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Electric Drives and Controls

Hydraulics

Linear Motion and Assembly Technologies

Pneumatics

Service

Axial Piston Variable Pump A10V(S)O

RE 92701/06.09 Replaces: 10.07

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Data sheet

Series 31 Size NG18 (A10VSO) Size NG28 to 140 (A10VO) Nominal pressure 280 bar Peak pressure 350 bar Open circuit

Contens
Ordering code for standard program Technical data Technical data standard units Technical data High-Speed-Version Technical data Characteristics for pumps with pressure control DG Two point control, directly operated DR Pressure control DRG Pressure control, remote DFR/DFR1 Pressure and flow control DFLR Pressure/flow/power control FHD-displacement control, pilot pressure dependent with pressure control Dimensions, size 18 to 140 Through drive dimensions Combination pump A10V(S)O + A10V(S)O Installation instructions General instructions 15 16 38 41 42 44 2 4 6 7 8 9 10 11 12 13 14

Features
Variable axial piston pump of swashplate design for hydrostatic drives in open circuits. The flow is proportional to the drive speed and displacement. By adjusting the swashplate angle it is possible to infinitely vary the output flow. 2 Case drain ports Good suction characteristics Permissible continuous pressure 280 bar Low noise level Long service life Axial and radial loading of drive shaft possible High power to weight ratio Wide range of controls Short response times The through drive is suitable to mount additional gear or piston pumps of up to the same displacement size, i.e. 100% through drive torque.

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Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

Ordering code for standard program


A10V(S) O
01 02 03 04 05

31
06 07

18 18

V
08 09 10 11 12

Version
01 High-Speed-Version

28 28

45 45

71 71

100 100

140 140 A10V A10VS H

02

Axial piston unit Swashplate design, variable

Operation mode
03 Pump, open circuit

Size
04 Displacement Vg max in cm3

18 18 X - T open m X - T closed with flushing function

28 28

45 45

71 71

100 100

140 140 DG DR DRG DFR DFR1 EF1) ED2) DFLR FHD 31

Control device Two point control, directly operated Pressure control hydraulic, remotely operated with hydraulic flow control
05

with flow control, differential pressure control, electrically adjustable electric with inverse prop. curve Pressure/flow and power control Displacement control, pilot press. dependent with press.control Series

06 Series 3, Index 1

07

Direction of rotation Viewed from drive shaft

clockwise counter-clockwise

R L

Seals 08 FKM (Fluor-caoutchouc) Drive shaft Splined shaft, ANSI B92.1a-1976, standard shaft Similar to S however for higher drive torque
09 Splined shaft, ANSI B92.1a-1976, reduced spline size,

V 18 18 28 28 45 45 71 71 100 100 140 m m 140 C D S R U W

not with through drive Similar to U, higher drive torque, not with through drive Mounting flange ISO 3019-1 2-bolt ISO 3019-1 4-bolt

10

1) 2)

See also RE 92709 See also RE 92707 m = On request = Not available = Not for new applications = Preferred program

l = Available

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

3/44

Ordering code for standard program


A10V(S) O
01 02 03 04 05

31
06 07

V
08 09 10 11 12

Service line ports (UNC mounting bolts see RA 92701) SAE flanged ports at rear, Metric mounting bolts (not with through drive) SAE flanged ports at opposite sides Metric mounting bolts 11 SAE flanged ports at rear Metric mounting bolts (not with through drive) SAE flanged ports at opposite sides Metric mounting bolts Through drive Without through drive Flange SAE J744 82-2 (A) 82-2 (A)
12 101-2 (B)

18 18

28 28

45 45

71 3) 3) 71

100 100

140 140 N00 K01 K52 K68 K04 K07 K24 K17 11 12 41 42

Coupler for splined shaft4) 5/8 in 9T 16/32DP 3/4 in 11T 16/32DP 7/8 in 13T 16/32DP 1 in 15T 16/32DP 1 1/4 in 14T 12/24DP 1 1/2 in 17T 12/24DP 1 3/4 in 13T 8/16DP

101-2 (B) 127-2 (C) 127-2(C) 152-4 (D)


3) 4)

Please observe information on page 27 Coupler for splined shaft to ANSI B92.1a-1976 m = On request = Not available = Not for new applications = Preferred program

l = Available

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Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

Technical data
Hydraulic fluid
Prior to project design please observe the extensive information on the selection of hydraulic fluids in our data sheets RE 90220 (mineral oil), RE 90221 (ecologically acceptable fluids) and RE 90223 (HF-fluids). When using HF- or ecologically acceptable fluids possible limitations on the technical data may be applicable, if necessary please consult us (when ordering please state the type of fluid to be used in clear text). Operating viscosity range In order to obtain optimum efficiency and service life, we recommend that the operating viscosity (at operating temperature) be selected within the range nopt = opt. operating viscosity 16 ... 36 mm2/s referred to the reservoir temperature (open circuit). Limits of viscosity range For extreme operating conditions the following limits apply: nmin = 10 mm2/s short term (t 1 min) at max.permissible case drain temperature of 115 C. Please note, that the max. case drain temperature of 115 C is also not exceeded in certain areas (eg. bearing area). The temperature in the bearing area is approx. 5 K higher than the average case drain temperature. nmax = 1600 mm2/s short term (t 1 min) on cold start (p 30 bar, n 1000 rpm, tmin -40 C) At temperatures between -40 C and -25 C special measures may be required for certain installation positions, please contact us for further information. For detailed information on operation at very low temperatures see RE 90300-03-B. Notes on the selction of hydraulic fluid In order to select the correct fluid, it is necessary to know the operating temperature in the tank (open circuit) in relation to the ambient temperature. The hydraulic fluid should be selected so that within the operating temperature range, the operating viscosity lies within the optimum range (nopt) (see shaded section of the selection diagram). We recommend that the higher viscosity grade should be selected in each case. Example: At an ambient temperature of X C the fluid temperature in the tank is 60 C. In the optimum viscosity range (nopt; shaded area) this corresponds to viscosity grades VG 46 or VG 68; VG 68 should be selected. Important The case drain temperature is influenced by pressure and speed and is typically higher than the tank temperature. However max. temperature at any point in the system may not exceed 115 C. If the above mentioned conditions cannot be kept due to extreme operating parameters or high ambient temperatures please consult us. Filtration of fluid The finer the filtration the better the achieved cleanliness of the fluid and the longer the service life of the axial piston unit. In order to ensure a reliable functioning of the axial piston unit it is necessary to determine the fluid cleanliness class through a gravimetric evaluation; a cleanliness level of at least 20/18/15 to ISO 4406 is required. At very high operating temperatures (90 C to max. 115 C) a cleanliness of 19/17/14 to ISO 4406 is necessary. If the above mentioned cleanliness classes cannot be met please consult us. Selection diagram
2500-40 1600 1000 600 400 200 100 60 40 20 10 -20 0 20 40 60 80 100 1600

VG

0 10 VG 68 VG 46 VG 32 VG 2 2

Viscosity n [mm2/s]

36 opt. 16

5 -40

-25

-10 0 10

30

Temperature range t in C
tmax = +115 C

50

70

90

5 115

tmin = -40 C

Fluid-Temperature range

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

5/44

Technical data
Operating pressure range
Direction of flow S to B Pressure at suction port S (inlet) Inlet pressure pabs min _ ________________________________ 0,8 bar absolute pabs max _________________________________10 bar1) absolute Minimum permissible inlet pressure at port S at increased drive speed In order to prevent damage to the pump (through cavitation) it is necesssary to maintain a minimum inlet pressure. This minimum required inlet pressure level depends on the drive speed and the pump displacement. These values do not apply however to the High-Speed version (see table of values on page 7).
1,2 1,6 1,1

Pressure at service line port (pressure port) B Nominal pressure pnom _ _________________ 280 bar absolute Peak pressure pmax _____________________ 350 bar absolute total operating period ______________________________ 300 h individual operating period_________________________ 2,0 ms Minimum pressure (in pump outlet) _ _______________10 bar Rate of pressure change RA _________________ 16000 bar/s Pressure p pnom Dt Dp

