Dimensions (in cms) of Items

Sample 1
1.04
0.98
0.99
1
1.01
Mean
Range
Grand Mean

Sample 2 Sample 3 Sample 4

Sample 5
Sample 6
0.98
1.01
0.97
1.04
1.03
0.98
1.02
0.99
1.02
1.01
0.98
1.02
1.01
1.01
0.97
1.03
0.98
0.95
1
0.98
1.01
1.04
0.97
1
0.99

1.004
0.06
1.000333333

0.996
0.05

X bar chart control limits

A2
CL
1.000333333
UCL
1.036876667
LCL
0.96379
R Bar chart
D3
D4
CL
UCL
LCL

1.014
0.06

0.978
0.06

1.014
0.04

0.996
0.06

0.577
UCL / LCL

CL +/- A2* R Bar

2.115
0
0.063333333
0
0.13395

Production Days
No.Of Defectives
Production Days
No.Of Defectives

1
10
13
12

2
5
14
15

3
10
15
8

4
12
16
14

5
11
17
10

Tube No.
Defects
Tube No.
Defects

1
2
14
7

2
1
15
4

3
2
16
5

4
6
17
2

5
8
18
4

Sample 7

Sample 8

Sample 9
Sample 10 Sample 11
Sample 12
0.99
0.96
0.93
1.05
1.02
0.95
0.98
1.05
1.03
1.02
0.99
0.97
1.01
1.03
1.04
1.02
0.97
1.01
1.04
0.99

1
1.02
0.98
1.01
1.01

1
1.01
0.99
0.99
0.95

1.004
0.04

0.988
0.06

1.004
0.06

0.994
0.08

0.996
0.11

1.016
0.08

Total
12.004
0.76

6
9
18
4

7
19
19
11

8
4
20
11

9
12
21
26

10
27
22
3

11
25
23
10

12
9
24
11

6
2
19
3

7
4
20
7

8
9
21
2

9
3
22
4

10
4
23
5

11
5
24
3

12
3
25
2

1.000333
0.063333

153
135

288

13
3

52
48

100

Sample 1
Sample 2
Sample 3
Sample 4
Sample 5
Sample 6
Sample 7
Sample 8
Sample 9
Sample 10
Sample 11
Sample 12

1.04
0.98
1.01
0.97
1.04
1.03
1
1
0.99
0.96
0.93
1.05

0.98
0.98
1.02
0.99
1.02
1.01
1.02
1.01
1.02
0.95
0.98
1.05

0.99
0.98
1.02
1.01
1.01
0.97
0.98
0.99
1.03
1.02
0.99
0.97

Production Days No.Of Defectives Production Days No.Of Defectives

1
10
13
12
2
5
14
15
3
10
15
8
4
12
16
14
5
11
17
10
6
9
18
4
7
19
19
11
8
4
20
11
9
12
21
26
10
27
22
3
11
25
23
10
12
9
24
11

Tube No.

Defects
1
2
3
4
5
6
7
8
9
10
11
12
13

Tube No.
2
1
2
6
8
2
4
9
3
4
5
3
3

Defects
14
15
16
17
18
19
20
21
22
23
24
25

7
4
5
2
4
3
7
2
4
5
3
2

1
1.03
0.98
0.95
1
0.98
1.01
99
1.01
1.03
1.04
1.02

1.01
1.01
1.04
0.97
1
0.99
1.01
0.95
0.97
1.01
1.04
0.99

sample1
sample2
sample3
sample4
sample5
sample6
sample7
sample8
sample9
sample10
sample11
sample12

samples1

1.04
0.98
0.99
1
1.01
0.98
0.98
0.98
1.03
1.01
1.01
1.02
1.02
0.98
1.04
0.97
0.99
1.01
0.95
0.97
1.04
1.02
1.01
1
1
1.03
1.01

1.04
0.98
1.01
0.97
1.04
1.03
1
1
0.99
0.96
0.93
1.05

0.98
0.98
1.02
0.99
1.02
1.01
1.02
1.01
1.02
0.95
0.98
1.05

0.99
0.98
1.02
1.01
1.01
0.97
0.98
0.99
1.03
1.02
0.99
0.97

1
1.03
0.98
0.95
1
0.98
1.01
0.99
1.01
1.03
1.04
1.02

Production Days
No.Of Defectives
1
10
2
5
3
10
4
12
5
11
6
9
7
19
8
4
9
12
10
27
11
25
12
9
13
12
14
15
15
8
16
14
17
10
18
4
19
11
20
11
21
26
22
3
23
10
24
11

1.01
1.01
1.04
0.97
1
0.99
1.01
0.95
0.97
1.01
1.04
0.99
Tube
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Tube
Defects No.
2
1
2
6
8
2
4
9
3
4
5
3
3
7
4
5
2
4
3
7
2
4
5
3
2

0.97
0.98
0.99
1
1.02
0.98
1.01
1.01
1
1.01
0.99
0.99
0.95
0.99
1.02
1.03
1.01
0.97
0.96
0.95
1.02
1.03
1.01
0.93
0.98
0.99
1.04
1.04
1.05
1.05
0.97
1.02
0.99

Defects

Day Produced Nonconforming

1
690
21
2
580
22
3
685
20
4
595
21
5
665
23
6
596
19
7
600
18
8
620
24
9
610
20
10
595
22
11
645
19
12
675
23
13
670
22
14
590
26
15
585
17
16
560
16
17
575
20
18
610
16
19
596
15
20
630
24
21
625
25
22
615
21
23
575
23
24
572
20
25
645
24
26
651
39
27
660
21
28
685
19
29
671
17
30
660
22
31
595
24
32
600
16

