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Curso Doctorado Analysis of Wastes

September 2013

Analysis of Wastes
Institute of Waste Management Marion Huber-Humer Gudrun Obersteiner Peter Beigl Erwin Binner Katharina Bhm Robert Glanz Marlies Hrad Gnther Kraus Sandra Lebersorger Peter Lechner Sabine Lenz Roland Linzner Peter Mostbauer Florian Part Andreas Pertl Stefan Salhofer Silvia Scherhaufer Elisabeth Schmied Felicitas Schneider Thomas Ebner Reinhold Ottner Julia Nowotny Zorica Stamenkovic Mathias Stiedl David Wiederschwinger Julia Zeilinger

Erwin Binner MSc. 1


Erwin Binner Institute

BOKUBOKU-University / Vienna of Waste Management

LIMA 2013

Outlook
Sampling of Wastes Waste Composition Sampling of Compost Pretreatment of Samples Analysis of Different Parameters (for Compost) from
Fresh Laboratory Sample Dried Laboratory Sample Analysis Sample

New Methods (FTIR, Thermogravimetry) (Laboratory ABF-BOKU) (Pilot Plant Station ABF-BOKU)

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Analysis of Wastes WHY??


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Erwin Binner LIMA 2013

Waste Analysis Purpose


survey of basic data for: planning determination of material flows choice and dimension of waste treatment facilities and waste collection systems optimisation, check of efficiency assessment of the efficiency of existing collection systems identification of weak points and improvement possibilities
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Erwin Binner LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Waste Analysis Aims


waste prevention orientated
e.g. identification of preventable waste streams

recycling orientated
e.g. quality of separately collected recyclables, collection rates, waste potentials

disposal orientated
planning of routes and facilities, development of new technologies, trend analysis in long-term planning

socio-scientific
consumer habits, identification of common disposal patterns in certain socio-economic groups 5
Erwin Binner LIMA 2013

Waste Analysis Aims


data needed for planning:
waste amount waste composition material groups (paper, plastic, glass, metals, ) waste collection, design of treatment plants design of treatment plants, potential of recovery

waste composition potential of hazardous comp. effects on environment, effects of already done (heavy metals, organic compounds, gas formation measures potential) 6
Erwin Binner LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Waste Analysis Aims


optimising waste treatment processes:
characteristics of wastes degradability, possibility for recycling calorific value

degradability during organic compounds, type of organic compounds composting and MBT rotting conditions, degradation status, emissions
LIMA 2013

milieu conditions

Erwin Binner

Waste Analysis Aims


assessment of products after waste treatment:
compost quality landfill properties stability quality of products for recycling

quality of products

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Waste Analysis Aims


assessment of landfill behaviour:
gas formation (degradability), leachate (solubility), odour mechanical stability settlement

control at landfill sites

Erwin Binner

LIMA 2013

Analysis of Wastes WHERE??


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Erwin Binner LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Waste Management Concept Municipal Solid Waste (MSW)


recycling
use

SS = sewage sludge MBT = mechanical biological pretreatment

resources

productio n recycling

separate collection

residual waste

MBT MSW incineration

landfill use? landfill

thermal treatment biogenous resources


consumption collected

separate

composting anaerobic treatment

productio n recycling

soil

biowaste

SS

anaerobic treatment

composting

thermal treatment excavated soil

biogas reuse recycling

biogas landfill LIMA 2013 landfill

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construction and Erwin Binner demolition waste

Waste Collection in Austria Separate Collection (Definitions)


Municipal Solid Waste Collection Centers (MSW)
Hazardous Household Wastes Bulky Wastes Electronic Wastes

treatment

Bio-Waste

Paper

Glass

Plastics Metals

recycling

treatment landfill Residual Wastes

co

mp os ti

Recycling Banks
ng
LIMA 2013

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Erwin Binner

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Waste Management Concept Municipal Solid Waste (MSW)


recycling
use

SS = sewage sludge MBT = mechanical biological pretreatment

resources

productio n recycling

separate collection

residual waste

MBT MSW incineration

landfill use? landfill

thermal treatment biogenous resources


consumption collected

separate

composting anaerobic treatment

productio n recycling

soil

biowaste

SS

anaerobic treatment

composting

thermal treatment excavated soil

biogas reuse recycling

biogas landfill LIMA 2013 landfill

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construction and Erwin Binner demolition waste

Sampling of Wastes Municipal Solid Wastes (MSW) - Delivery

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Erwin Binner photo: Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Sampling of Wastes Municipal Solid Wastes (MSW) - Delivery

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Erwin Binner photo: Binner, 2008

LIMA 2013

Sampling of Wastes Fractions for Recycling after Sorting

Erwin Binner photo: Binner, 2008

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LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Sampling of Wastes Biowaste Delivery

Erwin Binner photo: Binner, 2008

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LIMA 2013

Sampling of Wastes Biowaste Compost

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Erwin Binner

LIMA 2013 photo: Binner, 2010

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Sampling of Wastes Sewage Sludge Composting

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Erwin Binner photo: Binner, 2009

LIMA 2013

Sampling of Wastes Mechanical Biological Treatment

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Erwin Binner photo: Binner, 2009

LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Sampling of Wastes Wastes from Abandoned Sites

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Erwin Binner

LIMA 2013 photo: ABF-BOKU

Analysis of Wastes WHEN??


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ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Sampling of Wastes Before Turning


if we want information about inhomogeneities

photo: Erwin Binner

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Erwin Binner

LIMA 2013

Sampling of Wastes After Turning


if we want information about average

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Erwin Binner photo: Binner, 2009

LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Sampling of Wastes After Turning

if we want information about effect of turning e.g. water addition Erwin Binner 25 photo: Binner, 2009

LIMA 2013

Sampling of Wastes During Movement of Material


Waste Delivery (bunker) Magnetic Separator Sewage Sludge

Waste Air Biofilter

DANO - Rotary Drum 24-36 hours Magnetic Separator

Oversized Particles > 65mm

Waste Air Oversized Particles > 25mm Waste Air Pressure Aerated Rotting Platform 10 Weeks Feedstock Density Separator Weak Pressure Aerated Rotting Plattforn 10-20 Weeks Hard Inorganics Flip-Flow Screen

Landfill

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Erwin Binner
ABF BOKU

LIMA 2013
Skripten\520-338-komp\Abb-englisch\MBA-OPUDO.cdr

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Analysis of Wastes HOW??


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Erwin Binner LIMA 2013

Sampling of Wastes
wastes in most cases are
very inhomogeneous particle size water content content of hazardous compounds

the problem is to get a representative sample


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Erwin Binner LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Waste Analysis Sampling of MBT Wastes representative samples inhomogeneity of wastes big particle size (up to 100 mm) same sampling procedure for all possible parameters

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Erwin Binner

LIMA 2013

Sampling of Wastes Sampling Concept first we need a plan (concept):


goal of investigation (why) which parameters do we have to analyse
- needed sample amount - adequate pre-treatment and stabilisation of samples - homogeneity - bulk density - maximum grain size, grain size distribution 30
Erwin Binner LIMA 2013

knowledge about properties of waste

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Sampling of Wastes Sampling Concept first we need a plan (concept):


how to do sampling
- location and date of sampling - proper tools for sampling

execution of sampling
31 journal of sampling (note important items) taking sub-samples mixing sub samples to field sample laboratory sample retain sample
LIMA 2013

Erwin Binner

Statistic Procedure: -NORM EN 14899 Increment Sample Mixed Sample


Increment 3 Increment 2 Increment 1 Increment 5 Increment 6

Increment 4

Mixed Sample
photo: Erwin Binner

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Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Statistic Procedure: -NORM EN 14899 Sample Size (Amount)