Time t Definition Nominal pressure pnom The nominal pressure corresponds to the maximum design pressure. Peak pressure pmax The peak pressure corresponds to the maximum pressure within the individual operating period. The total of the individual operating periods must not exceed the total operating period. Minimum pressure (in pump outlet) Minimum pressure in the pump outlet side (port B) that is required in order to prevent damage to the axial piston unit. Rate of pressure change RA Maximum permissible pressure build-up and pressure reduction speed with a pressure change over the entire pressure range. Pressure p Individual operating period Peak pressure pmax Nominal pressure pnom t1 t2 tn

1,2 1,0 1,0 0,9 0,9 0,8 1,0

0,7

0,8

0,9

Displacement Vg/Vg max

Case drain pressure Maximum case drain pressure (at ports L, L1): Maximum 0,5 bar higher than the inlet pressure at port S, but not higher than 2 bar absolute. pL max abs _ _______________________________________ 2 bar1)

1)

Other Data on request Minimum pressure (in pump outlet) Time t Total operating period= t1 + t2 + ... + tn

Inlet pressure p abs [bar]

Speed n/n max

1,4

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Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

Technical data standard units


Table of values (theoretical values, without considering efficiencies and tolerances; values rounded)
Size Displacement variable pump Speed1) maximum at Vg max maximum at Vg < Vg max2) Flow at nmax and Vg max at n = 1500 rpm Power at nmax at n = 1500 rpm Torque at Vg max and Torsionsl stiffness p = 280 bar p = 100 bar drive shaft S drive shaft R drive shaft U drive shaft W Moment of inertia rotary unit Case volume Weight (without through drive) approx.
1)

NG Vg max nmax nmax perm qv max qv p = 280 bar P max P Tmax T c c c c JTW V m cm3 rpm rpm L/min L/min kW kW Nm

18 18 3300 3900 59 27 30 12.6 80

28 28 3000 3600 84 42 39 20 125 45 22317 26360 16695 19898

45 45 2600 3100 117 68 55 32 200 72 37499 41025 30077 34463 0.0033 1.0 21

71 71 2200 2600 156 107 73 50 316 113 71884 76545 52779 57460 0.0083 1.6 33

100 100 2000 2400 200 150 93 70 445 159 121142 91093 101847 0.0167 2.2 45

140 140 1800 2100 252 210 118 98 623 223 169537 0.0242 3.0 60

Nm 30 Nm/rad 11087 Nm/rad 14850 Nm/rad 8090 Nm/rad kgm2 L kg

0.00093 0.0017 0.4 12 0.7 15

Values shown are valid for an absolute pressure (pabs) of 1 bar at inlet port S and use with mineral oil (with a specific weight of 0,88kg/L). Values are valid for Vg Vg max or increase of inlet pressure p abs at inlet port S (see diagram page 5)

2)

Note Exceeding the maximum or falling below the minimum permissible values can lead to a loss of function, a reduction in operational service life or total destruction of the axial piston unit. The permissible values can be determined through calculation.

Determination of size
Flow Torque Power qV = T = Vg n hV 1000 Vg Dp 20 p hmh 2p T n 60000 = qV Dp 600 ht [L/min] [Nm] [kW] Vg Dp n hV hmh ht = = = = = = Geometr. displacement per revolution in cm3 Pressure differential in bar Speed in rpm Volumetric efficiency Mechanical-hydraulic efficiency Overall efficiency (ht = hV hmh)

P =

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

7/44

Technical data High-Speed-Version


Table of values (without considering efficiencies and tolerances; values rounded)
Size Displacement variable pump Speed1) maximum at Vg max maximum at Vg < Vg max2) Flow at nmax and Vg max Power at n max at n = 1500 rpm Torque at Vg max and Torsional stiffness p = 280 bar p = 100 bar drive shaft S drive shaft R drive shaft U drive shaft W Moment of inertia rotary unit Case volume Tmax T c c c c JTW V Nm 200 316 113 71884 76545 52779 57460 0.0083 1.6 33 445 159 121142 91093 101847 0.0167 2.2 45 623 223 169537 0.0242 3.0 60 Nm 72 Nm/rad 37499 Nm/rad 41025 Nm/rad 30077 Nm/rad 34463 kgm2 L kg 0.0033 1.0 21 p = 280 bar Pmax P kW kW 63 32 83 50 107 70 134 98 qv max L/min 135 178 230 287 nmax nmax perm. rpm rpm 3000 3300 2550 2800 2300 2500 2050 2200 Vg max cm3 45 71 100 140 NG 45 71 100 140

Weight (without through drive) approx. m


1)

Values shown are valid for an absolute pressure (pabs) of 1 bar at inlet port S and use with mineral oil (with a specific weight of 0,88kg/L). 2) Dont exceed the maximum flow (q v max).

Note Exceeding the maximum or falling below the minimum permissible values can lead to a loss of function, a reduction in operational service life or total destruction of the axial piston unit. The permissible values can be determined through calculation.

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Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

Technical data
Permissible radial and axial forces on drive shaft
Size
Fq

NG at
X/2 X/2 X

18

28

45

71

100

140

Radial force, max.

X/2

Fq max

350

1200

1500

1900

2300

2800

Axial force max.

Fax

Fax

700

1000

1500

2400

4000

4800

Permissible input and through drive torques


Size Torque, (at Vg max and Dp = 280 bar1)) Max. permissible input torque2) for drive shaft S SAE J744 (ANSI B92.1a-1976) for drive shaft R SAE J744 (ANSI B92.1a-1976) for drive shaft U SAE J744 (ANSI B92.1a-1976) for drive shaft W SAE J744 (ANSI B92.1a-1976) Max. permissible through drive torque for drive shaft S for drive shaft R
1) 2)

NG Tmax Nm

18 80

28 125

45 200

71 316

100 445

140 623

TE perm TE perm TE perm TE perml

Nm in Nm in Nm in Nm in

124 3/4 160 3/4 59 5/8

198 7/8 250 7/8 105 3/4 140 3/4

319 1 400 1 188 7/8 220 7/8

626 1 1/4 644 1 1/4 300 1 394 1

1104 1 1/2 595 1 1/4 636 1 1/4

1620 1 3/4

TD perm TDperm

Nm Nm

108 120

160 176

319 365

492 548

778

1266

Without considering efficiency For drive shafts without radial load

Distribution of torques

T1

T2

TE
1. Pumpe
1. Pumpe

2. 2. Pumpe Pumpe

TD

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

9/44

Characteristics for pumps with pressure control


Drive power and flow
(Fluid: hydraulic fluid ISO VG 46 DIN 51519, t = 50C) Size 18 Drive power P [kW] n = 1500 rpm n = 3300 rpm Flow qV [L/min]
60 40 20 0 0 50 100 150 200 250 280
qv Pqv max Pqv Null

Size 100 n = 1500 rpm n = 2000 rpm


200 180 160
qv

30 20 10 0

100 90 80 70
Pqv max

140 120 100 80 60 40 20


Pqv Null

60 50 40 30 20 10 0

Operating pressure p [bar] Size 28 n = 1500 rpm n = 3000 rpm Drive power P [kW] Flow qV [L/min]
90 80 60 40 20 0 0 50 100 150 200 250 280
Pqv Null qv Pqv max

40 30 20 10 0

0 0 50 100 150 200 250 280

Operating pressure p [bar] Size 140 n = 1500 rpm n = 1800 rpm


260 130
qv

Operating pressure p [bar] Size 45 n = 1500 rpm n = 2600 rpm


110 60

240 220 200 180 160

120 110 100 90 80 70 60 50 40 30


Pqv Null

Flow qV [L/min]

100 80 60 40 20 0 0 50

Pqv max

40 30 20 10 0

Flow qV [L/min]

140 120 100 80 60 40 20 0 0 50 100 150 200 250 280

Pqv Null

100

150

200

250 280

Operating pressure p [bar] Size 71 n = 1500 rpm n = 2200 rpm


160 140
qv

20 10 0

Operating pressure p [bar]


80 70 60 50
Pqv max Pqv Null

Flow qV [L/min]

120 100 80 60 40 20 0 0 50

40 30 20 10 0

100

150

200

250 280

Operating pressure p [bar]

Drive power P [kW]

Drive power P [kW]

qv

50

Drive power P [kW]

Pqv max

Drive power P [kW]

