Rotary Paddle Bin Monitors ModelsKA/KAX,FS/FSX,PS/PSX

Monitor's line of rotarypaddle bin monitors consists of some of the most reliable, rugged and economical point levelcontrolsavailable for detection of dry bulk materials. These easy to installunitsare provenperformers in a wide variety of bulk materials. Monitor's paddle units can be used to eliminate bin overflow,maintain a predetermined material level, indicate plugging of conveyors and _,_atic lines_:.of=a numberof level control function._ _ Unlike many other availablepaddleunits,Monitor'spaddlelevel indicatorsincorporate a featurethat automatically shuts off the motor of the unit when the paddle is in a stalled position, which extends the life of the motor and minimizes maintenance. Monitoroffers a variety of rotary paddle bin monitors that can be configured with various motor voltages, a number of output circuits,

when there is no electricalpowerto the unit. The FSX is the explosion-proofversion of the FS model. PS/PSX-Monitor'sPS modeloffersfull protection against mechanicaland/or electrical failures for critical automated plant operations,or wherevisualproofof performance is required. A mechanical pulseswitchcommunicates thr_uqhan output terminal to verify the mechanic_a_'el_e(_'&loperation of the unit. A PulsarRelayCanbeconnected to the terminalto triggeran alarmor other warning devices, or to shutdown other related interlocked operations. The PSX is the explosionproof version of the PS model.

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Exclusive Motor Shutoff Feature Economical, Versatile Point Level Bin Monitor

Simple Electro Mechanical Operation Rugged Cast Aluminum Construction

PRINCIPLEOF OPERATION

The operation of Monitor's paddle level control products is quite simple. The unit is installed through the wall of the vessel, so approvals, and high-temperature options. Dependable Design that the paddle protrudes inside the vessel. A KA/KAX-Monitor'sKAunitis the mostpopular Reduces Component Wear small electric motor drives a paddlewhich of our paddle bin monitors. This model is ideal UL, FM, CSA, SAA rotates freely in the absence of material. for use in standard applications with a wide Approved When the paddle is impeded by material, the variety of materials. The KAX incorporates all motor rotates within the housing which trigthe features of the KA model, but is specifically designed to gers two switches. The first switch is a "dry" electrical contact meet explosion-proof standards, closure that is available to control a process function or alarm circuit. The second switch cuts the power to the motor, preFS/FSX-The FS electricallyfail-safemodelprovidesultimate ventinga lockedrotorcondition,thusextendingmotorlife. This performance for use wherever critical continuous operation is also activates the signaling device which is wired through the performed and controlled. This unit emits a warning whenever same motor switch. When the material level drops, the loaded an electrical malfunction of the unit is detected. This will occur stretched tension spring returns the motor to its original position when the motor circuit is open or shorted, a fuse is blown, or and the unit is reactivated.

PRE-INSTALLATION CONSIDERATIONS
1) Material Flow - When selecting a location for any rotary paddle bin monitor, choose a point in the vessel where the paddie will be out of the direct flow of incoming and outgoing material to prevent any mechanical damage that may be caused by the pressure of the flow. This is particularly important for materials with large, lumpy characteristics. The paddle unit must be positioned at a point where incoming material will reach and cover the paddle in its normal flow, and when receding, will flow away from the paddle in an even manner..'r:::E,t_ 2) Vibration Concerns - Mount at a location which is subject to limited vibration. The electro-mechanical nature of the rotary paddle bin monitor is not tolerant of excessive vibration which could compromise the operational life. Consult the factory when questionable conditions exist, 3) Guard Reinforcement - When using shaft extensions and guards into topreinforce mounted applications, select location whereSee it is feasible the guard to the a vessel wall. Mechanical Installation portion of this bulletin for further details, r,i
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Rotary Paddle Bin Monitor Preparation: (See Figure 3) 1) Mounting Plate Attachment (ifappficable)- After using the mounting plate as a mounting hole template, (see Mechanical Installation portion of this bulletin), attach the mounting plate to the rotary paddle bin monitor prior to attaching to vessel. This is particularly advantageous if the paddle to be used is not an "insertable" type. (Some paddies are insertable through a 11 /4" 1 half co upling .) Thread the mounting plate on the padd,e un it's 1/4" NPT hub and tighten until snug. 2) Flexible Coupling Attachment (if applicable)- Remove lock pin from rotary paddle bin monitor. Screw the flex coupling