1 (1 p ) M sam ( D95 ) 3 g 6 CV 2 p
Msam D95 g p CV
max. grain size (MBT) amount of sample

minimum amount for sample, in g max. grain size (95-Perzentil), in cm density of particles, in g/cm3 factor for grain size distribution m/m percentage of particles with defined characteristic wanted coefficient of variation
10 mm 0.3 kg l 20 mm 2.4 kg 3.5 l 30 mm 8 kg 11.5 l 40 mm 30 kg 43 l 50 mm 38 kg 54 l 60 mm 66 kg
LIMA 94 2013 l

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volume of Erwin Binner 0.5 sample

Sampling of Wastes Simplification - Example MBT Wastes statistical point of view for sampling:
total waste amount and maximum grain size determine:
- number of qualified single samples resp. increments - amount (volume) of qualified single samples resp. increments
up to 3 t 3 to 10 t 10 to 100 t 100 to 1.500 t up to 5 m3 5 m3 to 15 m3 15 m3 to 150 m3 150 m3 to 2.200 m3 1 qual. single samples 2 to 3 4 to 6 7 to 10

each qualified single sample consists of 6 to 10 increments 34


Erwin Binner LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Statistic Procedure: -NORM EN 14899 Increment Size (Amount)


for D95 < 3 mm

M inc 1 10 6
Minc minimum amount for increments, in kg bulk density of waste, in kg/m3

example: = 500 kg/m3 Minc = 0.5 g 35


Erwin Binner LIMA 2013

Statistic Procedure: -NORM EN 14899 Increment Size (Amount/Volume)


for D95 > 3mm

M inc 109 (3D95)3 2.7 108 D95


Minc minimum amount for increments, in kg
max. grain size (MBT) amount of increment volume of increment

D95 max. grain size (95-Perzentil), in mm (MBT 10 to 60) bulk density of waste, in kg/m3 (MBT ~ 700)
10 mm 0.02 kg 0.05 l 20 mm 0.15 kg 0.2 l 30 mm 0.5 kg 1.0 l 40 mm 1.2 kg 2.0 l 50 mm 2.4 kg 3.5 l 60 mm 4.1 kg 6l
LIMA 2013

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ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Sampling of Wastes / Example MBT Wastes Increment Size (Amount/Volume) Minc = 0.06 x max. grain size
Minc minimum amount of increment, in kg max. grain size, in mm
max. grain size (MBT) amount of increment volume of increment

10 mm 0.6 kg 0.9 l

20 mm 1.2 kg 1.7 l

30 mm 1.8 kg 2.6 l

40 mm 2.4 kg 3.4 l

50 mm 3.0 kg 4.3 l

60 mm 3.6 kg 5.1 l

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Erwin Binner

LIMA 2013

Sampling of Wastes Example MBT Wastes Size Reduction


1,500 t MBT waste max. grain size = 60 mm
shredder

10 qualified single samples 50 bis 100 l

100 l

Coning and Quartering

10 qualified single samples, 10 increments (6 l) each

< 20 mm

laboratory sample
10 l

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Erwin Binner

Coning and Quartering

LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Sampling of Wastes Example MBT Wastes Size Reduction


costs approx. 10,000 cutting area 850 x 350 mm l:b:h = 1,100 : 1,000 : 2,250 mm

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Erwin Binner photo: Binner, 2004

LIMA 2013

Sampling of Wastes - Example MBT Wastes Coning and Quartering Procedure


coning and quartering procedure:
mix all the increments and build a cone divide the cone into 4 similar parts throw away 2 parts (1+3) mix the other two parts (2+4) carefully divide again into 4 similar parts throw away 2 parts mix the other two parts carefully

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repeat often as necessary Erwin as Binner

LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Sampling of Wastes - Example MBT Wastes Coning and Quartering Procedure

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Erwin Binner photo: ABF-BOKU

LIMA 2013

Pretreatment of Waste Samples

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Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Pretreatment of Wastes Pretreatment Concept again we need the plan (concept):


goal of investigation which parameters do we have to analyse
- needed sample amount - adequate pre-treatment - adequate stabilisation of samples

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Erwin Binner

LIMA 2013

Pretreatment of Wastes Pretreatment Concept


pretreatment depends on parameters which are to be analysed
fresh laboratory sample (shredded < 20 mm): dried laboratory sample
(air dried, 45C, 105C):

for all parameters which are changing


Water Content Respiration Activity Water Capacity Bulk Density pH-Value Ammonia-Nitrogen Nitrate-Nitrogen Plant Germination Test Seeds LIMA 2013

prepared (milled) Analysis sample <0,5 mm:


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Oversized Particles Physical Contaminants

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Pretreatment of Wastes Pretreatment Concept - Stabilisation depending on parameter:


biological parameters
- + 4 C for max. 24 hours - freezing - 22 C

NH4-N, NO3-N
- freezing - 22 C as fast as possible

plant germination, water content, bulk density


- + 4 C for 7-10 days

most other parameters


- drying at 45 C resp. 105 C

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Erwin Binner

LIMA 2013

Sampling of Wastes Pretreatment of Samples - Grinding


grinding samples happens step by step:
Shredder (for grinding of wet samples)

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~ 10,000

Erwin Binner

LIMA 2013 photo: Binner, 2004

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Sampling of Wastes Pretreatment of Samples - Drying


temperature for drying depends on volatility:
45C 105C
(for volatile substances)

(for water content and most parameters)

air-drying (for humic acids because


change of colour shows higher results using the photometric method)

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Erwin Binner

LIMA 2013 photo: Binner, 2003

Analysis Pretreatment of Samples - Grinding


Jaw Crusher (to 1 mm) for hard and brittle wastes (slag, concrete)

photo: Binner, 2009

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Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Sampling of Wastes Pretreatment of Samples - Grinding


grinding samples happens step by step:
Shredder (for grinding of wet samples) Cutting Mill (for grinding of dried samples < 1 mm)

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Erwin Binner photo: Binner, 2009

Retsch SM 2000 LIMA 2013 ~ 10,000

Sampling of Wastes Pretreatment of Samples - Grinding


Retsch RS 1 samples happens step by step: grinding ~ 10,000 Shredder (for grinding of wet samples) Cutting Mill (for grinding of dried samples < 5 mm) Agate Vibratory Disk Mill
(for further grinding < 0,5 mm) dried at 45C (or air-dried)

for heavy metals: volatile (Hg, Cd) or


contamination by Centrifugal Mill (Cr, Ni, Mo, Fe)

for humic acids: change of colour when


Erwin Binner photo: Binner, 2003

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temperature > 45C


LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Sampling of Wastes Pretreatment of Samples - Grinding


grinding samples happens step by step:
Shredder (for grinding of wet samples) Centrifugal Mill
(for further grinding < 0,5 mm) samples dried at 105C

Cutting Mill (for grinding of dried samples < 5 mm)