Flow qV [L/min]

10/44

Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

DG Two point control, directly operated


The pump can be set to a minimum swivel angle by connecting an external control pressure to port X. This will supply control fluid directly to the stroking piston; a minimum pressure of pst 50 bar is required. The pump can only be switched between Vg max or Vg min. Please note, that the required control pressure at port X is directly dependent on the actual operating pressure pB in port B. (see control pressure diagram). Control pressure pst in X = 0 bar Control pressure pst in X 50 bar Vg max Vg min
L

Schematic DG

X B

The max. permissible control pressure amounts to pst = 120 bar. Control pressure diagram
120

L1

Ports B S L, L1 X Outlet port Inlet port Case drain port (L1 plugged) Control pressure port (plugged)

Req. control press. pst [bar]

100

50

50 70

140

210

280

Operating pressure pB [bar]

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

11/44

DR Pressure control
The DR-pressure control limits the maximum pressure at the pump outlet within the pumps control range. The pump therefore supplies only the amount of fluid as required by the actuators. This maximum pressure level can be set steplessly at the control valve. Static characteristic (at n1 = 1500 rpm; tfluid = 50C) Hysteresis and pressure rise pmax Schematic DR size 18 to 100

Operating pressure pB [bar]

280
Setting range

L1
Size 140

35
Flow qv

Ports B S L, L1 Outlet port Inlet port Case drain port (L1 plugged)

Controller data Hysteresis and repetitive accuracy p max. 3 bar Pressure rise, max Size p bar 18 4 28 4 45 6 71 8 100 10 140 12

Pilot fluid consumption max. approx. 3 L/min Flow loss at qVmax see page 9.

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Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

DRG Pressure control, remote


The DR-pressure control (see page 11) is overriding this DRGremote setting of max. outlet pressure. A pressure relief valve can be externally piped to port X for remote setting of pressure below the setting of the DR control valve spool. This relief valve is not included in the pump supply. The differential pressure at the DRG-control spool is set as standard to 20 bar. This results in a pilot fluid flow to the relief valve of approx. 1,5 L/min at port X. If another setting is required (range from 10-22 bar) please state in clear text. As a separate relief valve we can recommend: DBDH 6 (hydraulic) to RE 25402 or DBETR-SO 381 with orifice dia. 0,8 mm in P (electric)to RE 29166. The max. lenght of piping should not exceed 2 m. Static characteristic (at n1 = 1500 rpm; tfluid = 50C) Schematic DRG size18 to 100 not in scope of supply

Operating pressure pB [bar] Setting range

280

Hysteresis and pressure rise pmax

L1
Size 140 not in scope of supply

20
qv min Flow qv qv max

Controller data Hysteresis p____________________________ maximum 3 bar Pressure rise maximum Size p bar 18 4 28 4 45 6 71 8 100 10 140 12

Ports B S L, L1 X Outlet port Inlet port Case drain port (L1 plugged) Pilot pressure port

Pilot fluid consumption__________________ approx. 4,5 L/min Flow loss at qv max see page 9.

Details of pilot pressure port X Size 18 to 100 with adapter Size 140 without adapter

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

13/44

DFR/DFR1 Pressure and flow control


In additon to the pressure control function, the pump flow may be varied by means of a differential pressure over an orifice or valve spool installed in the service line to the actuator. The pump flow is equal to the actual required flow by the actuator, regardless of changing pressure levels. The pressure control overrides the flow control function. Note The DFR1-valve version has no connection between X and the tank (pump housing). Unloading the LS-pilot line must be possible in the valve system. Because of the flushing function sufficient unloading of the X-line must also be provided. Static characteristic Flow controller at n1 = 1500 rpm; tfluid = 50C) qv see table Operating pressure pB [bar] Setting range Schematic DFR size18 to 100 closed in DFR1 valve
X

not in scope of supply

280
Size 140

L1

closed in DFR1 valve qv min Flow qv qv max

35

not in scope of supply

Static characteristic with varying speeds


B

qv see table

Flow qv

Ports B S L, L1 X Outlet port Inlet port Case drain port (L1 plugged) Pilot pressure port

Speed n

Details of pilot pressure port X Size 18 to 100 with adapter Size 140 without adapter Differential pressure p: Standard setting: 14 bar. If another setting is required, please state in clear text. Unloading port X to tank (with outlet port B closed) results in a zero stroke (standby) pressure of p = 18 2 bar (dependent on the p setting). Controller data Data pressure control DR see page 11. Maximum flow deviation (hysteresis) measured with drive speed n = 1500 rpm. Size qv max 18 L/min 0,9 28 1,0 45 1,8 71 2,8 100 4,0 140 6,0

Pilot flow consumption DFR max. approx. 3...4,5 L/min Pilot flow consumption DFR1 max. approx. 3 L/min

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Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

DFLR Pressure/flow/power control


In order to achieve a constant drive torque with varying operating pressures, the swivel angle and with it the output flow from the axial piston unit is varied so that the product of flow and pressure remains constant. Flow control is possible below the power control curve. Schematic DFLR size 28 to 100

X
not in scope of supply

Static characteristic at 1500 rpm


300 280

Maximum power curve

Operating pressure p [bar]

250 200 150 100 50 0

Minimum power curve

L1
100

Size 140

qV

X
not in scope of supply

L
Torque T [Nm]

100

Flow qv [%] The power characteristic is factory set, please state power requirements when ordering, eg. 20 kW at 1500 rpm. Controller data Technical data of pressure control see page 11. Technical data of flow control see page 13. Beginning of control_ ___________________________up to 50 Pilot fluid consumption______________ max. approx. 5,5 L/min Flow loss at qv max see page 9. Ports B S L, L1 X Outlet port Inlet port Case drain port (L1 plugged) Pilot pressure port

L1

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

15/44

FHD-displacement control, pilot pressure dependent with pressure control


The swivel angle of the pump and hence the displacement or flow, is dependent on the pilot pressure pSt X in port X. A constant pressure pY = 35 bar is required at port Y. An overriding pressure control is integrated and can be steplessly set at the control valve. Please indicate setting values in clear text. Controller data Hysteresis 2 % of Vg max External pilot fluid consumption in Y max. approx. 3 to 4,5 L/ min Pressure rise p_____________________________ max. 4 bar Minimum system pressure pmin______________________18 bar Flow loss at qv max see page 9. Static characteristic (at n1 = 1500 rpm; tfluid = 50 C)

Schematic FHD size 28 to 100


Y MSt X

B MB

Hysteresis and pressure rise p Displacement Vg/Vg max [%]


100 80 60 40 20 18 12 6 35 280

L1

Setting range

Size 140

Y
Pilot pressure Operating pressure p [bar] pSt X [bar]

MSt

L1
Ports B S L, L1 Mst MB Y X

Outlet port Inlet port Case drain port (L1 plugged) Gauging port pilot support pressure (closed) Gauging port operating pressure (plugged) Pilot support pressure Pilot pressure port

16/44

Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

Dimensions, size 18
DFR/DFR1 Pressure /flow control with port plate 12; clockwise rotation

Before finalising your design please request a certified installation drawing Dimensions in mm

Port plate 12
6.3 108 83

V B X
63

Valve mounting for counter clockwise rotation

45

45

Flange ISO 3019-1 82-2 (SAE A)

11

82.55 h8

63

66

11.5 43

L1
145 195

106.4 152

109 126

View V
22.2

W B
47.6 52.4 25

Viewt W

20

26.2

Ports
Designation B Port plate 12 S Port plate 12 L L1 X X
1) 2)

Port for Service line (standard pressure range) Fixing thread Inlet (standard pressure range) Fixing thread Case drain Case drain Pilot pressure Control press. for DG control

Standard SAE J518 DIN 13 SAE J518 DIN 13 DIN 3852 DIN 3852 DIN 3852 DIN 3852

Size 1) 3/4 in M10; 17 deep 3) 1 in M10; 17 deep 3) M16x1,5 M16x1,5 M14x1,5; 12 deep G 1/4 in

Peak pressure [bar] 2) 350 5 2 2 350 120

State O O O 4) plugged 4) O O

For the max. tightening torques the instructions on page 44 must be observed. Application dependent pressure spikes can occur.. Please consider this when selecting measuring equipment or fittings 3) For version with UNC fixing thread see RA 92701 4) Dependent on the installation position, port L or L must be connected 1 O = Must be connected (plugged on delivery)