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into the coupling provided on the paddle unit. Align "through hole" within the connection and secure with lock pin. 3) Extension Attachment (if applicable)- Remove lock pin from rotary paddle bin monitor or flex coupling. Screw the 1/4" pipe extension into the coupling provided on the paddle unit, or flex coupling. Align "through hole" within the connection and secure with lock pin. 4) Guard Attachment (if applicable)- In applications using a mounting plate with a full coupling, slide the 1 1/4" pipe over the shaft extension and secure to mounting plate coupling. The shaft extension should protrude from guard a distance of 4". When not using a mounting plate, the guard must be connected to paddle unit with a 1 1/4" full coupling and in some cases may require attachment after rotary paddle bin monitor installation to vessel. 5) Paddle Attachment (if applicable)- Paddle should be attached at this time only if variety chosen is an "insertable" type or if mounting plate is being utilized. Remove lock pin from applicable connection point (i.e. bin monitor, flex coupling, or extension). Screw the paddle into the applicable coupling. Align "through hole" within the connection and secure with lock pin.

Protective Baffles: (See Figure 2) The installation of protective baffles for low level monitoring is recommended for materials that weigh more than 65 Ibs/cu ft., have a tendency to pack, bridge or arch, or have unusual flow characteristics. This baffle can be created using a number of materials including angle irons, welded plates and pipe sections. This structure will keep the full weight of the material from bending or breaking the paddle. The baffle should be welded to the bin wall and should not extend more than 6" into the bin. Also, the lowest point of the baffle should be approximately 6" above the top of the paddle arc.

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Extension/Guard Installation: (SeeFigure 6) 1) Typical Configuration- Shaft extensions are reeommendedfor top mountapplications onlyand shouldbe always accompanied by a flexiblecoupling. Shaftextensionsareconstructedof eithergalvanized or stainlesssteel1/4"schedule40 pipe. Shaftguardsarerecommended whenever extensionsare longerthan 18". Shaftguardsareconstructedof 11/4"schedule 40 pipe. For attachmentinstructions,refer to the PreInstallationConsiderations sectionof this bulletin, 2) Guard Reinforcement- Mechanical reinforcement of the shaft guard should be considered whenever a guard length greater than 72" is used. The guard should be anchored to the side wall with bracesto reducemechanicalstressat the connectionpointof the guardand to protectthe paddleunitfrom being physically damaged, 3) Guard/Extension Multi-Stage Assemblies- In applications which require long extensions and guards, it is necessary to connect multiple short pieces to ultimatelyachieve the desiredlength. In allcases,extensionsandguardsshouldnot exceed 144" since the operational life of the rotary paddle bin monitorsis decreasedwith excessivelengths. Shaft extensignscan be simplyconnectedone to another. Guardsmust use a 1 1/4" full couplingas an interfacebetweensections, CouplingsareavailablefromMonitor.

Hi-Temp. Models:(SeeFigure 7) 1) Mounting-Carefully handlethehi-tempgasketprovided withthe assembly.Using it as a template,markthe locations of the sixboltholeson thevessel. Drillsix holesat the diameter applicable to the attachment methodbeingused(i.e.tapped ,_r holes or clearanceholesfor bolt/nutcombination). Forexampie, drill six clearanceholes at 11/32"diameterfor use with 5/16"bolts. The boltsmaybe securedbytackweldingthe bolt headsto the vessel,or by an adjoiningnut. Cut a hole (suggestedsize 2-5") centeredwithin the bolt circleto allowthe paddle when attached to the bin monitor to fit within the bin. Attach gasket and hi-temp, paddle unit to the vessel positioning the conduitentrancein a mannerwhichrestrictsmoistureinfiltration. (NOTE: Wheneverpossible, attachitemssuchas flex couplings, extensions and paddles to the bin monitor prior to installation to vessel as described in the Pre-lnstallation Recommendations section of this bulletin.) 2) Extensions/Guards- Use of extensionsare permissible on Hi-Temp unitsalso. (SeeExtension/Guard Installation section). Installing guards on Hi-Temp models requires in-field modificationsConsultfactoryfor . guidance. 3) Air Cooling- The Hi-Temp, modelincludesan airconnection whichis usedto increasethe coolingcapacityof the systern thereforepermittingthe rotarypaddlebin monitorto be used in extremely warm applications. Use of air is required for any application whereinternalbintemperature exceeds300F in orderto protectcriticalcomponents of the paddleunitconstruction. Connectair line to 1/2" couplingprovidedon HiTemp.model. Useonlythe recommended air pressure since over pressuringmay affect sensingperformanceof the rotary paddle binmonitor. Theairshould be clean anddryandis requiredto be continuallysuppliedto the Hi-Temp. modelto assure cooling InternalTemo.(F} <300 300- 750 Model standard Hi-Temp. Air Reauired none 1/2psig CFM n/a 2.14