Retsch ZM 1000 ~ 3,500

Agate Vibratory Disk Mill


(for further grinding < 0,5 mm) dried at 45C (or air-dried)

for all others


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Erwin Binner

for heavy metals: volatile (Hg, Cd) or


contamination by Centrifugal Mill (Cr, Ni, Mo, Fe)

for humic acids: change of colour when


temperature > 45C
photo: Binner, 1989 LIMA 2013 Retsch ZM1

Sampling of Wastes Pretreatment of Samples - Grinding


Ultra-Centrifugal-Mill

photo: Binner, 2009

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Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Sampling of Wastes Pretreatment of Samples - Elution


elution procedure depends on parameters which are to be analysed
media for elution
deionised water CaCl2 pyrophosphate CAL-Extract carboxylic acids, conductivity, soluable compounds (Landfill Ordinance) NH4-N, NO3-N, pH (OE-NORM) humic acids PCAL, KCAL NH4-N, NO3-N (OE-NORM) pH, PCAL, KCAL (OE-NORM) conductivity (OE-NORM) soluable compounds (Landfill Ordinance)
LIMA 2013

time of elution
1 hour 2 hours 3 hours 24 hours

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Erwin Binner

Sampling of Wastes Pretreatment of Samples - Elution


+ 1,000 ml deionised water

100 g solid sample

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Erwin Binner photo: Binner, 2006

LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Sampling of Wastes Pretreatment of Samples - Elution

Erwin Binner photo: Binner, 2006

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LIMA 2013

Centrifugation

30 min. with 6,000 rpm

Erwin Binner photo: Erwin Binner, 2006

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ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Sampling and Pretreatment of Wastes Conclusions sampling concept


goal of investigation, parameters, location, time, needed equipment, information about waste (max. grain size resp. its distribution, homogeneity, physical requirements) calculation of minimum sample amounts, number of increment samples, number of qualified mixed samples, number and amount of laboratory sample sample stabilisation (cooling 4C, freezing -20C)
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Erwin Binner LIMA 2013

Sampling and Pretreatment of Wastes Conclusions sample pretreatment


which parameters should be analysed stabilisation of samples
drying, cooling 4C, freezing -20C

drying temperature
air drying, 45 C, 105 C

equipment for grinding (size reduction)


Centrifugal Mill (contamination, heat), Agate Vibratory Disk Mill

elution media and period


deionized water, CaCl2, pyrophosphate,

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Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Analysis of Waste Composition


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Erwin Binner LIMA 2013

Waste Analysis Waste Separation Analysis (WSA)


in order to obtain data on waste amounts and composition one possibility is to carry out a Waste Separation Analysis (WSA) Austrian Standard (NORM S 2097)
definition WSA: quantitative and qualitative determination of waste fractions obtained by sorting of waste a WSA consists of the sorting and an analysis of spot samples
LIMA 2013

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ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Waste Separation Analysis (WSA) Procedure


motive / goal
(accuracy)

sampling scheme
(universal set, where to take samples and how many, which fractions to analyse (products, materials) etc.)

sampling
(and documentation)

sorting of samples analysis of results 61


Erwin Binner

report

LIMA 2013

Waste Separation Analysis (WSA) Procedure


Sieving <40mm

+ Data Collection

Scale Sorting Table Scale


source: ABF-BOKU

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Fractions

LIMA 2013

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Curso Doctorado Analysis of Wastes

September 2013

Waste Separation Analysis (WSA) Setting

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Erwin Binner photo: ABF-BOKU

LIMA 2013

Waste Separation Analysis (WSA) Sorting Table

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LIMA 2013 photo: ABF-BOKU

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Waste Separation Analysis (WSA) Sieving

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Erwin Binner

LIMA 2013 photos: ABF-BOKU

Waste Separation Analysis (WSA)

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Erwin Binner photo: ABF-BOKU

LIMA 2013

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Curso Doctorado Analysis of Wastes

September 2013

Waste Separation Analysis (WSA) Sorting

Quelle: ABF

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Erwin Binner photo: ABF-BOKU

LIMA 2013

Waste Separation Analysis (WSA) Sorting

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Erwin Binner photo: ABF-BOKU

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Curso Doctorado Analysis of Wastes

September 2013

Waste Separation Analysis (WSA) Fractions (e.g. 26 different fractions)

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Erwin Binner photos: ABF-BOKU

LIMA 2013

Examples: Food in Residual Waste and BioBins in Food Retail Shops

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Erwin Binner photos: ABF-BOKU

LIMA 2013

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Curso Doctorado Analysis of Wastes

September 2013

Waste Separation Analysis (WSA) Examples: Milk Products in Residual Waste

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Erwin Binner photos: ABF-BOKU

LIMA 2013

Waste Separation Analysis (WSA) Examples: Meat in Residual Waste

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Photos: Lebersorger, Albrecht Erwin Binner photo: ABF-BOKU

LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Waste Separation Analysis (WSA) Examples: Sweets in Residual Waste

Photos: Lebersorger, Albrecht

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Erwin Binner photos: ABF-BOKU

LIMA 2013

Waste Separation Analysis (WSA) Examples: Bread in Residual Waste

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Erwin Binner photos: ABF-BOKU

Fotos: ABF LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost
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Sampling of Compost
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ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Sampling


sampling procedure:
compost piles never are homogenous there are differences in:
water content nutrient content density air supply temperature degradation rate pH-value 77
Erwin Binner

..

LIMA 2013

Analysis of Compost Sampling


sampling procedure depends on wanted information:
information about rotting (milieu) conditions
information about

analysis of single samples

degradation rate or content of harmful substances


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analysis of mixed samples

LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Measurements / Temperature


sampling procedure single samples:
to get information about homogeneity of milieu conditions

photo: Erwin Binner

we need measurements (e.g. temperature, oxygen content within the pores) at several points of the pile
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Analysis of Compost Measurements / Temperature

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Erwin Binner photo: Erwin Binner, 2008

Testotherm 700 LIMA 2013 ~ 600

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Measurements / Gas in the Pores

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MLU LMSx ~ 4,500

LIMA 2013

Pretreatment of Wastes Pretreatment Concept again we need the plan (concept):


goal of investigation which parameters do we have to analyse
- needed sample amount - adequate pre-treatment - adequate stabilisation of samples

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Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

page 41

Curso Doctorado Analysis of Wastes

September 2013

Pretreatment of Wastes Pretreatment Concept


pretreatment depends on parameters which are to be analysed
fresh laboratory sample (shredded < 20 mm): dried laboratory sample
(air dried, 45C, 105C):

for all parameters which are changing


Water Content Respiration Activity Water Capacity Bulk Density pH-Value Ammonia-Nitrogen Nitrate-Nitrogen Plant Germination Test Seeds LIMA 2013

prepared (milled) Analysis sample <0,5 mm:


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Erwin Binner

Oversized Particles Physical Contaminants

Pretreatment of Wastes Pretreatment Concept - Stabilisation depending on parameter:


biological parameters
- + 4 C for max. 24 hours - freezing - 22 C

NH4-N, NO3-N
- freezing - 22 C as fast as possible

plant germination, water content, bulk density


- + 4 C for 7-10 days

most other parameters


- drying at 45 C resp. 105 C

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Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Sampling / Mixed Samples


sampling procedure mixed samples:
to get information about whole pile
for each 200 m3 compost from each profile 1 profile 3 profiles minimum from each pile 6 increments (~2 l) mixing of all (minimum 18) increments using cross mixing procedure we need an average sample by mixing lots of increments
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Erwin Binner LIMA 2013

Analysis of Compost Sampling / Mixed Samples


sampling procedure mixed samples:
example: volume of pile = 700 m3 4 profiles

6 points

or

we need an average sample by mixing the 24 increments (~48 l) photo: Erwin Binner
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Erwin Binner LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Sampling / Coning and Quartering Procedure


coning and quartering procedure:
mix all the increments and build a cone divide the cone into 4 similar parts throw away 2 parts (1+3) mix the other two parts (2+4) carefully divide again into 4 similar parts throw away 2 parts mix the other two parts carefully

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repeat often as necessary Erwin as Binner