Waiting Time
7.2
8.4
7.9
4.9
5.6
8.7
3.3
4.2
5.5
7.3
3.2
6
4.4
8
5.4
7.4
9.7
4.6
4.8
5.8
8.3
8.9
9.1
6.2
4.7
6.6
5.3
5.8
8.8
5.5
8.4
6.9
5.7
4.7
4.1
4.6
1.7
4
3
5.2
2.6
3.9
5.2
4.8
4.6
2.7
6.3
3.4
4.9
6.2
7.8
8.7
7.1
6.3

Day

day
1
1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
5
5
5
5
6
6
6
6
7
7
7
7
8
8
8
8
9
9
9
9
10
10
10
10
11
11
11
11
12
12
12
12
13
13
13
13
14
14

1
7.2
8.4
7.9
4.9

2
5.6
8.7
3.3
4.2

3
5.5
7.3
3.2
6

4
4.4
8
5.4
7.4

5
9.7
4.6
4.8
5.8

6
8.3
8.9
9.1
6.2

mean
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

7.2
5.6
5.5
4.4
9.7
8.3
4.7
8.8
5.7
1.7
2.6
4.6
4.9
7.1
7.1
6.7
5.5
4.9
7.2
6.1

8.4
8.7
7.3
8
4.6
8.9
6.6
5.5
4.7
4
3.9
2.7
6.2
6.3
5.8
6.9
6.3
5.1
8
3.4

7.9
3.3
3.2
5.4
4.8
9.1
5.3
8.4
4.1
3
5.2
6.3
7.8
8.2
6.9
7
3.2
3.2
4.1
7.2

4.9
4.2
6
7.4
5.8
6.2
5.8
6.9
4.6
5.2
4.8
3.4
8.7
5.5
7
9.4
4.9
7.6
5.9
5.9

8.2
5.5
7.1
5.8
6.9
7
6.7
6.9
7
9.4
5.5
6.3
3.2
4.9
4.9
5.1
3.2
7.6
7.2
8
4.1
5.9
6.1
3.4
7.2
5.9

14
14
15
15
15
15
16
16
16
16
17
17
17
17
18
18
18
18
19
19
19
19
20
20
20
20

7
4.7
6.6
5.3
5.8

range

8
8.8
5.5
8.4
6.9

9
5.7
4.7
4.1
4.6

10
1.7
4
3
5.2

11
2.6
3.9
5.2
4.8

12
4.6
2.7
6.3
3.4

13
4.9
6.2
7.8
8.7

14
7.1
6.3
8.2
5.5

15
7.1
5.8
6.9
7

16
6.7
6.9
7
9.4

17
5.5
6.3
3.2
4.9

18
4.9
5.1
3.2
7.6

19
7.2
8
4.1
5.9

20
6.1
3.4
7.2
5.9

x bar =
UTL =
LTL =
x bar new =
SIGMA =

1.25
1.255
1.245
1.251
0.00083

Z(LTL) =

-7.22892

defects
2.43433E-13

2.43433E-13

Z(UTL) =

4.819277

0.99999928

7.20397E-07

total =

7.20397E-07

ppm
ppb
0.720397 720.3968

x bar =
UTL =
LTL =
x bar new =
SIGMA =

1.25
1.255
1.245
1.251
0.00083

Z(LTL) =

-7.22892

defects
2.43433E-13

2.43433E-13

Z(UTL) =

4.819277

0.99999928

7.20397E-07

total =

7.20397E-07

ppm
ppb
0.720397 720.3968

x bar =
UTL =
LTL =
x bar new =
SIGMA =

1.25
1.255
1.245
1.251
0.00083

Z(LTL) =

-7.22892

defects
2.43433E-13

2.43433E-13

Z(UTL) =

4.819277

0.99999928

7.20397E-07

total =

7.20397E-07

ppm
ppb
0.720397 720.3968

Production Days
No.Of Defectives
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Sample size taken each day
No of times samples taken
Total sample size

10
5
10
12
11
9
19
4
12
27
25
9
12
15
8
14
10
4
11
11
26
3
10
11

Proportion
0.05
0.025
0.034722
0.041667
0.038194
0.03125
0.065972
0.013889
0.041667
0.09375
0.086806
0.03125
0.041667
0.052083
0.027778
0.048611
0.034722
0.013889
0.038194
0.038194
0.090278
0.010417
0.034722
0.038194
200
24
4800

P bar chart
CL (Pbar)
UCL
LCL

0.06
0.110379
0.009621

N Pbar chart
CL (NP bar)
UCL
LCL

12
22.07571 22.07571
1.924287 1.924287

Alpha
Month
Jan
Feb
Mar
Apr
May
June

Demand Cumulative avg 3 MMA

3 (n) month weighted moving average
10
11
10.00
16
10.50
21
12.33
12.33
13.9
27
14.50
16.00
18.5
31
17.00
21.33
24.1
19.33
26.33
28.8

0.91

Simple exponential smoothening

10
10
10.91
15.5419
20.50877
26.41579
30.58742

N Point moving
N = Time period
P = Periodicity

Weights
W1
W2
W3

0.1
0.3
0.6

0.6
0.3
0.1

More weightage to last month

ponential smoothening

htage to last month

1
2
3
4
5
6
7

Month
Jan
Feb
Mar
Apr
May
June

Demand
10
11
16
21
27
31

intercept
Slope

3.533333
4.514286

Forecast

35.13333