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BasicDescription
Theactivatedsludgeprocess: Isaformofaerobicbiologicaltreatmentforreducing solubleBOD Involvesthesuspensionofmicroorganismswithinthe wastewaterinareactor(aerationtankorbasin) A suspendedgrowth process Recycles aportionofthemicroorganismsbackintothe reactor,whichdecouplesmicroorganismretentiontime (solidsretentiontime)fromhydraulicresidencetime [microorganismconcentrationisindependentofhydraulic residencetime]
ObjectivesforActivated SludgeTreatment(AST)
Ataminimum,objectivesarethe SignificantreductioninBODconcentration (lowBODintreatedeffluent) Productionofasludgewithgoodsettlingand compactionproperties(lowTSSinclarified effluent)
NPDESpermitsformunicipalsewagetreatmentand industrialwastewatertreatmentroutinelyspecify dischargelimitsonBODandTSS
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Terminology
Thetermactivatedsludge referstoboththe treatmentprocessandthemicroorganisms Astothelattermeaning,therearesynonyms: activatedsludge=biologicalsludge=secondary sludge=sludge=mixedliquor=bacteria= microorganisms=microbes=bugs=biosolids= solids=biomass
AbbreviationsandAcronyms
HRT=Hydraulicresidencetime SRT=Solidsretentiontime F/MorF:M=FoodtoMicroorganismratio MLSS=MixedLiquorSuspendedSolidsconcentration MLVSS=MixedLiquorVolatileSuspendedSolids concentration RAS=Returnactivatedsludge WAS=Wasteactivatedsludge
ASTDesignParameters
SolidsRetentionTime(SRT) aka:sludgeage, meancellresidencetime(MCRT) FoodtoMicroorganismratio(F/M) HydraulicResidenceTime(HRT) VolumetricLoadingofBOD(VBL) MixedLiquorSuspendedSolids(MLSS) concentrationorMixedLiquorVolatileSuspended Solids(MLVSS)concentration ReturnActivatedSludge(RAS)percentageorratio
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CompleteMixASTProcessDiagram
Aerators/Mixers Aeration Tank Clarifier InfluenttoAST DischargedEffluent
Q,So,Xo
S,X,Vat
Q+QR,S,X
QQW,Se,Xe
Pump
ReturnActivatedSludge(RAS)
QR,SR,XR
Q isflowrate S issubstrate(BOD5)concentration X ismicroorganismconcentration V isvolume Note:Primarytreatment(primaryclarifier)isnotshown.
QW,Sw,Xw
WasteActivatedSludge(WAS)
HydraulicResidenceTime(HRT)
HRTistheaverageresidencetimeofwastewaterin theaerationtank HRT=24 Vat /Q Units:hrs Where Vat =Volumeofaerationtank(106 gallonsorMG) Q=Flowrateofwastewaterinfluenttoaeration tank(106 gal/dayorMGD) Note:Byconvention,RASflow(QR)isnot consideredincalculatingHRT
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SolidsRetentionTime(SRT)
SRTistheaveragetimethemicroorganismsareretainedintheaerationtank SRT=(BiosolidsinSystem)/(RateofBiosolidsLossfromSystem)
NotethatSRTcanbecalculatedusingMLSSandTSSinstead.Also,solidsinthe secondaryclarifier(s)aresometimesincludedinthecalculation.
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FoodtoMicroorganism(F/M)ratio
F/MistheamountofBODtowhichaunitmassofbiosolidsis exposedonadailybasis(loadingbasedonmicroorganisms)
NotethatF/McanbecalculatedusingMLSSinstead. Note:F/MandSRTareinverselyrelated
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VolumetricBODLoading(VBL)
ThevolumetricBOD(organic)loadingistheamount ofBODappliedtoaunitvolumeofaerationtank:
ft3day
VBL=8.34 (Q So)/Vat
Units:lbBOD/1000
ReturnActivatedSludge(RAS)RecycleRatio
RASflowexpressedasapercentageofthe influentwastewaterflow R=(QR/Q) 100 Where QR=RASflow(MGD) Q=Influentflow(MGD) Units:%
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CommonASTTypes
Conventional:Completemix Conventional:Plugflow Extendedaeration Stepfeed Contactstabilization Oxidationditch Highpurityoxygen(e.g.,UNOX,OASES) Sequencingbatchreactor
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DesignValuesforCommonASTTypes
AST Type
High-Purity Oxygen Contact Stabilization^ Conv. Complete Mix Conv. Plug Flow Step Feed Seq. Batch Reactor Oxidation Ditch Extended Aeration
SRT$ (days)
1-4 5 - 10 3 - 15 3 - 15 3 - 15 10 - 30 15 - 30 20 - 40
^ MLSS and HRT values shown are for the contact tank. For stabilization tank, MLSS = 4000 - 10,000 mg/L and HRT = 2 - 6 hours.
$
NA = not applicable
Table based on Metcalf & Eddy (2003) and Water Pollution Control Federation (1987) for treatment of municipal wastewater 14
ASTintheNorthAmerican PulpandPaperIndustry
Ofmillswithonsitebiologicaltreatment: IntheUS,about40%haveAST InCanada,about65%haveAST AstotypesofASTintheindustry: IntheUS,alargemajorityareeithercomplete mixorextendedaeration InCanada,highpurityoxygenandsequencing batchreactorsaremuchmorecommonthanin theUS
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CompleteMixAST
PlugFlowAST
ExtendedAerationAST
Canbedesignedascompletemixorplugflow OperatesathighHRT( 20hrs)andhighSRT ( 20days) Sludgeproductionisrelativelylow Canproducehighlytreatedeffluent(lowBOD) Cansufferfrompoorsettlingpinflocs Requiresrelativelylargeaerationtankandhas highaerationrequirements
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HighPurityOxygenAST
SequencingBatchReactor(SBR)
ASTProcessControlMethods
Commonapproachestoactivatedsludgeprocesscontrol WAScontrol: ConstantSRT ConstantF/M ConstantMLVSS(orMLSS)concentration RAScontrol: ConstantRAS(constantflowrateorconstantrecycleratio) Choicebasedon ASTperformance VariabilityofBODload Easeofimplementation Operatorpreference
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