LIMA 2013

Pretreatment of Samples
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Erwin Binner LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Pretreatment of Samples


pretreatment depends on parameters which are to be analysed
fresh laboratory sample (sieved <25 mm): dried laboratory sample (dried 105C): for all parameters which are changing
Water Content Water Capacity Bulk Density pH-Value Ammonia-Nitrogen Nitrate-Nitrogen Plant Germination Test Seeds
LIMA 2013

prepared (milled) Analysis sample <0,5 mm:


89
Erwin Binner

Oversized Particles Physical Contaminants

Pretreatment of Wastes Pretreatment Concept - Stabilisation depending on parameter:


biological parameters
- + 4 C for max. 24 hours - freezing - 22 C

NH4-N, NO3-N
- freezing - 22 C as fast as possible

plant germination, water content, bulk density


- + 4 C for 7-10 days

most other parameters


- drying at 45 C resp. 105 C

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Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

page 45

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Pretreatment of Samples - Drying


temperature for drying depends on volatility:
45C 105C
(for volatile substances)

(for water content and most parameters)

air-drying (for humic acids because


change of colour shows higher results using the photometric method)

91

Erwin Binner

LIMA 2013 photo: Binner, 2003

Analyses of Compost
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Erwin Binner LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Water Content


Water Content (WC)
Fresh Laboratory Sample 500 - 1,000 g (balance accurate to 0.1 g) drying at 105 C until weight is constant (24 - 48 hours) weighing again (warm, because material catches water from atmosphere)

WC [% WM] =
result in: % WM (wet matter) repetitions: 2

100 * (weight wet weight dry) weight wet


accuracy: 1 decimal place (e.g. 25.4 %WM) allowed difference: + 2.5 %
LIMA 2013

93

Erwin Binner

Respiration Activity by Sapromat Execution / Water Content


Balance BA 160B ~ 2,300

94

Erwin Binner photo: Binner, 2011

LIMA 2013

ABF-BOKU / Erwin Binner

page 47

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Water Content


Memmert UM 600 ~ 1,600

Erwin Binner photo: Binner, 2011

95

LIMA 2013 Memmert UML 800 ~ 3,500

Analysis of Compost Water Content / Calculation

96

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

page 48

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Water Capacity


Water Capacity (WCAP)
Fresh Laboratory Sample filled in cylinder compaction by falling 2 * 10 times 5 cm cylinders in water bath, saturating over night cylinders on sand bed for 3 hours (covering with plastic) weighing, drying (105C), weighing weight capacity weight dry

WCAP [% DM] =
result in: % DM (dry matter) repetitions: 2

- 100

accuracy: no dec. place (e.g. 125 %DM) allowed difference: + 2.5 %


LIMA 2013

97

Erwin Binner

Analysis of Compost Water Capacity

98

Erwin Binner photo: Binner, 1989

LIMA 2013

ABF-BOKU / Erwin Binner

page 49

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Bulk Density


Bulk Density ()
Fresh Laboratory Sample filling in plastic cylinder (1,000 ml) compaction by falling 10 times 10 cm weighing (balance accurate to 0.1 g)

Bulk Density [kg WM / l] =


result in: kg WM / l repetitions: 3 (2)

weight wet [kg] volume [l]

accuracy: 2 dec. places (e.g. 0.75 kg WM/l) allowed difference: + 5 %


LIMA 2013

99

Erwin Binner

Analysis of Compost Bulk Density / Calculation

100

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

page 50

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Bulk Density

Vol = 840 ml

101

Erwin Binner photo: Binner, 1989

LIMA 2013

Analysis of Compost pH-Value


pH-Value (pH)
Analysis Sample < 0.5 mm 10 - 20 g (balance accurate to 0.1 g) adding 100 - 200 ml (1:10) calcium-chloride (CaCl2*2H2O) for self monitoring use of deionised water is allowed shaking for 2 hours calibration of pH-meter (pH standards 4 / 7 or 7 / 10) keep standards in refrigerator (+ 4C) measuring solution with pH-meter (compensated to 20C)
result in: - comp. to 20C repetitions: 3 (1) accuracy: 1 decimal place (e.g. pH = 7.5) allowed difference: + 5 %
LIMA 2013

102

Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost pH-Value


WTW 532 ~ 1,150

range 7-10 temperature PT 100 103


Erwin Binner

pH-unit E 56 range 4-7


LIMA 2013 photo: Binner, 2006

Analysis of Compost Conductivity


Conductivity (Cond)
Analysis Sample < 0.5 mm 10 - 20 g (balance accurate to 0.1 g) adding 100 - 200 ml (1:10) deionised water shaking for 2 hours measuring solution with conductivity-meter (compens. to 20C) if conductivity-meter compensates to 25C, the result is to be multiplied with 0.905
result in: mS/cm (comp. 20C) accuracy: 1 decimal place (3.2 mS/cm) repetitions: 3 (1) allowed difference: + 5 %

104

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

page 52

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Conductivity


Seibold LTP WTW LF92 ~ 500

105

Erwin Binner photo: Binner, 1998

LIMA 2013 photo: Binner, 2006

Analysis of Compost Ammonia-Nitrogen


Ammonia Nitrogen (NH4-N)
Fresh Laboratory Sample (stabilised - 22C) 50 g (balance accurate to 0.1 g) adding 200 ml calcium-chloride (1.84 g CaCl2*2H2O / l) for self monitoring use of deionised water is allowed eluting for 1 hour (over head shaker) filtration > 50 ml (SCHLEICHER & SCHLL 595 ) measuring as fast as possible (or stabilisation at - 22C)

106

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

page 53

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Ammonia-Nitrogen


methods:
distillation with steam (see nitrogen according to Kjeldahl) Ionchromatograph Test-Kits (Merckoquant 10024) Photometer (adding chemicals, green colour, 655 nm)

NH4-N [% DM] = 2.5 * 1,000 * (100 - water content)


C = concentration in the filtrate Dil. = factor of dilution 0.78 = factor for calculation from NH4 to NH4-N result in: % DM (dry matter) repetitions: 3 (1) accuracy: 3 dec. places (e.g. 0.050 % DM) allowed difference: not declared
LIMA 2013

0.78 * C [mg/l NH4] * Dil. * 100

107

Erwin Binner

Analysis of Compost Nitrate-Nitrogen


methods:
Ionchromatograph Test-Kits (Merckoquant 10020 or 8032) Photometer (2.6-dimethilenol, red colour, 324 nm)

NO3-N [% DM] = 2.5 * 1,000 * (100 - water content)


C = concentration in the filtrate Dil. = factor of dilution 0.23 = factor for calculation from NO3 to NO3-N result in: % DM (dry matter) repetitions: 3 (1) accuracy: 3 dec. places (e.g. 0.002 % DM) allowed difference: not declared
LIMA 2013

0,23 * C [mg/l NO3] * Dil. * 100

108

Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Ammonia and Nitrate-Nitrogen / Calculation

109

Erwin Binner

LIMA 2013

Analysis of Compost Photometer

110

Erwin Binner photo: Binner, 2006

LIMA 2013

ABF-BOKU / Erwin Binner

page 55

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost NH4-N and NO3-N - Ionchromatograph


possible parameters: NO3, NO2, PO4, Cl-, SO4, NH4, Ca, K, Mg, Na,

111

Autosampler Erwin Binner 7,000

Dionex DX 120 30,000 photo: Binner, 2006

LIMA 2013

Analysis of Compost Loss of Ignition


Loss of Ignition (LOI) = Volatile Solids
Analysis Sample (< 0.5 mm) 10 g (balance accurate to 0.01 g) into ceramic pot (DIN 12904) drying at 105 C for 3 hours (determination of Residual Water) weighing again after cooling in desiccator (otherwise material catches water from atmosphere) muffling at 350C for 3 hours in order to prevent temperatures > 550C by Calorific Value of the sample after 3 hours muffling at 550C for 5 hours or muffling by heating to 550C over a period of 5 hours 112
Erwin Binner LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Loss of Ignition