64 69

40

max. 110

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

17/44

Dimensions, size 18
DG
Two point control, directly operated, port plate12 to mounting flange face

Before finalising your design please request a certified installation drawing Dimensions in mm

DR

Pressure control, port plate 12

12 89 97

3 G 1/4 in 25 +0.4

126

Pressure control, remote, port plate 12 to mounting flange face

DRG

108
X

109 126

For details of hydraulic connections see page 16

Drive shafts

S splined shaft 3/4 in 11T 16/32 DP1) SAE J744 - 19-4 (A-B) 3/4in 1/4-20UNC-2B

R splined shaft 3/4 in 11T 16/32 DP1) SAE J744 - 19-4 (A-B)
1/4-20UNC-2B

40 max. 110

Valve mounting for counter clockwise rotation


X

U splined shaft 5/8 in 9T 16/32 DP1) SAE J744 - 16-4 (A) centering 2) R 3.15 x 6.7 DIN 332 5/8in

14 22 30 38

3/4 in

14

usable spline lenght

21 38

15.8 23.8 31.8

1) ANSI 2)

B92.1a-1976, 30 pressure angle, flat base, flank centering, fit class 5 Axial retention of coupling half eg. via clamp coupling or clamping bolt

max. 110

148

Valve mounting for counter clockwise rotation

Valve mounting for counter clockwise rotation


X

18/44

Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

Dimensions, size 28
Port plate12

Before finalising your design please request a certified installation drawing. Dimensions in mm

DFR/DFR1 Pressure/flow control with port plate 11 and 12; clockwise rotation

V 118 90 L X

Valve mounting for counter

101.6 h8

80

45

45
96

80

14 40

L1

164 194 W

S 83.5

146 164

119 136

Port plate 11

95 max. 113 90 L

View Z

43

101.6 h8

Z 30.2 45 79

14

40

L1

170 209 226

32 58.7

S
Valve mounting for counter clockwise rotation

View V

View W

20

22.2

S
58.7 32

47.6

30.2

45

22.2

9.5 6.3

47.6 20

74

1 74

40

max. 110

Flange ISO 3019-1 101-2 (SAE B)

9.5 6.3

B clockwise rotation
14

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

19/44

Dimensions, size 28
Drive shafts
7/8 in 1/4-20UNC-2B S splined shaft 7/8 in 13T 16/32 DP1) SAE J744 - 22-4 (B)

Before finalising your design please request a certified installation drawing. Dimensions in mm

16 25.1 33.1 41

7/8 in 1/4-20UNC-2B

R splined shaft 7/8 in 13T 16/32 DP1) SAE J744 - 22-4 (B)

16 usable spline lenght 25 41

3/4 in

3/4 in 1/4-20UNC-2B

U splined shaft 3/4 in 11T 16/32 DP1) SAE J744 - 19-4 (A-B)
1/4-20UNC-2B

W splined shaft 3/4 in 11T 16/32 DP1) SAE J744 - 19-4 (A-B)

14 30 38
1) ANSI

usable spline lenght

14 21 38

B92.1a-1976, 30 pressure angle, flat base, flank centering, fit class 5

Ports
Designation Port for Standard Size 2) Peak State pressure [bar] 3) 350 O 5 2 2 350 120 max. 35 350 max. 18 O O 5) plugged 5) O O O plugged closed

B Port plate 11/12 S Port plate 11/12 L L1 X X Y MB Mst

Service line (standard pressure range) Fixing thread Inlet (standard pressure range) Fixing thread Case drain Case drain Pilot pressure Control pressure for DG control Pilot support pressure Measuring outlet pressure Measuring pilot support press.

SAE J518 DIN 13 SAE J518 DIN 13 DIN 3852 ISO 11926 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3853/ ISO 8434 DIN 3861

3/4 in M10; 17 deep 4) 1 1/4 in M10; 17 deep 4) M18x1,5; 12 deep 3/4-16 UNF-2B M14x1,5; 12 deep G 1/4 in M14x1,5; 12 deep G 1/4 in Tube dia.8 mm

For the max. tightening torques the instructions on page 44 must be observed. Application dependent pressure spikes can occur.. Please consider this when selecting measuring equipment or fittings 4) For version with UNC fixing thread see RA 92701 5) Dependent on the installation position, port L or L must be connected 1 O = Must be connected (plugged on delivery)
3)

2)

20/44

Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

Dimensions, size 28
DG
Two point control directly operated, port plate11 View Z Valve mounting for counter clockwise rotation

Before finalising your design please request a certified installation drawing. Dimensions in mm

DG
Two point control, directly operated, port plate 12

to mounting flange face Valve mounting for counter 158 clockwise rotation
L

X
G 1/4 in 25 +0.4 79 3

3 G 1/4 in

X
55

189.5 197

12

99.5 12 103.5

to mounting flange face

DR

Pressure control, port plate 11 View Z Valve mounting for counter clockwise rotation

DR

Pressure control, port plate 12 Valve mounting for counter clockwise rotation

max. 113

226
to mounting flange face

136

DRG

Pressure control, remote, port plate 11 View Z

DRG

Pressure control, remote, port plate12

95 max. 113

43

209 226

Valve mounting for counter clockwise rotation to mounting flange face

119 136

40

max. 110

118

to mounting flange face Valve mounting for counter clockwise rotation


X

max. 110

25 +0.4

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

21/44

Dimensions, size 28
DFLR
Pressure/flow/power control, port plate 11 Valve mounting for counter clockwise rotation, see page18

Before finalising your design please request a certified installation drawing. Dimensions in mm

DFLR

Pressure/flow/power control, port plate 12 Valve mounting for counter clockwise rotation

48 max. 113 86

49

198 X 40 max.110 119 135.5


119 124 136 Mst 137.5 158 Mst 40 max. 110 Y 49

226

119

FHD

Displacement control, pilot pressure dependent with pressure control, port plate 11 Valve mounting for counter clockwise rotation, see page 18

FHD

Displacement control, pilot pressure dependent with pressure control, portplate 12 Valve mounting for counter clockwise rotation

48

209

43 max. 113

Y
X

49

95 X

48

169 118 X

MB 47 86

86

214 226

Mst

55

For details of hydraulic connections see page 18 and 19

134.5

22/44

Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

Dimensions, size 45
Port plate 12

Before finalising your design please request a certified installation drawing. Dimensions in mm

DFR/DFR1 Pressure/flow control, with port plate 11 and 12; clockwise rotation
V X 90
Valve mounting for counter clockwise rotation

45

45

101.6 h8

14.3 45

L1 184 219 W 228 L 40 max. 110


X

90

93.5

146 184

129 146

Port plate 11

View Z

9.5 6.3

96

103 52.4 X

B 26.2 35.7 50 50 25

101.6 h8

Flange ISO 3019-1 101-2 (SAE B) 14.3

88

45

L1 189 245

S 40 69.9

Valve mounting for counter clockwise rotation View V View W

26.2 B 52.4 69.9 40 S

25

35.7

80.5

40

max. 110

Flange ISO 3019-1 101-2 (SAE B)

9.5 6.3

133 96 L

10 9

14

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

23/44

Dimensions, size 45
Shaft ends
1 in 1/4-20UNC-2B

Before finalising your design please request a certified installation drawing. Dimensions in mm

16 30 38 45.9

1in 1/4-20UNC-2B

S Splined shaft 1 in 15T 16/32 DP1) SAE J744 - 25-4 (B-B)

R Splined shaft 1 in 15T 16/32 DP1) SAE J744 - 25-4 (B-B)

16 usable spline lenght 29.5 45.9

7/8in 1/4-20UNC-2B

16 usable spline lenght 25.1 41


1) ANSI

7/8in 1/4-20UNC-2B

U Splined shaft 7/8 in 13T 16/32 DP1) SAE J744 - 22-4 (B)

W Splined shaft 7/8 in 13T 16/32 DP1) SAE J744 - 22-4 (B)

