shock reflection causes a negligible rise in flow enthalpy. When the shock travels through the contact surface the contact surface stops moving down the expansion tube. Between the shock being reflected and the shock travelling through the contact surface an expansion wave is propagated from the piston end of the expansion tube. The expansion wave towards the nozzle. The test is completed when the expansion wave reaches the nozzle.

8..Wind Tunnel Balance Basics


A wind tunnel balance is a device that measures the aerodynamic loads a model experience during a wind tunnel test. A balance is just a multiple axis force transducer. Balances are designed to measure some or all of the three forces and three moments a model experience. In aerodynamics terms, these forces and moments are called: Normal, Side, and Axial Force and Pitch, Yaw, and Rolling moment. Balances come in many different designs and configurations. Most balances use strain gauged elements that relate applied loads to voltage signals. In the past, wind tunnel loads where measured using weight scales, much like the ones that existed in doctor's offices, and that's why today they're called balances. Variations in Wind Tunnel Balances

Size and Shape How it Attaches to the Model and to the Support System

The Number of Forces and Moments it can Measure The Electronics, Type of Strain Gauges, and Wiring Composed of Single or Multiple Assembled Pieces Designed Operating Load Ranges

Common Balance Types ( Strain Gauged )


Internal Multiple Component Balance, with a tapered end, measures six axis loads Internal Single Piece Balance, with a cylindrical end, measures six axis loads Semi-Span Balance, Single Piece, measures five axis loads Ring or Rotor Balance Flow through Balance

How a Strain Gauged Balance Works Physical Elements Balances are made of flexures that deflect with load is applied. These flexures are designed to respond to load in a particular axis. Balance that can measure multiple loads and moments have individual flexures that each measure load in one axis. Strain gauges are bonded to these flexures to measure the deflections. Electrical Elements Applied loads cause the bonded strain gauges to stretch. When a strain gauge changes length its electrical resistance changes. Individual strain gauges are wired in a whetstone bridge so that these small resistance changes can be measured as voltage signals. Balance Inspection Ames Balance Calibration Lab does a basic inspection for each balance before use. It is recommended that customers do an inspection before using a balance. Although not comprehensive, a basic check will avoid aggravation that could result if a faulty balance is installed in a wind tunnel model.

NOTE See the detailed explanation and working principles in Aerodynamics by Clancy
9.Transonic tunnel
High subsonic wind tunnels (0.4 < M < 0.75) or transonic wind tunnels (0.75 < M < 1.2) are designed on the same principles as the subsonic wind tunnels. Transonic wind tunnels are able to achieve speeds close to the speeds of sound. The highest speed is reached in the test section. The Mach number is approximately one with combined subsonic and supersonic flow regions. Testing at transonic speeds

presents additional problems, mainly due to the reflection of the shock waves from the walls of the test section (see figure below or enlarge the thumb picture at the right). Therefore, perforated or slotted walls are required to reduce shock reflection from the walls. Since important viscous or inviscid interactions occur (such as shock waves or boundary layer interaction) both Mach and Reynolds number are important and must be properly simulated. Large scale facilities and/or pressurized or cryogenic wind tunnels are used.

UNIT 4(Theory parts) for derivations see class notes

The drag divergence Mach number is the Mach number at which the aerodynamic drag on an
airfoil or airframe begins to increase rapidly as the Mach number continues to increase[1]. This increase can cause the drag coefficient to rise to more than ten times its low speed value. The value of the drag divergence Mach number is typically greater than 0.6; therefore it is a transonic effect. The drag divergence Mach number is usually close to, and always greater than, the critical Mach number. Generally, the drag coefficient peaks at Mach 1.0 and begins to decrease again after the transition into the supersonic regime above approximately Mach 1.2.