600 sample temperature [C] 500 400 300 200 100 ignition of sample calorific value of sample

550C quick heating to 550C

stop at 350C for 3 hours

time [hours]

3
LIMA 2013

113

Erwin Binner

Analysis of Compost Loss of Ignition


Loss of Ignition (LOI)
after muffling (in most cases over night) weighing again (cooling in desiccator!) keeping residue of ignition for determination of carbon

LOI [% DM] =

100 * (weight dry weight 550 550C) weight dry


accuracy : 1 dec. place (e.g. 35.7 % DM) allowed difference: + 2.5 %
LIMA 2013

result in: % DM (dry matter) repetitions: 3 (2)

114

Erwin Binner

ABF-BOKU / Erwin Binner

page 57

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Loss of Ignition


AND FA 200 ~ 2,500

115

Erwin Binner

LIMA 2013 photo: Binner, 2006

Analysis of Compost Loss of Ignition


Naber L9 ~ 1,400

116

Erwin Binner

LIMA 2013 photo: Binner, 2006

ABF-BOKU / Erwin Binner

page 58

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Loss of Ignition


Naber L9 ~ 1,400

117

Erwin Binner

LIMA 2013 photo: Binner, 2006

Analysis of Compost Loss of Ignition / Calculation

118

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

page 59

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Total Organic Carbon


Total Organic Carbon (TOC)
Analysis Sample (< 0.5 mm) 0.5 g (balance accurate to 0.0001 g) into steel pot putting on auto-sampler incineration at 900C, measuring CO2 (and N) by heat conductivity detector result = total carbon = TC (% DM) repeating procedure with 0.5 g residue of ignition at 550C result = inorganic carbon = TIC (% LOI) 119
Erwin Binner LIMA 2013

Analysis of Compost Total Organic Carbon


Total Organic Carbon (TOC)
calibration by L-glutamin-acid (C = 40.78 and N = 9.52 % DM) calculating difference: TC TIC = TOC CTC * 100

TC [% DM] = (100 content of Residual Water)


CTIC * (100 Loss of Ignition) 100
accuracy: 1 dec. place (e.g. 15.4 % DM) allowed difference: + 5 %
LIMA 2013

TIC [% DM] =
result in: % DM (dry matter) repetitions: 3

120

Erwin Binner

ABF-BOKU / Erwin Binner

page 60

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Total Organic Carbon


VARIO MAX CNS 41,000

121

Erwin Binner

Balance 3,000

LIMA 2013 photo: Binner, 2006

Analysis of Compost Total Organic Carbon


VARIO MAX CNS 41,000

122

Erwin Binner

LIMA 2013 photo: Binner, 2006

ABF-BOKU / Erwin Binner

page 61

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Carbonate


Carbonate (CaCO3)
calculated by using TIC CTIC [%] * (100 Loss of Ignition) 0.120 * 100

CaCO3 [% DM] =

C = measured concentration TIC 0.12 = factor for calculation from C to CaCO3 result in: % DM (dry matter) repetitions: 3 accuracy: 1 dec. place (e.g. 15.4 % DM) allowed difference: + 5 %
LIMA 2013

123

Erwin Binner

Analysis of Compost Loss of Ignition / Calculation

124

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

page 62

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Total Nitrogen


Nitrogen according to Kjeldahl (NKj)
Analysis Sample (< 0.5 mm) 1 g (balance accurate to 0.01 g) into glass tube (250 ml) adding: 15 ml H2SO4 (95 % sulphuric acid) +1Kjeldahl pastille by heating to 650C for 2-4 hours (until solution looks like milk) Nitrogen is transformed into Ammonia adding: 50 ml H2O 70 ml NaOH (33 % sodium hydroxide) one drop of Tashiro-indicator (in boron sol.) 5 minutes steam distilling into 30 ml solution of boron (2 %) 125
Erwin Binner LIMA 2013

Analysis of Compost Total Nitrogen


Nitrogen according to Kjeldahl (NKj)
by steam distilling, Ammonia is transformed into Ammoniaboron Ammonia-boron is titrated with HCl (0.1n hydrochloric acid) colour changes from violet into dark green amount of HCl is measured

NKj [% DM] =

0.14007 * (amount of HCl) * 100 sample-weightdry* (100 cont. of Resid. Water)


accuracy: 2 dec. places (e.g. 0.78 % DM) allowed difference: + 2.5 %
LIMA 2013

result in: % DM (dry matter) repetitions: 2

126

Erwin Binner

ABF-BOKU / Erwin Binner

page 63

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Loss of Ignition / Calculation

127

Erwin Binner

LIMA 2013

Analysis of Compost Total Nitrogen


Total Nitrogen (NTOT)
is calculated by:

NTOT = NKj + NH4-N + NO3-N

or
measured directly by VARIO MAX as:

NDUMAS
NDUMAS [% DM] = (100 content of Residual Water)
128
Erwin Binner LIMA 2013

CN * 100

ABF-BOKU / Erwin Binner

page 64

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Total Nitrogen

129

Erwin Binner photos: Binner, 2006

Gerhardt SMA 12/HT LIMA 2013 ~ 5,200

Analysis of Compost Total Nitrogen


Gerhardt WD 12 ~ 5,000

130

Erwin Binner photos: Binner, 2006

LIMA 2013

ABF-BOKU / Erwin Binner

page 65

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Wastes (Heavy) Metal Analysis


digestion for heavy metal analysis
Analysis Sample (< 0.5 mm) 2.0 g (balance accurate to 0.001 g) into digestion glass adding: 40 ml of aqua regia (HNO3 : HCl = 1:3) and boiling stones apply water cooler and cooling trap (filled with diluted HNO3) boiling for 2 hours, afterwards cooling to room temperature washing cooler with: HNO3 from cooling trap and deionized water

filtering digestion solution into volumetric flask filling up with deionized water to 100 ml 131
Erwin Binner LIMA 2013

Analysis of Wastes (Heavy) Metal Analysis


measuring the solution by AAS
AAS = Atomic Absorption Spectrophotometer
a hollow-cathode lamp (one lamp for each element) sends light beam, with spectrum of the element (e.g. Chromium) which is to be measured molecules in sample-solution are atomized by nebulizer and burner (acetylene + air or acetylene + nitrous-oxide (N2O) as fuel) Cr atoms absorb light, by this the intensity of the light beam is reduced (the more Cr atoms the merrier reduction) by measuring standard solutions (e.g. 10 mg Cr/l) and sample solutions, the concentration of Cr in the sample solution can be calculated [In mg/l]

132

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

page 66

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Wastes (Heavy) Metal Analysis


light beam

Flame

acetylene sample

nebulizer bluff bodies


discharge air or N2O
source:

133

Erwin Binner

LIMA 2013

Analysis of Wastes (Heavy) Metal Analysis


calculation of heavy metal content in waste:
Cr [mg/kg DM] =
C [mg/l Cr] * Dil. * 1,000 * 100 10 * sample-weightdry [g]* (100 Residual Water)
C = concentration in the solution 1,000 = g kg result in: mg/kg DM (dry matter) repetitions: 3 Dil. = factor of dilution 10 = ~2 g solids in 100 ml l accuracy: depends on amount allowed difference: 5 20 %
LIMA 2013