16 25 41

B92.1a-1976, 30 pressure angle, flat base, flank centering, fit class 5

Ports
Designation Port for Standard Size 2) Peak pressure [bar] 3) 350 5 2 2 350 120 max. 35 350 max. 18 State

B Port plate 11/12 S Port plate 11/12 L L1 X X Y MB Mst

Service line (standard pressure range) Fixing thread Inlet (standard pressure range) Fixing thread Case drain Case drain Pilot pressure Control pressure for DG control Pilot support pressure Measuring operating pressure Measuring support pressure

SAE J518 DIN 13 SAE J518 DIN 13 DIN 3852 ISO 11926 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3853/ ISO 8434 DIN 3861

1 in M10; 17 deep 4) 1 1/2 in M12; 20 deep 4) M22x1,5; 14 deep 7/8-14 UNF-2B M14x1,5; 12 deep G 1/4 in M14x1,5; 12 deep G 1/4 in Tube dia. 8 mm

O O O 5) plugged 5) O O O plugged closed

For the max. tightening torques the instructions on page 44 must be observed. Application dependent pressure spikes can occur.. Please consider this when selecting measuring equipment or fittings 4) For version with UNC fixing thread see RA 92701 5) Dependent on the installation position, port L or L must be connected 1 O = Must be connected (plugged on delivery)
3)

2)

24/44

Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

Dimensions, size 45
DG
Two point control, directly operated, port plate 11 View Z

Before finalising your design please request a certified installation drawing. Dimensions in mm

DG

Two point control, directly operated, port plate 12 to mounting flange face Valve mounting for counter 173 clockwise rotation

X
3 G 1/4 in 25 +0.4 88.5

X
Z
3 G 1/4 in 25 +0.4
40 max. 110
X

208.5 216

12 63.5
Valve mounting for counter clockwise rotation

12 110 117

to mounting flange face

DR

Pressure control, port plate 11

DR

Pressure control, port plate 12 Valve mounting for counter clockwise rotation

View Z

max. 110

245
to mounting flange face

146
Valve mounting for counter clockwise rotation

DRG

Pressure control, remote, port plate 11 to mounting flange face View Z

DRG

Pressure control, remote, port plate 12 to mounting flange face

228 40 max. 110

103

133

X
B

Valve mounting for counter clockwise rotation

245
to mounting flange face

Valve mounting fot counter clockwise rotation

129 146

max. 110

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

25/44

Dimensions, size 45
DFLR
Pressure/flow/power control, port plate 11 Valve mounting for counter clockwise rotation see page 22

Before finalising your design please request a certified installation drawing. Dimensions in mm

DFLR

Pressure/flow/power control, port plate 12

54 max. 110 112 91

X 49
X

213

Valve mounting for counter clockwise rotation

245

128

40

129 146

FHD

Displacement control, pilot pressure dependent with pressure control; port plate 11

Displacement control, pilot pressure dependent with pressure control; port plate 12
Z

FHD

54

228

Y
91.5
X

49

103 112

187

X MB
55

Valve mounting f. c. clockwise rot. Y 49


91.5 112 137

137

40

Mst
34

233 245

Mst

63.5
Valve mounting for counter clockwise rotation see page 22

174

View Z
B
30

129 134 146

MB

For details of hydraulic connections see page 22 and 23.

40

112

26/44

Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

Dimensions, size 71
Port plate 42
12.7 6 161 115 V L X 104
L

Before finalising your design please request a certified installation drawing. Dimensions in mm

DFR/DFR1 Pressure/flow control, with port plate 41 and 42; clockwise rotation
Valve mounting for counter clockwise rotation
1 18 24

View V
52.4 25

127 h8

45

45

18 53

26.2

L1 217 257 W 262 113 26.2 B 25 max. 110 X Z


S B

104

107.5

181 210

143 160

Port plate 41
12.7 6 115

View Z

View W
77.8 50

L
L

127 h8

40

42.9

18 53

L1 223 279

S 50 77.8

Valve mounting for counter clockwise rotation

Ports
Designation Port for Standard Size 1) Peak pressure [bar] 2) 350 350 (250) 5 State

B Port plate 41/42 B Port plate 11/12 S Port plate 41/42 Port plate 11/12 L L1 X X Y MB Mst

Service line (standard pressure range) SAE J518 Fixing thread DIN 13 Service line (standard pressure range) SAE J518 Fixing thread DIN 13 Inlet (standard pressure range) Fixing thread Fixing thread Case drain Case drain Pilot pressure Control pressure for DG control Pilot support pressure Measuring operating pressure Measuring support pressure SAE J518 DIN 13 DIN 13 DIN 3852 ISO 11926 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3853/ ISO 8434 DIN 3861

1 in M10; 17 deep 3) 1 in (+ 1 1/4 in) M10; 17 deep 3) 2 in M12; 20 deep 3) M12; 20 deep 3) M22x1,5; 14 deep 7/8-14 UNF-2B M14x1,5; 12 deep G 1/4 in M14x1,5; 12 deep G 1/4 in Tube dia. 8 mm

42.9 58

58

52.4

O O O

2 2 350 120 max. 35 350 max. 18

O 4) plugged 4) O O O plugged closed

For the max. tightening torques the instructions on page 44 must be observed. Application dependent pressure spikes can occur.. Please consider this when selecting measuring equipment or fittings 3) For version with UNC fixing thread see RA 92701 4) Dependent on the installation position, port L or L must be connected 1 O = Must be connected (plugged on delivery)
2)

1)

92

40 max. 110

Flange ISO 3019-1 127-2 (SAE C)

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

27/44

Dimensions, size 71
Port plate 12
L X 104 58.7
L

Before finalising your design please requesr a certified installation drawing. Dimensions in mm

DFR/DFR1 Pressure/flow control, with port plate 11 and 12 not for new applications; cw rotation
V B

View V
52.4 25 26.2

SAE 1in

Note At pressure port B there are two SAE flanged ports available, each offset by 90. SAE 1 1/4 inch, standard pressure range, 3000 psi for pressures up to 250 bar or SAE 1 inch, standard pressure range, 5000 psi, for pressures up to 350 bar For operating pressures above 250 bar the SAE 1 inch port must be used

104

30.2 (SAE 1 1/4in)

View W
77.8 50

217 257 W

S 42.9

For thread of mounting bolts see table on page 26.

SAE 1in

Port plate 11
B
L

26.2 25

(SAE 1 1/4in) 30.2 42.9 58 50 77.8 58 52.4 58.7

Z
S

223 279

For details of hydraulic connections see page 26

Drive shafts
1 1/4in 5/16-18UNC-2B
5/16-18UNC-2B

S Splined shaft 1 1/4 in 14T 12/24 DP1) SAE J744 - 32-4 (C)

R Splined shaft 1 1/4 in 14T 12/24 DP1) SAE J744 - 32-4 (C)

19 39.5 47.5 55.4

1 1/4in

19

usable spline lenght

38 55.4

1 in 1/4-20UNC-2B

16 30 38 45.9
1) ANSI

1 in 1/4-20UNC-2B

U Splined shaft 1 in 15T 16/32 DP1) SAE J744 - 25-4 (B-B)

W Splined shaft 1 in 15T 16/32 DP1) SAE J744 - 25-4 (B-B)

usable spline lenght

16 30 45.9

B92.1a-1976, 30 pressure angle, flat base, flank centering, fit class 5

28/44

Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

Dimensions , size 71
DG
Two point control, directly operated, port plate 41 View Z

Before finalising your design please request a certified installation drawing. Dimensions in mm

DG

Two point control, directly operated, port plate 42 to mounting flange face Valve mounting for counter clockwise rotation

201
L

Z 3 G 1/4 in 25 +0.4
S

12
73.5
Valve mounting for counter clockwise rotation

12 242.5 250
to mounting flange face

123.5 127.5

DR

Pressure control port plate 41 View Z

DR

Pressure control, port plate 42 Valve mounting for counter clockwise rotation
L
X

max. 110

Z
S

279
to mounting flange face

160
Valve mounting for counter clockwise rotation

DRG

Pressure control, remote, port plate 41 View Z

DRG

Pressure control, remote, port plate 42 to mounting flange face

113 40 max. 110


L

161

X
L

Valve mounting for counter clockwise rotation

Z
S

262 279
to mounting flange face

Valve mounting for counter clockwise rotation

143 160

40 max 110

max 110

3 G 1/4in 25 +0.4 X

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

29/44

Dimensions, size 71
DFLR
Pressure/flow/power control, port plate41

Before finalising your design please request a certified installation drawing. Dimensions in mm

DFLR

Pressure/flow/power control, port plate 42

69
max. 110 103
L
X

49
124

242
L

279

138
Valve mounting for counter clockwise rotation see page 26 Valve mounting for counter clockwise rotation

40

143 159.5

FHD

Displacement control, pilot pressure dependent with pressure control; port plate 41
262 Y 40 max. 110 103.5
L
X

FHD

Displacement control, pilot pressure dependent with pressure control; port plate 42

115

49

113 124

218 161
L

30

MB
103.5

49
40 124

X
69

137.5

267 279

Mst

73.5 118

201

Mst

143 148 160

Mst

Valve mounting for counter clockwise rotation see page 26

Valve mounting for counter clockwise rotation

For details of hydraulic connections see page 26.

