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LARSEN & TOUBRO LTD.

EPC Power

EPCC-4 CPP PANIPAT NAPTHA CRACKER PROJECT, INDIAN OIL CORPORATION LTD. PMC- EIL

Date: 21-Feb-08 Page 1 of 14


DOC. No.: 6556EPCC4-52-PR-E -0011B Rev.2

SUBJECT: PURCHASE REQUISITION FOR BATTERY CHARGERS

2 FILLED DATA SHEETS

LARSEN & TOUBRO LTD. EPC Power

EPCC-4 CPP PANIPAT NAPTHA CRACKER PROJECT, INDIAN OIL CORPORATION LTD. PMC- EIL

Date: 21-Feb-08 Page 2 of 14


DOC. No.: 6556EPCC4-52-PR-E -0011B Rev.2

SUBJECT: PURCHASE REQUISITION FOR BATTERY CHARGERS

BATTERY & BATTERY CHARGER RATINGS


Sr. No Load Battery Rating (Ah) Battery Charger Current ratings (A) 403 80 187 630 407

1 2 3 4 5

HRSG and UB Loads Lighting and miscellaneous loads Switchgear Control Loads STG load Instrumentation load

1270 400 650 2 X 965 1270

DATA SHEET-BATTERY CHARGER FOR HRSG & UB LOADS

LARSEN & TOUBRO LTD. EPC Power

EPCC-4 CPP PANIPAT NAPTHA CRACKER PROJECT, INDIAN OIL CORPORATION LTD. PMC- EIL

Date: 21-Feb-08 Page 3 of 14


DOC. No.: 6556EPCC4-52-PR-E -0011B Rev.2

SUBJECT: PURCHASE REQUISITION FOR BATTERY CHARGERS


Part-I A. Site Condtions Ambient Temperature : Design ambient temp : Humidity Max.: 46.6C, Min.:-0.7C Max.: 45C, Min.:10C (For battery sizing) : 88% (Normal); 95% (Maximum)

Atmosphere : Industries.
Altitude Location B. Battery Charger

Dusty, tropical and corrosive as found in hydrocarbon


: : (+) 238M above MSL Panipat

System Parameters (Incoming Power Supply) Voltage : 415 V 6% (-20% transient), 3 Phase 3wire Frequency : 50 Hz 5% Neutral : Solidly earthed Symmetrical fault level : 50kA for 1 Sec Miscellaneous Requirements Charger voltage range for Ni-Cd Battery Float Charger voltage per cell : Quick Charger voltage per cell : Mounting : Access : Cable entry : Earth bus : Separate bolted removable undrilled Gland plate for cable entry : g. Cable glands and lugs h. Painting :

1.40-1.42 Volt/Cell. 1.70 Volt/Cell. Free standing, Floor Mounted Front/Rear Bottom 25X6mm2 Copper Provided : Provided RAL 7032

i.

Incoming Cable size

2 Runs of 3C-120 Sq mm Al, Armoured Cable

C. ECS Interface Normally open(NO) potential-free contacts wired up to terminal strip for connection to ECS interface, for the following conditions: Charger failure Battery Discharged Battery Isolated

DATA SHEET-BATTERY CHARGER FOR HRSG & UB LOADS

LARSEN & TOUBRO LTD. EPC Power

EPCC-4 CPP PANIPAT NAPTHA CRACKER PROJECT, INDIAN OIL CORPORATION LTD. PMC- EIL

Date: 21-Feb-08 Page 4 of 14


DOC. No.: 6556EPCC4-52-PR-E -0011B Rev.2

SUBJECT: PURCHASE REQUISITION FOR BATTERY CHARGERS


Part-I A. Site Condtions Ambient Temperature Design ambient temp Humidity Atmosphere Altitude Location B. Battery Charger : : : : : :

Max.: 46.6C, Min.:-0.7C Max.: 45C, Min.:10C (For battery sizing) 88% (Normal); 95% (Maximum) Dusty, tropical and corrosive as found in hydrocarbon Industries. (+) 238M above MSL Panipat