134

Erwin Binner

ABF-BOKU / Erwin Binner

page 67

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Wastes (Heavy) Metal Analysis


accuracy: depends on amount
heavy metal amount [mg/kg DM] <1 1 - 50 50 - 100 100 - 500 500 1,000 1,000 5,000 5,000 - 10,000 > 10,000 135
Erwin Binner

accuracy 0,1 1 5 10 50 100 500 1,000

example 0,5 37 65 270 650 3,600 7,500 15,000


LIMA 2013

Analysis of Wastes (filled with HNO3) (Heavy) Metal Analysis / Digestion


2 g of sample

cooling trap

water cooler

digestion glass 40 ml
Erwin Binner 136 HCl HNO3 +

1:3 = aqua regia

LIMA 2013 photos: Binner, 2006

ABF-BOKU / Erwin Binner

page 68

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Wastes (Heavy) Metal Analysis / Digestion


fume hood

137

Erwin Binner photos: Binner, 2006

heater

LIMA 2013

Analysis of Wastes (filled with HNO3) (Heavy) Metal Analysis / Digestion


filtration

cooling trap

water cooler

filling up to 100 ml

138

Erwin Binner photos: Binner, 1989

aqua regia

heater

LIMA 2013

ABF-BOKU / Erwin Binner

page 69

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Wastes / (Heavy) Metal Analysis Atomic Absorption Spectrophotometer (AAS)


flowmeter for acetylene + air (or N2O) light beam

mixing chamber

burner Erwin Binner 139 photos: Binner, 2006

sample

hollow-cathode lamp Perkin Elmer LIMA 2013 20,000

Analysis of Wastes (Heavy) Metal Analysis


measuring the solution by ICP-AES
ICP-AES = inductive coupled plasma atomic emissions spectrometry
molecules in sample-solution are atomized by nebulizer and Argon-plasma-gas (5,000 to 10,000K) by atomization, atoms (e.g.: Cr) emit (send out) light of (for Cr) specific wave length, (the more Cr atoms the merrier emission) by measuring standard solutions (e.g. 10 mg Cr/l) and sample solutions, the concentration of Cr in the sample solution can be calculated [in mg/l] advantage of ICP is, that many elements can be measured in one step

140

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

page 70

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Wastes (Heavy) Metal-Analysis (ICP-AES)


inductive coupled plasma - atomic emissions spectrometry

141

Erwin Binner photos: Binner, 1989

LIMA 2013

Analysis of Compost Physical Contaminants


Physical Contaminants
oversized particles > 25 mm glass in fraction > 2 mm plastics in fractions > 4 mm and > 20 mm ferrous metals and non ferrous metals in fraction > 6.3 mm

~ 500 - 1,000 g dried laboratory sample (105C) sieved according DIN 4198 (0,63/2/4/6,3/8/11,2/16/20/25mm) sorting contaminants by hand total sample weight + weight of the different contaminants
result in: % DM (dry matter) repetitions: 1 accuracy: 1 dec. place (e.g. 0.4 % DM) allowed difference: not determined
LIMA 2013

143

Erwin Binner

ABF-BOKU / Erwin Binner

page 71

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Physical Contaminants


Prfgertegesellschaft RT405-7 ~ 2,500

144

Erwin Binner

LIMA 2013 photos: Binner, 2006

Analysis of Compost Plant Germination Test


Plant Germination Test
Fresh Laboratory Sample mixing sample to Standard Substrate (0/15/30/45% sample) Standard Substrate = Fruhstorfer Soil : brick-powder = 1:1 applying in Neubauer glass pots (120 mm * 60 mm)
silica sand (100-200 g) sample mixture (~200 g) test-plants: 0.4 g Lepidium sativum = cress or 0.3 g Phleum pratense = grass, accurate to 0.01 g silica sand (100 g) 50-100 ml water, until sample mixture is saturated

145

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

page 72

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Plant Germination Test


Plant Germination Test
each mixture is tested in triplicate covering pots by plastic until plants germinate (~2 days) notice germination delay against 0 % compost variant (days) plants remain in a bright room (green house) at ~20C every 1-2 days irrigating of plants harvesting after 9-11 days (cress) and 18-20 days (grass) weighing plant mass assessment of germination rate (how many seeds have germinated) 146
Erwin Binner LIMA 2013

Analysis of Compost Plant Germination Test


Plant Germination Test
for assessment: average of the 3 repetitions is to be compared to the average of the 3 blank (100% standard substrate / 0% compost) which define 100% 100 100 * (germination * (weight mixture ) ) mixture

plant plantmass germ. [% [% of of blanc] blanc] = germination weight blanc blanc = germination delay [days] = germ. mixture germ. blanc
accuracy: no decimal place (e.g. 99 %) allowed difference: + 5 %
LIMA 2013

result in: % from blank repetitions: 3

147

Erwin Binner

ABF-BOKU / Erwin Binner

page 73

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Plant Germination Test Cress Test

148

Erwin Binner photos: Binner, 2010

LIMA 2013

Analysis of Compost Plant Germination Test

15 % 30 %

45% 149
Erwin Binner photos: Binner, 2010

sample

blank (100% substrate


LIMA 2013

ABF-BOKU / Erwin Binner

page 74

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Plant Germination Test

Erwin Binner 150 photos: Binner, 2010

20C - light 16 hours / day

LIMA 2013

Analysis of Compost Plant Germination Test

151

Erwin Binner

LIMA 2013 photos: Binner, 2010

ABF-BOKU / Erwin Binner

page 75

Curso Doctorado Analysis of Wastes

September 2013

Analysis of Compost Plant Germination Test

152

Erwin Binner photos: Binner, 2013

LIMA 2013

Analysis of Compost Plant Germination Test (ON S 2023)

153

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

page 76

Curso Doctorado Analysis of Wastes

September 2013

Reactivity of Wastes
154
Erwin Binner LIMA 2013

Self Heating Test


155
Erwin Binner LIMA 2013

ABF-BOKU / Erwin Binner

page 77

Curso Doctorado Analysis of Wastes

September 2013

Reactivity of Wastes Selfheating Test Status of Rotting

Erwin Binner 156 photos: Binner, 2010

LIMA 2013

Reactivity of Wastes Selfheating Test Status of Rotting

157

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

page 78

Curso Doctorado Analysis of Wastes

September 2013

Reactivity of Wastes Self Heating Test Status of Rotting


Self Heating Test in Dewar-Bottle Sample 425/8-12
80 70 60 temperature [C] 50 40 30 20 10 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 test duration [days] repetition 1 repetition 2

158

Erwin Binner

LIMA 2013

Reactivity of Wastes Selfheating Test Status of Rotting


Rottegrad I Rotting Status I Rottegrad II Rotting Status II Tmax = 60 - 70 C Tmax = 50 - 60 C Feedstock Fresh Compost Fresh Compost Finished Compost Finished Compost
LIMA 2013

Rottegrad III Tmax = 40 - 50 C Rotting Status III Rottegrad IV = 30 - 40 C T Rotting Status IV max Rottegrad V Rotting Status V 159
Erwin Binner

Tmax = 20 - 30 C

ABF-BOKU / Erwin Binner

page 79

Curso Doctorado Analysis of Wastes

September 2013

New Methods

160

Erwin Binner

LIMA 2013

New Methods for Waste Analysis Whats New?