137.5

124

30/44

Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

Dimensions, size 100


Port plate 12

Before finalising your design please request a certified installation drawing. Dimensions in mm

DFR/DFR1 Pressure/flow control, with port plate 11 and 12; clockwise rotation

100

127h8

100

152 17.5

45

20

95

L1 275 317 W 118


Valve mounting for counter clockwise rotation View V

181 210

148.4 164.9
View W

B 88.9 60 66.7

32

31.8
Port plate 11 View Z

50.8

121 12.7
Flange ISO 3019-1 127-2 (SAE C)

40 max. 110

127 h8

Z
X

20

95

L1 288 327 344

60 88.9

Valve mounting for counter clockwise rotation

50.8 55

55

31.8

175

66.7 32

95
S

40 max. 110

Flange ISO 3019-1 127-2 (SAE C)

13 6

12.7 6

229 175

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

31/44

Dimensions, size 100


Drive shafts
1 1/2in 7/16-14UNC-2B S Splined shaft 1 1/2 in 17T 12/24 DP1) SAE J744 - 38-4 (C-C)

Before finalising your design please request a certified installation drawing. Dimensions in mm

28 43.6 54 61.9 W Splined shaft 1 1/4 in 14T 12/24 DP1) SAE J744 - 32-4 (C) 1 1/4in 5/16-18UNC-2B

1 1/4in 5/16-18UNC-2B

U Splined shaft 1 1/4 in 14T 12/24 DP1) SAE J744 - 32-4 (C)

19 35 55.4 usable spline lenght

19 35 55.4

1) ANSI

B92.1a-1976, 30 pressure angle, flat base, flank centering, fit class 5

Ports
Designation Port for Standard Size 2) Peakpressure [bar] 3) 350 5 2 2 350 120 max. 35 350 max. 18 State

B Port plate 11/12 S Port plate 11/12 L L1 X X Y MB Mst

Service line (high pressure range) Fixing thread Inlet (standard pressure range) Fixing thread Case drain Case drain Pilot pressure Control pressure for DG control Pilot support pressure Measuring operating pressure Measuring pilot support pressure

SAE J518 DIN 13 SAE J518 DIN 13 DIN 3852 ISO 11926 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3853/ ISO 8434 DIN 3861

1 1/4 in M14; 19 deep 4) 2 1/2 in M12; 17 deep 4) M27x2; 16 deep 1 1/16-12 UNF-2B M14x1,5; 12 deep G 1/4 in M14x1,5; 12 deep G 1/4 in Tube dia. 8 mm

O O O 5) plugged 5) O O O plugged closed

For the max. tightening torques the instructions on page 44 must be observed. Application dependent pressure spikes can occur.. Please consider this when selecting measuring equipment or fittings 4) For version with UNC fixing thread see RA 92701 5) Dependent on the installation position, port L or L must be connected 1 O = Must be connected (plugged on delivery)
3)

2)

32/44

Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

Dimensions, size 100


DG
Two point control, directly operated, port plate 11 View Z

Before finalising your design please request a certified installation drawing. Dimensions in mm

DG

Two point control, directly operated, port plate 12 to mounting flange face

268

X
Z

3 G 1/4 in 25 +0.4

12 308 315

81
Valve mounting for counter clockwise rotation Valve mounting for counter clockwise rotation

12 128.5 132.5

to mounting flange face

DR

Pressure control, port plate 11 to mounting flange face View Z

DR

Pressure control, port plate 12

344 max. 110

165
Valve mounting for counter clockwise rotation Valve mounting for counter clockwise rotation

DRG

Pressure control, remote, port plate 11 to mounting flange face View Z

DRG

Pressure control, remote, port plate 12 to mounting flange face

327 344 40 max. 110

121 X
X

228

X 40 max. 110
X

Valve mounting for counter clockwise rotation

Valve mounting for counter clockwise rotation

148 165

max. 110

3 R 1/4in 25 +0.4

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

33/44

Dimensions, size 100


DFLR
Pressure/flow/power control, port plate 11

Before finalising your design please request a certified installation drawing Dimensions in mm

DFLR

Pressure/flow/power control, port plate 12 Valve mounting for counter clockwise rotation

111 108.5
X

49 129

308

148 129

max. 110

344

145.3
Valve mounting for counter clockwise rotation see page 30

40

164.5

FHD

Displacement control, pilot pressure dependent with pressure control; port plate 11 View Z

FHD

Displacement control, pilot pressure dependent with pressure control; port plate 12

111

X
X

121 49

Y 108.5 129

275 228

MB 108.5 86

49 40 129 148 153 165 129

40 max. 110

327 332 344

129

M ST

80 131

268 275

M ST

Valve mounting for counter clockwise rotation

Valve mounting for counter clockwise rotation

For details of hydraulic connections see page 30 and 31.

34/44

Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

Dimensions, size 140


Port plate 12

Before finalising your design please request a certified installation drawing. Dimensions in mm

DFR/DFR1 Pressure/flow control, with port plate 11 and 12, mounting flange D; cw rotation
Y V X
L

152.4 h8

200 161.6

88.9 63

14 8. 5

50.8
View V

21

78

L1 275 317 W 131

161.6 200

152.4 h8

125

View Y Name plate

26

21

78

L1

293 353 379

63 88.9

Valve mounting for counter clockwise rotation

Ports
Designation Port for Standard Size 1) PeakState pressure [bar] 2) 350 O 5 2 2 350 120 max. 35 max. 18 O O 4) plugged 4) O O O closed

B Port plate 11/12 S Port plate 11/12 L L1 X X Y Mst

Service line (high pressure range) Fixing thread Inlet (standard pressure range) Fixing thread Case drain Case drain Pilot pressure Control pressure for DG control Support pilot pressure Measuring support pilot pressure

SAE J518 DIN 13 SAE J518 DIN 13 DIN 3852 ISO 11926 DIN 3852 DIN 3852 DIN 3852 DIN 3853/ ISO 8434 DIN 3861 DIN 3852

1 1/4 in M14; 19 deep 3) 2 1/2 in M12; 17 deep 3) M27x2; 16 deep 1 1/16-12 UNF-2B M14x1,5; 12 deep M14x1,5; 12 deep M14x1,5; 12 deep Tube dia. 8 mm

MH
1) 2)

Measuring operating pressure

M14x1,5; 12 deep

350

plugged

For the max. tightening torques the instructions on page 44 must be observed. Application dependent pressure spikes can occur.. Please consider this when selecting measuring equipment or fittings 3) For version with UNC fixing thread see RA 92701 4) Dependent on the installation position, port L or L must be connected 1 O = Must be connected (plugged on delivery)

50.8

60

60

31.8

31.8

Port plate11 12.7 6.4 173 Flange ISO 3019-1 152-4 (SAE D)

183 209 View Z 118 66.7 32

32

66.7

108 112

110

26 126

110

View W

12.7 6.4 Flange ISO 3019-1 152-4 (SAE D)

244 173 L

Valve mounting for counter clockwise rotation 20.6

L
45

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

35/44

Dimensions, size 140


Port plate 12
12.7 6 270.5 199
L
V

Before finalising your design please request a certified installation drawing. Dimensions in mm

DFR/DFR1 Pressure/flow control, with port plate 11 and 12, mounting flange C, cw rotation

View W
88.9 63

110

127 h8

17.5

45

110

152

8. 11

50.8

View V
32 66.7

20 104

L1

301 343
W

131

181 210

Port plate 11
379 199

31.8

125

12.7 6 Flange ISO 3019-1 127-2 (SAE C) 127 h8

Valve mounting for counter clockwise rotation

183 209

26

20 104

L1

319 405

63 88.9

Valve mounting for counter clockwise rotation

For details of hydraulic connections see page 34.