1.0 System Parameters (Incoming Power Supply) Voltage : 415 V 6% (-20% transient), 3 Phase 3wire Frequency : 50 Hz 5% Neutral : Solidly earthed Symmetrical fault level : 50kA for 1 Sec 2.0 Miscellaneous Requirements a. Charger voltage range for Ni-Cd Battery i. Float Charger voltage per cell : 1.40-1.42 Volt/Cell. ii. Quick Charger voltage per cell : 1.70 Volt/Cell. b. Mounting : Free standing, Floor Mounted c. Access : Front/Rear d. Cable entry : Bottom e. Earth bus : 25X6mm2 Copper f. Separate bolted removable undrilled Gland plate for cable entry : Provided g. Cable glands and lugs : Provided h. Painting : RAL 7032 i. Incoming Cable size : 2 Runs of 3C-120 Sq mm Al, Armoured Cable E. ECS Interface Normally open(NO) potential-free contacts wired up to terminal strip for connection to ECS interface, for the following conditions: Charger failure Battery Discharged Battery Isolated

DATA SHEET-BATTERY CHARGER FOR HRSG & UB LOADS

LARSEN & TOUBRO LTD. EPC Power

EPCC-4 CPP PANIPAT NAPTHA CRACKER PROJECT, INDIAN OIL CORPORATION LTD. PMC- EIL

Date: 21-Feb-08 Page 5 of 14


DOC. No.: 6556EPCC4-52-PR-E -0011B Rev.2

SUBJECT: PURCHASE REQUISITION FOR BATTERY CHARGERS


Part-II 1 2 3 4 4.1 4.2 4.3 5 5.1 5.2 6 7 8 8.1 8.2 9 10 10.1 10.2 11 11.1 11.2 12 Item no. as per MR/PR Tag no Manufacturers Name Rating Charging Rating Output Voltage Output Current Nominal Voltage Float Charging Quick Charging Float Charging Voltage Range Quick Charging Voltage Range Minimum efficiency of charger At light load (40%) At Rated load PF at rated voltage and load Max RMS ripple voltage content at rated load With battery connected Without battery connected Method of voltage control In float charging mode In Quick charging mode

52-BC-09705A 52-BC-09705B Caldyne Automatics Limited 220V/403A 220V 403A 220V 1.4v/Cell 1.7v/Cell 1.4v/Cell to 1.42v/Cell 1.7v/cell 60% 80% 0.85 Less than 2% 2% Constant voltage with current limit Constant Current with close loop feedback control Close loop feedback control Close loop feedback control As per spec 1775+1775 900 2300 IP-42

Method of current control in float mode 13 Method of current control in quick mode 14 Safety factor used for selecting components 15 Charger Dimensions 15.1 Width (mm) 15.2 Depth (mm) 15.3 Height(mm) 16 Max heat loss in Watts 17 Degree of protection (IP)

DATA SHEET-BATTERY CHARGER FOR LIGHTING AND MISCELLANEOUS LOADS PART-I

LARSEN & TOUBRO LTD. EPC Power

EPCC-4 CPP PANIPAT NAPTHA CRACKER PROJECT, INDIAN OIL CORPORATION LTD. PMC- EIL

Date: 21-Feb-08 Page 6 of 14


DOC. No.: 6556EPCC4-52-PR-E -0011B Rev.2

SUBJECT: PURCHASE REQUISITION FOR BATTERY CHARGERS


A. Site Condtions Ambient Temperature Design ambient temp Humidity Atmosphere Altitude Location B. Battery Charger 1. System Parameters (Incoming Power Supply) Voltage Frequency Neutral Symmetrical fault level : : : :

: Max.:46.6C, Min.:-0.7C : Max.:45C, Min.:10C(For battery sizing) : 88%(Normal); 95%(Maximum) : Dusty, tropical and corrosive as found in hydrocarbon Industries. : (+)238M above MSL : Panipat

415 V 6% (-20% transient), 3 Phase 3wire 50 Hz 5% Solidly earthed 50kA for 1 Sec

2. Miscellaneous Requirements a. Charger voltage range for Ni-Cd battery i. Float Charger voltage per cell : 1.40-1.42 Volt/Cell ii. Quick Charger voltage per cell : 1.70 Volt/Cell b. Mounting : Free standing, Floor Mounted c. Access : Front/Rear d. Cable entry : Bottom e. Earth bus : 25X6 mm2 Copper f. Separate bolted removable undrilled Gland plate for cable entry : Provided g. Cable glands and lugs : Provided h. Painting : RAL 7032 i. Incoming Cable size cable : 1Run of 3C-25 Sq mm Al, Armoured C. ECS Interface Normally Open (NO) potential-free contacts wired up to terminal strip for connection to ECS interface, for the following conditions: Charger failure Battery Discharged Battery Isolated DATA SHEET-BATTERY CHARGER FOR LIGHTING AND MISCELLANEOUS LOADS PART-II