Infrared-Spectroscopy

Thermal Analysis
photos: Smidt, 2009

161

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

page 80

Curso Doctorado Analysis of Wastes

September 2013

New Methods for Waste Analysis How to Characterize

162

Erwin Binner

source: Smidt, 2009 LIMA 2013

New Methods for Waste Analysis How to Characterize


physical characterization: chemical characterization:
color: green length: 45 cm width: 55 cm height: 105 cm LOI: 28,8 % TOC: 14,9 % TN: 1,62 % AT4: 2,3 mg O2 / g DM

FTIRspectrum

163

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

page 81

Curso Doctorado Analysis of Wastes

September 2013

FTIR: Fourier Transform Infrared Spectroscopy Principles of Infrared Measurement

transmission

emission

attenuated total reflection (ATR)

reflection 164
Erwin Binner

diffuse Reflection (DRIFT)


source: Smidt et al., 2009 LIMA 2013

FTIR: Infrared-Spectroscopy
(Fourier Transform Infrared Spectroscopy)

Principle: Transmission
4000 cm-1

400 cm-1
165
Erwin Binner

sample

spectrum
source: Smidt et al., 2009 LIMA 2013

ABF-BOKU / Erwin Binner

wave number

page 82

Curso Doctorado Analysis of Wastes

September 2013

FTIR: Infrared-Spectroscopy Interaction of Infrared-Light and Molecules


dipole-moment
Cl Cl dd-

d+ H d+

+ -

166

elektrial vector
Erwin Binner

source: Smidt et al., 2009 LIMA 2013

FTIR: Infrared-Spectroscopy Infrared Induces Vibration of Molecules O H RCN-R


Absorbanz absorbance 3900

3400

2900

2400 1900 -1 ) -1] Wellenzahl (cm wave number [cm

1400

900

400 source: Smidt et al., 2009

167

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

page 83

Curso Doctorado Analysis of Wastes

September 2013

Quality of Compost / FTIR-Analysis Characterization of the Rotting Process inorganic compounds


silicates / carbonates aliphatic methyl bands amides / aromatic amines amines = easy degradable org. compounds
carbonate

Absorbanz absorbance

compost 23 days nitrate compost 260 days

sewage sludge compost

biogenic material fingerprint region

168

3900

3400

2900

Erwin Binner

2400 1900 -1] -1 wave number ) Wellenzahl (cm[cm

1400

900

400

LIMA 2013 source: Smidt et al., 2009

Infrared spectroscopic characteristics of the biowaste composting process


I II

1420

III

1030

1640

1384 875

Absorbance

2920

2850

280 d 140 d 56 d

1540 1320 1260 1740 1900


-1

1d

3900

3400

2900

2400

1400

900

400

169

Erwin Binner

Wavenumber (cm )

LIMA 2013 source: Bhm, 2009

ABF-BOKU / Erwin Binner

page 84

Curso Doctorado Analysis of Wastes

September 2013

Quality of Compost / FTIR-Analysis Characterization of the Rotting Process


wave number (cm-1) 3400 2920-2925 2850 1630-1650 functional groups, rsp. compounds bound and free hydroxyl groups (water) aliphatic methylene groups aliphatic methylene groups amides I, carboxylates alkenes, aromatic vibrations amides II carboxylates carbonate nitrate (aromatic) amines polysaccharides clay-minerals carbonates COOC-O N-O C-N C-O-C, C-O Si-O, Si-O-Si C-O C=O C=C vibrations development during rotting process ( )

O-H C-H

1570-1540 1420-1430 1384 1320 1250-900 1030 875

170

Erwin Binner

LIMA 2013

Statistical Tools Principle of Multivariate Data Analysis


matrix of data

??
Absorbanz

samples 1

3900

3899

400 0.020 0.018 0.015 0.017

0.023 0.023 0.026 0.027 0.027 0.028

2 3

3900

3400

2900

2400

1900
-1

1400

900

400

100

0.026 0.027

Wellenzahl (cm )

J I

unmanageable pack of data


data X

multivariate data analysis


source: Bhm, 2009

171

Erwin Binner

LIMA 2013

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page 85

Curso Doctorado Analysis of Wastes

September 2013

Classification of FTIR-Spectra by SIMCA (Compost MBT)


3.5 3,5

MBT-Model

anaerobic digestion 1 anaerobic digestion 2

distance to model "compost"

2,5 2.5
2

sewage sludge 3

"unknown samples"
sewage sludge 2

none

1,5 1.5
1
sewage sludge 1

0,5 0.5
0 0

both
0,5 0.5
1

Compost Model
1,5 1.5
2

2,5 2.5
LIMA 2013

172

Erwin Binner source: Bhm, 2009

distance to model "MBT"

PLS-Regression Prediction of Extractable Humic Acids (HA) PLS-R = Partial Least Squares Regression
40 35 HA predicted (% ODM) 30 25 20 15 10 5 0 0 5 10 15 20 25 30 35 40 HA measured (% ODM)

MODELL - PARAMETER:
number of samples = 269 R2 = 0,87 RMSEP =2,6 % oDM (= medium error)

advantage:
time lower amount of chemicals

173

Erwin Binner

source: Bhm, 2009

LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Prediction of the loss on ignition (LOI) and the TOC by FT-IR spectra
70
n = 427

30
n = 188

60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 LOI measured (% DM)

25 TOC predicted (% DM) 20 15 10 5 0 0 10 20 30 TOC measured (% DM)


source: Bhm, 2009 LIMA 2013

174

LOI predicted (% DM)

Erwin Binner

Prediction of total nitrogen (TN) and respiration activity (RA4) by FT-IR spectra
3
O 2 uptake predicted (mg g -1 DM)
n = 187

70
n = 115

2.5 TN predicted (% DM) 2 1.5 1 0.5 0 0 0.5 1 1.5 2 2.5 3 TN measured (% DM)

60 50 40 30 20 10 0 0 10 20 30 40 50
-1

60

70

O 2 uptake measured (mg g DM)


LIMA 2013

175

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Curso Doctorado Analysis of Wastes

September 2013

Thermal Analysis Principle

thermal behavior depends on temperature measurement of different parameters is possible

176

Erwin Binner

LIMA 2013

Thermal Analysis Principle

thermogravimetry differential scanning calorimetry (DSC) mass-spectrum of all products of combustion


photos: Smidt, 2009

177

Erwin Binner

LIMA 2013

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Curso Doctorado Analysis of Wastes

September 2013

Thermogravimetry Principle

rising temperature 178


Erwin Binner LIMA 2013

Thermogravimetry Equipment

179

Erwin Binner

photo: Binner 2012

LIMA 2013

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Curso Doctorado Analysis of Wastes

September 2013

Thermogravimetry Principle
physical parameters are changed because of chemical reactions during composting process change of energy-amount different thermal behaviour (oxidative or pyrolytic) shows degradation rate, reactivity, stability thermogram loss of weight during combustion DSC-curve energy-amount (heat-flow) mass-spectrum gaseous products of combustion characteristic of ionic current control of process and quality (e.g. composting), reactivity and effect of remidiation, combustion behaviour 180
Erwin Binner LIMA 2013

Thermogravimetry Thermograms Quality Controll of Composts


110
source: Smidt, 2009

100 90 Masseverlust (%) mass-loss [%] 80 70 60 50 40 30 20 0 100 200 300 400 500 600 700 800 900
LIMA 2013

compost HA = 45.8 %oDM


Reifkompost HS 45,8%oTM

compost HA = 19.7Reifkompost %oDM HS 19,7%oTM


Klrschlammsewage sludge kompost compost

biogenic material

Frischmaterial

181

Erwin Binner

Temperatur (C) temperature [C]

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Quality Control of Composts Dynamic Difference-Calorimetry (DSC)