Drive shaft
S Splined shaft 1 3/4 in 13T 8/16 DP1) SAE J744 - 44-4 (D) 1 3/4in 1/2-13UNC-2B

32 53 67 75

1) ANSI

B92.1a-1976, 30 pressure angle, flat base, flank centering, fit class 5

50.8

60

60

31.8

View Z 118 66.7 32

108 112

26 126

Flange ISO 3019-1 127-2 (SAE C)

36/44

Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

Dimensions, size 140


DG
Two point control, directly operated, port plate 11; D-flange View Z

Before finalising your design please request a certified installation drawing. Dimensions in mm

DG

Two point control, directly operated, port plate 12; D-flange

268
B

to mounting flange face

M14x1.5 2.6

X 2.6

M14x1.5

12 322 327

MH

94
Valve mounting for counter clockwise rotation Valve mounting for counter clockwise rotation

12 153 158

to mounting flange face

DR

Pressure control, port plate 11; D-flange View Z

DR

Pressure control, port plate 12; D-flange

339
to mounting flange face Valve mounting for counter clockwise rotation Valve mounting for counter clockwise rotation

170

DRG

Pressure control, remote, port plate 11; D-flange View Z 118


L

DRG

Pressure control, remote, port plate 12; D-flange to mounting flange face

292
B

X
126 144 170 56

26 126

X Z

313 339
to mounting flange face Valve mounting for counter clockwise rotation Valve mounting for counter clockwise rotation

26 126

126

28 108 112 MH

28

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

37/44

Dimensions, size 140


DFLR
Pressure/flow/power control, port plate 11; D-flange Valve mounting for counter clockwise rotation see page 34

Before finalising your design please request a certified installation drawing. Dimensions in mm

DFLR

Pressure/flow/power control, port plate 12; D-flange

99 119
L

49 126 139.5

314
L

56

379

163
Valve mounting for counter clockwise rotation

183 209

Displacement control, pilot pressure dependent with pressure control; port plate 11; D-flange View Z
99 353 X 26
L
B

FHD

FHD

Displacement control, pilot pressure dependent with pressure control; port plate 12; D-flange

118

49

Y 119 139.5

99

244

119

353 379

Mst

94 148

268

184 210

Mst

Valve mounting for counter clockwise rotation For details of hydraulic connections see page 34 and 35.

Valve mounting for counter clockwise rotation

150

26 139

49

108

139.5

38/44

Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

Through drive dimensions


K01 Flange ISO 3019-1 - 82-2 (A) Coupler for splined shaft to ANSI B92.1a-1976 5/8in 9T 16/32 DP1)

Before finalising your design please request a certified installation drawing. Dimensions in mm

(SAE J744 - 16-4 (A)) Size A1 182 204 229 267 338 350 A4 43 47 53 61 65 77 A5 M10; 14,5 deep M10; 16 deep M10; 16 deep M10; 20 deep M10; 20 deep M10; 17 deep

45

A4 9

18 28 45 71 100 1402)
2)

10

6.5

82.55 +0.020

+0.050

D-flange only

10 A5 to mounting flange face A1

K52 Flange ISO 3019-1 - 82-2 (A) Coupler for splined shaft to ANSI B92.1a-1976 3/4in 11T 16/32 DP1) (SAE J744 - 19-4 (A-B))

45

Size
A4 A3

A1 182 204 229 267 338 350

A2 39 39 39 39 39 39

A3 17,5 17,5 17,5 17,5 17,5 17,5

A4 43 47 53 61 65 77

A5 M10; 14,5 deep M10; 16 deep M10; 16 deep M10; 20 deep M10; 20 deep M10; 17 deep

18 28 45 71
82.55 +0.020
+0.050

6 10

.5

100 1402)
2)

D-flange only

10 A5 A2

to mounting flange face A1 K68 Flange ISO 3019-1 - 101-2 (B) Coupler for splined shaft to ANSI B92.1a-1976 7/8in 13T 16/32 DP1) (SAE J744 - 22-4 (B))

A
omitted on size28

45

A4 A3

Size 28 45
+0.050 +0.020

A1 204 229 267 338 350

A2 42 42 42 42 42

A3 16,5 16,5 16,5 16,5 16,5

A4 47 53 61 65 77

A5 M12; through bore M12; 18 deep M12; 20 deep M12; 20 deep M12; 20 deep

46 1

71
A5

100 1402)
2)

101. 6

D-flange only

omitted on size 28

B
to mounting flange face
1)

10 A2 A1

30 pressure angle, flat base, flank centering, fit classe 5

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

39/44

Through drive dimensions


K04 Flange ISO 3019-1 - 101-2 (B) Coupler for splined shaft to ANSI B92.1a-1976 1in 15T 16/32 DP1)

Before finalising your design please request a certified installation drawing Dimensions in mm

(SAE J744 - 25-4 (B-B)) Size A1 229 267 338 A3 18 18 18 18 A4 47 47 47 47 A5 M12; 18 deep M12; 20 deep M12; 20 deep M12; 20 deep

45

A3

45 71 100
101.6 +0.020
+0.050

46

1402) 350
2)

D-flange only

A5

10 A4

to mounting flange face A1 K07 Flange ISO 3019-1 - 127-2 (C) Coupler for splined shaft to ANSI B92.1a-1976 1 1/4in 14T 12/24 DP1) (SAE J744 - 32-4 (C)) Size A1 267 338 A2 A3 A4 61 65 77 A5 M16; through bore M16; through bore M16; 24 deep
45

A
omitted on size 71

A4 A3

71 100

56,5 17,9 56,5 17,9 56,5 17,9

omitted on size 71
18 1

127+0.020

+0.050

1402) 350
2)

D-flange only

B
A2

13

to mounting flange face A 1

K24 Flange ISO 3019-1 - 127-2 (C) Coupler for splined shaft to ANSI B92.1a-1976 1 1/2in 17T 12/24 DP1) (SAE J744 - 38-4 (C-C))

45

A4 A3

Size 100

A1 338

A3 8 8

A4 65 77

A5 M16; through bore M16; 24 deep

1402) 350
18 1

A5

B
13

to mounting flange face A 1


1)

30 pressure angle, flat base, flank centering, fit class 5

127+0.020

+0.050

2)

D-flange only

40/44

Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

Through drive dimensions


Size
A4 A3

Before finalising your design please request a certified installation drawing. Dimensions in mm

K17 Flange ISO 3019-1 - 152-4 (D) Coupler for splined shaft to ANSI B92.1a-1976 1 3/4in 13T 8/16 DP1) (SAE J744 - 44-4 (D))
161.6

A1 350

A3 8

A4 77

A5 M16; through bore

1402)
2)

D-flange only

A5

13

to mounting flange face A1

1)

30 pressure angle, flat base, flank centering, fit class 5

152.4 +0.02

161.6

+0.07

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

41/44

Combination pump A10V(S)O + A10V(S)O


The use of combination pumps offers the possibility of independent pump circuits without the need for a splitter gearbox. When ordering combination pumps the designations for the 1st and the 2nd pump must be joined by a + sign. Example: A10VO 100DR/31R-VSC12K07 + A10VO 71DR/31R-VSC12N00 If a gear pump or a radial piston pump must be factory-mounted please consult us. The A10V(S)O axial piston unit can be supplied with a through drive according to the ordering code on page 3. The through drive version is designated by the code numbers (K01-K24). If no other pumps are factory-mounted, the simple type designation is sufficient. The delivery of a pump with through drive includes the shaft coupler, the seal and if applicable an adapter flange. Every through drive is closed with a non protective cover upon delivery. Prior to start up this cover must be replaced by a pressure tight cover (or a 2nd pump). Through drives can be ordered with a pressure tight cover. Please indicate in clear text.