LARSEN & TOUBRO LTD. EPC Power

EPCC-4 CPP PANIPAT NAPTHA CRACKER PROJECT, INDIAN OIL CORPORATION LTD. PMC- EIL

Date: 21-Feb-08 Page 7 of 14


DOC. No.: 6556EPCC4-52-PR-E -0011B Rev.2

SUBJECT: PURCHASE REQUISITION FOR BATTERY CHARGERS


1 2 3 4 4.1 4.2 4.3 5 5.1 5.2 6 7 8 8.1 8.2 9 10 10.1 10.2 11 11.1 11.2 12 Item no. as per MR/PR Tag no Manufacturers Name Rating Charging Rating Output Voltage Output Current Nominal Voltage Float Charging Quick Charging Float Charging Voltage Range Quick Charging Voltage Range Minimum efficiency of charger At light load (40%) At Rated load PF at rated voltage and load Max RMS ripple voltage content at rated load With battery connected Without battery connected Method of voltage control In float charging mode In Quick charging mode

52-BC-09703 Caldyne Automatics Limited 220V/80A 220V 80A 220V 1.4v/Cell 1.7v/Cell 1.4v/Cell to 1.42v/Cell 1.7v/cell 60% 80% 0.85 Less than 2% 2% Constant voltage with current limit Constant Current with close loop feedback control Close loop feedback control Close loop feedback control As per spec 1275 700 1800 IP-42

Method of current control in float mode 13 Method of current control in quick mode 14 Safety factor used for selecting components 15 Charger Dimensions 15.1 Width (mm) 15.2 Depth (mm) 15.3 Height(mm) 16 Max heat loss in Watts 17 Degree of protection (IP)

DATA SHEET-BATTERY CHARGER FOR SWITCHGEAR LOADS

LARSEN & TOUBRO LTD. EPC Power

EPCC-4 CPP PANIPAT NAPTHA CRACKER PROJECT, INDIAN OIL CORPORATION LTD. PMC- EIL

Date: 21-Feb-08 Page 8 of 14


DOC. No.: 6556EPCC4-52-PR-E -0011B Rev.2

SUBJECT: PURCHASE REQUISITION FOR BATTERY CHARGERS


PART-I A. Site Condtions Ambient Temperature Design ambient temp Humidity Atmosphere Altitude Location B. Battery Charger 1. System Parameters (Incoming Power Supply) Voltage Frequency Neutral Symmetrical fault level : : : :

: Max.:46.6C,Min.:-0.7C : Max.:45C,Min.:10C(For battery sizing) : 88%(Normal);95%(Maximum) : Dusty,tropical and corrosive as found in hydrocarbon Industries. : (+)238M above MSL : Panipat

415 V 6% (-20% transient), 3 Phase 3wire 50 Hz 5% Solidly earthed 50kA for 1 Sec

2. Miscellaneous Requirements a. Charger voltage range for Ni-Cd battery i. Float Charger voltage per cell : 1.40-1.42 Volt/Cell. ii. Quick Charger voltage per cell : 1.70 Volt/Cell. b. Mounting : Floor Mounted c. Access : Front/Rear d. Cable entry : Bottom e. Earth bus : 25X6 mm2 Copper f. Separate bolted removable undrilled Gland plate for cable entry : Provided g. Cable glands and lugs : Provided h. Painting : RAL 7032 i. Incoming Cable size : 1 Run of 3C-95 AL, Armoured cable C. ECS Interface Normally open (NO) potential-free contacts wired up to terminal strip for connection to ECS interface, for the following conditions: Charger failure Battery Discharged Battery Isolated

LARSEN & TOUBRO LTD. EPC Power

EPCC-4 CPP PANIPAT NAPTHA CRACKER PROJECT, INDIAN OIL CORPORATION LTD. PMC- EIL

Date: 21-Feb-08 Page 9 of 14


DOC. No.: 6556EPCC4-52-PR-E -0011B Rev.2

SUBJECT: PURCHASE REQUISITION FOR BATTERY CHARGERS

DATA SHEET-BATTERY CHARGER FOR SWITCHGEAR LOADS PART-II 1 2 3 4 4.1 4.2 4.3 5 5.1 5.2 6 7 8 8.1 8.2 9 10 10.1 10.2 11 11.1 11.2 12 Item no. as per MR/PR Tag no Manufacturers Name Rating Charging Rating Output Voltage Output Current Nominal Voltage Float Charging Quick Charging Float Charging Voltage Range Quick Charging Voltage Range Minimum efficiency of charger At light load (40%) At Rated load PF at rated voltage and load Max RMS ripple voltage content at rated load With battery connected Without battery connected Method of voltage control In float charging mode In Quick charging mode 52-BC-09702A 52-BC-09702B Caldyne Automatics Limited 220V/187A 220V 187A 220V 1.4v/Cell 1.7v/Cell 1.4v/Cell to 1.42v/Cell 1.7v/cell 60% 80% 0.85 Less than 2% 2% Constant voltage with current limit Constant Current with close loop feedback control Close loop feedback control Close loop feedback control As per spec 1475+1475 800 2000 IP-42