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ELECTRICAL INSTALLATION Each rotary paddle bin monitor model requires different wiring details. Follow instructions for applicable model being installed. All relativeinformationis presentin each particular group.

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observe the regulations listed in the National Electrical Code 1) ExplosionProo f Precau tionsWhen installinga KAX, regardingequipment in hazardous locations. In particular, installa conduitseal fitting within18" of the rotarypaddlebin monitor, ensurepoweris disconnected whenever the coveris removed, and upon completion ensure cover screws are secure and that no gasket or seal has been used betweenthe cover and housing surfaces. 2) Factory Wiring - The industry exclusivemotor shutoff feature is prewired at the factory and must not be altered in the field. The jumper wire from the main terminal block to the motor switch mustnot be removed. 3) Power Input - Route wires through 3/4" NPT conduit entrance. Verify power requirement of the rotary paddle bin monitor by observing stamped motor voltage on the cover nameplate prior to power connection. If a match exists, connect poweras shownin Figures8-10. Observepolaritywhen 4) Output Contacts - (See Figures 8-10) Route wires through3 usinga DCmotorconfiguration. /4" NPTconduitentrance. NearlyallKA /KAXmodels provideoutputsfromthe motorswitchand the isolatedswitch. (NOTE:1-circuitmodelsprovideoutput fromthe motorswitch only.) The switch terminalsare designatedwith COM(common), N.O. (normally open), and N.C. (normally closed). When the paddle is free to turn, the two switchesare in their normal condition (i.e.N.C. contacts are closed to COM, and N.O. contacts are open to COM). However, when material surrounds the paddlepreventingit from turning,the motor rotateson a switchactuatingplate whichactivatesthe switchesintoopposite from normal condition (i.e.N.C. contacts are open to COM, and N.O. contacts are closed to COM). The number of loads and configurations can vary greatly.See applicable wiringdiagram. When selecting which switch to wire, the following shouldbe considered: MotorSwitch: a) The load must be capable of operating at the same voltage asthe unit's motor. b) The load must be tolerant of periodicon and off switching which is caused by minor paddle motion during sensing condition. c) The load must not exceed the rated current capacity of the switch (See Specifications). IsolatedSwitch: a) Anyvoltagewithinlimitsof the switch (See Specifications) can be connected independent of the motor voltage. b) This switch permitsminor amountsof paddlemotion withoutconstant"on andoff" signalling. c) The load mustnot exceedthe ratedcurrentcapacity oftheswitch (SeeSpecifications).