Permissible moment of inertia


It is permissible to combine two single pumps of the same size (tandem pump) and operate the combination with a max. permissible dynamic acceleration of 10g (98.1 m/s2) without additional support. Size Permissible moment of inertia static dynamic at 10g (98.1 m/s2) Weight To center of gravity
1) 2)

18 Tm Tm m L1 Nm Nm kg mm 500 50 12 90

28 880 88 15 110

45 1370 137 21 130

71 2160 216 33 150

100 3000 300 45 160

140 45001) 30002) 4501) 3002) 60 160

4-bolt flange (D) 2-bolt flange (C) Combination pumps max. permissible as double pump of the same size. m1, m2, m3 Weight of pumps l1, l2, l3 Distance to center of gravity 1 102 [kg] [mm] [Nm]

m1

m2

m3

l1 l2 l3

Tm = (m1 l1 + m2 l2 + m3 l3)

Overview of through drive mounting options


Through drive - A10V(S)O Flange (SAE-J744) 82-2 (A) 101-2 (B) Coupler for splined shaft 16-4 (5/8 in) 19-4 (3/4 in) 22-4 (7/8 in) 25-4 (1 in) 127-2 (C) 32-4 (1 1/4 in) 38-4 (1 1/2 in) 152-4 (4-bolt)
1) 2)

Mounting option - 2. pump Code A10V(S)O/31 Size (shaft) 18 (U) 18 (S, R) 28 (S, R) 45 (U, W)1) K04 K07 K24 K17 45 (S, R) 71 (S, R) 100 (U)3) 100 (S) 140 (S) 85 (S) A10V(S)O/52 (53) Size (shaft) 10 (U) (18 (U)) 10 (S) (18 (S, R)) 28 (S, R) 45 (U, W)1) 45 (S, R) 63 (U, W)2) 85 (U, W)3) Series N, G Gear pump

Through drive available on size 18 to 140 18 to 140 28 to 140 45 to 100 71 to 140 100 to 140 140

K01 K52 K68

Series F

44-4 (1 3/4 in)

Not with K68-through drive on main pump size 28 Not with K04-through drive on main pump size 45 3) Not with K07-through drive on main pump size 71

42/44

Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

Installation instructions
General The pump housing must be filled with fluid during commissioning and operation and must be deaerated. This must also be the case after prolonged periods of standstill since the system can empty itself through the hydraulic lines. This is especially important with the mounting position shaft end upwards or downwards: make sure that the housing is completely filled with fluid, to prevent the bearings and shaft seal from running dry and overheating. Connect the highest one of the case drain ports with tubing of the light series wall thickness and the largest size corresponding to the port size. In order to attain the lowest noise level, all connections (suction, pressure, pilot, and case drain) must be linked by flexible members to tank and try to avoid mounting above the reservoir. In case of combination pumps with different case drain pressures it is necessary that each pump has its own case drain line. In every operating condition the inlet and the case drain lines must always enter the reservoir below the minimum fluid level (ht min = 200 mm). The permissible suction height h depends on the overall suction pressure losses, but may never exceed hS max = 800 mm. The minimum inlet pressure at port S may not fall below the minimum value of pabs min = 0.8 bar under any static or dynamic condition. Installation position See the following examples1 to 15 Recommended positions: 1 and 3. Other installation positions may be possible; please consult us.. Mounting below the reservoir (Standard) This is the case whenever the pump is mounted below the min. fluid level. The pump can be installed next to or underneath the reservoir.
1
F min. 200 mm ht min 200 mm h min 100 mm

2
F

min. 200 mm ht min 200 mm h min 100 mm SB

3
F

min. 200 mm ht min 200 mm h min 100 mm S SB

4
F

min. 200 mm ht min 200 mm h min 100 mm S SB

5
F

min. 200 mm ht min 200 mm h min 100 mm


X

SB

SB

L L1 S

L1 S

L1

L1 L1

Position 1, 3 and 5 2 and 4

Air bleed F F

Filling S + L, L1 (F) S + L, L1 (F)

Mounting above the reservoir Installation above the reservoir means that the pump is mounted above the min. fluid level.The use of a check valve in the case drain line is only permissible in individual cases and only after consulting us.
6
F

7 L
L L1 S hs max 800 mm

F L1 S

8
F L1 S

9
F S L

10

F
X

S L1 hs max 800 mm hs max 800 mm ht min 200 mm h min 100 mm min. 200 mm L1

hs max 800 mm

L
hs max 800 mm SB ht min 200 mm h min 100 mm min. 200 mm SB

ht min 200 mm h min 100 mm min. 200 mm

SB

ht min 200 mm h min 100 mm min. 200 mm

ht min 200 mm h min 100 mm min. 200 mm

SB

SB

Position 6, 8 and 10 7 and 9

Air bleed F F

Filling L, L1 (F) S + L, L1 (F)

L/L1 = Case drain port, F = air bleed- or filling port, S = inlet port, SB = baffle plate, ht min = minimum permissible immersion depth, hS max = maximum permissible suction height

RE 92701/06.09

A10V(S)O Series 31

Bosch Rexroth AG

43/44

Installation instructions
Mounting inside the reservoir. This means that the pump is mounted within the minimum fluid level
11
min. 200 mm

12

min. 200 mm

13

min. 200 mm

14

min. 200 mm

15

min. 200 mm

L
ht min ht min SB ht min S L1 SB ht min

SB L1 S

L
h min 100 mm

L1 S

SB S h min 100 mm L1

h min 100 mm

SB

L h min 100 mm

ht min h min 100 mm

L1 S

Position 11, 13 and 15 12 and 14

Air bleed L, L1 L, L1

Filling L, L1 S + L, L1

L/L1 = Case drain port, F = air bleed- or filling port, S = inlet port, SB = baffle plate, ht min = minimum permissible immersion depth, hS max = maximum permissible suction height

44/44

Bosch Rexroth AG

A10V(S)O Series 31

RE 92701/06.09

General instructions
The pump A10V(S)O was designed for operation in open loop circuits Systems design, installation and commissioning requires trained technicians or tradesmen. All hydraulic ports can only be used for the fastening of hydraulic service lines. During and shortly after operation of a pump the housing and especially a solenoid can be extremely hot, avoid being burned; take suitable safety measures (wear protective clothing). Dependent on the operating conditions of the axial piston pump (operating pressure, fluid temperature) deviations in the performance curves can occur. Pressure ports: All materials and port threads are selected and designed in such a manner, that they can withstand the peak pressures. The machine and system manufacturer must ensure, that all connecting elements and hydraulic lines are suitable for the actual operating pressures. Pressure cut off and pressure control are not suitable for providing system protection against excessive pressures. A suitable overall main line relief valve must be incorporated. All given data and information must be adhered to. The following tightening torques are valid: - Female threads in the axial piston unit: the maximum permissible tightening torques MGMax are maximum values for the female threads in the pump casting and may not be exceeded. - Fittings: please comply with the manufacturers information regarding the max. permissible tightening torques for the used fittings. - Fastening bolts: for fastening bolts to DIN 13 we recommend to check the permissible tightening torques in each individual case to VDI 2230. - Plugs: for the metal plugs, supplied with the axial piston unit the following min. required tightening torques MV apply (see table) Port thread size G 1/4 in 7/8-14 UNF-2B M14x1,5 M16x1,5 M18x1,5 M22x1,5 M27x2 ISO 11926 ISO 11926 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 Max. perm. tightening torque in female threads MG max 70 Nm 40 Nm 360 Nm 80 Nm 100 Nm 140 Nm 210 Nm 330 Nm 15 Nm 147 Nm 35 Nm 50 Nm 60 Nm 80 Nm 135 Nm 3/16 in 9/16 in 6 mm 8 mm 8 mm 10 mm 12 mm Required tightening torque of Across the flats in Allan plugs or fittings MV screws

1 1/16-12 UNF-2B ISO 11926

Bosch Rexroth AG Hydraulics Axial Piston Units An den Kelterwiesen 14 72160 Horb, Germany Telefon +49 (0) 74 51 92-0 Telefax +49 (0) 74 51 82 21 info.brm-ak@boschrexroth.de www.boschrexroth.com/axial piston units

This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.

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