200 175 150 125 DSC (mW) DSC [mW] 100 75 50 25 0 source: Smidt, 2009 -25
Reifkompost compost (humification) HS 45,8%oTM HA = 45.8 %oDM Reifkompost compost (mineralisation) HS 19,7%oTM HA = 19.7 %oDM

sewage sludge kompost compost


Frischmaterial

Klrschlamm-

biogenic material

100

200

300

400

500

600

700

800

900
LIMA 2013

182

Erwin Binner

temperature [C]

Temperatur (C)

Laboratory

183

Erwin Binner

LIMA 2013

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Curso Doctorado Analysis of Wastes

September 2013

Laboratory ABF-BOKU Digestion Laboratory


fume hoods NKJ-digestion NKJ-distillation

storage for solvents storage for acids 184


Erwin Binner

storage for bases photos: Binner 2006

balance

LIMA 2013

Laboratory ABF-BOKU Digestion Laboratory

Erwin Binner 185 storage for waste chemicals

photos: Binner 2006

storage for solvents

LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Laboratory ABF-BOKU Measuring Laboratory


pH-meter

Ionchromatograph

186

Erwin Binner photo: Binner 2006

balance

samples for LIMA 2013 Water Content

Laboratory ABF-BOKU Cleaning / Gas-Distribution


storage for deionised water

deioniser

187

Erwin Binner photos: Binner 2006

dish washer

storage for gas

LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Laboratory ABF-BOKU Sample Storage


storage for Analysis Samples

188

Erwin Binner photos: Binner 2006

freezer -22C

LIMA 2013

Equipment for Laboratory Tests


189
Erwin Binner LIMA 2013

ABF-BOKU / Erwin Binner

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Curso Doctorado Analysis of Wastes

September 2013

Laboratory Tests Composting System


.
.

L ab o rat o r y r e a cto r sy stem


valve

L a b o ra to ry re a ct or sy s te m
valv e

temperature

t emperature

feed mixture
volume ~7l plast ic screen

feed mixture
.

air supply

water air distribution

volume ~7l plastic screen

air supply

water air distribution

.
.

190

Erwin Binner

LIMA 2013

Laboratory Tests Composting System / Climate Chamber

191

Erwin Binner photos: Binner 2006

LIMA 2013

ABF-BOKU / Erwin Binner

page 95

Curso Doctorado Analysis of Wastes

September 2013

Laboratory Tests Composting System / Rotting Reactor

photos: Binner 2006

192

Erwin Binner

LIMA 2013

Laboratory Tests Composting System / CO2-Measurement


CO2-measuring unit (infrared)

193

photos: Binner 2006 Erwin Binner

switch for 6 test cells


LIMA 2013

ABF-BOKU / Erwin Binner

page 96

Curso Doctorado Analysis of Wastes

September 2013

Laboratory Tests Composting System / Calculation


C-Degradation Rate, Acetic Acid and pH-Value
. Input

h]

1,5

Test series 2 / Batch 1

9,0

8,0 C-degradation rate [gC/kg C Acetic acid [% DM] 1,0

expone ntial phase

Acetic acid pH-Value pH-Value 6,0

0,5

0,0 0

lag phase
2 4 6 8

end of intensive degradation phase


10 12 14 16 18 20

5,0

4,0

Duration of the com posting process [days]

194

Erwin Binner

LIMA 2013

Laboratory Tests Odour Emissions


Ammonia Nitrogen and pH-Value
1.600 1.400 NH4-N [mg/kg DM] . 1.200 1.000 800 600 400 200 0 0 2 4 6 8 10 12 14 16 18 20 Duration of the com posting process [days] 4,0 6,0 Test series 6 / Batch 2 9,0

NH4-N pH-Value

8,0 pH-Value [-]

7,0

5,0

195

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

pH - Value

C-degradation C-degradation rate rate

7,0

page 97

Curso Doctorado Analysis of Wastes

September 2013

Laboratory Tests Odour Emissions


Odor Emissions
18.000
3 . [ppm DM] resp. [mg/10.m waste air h]

Test series 2 / Batch 2 Acetic acid - w aste air Acetic acid - w aste air [m g/10m 3 w aste air . h] [m g/10m 3 w aste air . h] Acetic acid - solid m atter [ppm DM] Olfactom eter [OU/m 3 ] Olfactom eter [OU/m 3 ] Olfactom eter [OU/m 3 ]

1.200 1.000 800 600 waste air]


pH - Value

16.000 14.000 12.000 10.000 8.000 6.000 4.000

400 200

2.000 0 0 2 4 6 8 10 12 14 16 18 20 Duration of the com posting process [days] 0

196

Erwin Binner

LIMA 2013

Odour Emissions - Laboratory Tests Influence of Oxygen Supply


C-Degradation Rate and pH-Value
. Input

h]

2,5

Test series 2 / Batch 1 and 4


Degradatio Degradatio n n rate, rate, high high O2 O2 Degradatio n rate, high O2 Degradatio n rate, lo w O2 Degradatio n rate, lo w O2 pH-value, high O2

9,0

2,0 C-degradation rate [g C/kg C

8,0

1,5

pH-value, lo w O2

7,0

1,0

6,0

0,5

5,0

0,0 0 2 4 6 8 10 12 14 16 18 20 Duration of the Com posting Process [days]

4,0

197

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

[Odour units / m

page 98

Curso Doctorado Analysis of Wastes

September 2013

Odour Emissions - Laboratory Tests Influence of pH-Value


. Input h]

2,5 2,5 2,0 2,0 1,5 1,5

Without lime Carbon Degradation Rate Carbon Degradation Rate Test series 2 /2Batch 4 to 6 6 Test series / Batch 4 to Without Without lime lime 0.2% lime 0.2% lime 0.4% lime Without lime

C-degradation rate rate [g [g C/kg C/kg C C C-degradation . Input h]

1,0 1,0 0,5 0,5 0.4% 2 2 4 4 0.2% lime 66 88 10 10 12 12 14 14 0,00,0 0 0

w ithout lim e w ithout lim e

16 16

18 18

20

Duration of the Com posting Process [days] Duration of the Com posting Process [days]

198

Erwin Binner

LIMA 2013

Laboratory Tests Composting System


.
.

L ab o rat o r y r e a cto r sy stem


valve

L a b o ra to ry re a ct or sy s te m
valv e

temperature

t emperature

feed m ixture
volume ~7l plast ic screen

feed mixture
.

air supply

water air distribution

volume ~7l plastic screen

air supply

water air distribution

.
.

199

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

page 99

Curso Doctorado Analysis of Wastes

September 2013

Laboratory Tests Composting System / Climate Chamber

200

Erwin Binner photos: Binner 2006

LIMA 2013

Laboratory Tests Composting System / Rotting Reactor

photos: Binner 2006

201

Erwin Binner

LIMA 2013

ABF-BOKU / Erwin Binner

page 100

Curso Doctorado Analysis of Wastes

September 2013

Laboratory Tests Composting System / CO2-Measurement


CO2-measuring unit (infrared)

202

photos: Binner 2006 Erwin Binner

switch for 6 test cells


LIMA 2013

Laboratory Tests Landfill Simulation / Leachate / Temperature

203

Erwin Binner photos: Binner 2006

LIMA 2013

ABF-BOKU / Erwin Binner

page 101

Curso Doctorado Analysis of Wastes

September 2013

e.binner@boku.ac.at
http://www.wau.boku.ac.at

Thank You for Your Attention


204
Erwin Binner LIMA 2013

ABF-BOKU / Erwin Binner

page 102

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