The large increase in drag is caused by the formation of a shock wave on the upper surface of the airfoil, which can induce flow separation and adverse pressure gradients on the aft portion of the wing. This effect requires that aircraft intended to fly at supersonic speeds have a large amount of thrust. In early development of transonic and supersonic aircraft, a steep dive was often used to provide extra acceleration through the high drag region around Mach 1.0. In the early days of aviation, this steep increase in drag gave rise to the popular false notion of an unbreakable sound barrier, because it seemed that no aircraft technology in the foreseeable future would have enough propulsive force or control authority to overcome it. Indeed, one of the popular analytical methods for calculating drag at high speeds, the Prandtl-Glauert rule, predicts an infinite amount of drag at Mach 1.0. Two of the important technological advancements that arose out of attempts to conquer the sound barrier were the Whitcomb area rule and the supercritical airfoil. A supercritical airfoil is shaped specifically to make the drag divergence Mach number as high as possible, allowing aircraft to fly with relatively lower drag at high subsonic and low transonic speeds. These, along with other advancements including computational fluid dynamics, have been able to reduce the factor of increase in drag to two or three for modern aircraft designs[2 SUPERCRITICAL AIRFOIL supercritical airfoil is an airfoil designed, primarily, to delay the onset of wave drag in the transonic speed range. Supercritical airfoils are characterized by their flattened upper surface, highly cambered (curved) aft section, and greater leading edge radius as compared to traditional airfoil shapes. The supercritical airfoils were designed in the 1960s, by then NASA engineer Richard Whitcomb, and were first tested on the TF-8A Crusader. While the design was initially developed as part of the supersonic transport (SST) project at NASA, it has since been mainly applied to increase the fuel efficiency of many high subsonic aircraft. Research in 1940 by DVL's K. A. Kawalki led to subsonic profiles very similar to the supercritical profiles, which was the basis for the objection in 1984 against the US-patent specification for the supercritical airfoil.[1] The supercritical airfoil shape is incorporated into the design of a supercritical wing. Research aircraft of the 1950s and 60s found it difficult to break the sound barrier, or even reach Mach 0.9, with conventional airfoils. Supersonic airflow over the upper surface of the traditional airfoil induced excessive wave drag and a form of stability loss called Mach tuck. Due to the airfoil shape used, supercritical wings experience these problems less severely and at much higher speeds, thus allowing

the wing to maintain high performance at speeds closer to Mach 1. Techniques learned from studies of the original supercritical airfoil sections are used to design airfoils for high-speed subsonic and transonic aircraft from the Boeing 777 to the Hawker Siddeley Harrier.

Supercritical airfoils have four main benefits: 1. They have a higher drag divergence Mach number, 2. They develop shock waves farther aft than traditional airfoils, 3. They greatly reduce shock-induced boundary layer separation, and their geometry allows for more efficient wing design (e.g., a thicker wing and/or reduced wing sweep, each of which may allow for a lighter wing). 4. At a particular speed for a given airfoil section, the critical Mach number, flow over the upper surface of an airfoil can become locally supersonic, but slows down to match the pressure at the trailing edge of the lower surface without a shock. However, at a certain higher speed, the drag divergence Mach number, a shock is required to recover enough pressure to match the pressures at the trailing edge. This shock causes transonic wave drag, and can induce flow separation behind it; both have negative effects on the airfoil's performance.

Supercritical airfoil Mach Number/pressure coefficient diagram. The sudden increase in pressure coefficient at midchord is due to the shock. (y-axis:Mach number (or pressure coefficient, negative up); x-axis: position along chord, leading edge left)

At a certain point along the airfoil, a shock is generated, which increases the pressure coefficient to the critical value Cp-crit, where the local flow velocity will be Mach 1. The position of this shockwave is determined by the geometry of the airfoil; a supercritical foil is more efficient because the shockwave is minimized and is created as far aft as possible thus reducing drag. Compared to a typical airfoil section, the supercritical airfoil creates more of its lift at the aft end, due to its more even pressure distribution over the upper surface. In addition to improved transonic performance, a supercritical wing's enlarged leading edge gives it excellent high-lift characteristics. As a result, aircraft utilizing a supercritical wing have superior takeoff and landing performance. This makes the supercritical wing a favorite for designers of cargo transport aircraft. A notable example of one such heavy-lift aircraft that uses a supercritical wing is the C-17 Globemaster

The supercritical airfoil, below, maintains a lower Mach number over its upper surface than the conventional airfoil, above, which induces a weaker shock.