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1) ExplosionProof Precautions - When installing an FSX, observethe regulations listedin the NationaE l lectrical Code regarding equipmentin hazardouslocations. In particular, install a conduitsealfittingwithin 18" of the rotarypaddlebin monitor,ensurepo weris disconnectedwheneverthe coveris removed, and upon completion ensure cover screws are secure and that no gasket or seal has been used between the cover and housing surfaces, 2) Factory Wiring - The industryexclusivemotor shutoff featureis prewiredat the factoryandmustnot be alteredin the field. Thejumperwirefromthe mainterminalblockto the motor switchmustnot be removed. 3) Power Input - Route wires through 1" NPT conduit entrance. Verify power requirement of the rotary paddle bin monitor by observingstamped motor voltage on the cover nameplatepriorto powerconnection. If a matchexists,connect poweras shown in Figures11-12. 4) Output Contacts - (See Figures 11-12) Route wires through 1" NPT conduit entrance. Models FS and FSX permit output connectionto the isolated switch only. Therefore, althoughan FS/FSXis describedas having2 or 3 circuits,only 1 or 2 respectively are available as output circuits. Do not connect output devices to the motor switch since false material indicationor damageto the internalcircuitscouldoccur. The switch terminalsare designatedwith COM (common),N.O. (normallyopen),andN.C.(normally closed). Whenthe paddle (i.e.N.C . contac tsare sedto COM,and N.O.contactsare is free to turn,.the twocl so w itchesare in their normalcondition opento COM) However, w henmaterialsurroundsthe paddle preventing itfromturning, theswitchesareactivatedintooppositefromnormalcondition(i.e.N.C.contactsareopento COM, and N.O. contactsare closed to COM).The numberof loads and configurations can vary greatly. See applicable wiring diagram. Consider the following prior to wiring: IsolatedSwitch: a) Anyvoltagewithinlimitsof the switch(see Specifications) can be connected independent of the motorvoltageunlessthe R-Rterminalsare connected through the switch (See below). b) This switchpermitsminoramountsof paddlemotion without constant "on and off" signalling. c) Theload must not exceedthe ratedcurrentcapacity of theswitch(SeeSpecifications). If the R-Rterminals are wired through the switch, see Relay Impedance section below. 5) FaiI-SafeTerminals(R-R)-Theseterminalsprovideasignal wheneverthe paddleunit is operatingas expected. This "sense"or signal is constantwhetherthe "nosense"mode. Theseterminalscan rotarypaddlebin monitoris beconnectin ed two different ways. ExternalRelay: Connectthe terminalsto anexternalrelayas depictedin Figure 13. The wires can be routedin the same conduitas other power carrying wires. Under normal acceptable operation, the relay would continuouslyremainenergized. In the event of power or motor failure, the relay would be de-energized thereby informing thecontrolsystemthata failurehasoccurred. For applications interfacing this terminal to solid state inputs on a PLC or DCS, note that the signal is 1/2 wave rectifiedAC. Consult factory for additional support if necessary.

Through Isolated Switch: Connect the terminals through the isolated switch andto the external relayas depicted in Figures 14-15. Thewires canbe routed inthesameconduit as otherpower carrying wiresThe relay will followthe conditionof the isolatedswitchas long as the R-R terminalscontinueto supply power. In the eventof power or motor failure, the relay would be de-energized, regardless of the isolated switch status thereby informing the control system that a failure has occurred. For applications interfacing the R-Rterminalsto solidstate inputson a PLCor DCS,notethatthe signalis 1/2waverectified AC. Consulttactory for additionalsupportif necessary. RelayImpedance: The relaychosenshouldhavea ratedimpedance no lessthan 1000 ohms (for 115 VAC coil) or 2000 ohms (for 230 VAC coil) and it should be rated at the same voltage as supplied to the bin monitor. Failure to adhere to these guidelines could blow the fuse located on the fail safe module within the rotary paddlebin monitor. r rs/Fsx 2 CIRCUIT .... i:
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1) Explosion-Proof Precautions - Wheninstalling a PSX,observe the regulations listedin the NationalElectricalCoderegardingequipment in hazardous locations. In particular, install a conduit seal fitting within 18" of the rotarypaddlebin monitor,ensurepoweris disconnectedwheneverthe coveris removed,and uponcompletion ensure cover screws are secure and that no gasket or seal has been used 2) Factory Wiring - The industryexclusivemotorshutofffeatureis betweenthecoverandhousingsurfaces. prewiredat the factory and must not be altered in the field. The jumper wire from the main terminal block to the motor switch must not be removed. 3) Power Input - Route wires through 1" NPT conduitentrance. Verifypowerrequirement of the rotarypaddlebin monitorby observing stampedmotorvoltageon the cover nameplateprior to powerconnection. If a matchexists,connectpoweras shownin Figures16-17. Observepolaritywhenusing a DCmotorconfiguration. 4) Output Contacts - (SeeFigures16-17)Routewiresthrough1" NPTconduitentrance. All PS/PSXmodelsprovideoutputsfromthe motor switch and the isolated switch. The switch terminals are designatedwith COM(common),N.O.(normally open),and N.C.(normally closed). Whenthe paddleis freeto turn,the twoswitchesare in their normalcondition(i.e.N.C.contactsareclosedto COM,and N.O.contactsare opento COM). Howeverw , hen materialsurrounds the paddie preventingitfrom turning,the switchesareactivatedintoopposite from normalcondition(i.e.N.C. contactsare opento COM,and N.O. which switch to wire, the following should be considered: Motor S witch: canCOntacts oonfigur areclosedtoCOM). greatly. atiOnSvary See applicable Thenumberof wiring diagram. loadsand selecting a) The load mustbecapableof operatingat theWhen samevoltage as the unit's motor. whichloadmustbetolerantof is caused by minor paddle motion during sensing b) The periodic on andoffswitching condition. c) The loadmust not exceedthe ratedcurrentcapacityof theswitch (SeeSpecifications). IsolatedSwitch: a) Anyvoltagewithinlimitsof the switch (SeeSpecifications) can be connected independent of the motor voltage. b) This switch permits minor amounts of paddle motion without constant "on and off" signalling. c) The load must not exceed the rated current capacity of the switch (See Specifications). 5) Visual Safety Terminals (R-R) - These terminalsperiodically open and close (create pulses opposite of each other) with respect to the "C"terminal wheneverthe motoris operatingand the drive shaft is wheneverthe motoris off or the shaftis not turning. Forvisualindication of the terminals,wire as shown in Figure18. To maximize capabilityto detect sensor failure, logic analysis of the R-R terminals and the isolation switch is required. The following three conditions
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6) Pulsar Relay This externalcircuitdeliverspowerto the rotary paddle bin monitor and also evaluates the status of the signals from the "visual safety terminals" (R-R). Mount the PCB in an enclosure suitable for the application Connect the pulsar relay to the rotarypaddlebin monitoras shown in Figure19. The wires can be routed in the same conduit as other power_ carrying wires. The pulsar relay is capable of operating at
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either 115 VAC or 230 VAC using the same input terminals. Whenpulsesare beinggenerated at the sensor, the pulsar relay'sLEDwill be"on"andthe relaycontacts willbe inthe condition depicted on the PCB. Whenpulsescease(material
sensed or bin monitor failure) the pulsar relay will delay for the time set by the on board adjustment, deactivate the LED and reverse the status of relay contacts. Adjust the time delay