Method of current control in float mode 13 Method of current control in quick mode 14 Safety factor used for selecting components 15 Charger Dimensions 15.1 Width (mm) 15.2 Depth (mm) 15.3 Height(mm) 16 Max heat loss in Watts 17 Degree of protection (IP)

DATA SHEET-BATTERY CHARGER FOR STG LOADS

LARSEN & TOUBRO LTD. EPC Power

EPCC-4 CPP PANIPAT NAPTHA CRACKER PROJECT, INDIAN OIL CORPORATION LTD. PMC- EIL

Date: 21-Feb-08 Page 10 of 14


DOC. No.: 6556EPCC4-52-PR-E -0011B Rev.2

SUBJECT: PURCHASE REQUISITION FOR BATTERY CHARGERS


PART-I A. Site Condtions Ambient Temperature Design ambient temp Humidity Atmosphere Altitude Location

: Max.:46.6C, Min.:-0.7C : Max.:45C, Min.:10C (For battery sizing) : 88%(Normal); 95%(Maximum) : Dusty, tropical and corrosive as found in hydrocarbon Industries. : (+)238M above MSL : Panipat

B. Battery Charger 1. System Parameters (Incoming Power Supply) Voltage : 415 V 6% (-20% transient), 3 Phase 3wire Frequency : 50 Hz 5% Neutral : Solidly earthed Symmetrical fault level : 50KA for 1 Sec 2. a. i. ii. b. Miscellaneous Requirements Charger voltage range for Ni-Cd battery Float Charger voltage per cell Quick Charger voltage per cell Mounting : 1.40-1.42 Volt/Cell. : 1.70 Volt/Cell. : Free standing, Floor

Mounted c. Access : Front/Rear d. Cable entry : Bottom e. Earth bus : 25X6 mm2 Copper f. Separate bolted removable undrilled Gland plate for cable entry : Provided g. Cable glands and lugs : Provided h. Painting : RAL 7032 i. Incoming Cable size : 3 Runs of 3C-120 Sq mm AL, Armoured cable C. ECS Interface Normally open (NO) potential-free contacts wired up to terminal strip for connection to ECS interface, for the following conditions: Charger failure Battery Discharged Battery Isolated

LARSEN & TOUBRO LTD. EPC Power

EPCC-4 CPP PANIPAT NAPTHA CRACKER PROJECT, INDIAN OIL CORPORATION LTD. PMC- EIL

Date: 21-Feb-08 Page 11 of 14


DOC. No.: 6556EPCC4-52-PR-E -0011B Rev.2

SUBJECT: PURCHASE REQUISITION FOR BATTERY CHARGERS


DATA SHEET-BATTERY CHARGER FOR STG LOADS PART-II 1 2 3 4 4.1 4.2 4.3 5 5.1 5.2 6 7 8 8.1 8.2 9 10 10.1 10.2 11 11.1 11.2 12 Item no. as per MR/PR Tag no Manufacturers Name Rating Charging Rating Output Voltage Output Current Nominal Voltage Float Charging Quick Charging Float Charging Voltage Range Quick Charging Voltage Range Minimum efficiency of charger At light load (40%) At Rated load PF at rated voltage and load Max RMS ripple voltage content at rated load With battery connected Without battery connected Method of voltage control In float charging mode In Quick charging mode

52-BC-09701A 52-BC-09701B Caldyne Automatics Limited 220V/630A 220V 630A 220V 1.4v/Cell 1.7v/Cell 1.4v/Cell to 1.42v/Cell 1.7v/cell 60% 80% 0.85 Less than 2% 2% Constant voltage with current limit Constant Current with close loop feedback control Close loop feedback control Close loop feedback control As per spec 1775+1775 900 2300 IP-42

Method of current control in float mode 13 Method of current control in quick mode 14 Safety factor used for selecting components 15 Charger Dimensions 15.1 Width (mm) 15.2 Depth (mm) 15.3 Height(mm) 16 Max heat loss in Watts 17 Degree of protection (IP)