AREA RULE

The area rule is an important concept related to the drag on an aircraft or other body in transonic and supersonic flight. The area rule came into being in the early 1950s when production fighter designs began pushing ever closer to the sound barrier. Designers had found that the drag on these aircraft increased substantially when the planes traveled near Mach 1, a phenomenon known as the transonic drag rise illustrated below. This increase in drag is due to the formation of shock waves over portions of the vehicle, which typically begins around Mach 0.8, and this drag increase reaches a maximum near Mach 1. Because of its source, this type of drag is referred to as wave drag.

Increase in wave drag at transonic Mach numbers Since the physics of supersonic flight were still largely a mystery to manufacturers, designers had no idea how to address this problem except to provide their aircraft with more powerful engines. Even though jet engine technology was rapidly advancing in those days, the first generation of jet-powered fighters was hampered by relatively low-thrust engines which limited them to subsonic flight. The US Air Force hoped to overcome this deficiency with its first dedicated supersonic fighter, the F-102 Delta Dagger. Since the transonic drag rise was still not fully understood, the F-102's designers chose an engine they believed would provide enough thrust to reach a maximum speed of about Mach 1.2. However, initial flight tests of the YF-102 prototype indicated that the aircraft couldn't even reach Mach 1. The Convair engineers were baffled by this lack of performance until a NACA researcher named Dr. Richard Whitcomb developed the area rule. Whitcomb experimented with several different axisymmetric bodies and wing-body combinations in a transonic wind tunnel. What he found was that the drag created on these shapes was directly related to the

change in cross-sectional area of the vehicle from the nose to the tail. The shape itself was not as critical in the creation of drag, but the rate of change in that shape had the most significant effect. For the mathematically inclined, we can say that wave drag is related to the second-derivative (or curvature) of the volume distribution of the vehicle.

Whitcomb area rule test models: (a) cylindrical fuselage, (b) fuselage with wings, (c) bulged fuselage, (d) waisted fuselage with wings To illustrate the point, four of Whitcomb's experimental models are drawn above, representing a simple cylindrical fuselage, the same fuselage with wings attached, a bulged fuselage, and a "pinched" fuselage with wings. What Whitcomb discovered was that the addition of wings to the basic cylinder produced twice as much drag as the cylinder alone. He also found that drag rose by the same amount if a simple bulge were added to the cylinder, the bulge being of equivalent volume as the wings. However, if he reduced the cross-sectional area of the fuselage over the region were the wings were attached, shown as body "D," the total drag was about the same as that of the cylinder alone. The conclusion of this research was that shaping the vehicle to create a smooth cross-sectional area distribution from the nose to the tail could drastically reduce the drag on an aircraft. The area rule tells us that the volume of the body should be reduced in the presence of a wing, tail surface, or other projection so that there are no discontinuities in the cross-sectional area distribution of the vehicle shape.

Effect of the area rule on overall vehicle shape Whitcomb's findings are related to a more theoretical concept called the Sears-Haack body. This shape yields the lowest possible wave drag for a given length and volume. The variation in cross-sectional area for a Sears-Haack body, illustrated in the following figure, tells us that wave drag is minimized when the curvature of the volume distribution is minimized. The closer the volume distribution of an aircraft or other high-speed vehicle comes to the ideal Sears-Haack body, the lower its wave drag will be.

Volume distribution of a Sears-Haack body

Whitcomb's research was a major breakthrough in supersonic aerodynamics and had an immediate effect on the design of the aforementioned F-102 fighter. Convair engineers quickly redesigned the aircraft's fuselage, taking the area rule concept into account, to create the "waisted" or "coke-bottle" fuselage. This modification, plus a new engine, allowed the aircraft to easily exceed Mach 1 and achieve a maximum speed over Mach 1.5.

Effect of the area rule on the F-102 Today's supersonic fighters are fitted with much more powerful engines than were available in the 1950s, so the area rule is not as essential to their design as it used to be. However, it has found greater application to subsonic aircraft, particularly commercial airliners since they cruise at the lower end of the transonic regime. A good example is the Boeing 747, known for its distinctive "hump." This hump, which houses the cockpit and upper passenger deck, increases the cross-sectional area of the forward fuselage and has the effect of evening the volume distribution over the length of the aircraft. As a result, the 747 is able to cruise efficiently at a slightly higher speed than most other airliners since the increase in transonic wave drag is delayed.

You might also like