i I , ,_ :z klC qF 1_ J I {1' i::, H( LA, : v I <_,'i;,'

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for greater

delay.

A range of 0-15 sec-

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PS/PSX

WITH

PULSAR

RELAY

Figure PS/PSX

16

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Figure PS/PSX WITH VISUAL

17 SAFETY INDICATION %i', ,'_ XkU HO r IJ

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CALIBRATION Paddle Selection: Thebest "calibration" can be achieved by properpaddleselection. Incorrect paddleselectionmayleadto false sensingand therefore a poor"calibration". Monitor offersa varietyof interchangeablepaddleassemblies to meetthe needs of a wide varietyof applications. Differentmaterial densities,particle sizes and flow characteristicsrequirespecificpaddlesto provide optimum performance. Insure that the paddle being used for the application correspondswith the recommendations found in Monitor's Paddle Selection Guide (Bulletin #215A). SensitivitySpring: 1) Setting Upon Receipt- (See Figure20)All rotarypaddle bin monitorsare shippedfromthe factorywith the springtension preset at the mid-range sensitivity setting. In most applications this setting results in acceptable operation assuming proper paddle selection. Setting can be verified by locating the cotter pin holding the spring to the switch bracket frame. The cotterpin will be insertedintothe middlehole. 2) Increased Sensitivity - When sensing extremely light materials(lessthan10Ibs/cuft.),it isdesirableto movethe cotter pin to the hole which exerts minimum spring tension. The reduced spring tension will permit switch actuation with less materialrestrictionat the paddle. 3) DecreasedSensitivity - Whensensingextremelyheavy materials(greaterthan75 Ibs/cuft.) or materials which havea tendency to stick or build up around shaft seal, it is desirable to movethe cotterpin to the hole whichexertsmaximumspring tension. The increased spring tension will require greater material restriction at the paddle but will prevent cases of the sensor remaining in the activated condition when material is absent, SENS TIVIT SPR NC ADJUSTMENT

TROUBLESHOOTING PROBLEM: Thepaddledoesnotrotate whenmaterial is absentandthe sensoris in "no sensing"mode. CAUSE/SOLUTION: 1) Verify electricap l oweris connected tothe proper terminations (Seewiring diagrams) andthatitis the propervoltageas depictedon the cover. 2) Verifyjumperwire is in place betweenthe power terminal and the motor switch (See wiring diagrams);not applicableon FS/FSX. 3) Verify motor operation by connecting the two motor leads directly to the incoming power. Motor will rotateif operational.Reconnect motorleads. 4) Verifyconditionof motorswitchby measuring voltage betweenitsCOMand NCterminals. Replace the switch if a voltage reading equivalent to the power source exists. Verify if motor is rotating. thethe clutch mechanism if the motor is Replace turning but paddle is not.