DATA SHEET-BATTERY CHARGER FOR INSTRUMENTATION

LARSEN & TOUBRO LTD. EPC Power

EPCC-4 CPP PANIPAT NAPTHA CRACKER PROJECT, INDIAN OIL CORPORATION LTD. PMC- EIL

Date: 21-Feb-08 Page 12 of 14


DOC. No.: 6556EPCC4-52-PR-E -0011B Rev.2

SUBJECT: PURCHASE REQUISITION FOR BATTERY CHARGERS


LOADS PART-I A. Site Condtions Ambient Temperature Design ambient temp Humidity Atmosphere Altitude Location

: Max.:46.6C, Min.:-0.7C : Max.:45C,Min.:10C (For battery sizing) : 88%(Normal); 95% (Maximum) : Dusty, tropical and corrosive as found in hydrocarbon Industries. : (+)238M above MSL : Panipat

B. Battery Charger 1. System Parameters(Incoming Power Supply) Voltage Frequency Neutral Symmetrical fault level 2. a. : : : : 415 V 6% (-20% transient), 3 Phase 3wire 50 Hz 5% Solidly earthed 50kA for 1 Sec

Miscellaneous Requirements Charger voltage range for Ni-Cd battery i. Float Charger voltage per cell : 1.40-1.42 Volt/Cell. ii. Quick Charger voltage per cell :1.70 Volt/Cell. b. Mounting : Floor Mounted c. Access : Front/Rear d. Cable entry : Bottom e. Earth bus : 25X6 mm2 Copper f. Separate bolted removable undrilled Gland plate for cable entry : Provided g. Cable glands and lugs : Provided h. Painting : RAL 7032 i. Incoming Cable size : 1 Run of 3C-25 Al, Armoured Cable

C. ECS Interface Normally open (NO) potential-free contacts wired up to terminal strip for connection to ECS interface, for the following conditions: Charger failure Battery Discharged Battery Isolated

LARSEN & TOUBRO LTD. EPC Power

EPCC-4 CPP PANIPAT NAPTHA CRACKER PROJECT, INDIAN OIL CORPORATION LTD. PMC- EIL

Date: 21-Feb-08 Page 13 of 14


DOC. No.: 6556EPCC4-52-PR-E -0011B Rev.2

SUBJECT: PURCHASE REQUISITION FOR BATTERY CHARGERS

DATA SHEET-BATTERY CHARGER FOR INSTRUMENATION LOADS PART-II 1 2 3 4 4.1 4.2 4.3 5 5.1 5.2 6 7 8 8.1 8.2 9 10 10.1 10.2 11 11.1 11.2 12 Item no. as per MR/PR Tag no Manufacturers Name Rating Charging Rating Output Voltage Output Current Nominal Voltage Float Charging Quick Charging Float Charging Voltage Range Quick Charging Voltage Range Minimum efficiency of charger At light load (40%) At Rated load PF at rated voltage and load Max RMS ripple voltage content at rated load With battery connected Without battery connected Method of voltage control In float charging mode In Quick charging mode 52-BC-09704A 52-BC-09704B Caldyne Automatics Limited 24V/ 407A 24V 407A 24V 1.4v/Cell 1.7v/Cell 1.4v/Cell to 1.42v/Cell 1.7v/cell 60% 80% 0.85 Less than 2% 2% Constant voltage with current limit Constant Current with close loop feedback control Close loop feedback control Close loop feedback control As per spec 1475+1475 800 2000 IP-42

Method of current control in float mode 13 Method of current control in quick mode 14 Safety factor used for selecting components 15 Charger Dimensions 15.1 Width (mm) 15.2 Depth (mm) 15.3 Height(mm) 16 Max heat loss in Watts 17 Degree of protection (IP)

LARSEN & TOUBRO LTD. EPC Power

EPCC-4 CPP PANIPAT NAPTHA CRACKER PROJECT, INDIAN OIL CORPORATION LTD. PMC- EIL

Date: 21-Feb-08 Page 14 of 14


DOC. No.: 6556EPCC4-52-PR-E -0011B Rev.2

SUBJECT: PURCHASE REQUISITION FOR BATTERY CHARGERS


CELL BOOSTER 1 2 3 4 4.1 4.2 4.3 Manufacturers Name Current rating Voltage rating Dimensions (approx) Width (mm) Depth (mm) Height (mm)

Caldyne Automatics limited 300A 12.0V 700 650 1200

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