5)

PROBLEM:The paddle does not rotatewhen material is absent andthe sensor is in "sense" mode. CAUSE/SOLUTION: 1) Verifyconditionof sensitivityspring. It shouldnot becut, brokenor excessively stretchedto the point that is loses its ability to retract motor to "no sense"condition. Replaceif necessary. 2) Verify status of material around shaft and hub of rotary paddle bin monitor. Excessive buildup may restrict shaft from returning to "no sense" condtion.Clean material buildup. 3) Verify if drive shaft is free to rotate by manually twisting paddle. If rotation is restricted, replace the outersealand the two internalbearings. PROBLEM:The paddlerotatesbutmaterialis notsensed when the paddle is covered.

..

"_A_/,_"

CAUSE/SOLUTION: 1) Verifyisolatedswitchis activatedpriorto the motor switch when the paddle is halted, if sequence is incorrect,realignswitcheson the bracket. Consult the factory if problem persists. 2) Verify switch operation by measuring continuity while in the "sense" and "no sense" modes. Replace switchesif contactstates are incorrect. 3) Verify that the paddle being used in the application follows the guidelines outlined in the Paddle Selection Guide (Bulletin #215A). Change paddle to one capable of sensing lighter material.

Figure 20

[]

MAINTENANCE Motor Replacement: (SeeFigure21) 1) Disconnect power source from rotary paddle bin monitor. 2) Disconnect motor leads from incoming terminal block and frommotorswitch. (On FS/FSXunitsdesoldermotorleadfrom eyeletonthe fail-safe module.) 3) Remove the three screws holding the switch bracket assembly to the housing. Drapeswitchbracketoverthe sideof the housing so the motor is completely accessible. 4) Remove the two screws holding the motor to the actuator platethereby freeing motor. 5) Installnewmotorand retainwithtwo screws. 6) Installthe switch bracket and fasten with three screws. 7) Fastenmotors leads to terminalblock and motor switch respectively.(OnACmotors,leadorientation doesnotmatter. On DCmotors,the blacklead shouldbe fastenedto the terminalblockandthe subsequent wirefastenedtothe motorswitch.... On FS/FSXunits,resolderone motorleadto the eyeletonthe fail-safe module.) 8) Reconnect the power source to the rotary paddle bin monitor.
MOTOR REPLACEMENT

switch actuator plate and bend the ramp with a pair of pliers. The motor switch should not be changed to a DPDT type switch. 5) Install the switch bracket and fasten with three screws. Twist the external drive shaft and verify both switches are actuating, Inallcasethe isolatedswitchshouldactivatebeforethe_' motorswitch. 6) Reconnect the power source to the rotary paddle bin monitor. SWITCH REF'LACEMEm ,: i:l ,,,::,<:T ,t::,,,mr,,; x:,_,, : :, .... " .....k", _ ' ' ' .... J ' i ,,
I

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Figure 21 SwitchReplacement (or Addition):(SeeFigure22) 1) Disconnect power sourcefrom the rotary paddlebin monitor. 2) Removethe three screwsholdingthe switchbracket assembly to the housing. Raise the bracket out of housing far enough to access the switches. DO NOT over extend the spring, 3) Disassemble theswitchfromtheswitchbracket by remov .... ing the screws and nuts. Replace switch and reassemble using thesameinsulation barriersandhardware. 4) (Applicable to DPDTswitchesonly) On the switchactuator plate,the rampthat causesthe switchleverto be activated must bebentdownward ona 90degree angle inorder to provide properoperation. If necessary, removethe motorand the

Seal Replacement: (SeeFigure23) 1) Remove rotary paddlebinmonitor fromthe installation. 2) Remove coupling fromdrive shaftby driving outrollpin, 3) Removeold seal by stickinga flat bladescrewdriver into the rubberand prying out of housing. Slideseal oft drive shaft anddiscard. 4) Slide new seal on drive shaft and gently press into housing until fully seated. 5) Reinstall coupling to drive shaft and retain with roll pin. Rotate coupling to assure drive shaft rotates free in new seal. 6) Reinstallrotarypaddlebin monitor. SEALREPLACEMENT L, _ //

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MODELKA/KAX, FS/FSX, PS/PSX

:AFETY
ElectricalShock Caution: Certainrotarypaddlebin monitorsare poweredwithHIGHVOLTAGE. Extreme care shall be taken if the unit's cover is removed and live electricaq terminations are exposed. To avoid electrical shock, do not contact any exposed electrical connections. Each unit is provided with a "protectiveground' connectionwhich shall be terminatedto earth ground potential This terminal shall be used to reduce shock hazard in the unlikely event of internal insulation breakdown. Hazardous LocationCaution: Models KAX, FSX and PSX are "approved" for use in certain Hazardous Locations (See Specifications). These products shall only be usedin applications coveredby these ratingsor those considered non-hazardous. Failure to comply could result in catastrophic damage to personnel and property. The following must be maintained to assure safe operation: I) Enclosureintegrity- thedimensionsof the enclosure, cover or driveshaftshall not be altered 2) Maintenance- Removalof the coverto conductmaintenancewhilepower is yet supplieddoesnot meethazardous locationrequirements.If done,itis at therisk ofthe customer only. Power Requirements: Power Consumption: Operating Temperature: Hi-Tomb Unit : Conduit Connection: 115 VAC, 50'60Hzi 230VAC. 50;50Hz; 24 VAC, 48 VAC50'60Hz;12or 24VDC 4W max. -57F (-49 C) to +200 F (+93 C) ext. amb.; to+300F {+149C)internal bintemperature to +750F (+400"C) internal bin temperature KA/KAX 3'4" NPT FS,FSX, PS/PSX - f" NPT

OutputsContacts: 1 Circuit ConfigurationOneSPDT15A @ 250VAC 2-C_rcuit ConfigurationT - woSPDT 15A@250VAC ea 3 Circuit Configuration - One SPDT 15A @ 250 VAC Maximum Pressure: Sensitivity: Housing: One DPDT t0A @250 VAC 30 PSImaximum 5 Ib,/ft _(80kg/m_)minimum material density (when usinglarge 3-vane paddle) "_ KA, FS, PS-Powder coated die cast alum IP5& NEMA4 KAX,FSX, PSX Powder coated diecast _ alum.,IP56, precision machined, explosion proof f-t/4" NPTthreaded malehub Approx. 8-1/2 lb. (3.9 kg)

WARRANTY
MonitorTechnologies LLC warrantseach rotarypaddlebin monitorit manufactures to be free from defects in material and workmanship under normal use and service within two (2) years from the date of purchase within North America, and within one (1) year from date of purchaseoutsideof NorthAmerica. Thepurchaser mostgive noticeof a defect to Monitor Technologies LLC within the warranty period, return the product intact and prepay transportation charges. The obligation of Monitor Technologies LLC under this warranty is limited to repair or replacement at its factory. This warrantyshallnot applyto any product which is repairedor alteredoutsideof the MonitorTechnologies' factory,or which has been subjectto misuse,negligence,accident, incorrectwiring by others or improperinstallation. Monitor Technologies LLC reservesthe right to changethe design and/orspecifications withoutprior notice. Mounting Connection: Weight:

Materials of construction/accessories: Flexible Couplings: 304 stainless steel Mounting Plates: Carbon steel or 304 stainless steel All Paddles except Ex-Flex: 304 stainless steel Ex-Fle Belt: 304Stainlessteelcoupling, rubber/fabri b c lend belt Listings/Approvals: KA: KAX: FS/PS: FSX/PSX: All Models: General Purpose ULandCSA SAA, Class II, Div. 1 & 2 ULandCSA, ClassI, Div.1 & 2. Groups C, Classli, Div.1 & 2,Groups E,F,G; CENELEC EEx d lib T5 General Purpose FM FM,ClassI, Div.f & 2,Groups B,C,D; Class II, Div. 1 & 2, Groups E, F, G CENELEC EExd lib T5 CE Marking

Monitor Technologies LLC

44W320 KeslingRd er . P.OBox . $048 Elburn, IL60119.8048 630.365-9403 800-766-6486 Fax:630-365-5646 www.monitortech.com 214A.4.0100.15M

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