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Tunnel construction project of 1 0 .

5 6 0 , 0 0 m2 in R O M A N I A

CLIENT: DANIEL COUNTRY: ROMANIA DATE: 11/02/2011 OUR REF. NR. : T-041+00-11
RUFEPA TECNOAGRO, S.L. C.I.F: B-53.260.279
CAMINO LA ALMAZARA, S/N APDO. CORREOS 7 03190 Pilar de la Horadada (Alicante), Tlf. 96 535 26 26-Fax. 96 535 21 58

INDE X

A) I N TRO D U C T I O N .............................................................................................................. - 2 - B) T U N N E L ............................................................................................................................ - 3 - 1. 2. 3. 4. 5. 6. 7. 8. 9. G e n e ral desc ript ion of t h e gr ee nhouse .......................................................................... - 3 - In st alla t ion Chara c t e rist i cs............................................................................................. - 3 - G e n e ral Proj ec t Lay-Ou t ................................................................................................. - 4 - Ma t e rial s quali ty spec ifi c a t ion ........................................................................................ - 5 - Cal c ula t ion loads : ........................................................................................................... - 6 - St ru c t ur e desc ript ion ....................................................................................................... - 7 - Roof V e n t ila t ion Syst em ................................................................................................ - 12 - Side ve n t ila t ion syst em .................................................................................................. - 15 - Crop H anging Syst em ................................................................................................... - 15 -

10. Cove r ma t e rials ............................................................................................................. - 16 - C) F I N A L PRI C ES ............................................................................................................... - 22 - D) ASSE M B LY A N D SUP E RVISI O N ................................................................................ - 23 - E) O F F E R C O N D I T I O NS ................................................................................................... - 23 -

* Pictures and drawings are not contractual


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A) I N TRO D U C T I O N
The object of this Project is the design, construction and starting of 11 production tunnel of 960,00 m2 with 9,60 bays with the Gothic roof shape.

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B) T U N N E L

1. G e n e ral desc ript ion of t h e gr ee nhouse


9 Nr of bays of 9,60m 9 Distance between arch: 9 Top height: 1 units. 2,00 m 5,40 m.

2. In st alla t ion Chara c t e rist i cs


9 Total greenhouse wide: 9 Greenhouse length: 9 Surface: 9 Doors: 11 UNITS WITH THESE CHARACTERISTICS. 9,6 m 100 m 960,00 m2 1 frontal door

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3. G e n e ral Proj ec t Lay-Ou t

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4. Ma t e rial s quali ty spec ifi c a t ion


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All the structural steel is Hot Dip Galvanized steel (according to the European Standards UNE EN ISO 1461 and EN 0142), by the discontinuous process or the continuous process (Sendzimir Z-275 g/m2). The general design and of the structural elements and parts from the greenhouse have been calculated with the application of the latest structural 3D programs and CAD-CAM software. - For the calculations, the next standards have been considered: o RUSSIAN Standards for the Construction of Greenhouses, SNIP 2.10.04-85 production greenhouses. o UNE-EN 1991-1-3: Eurocode 1. o UNE-EN 13031-1: Greenhouses. Project and construction. Part 1: Commercial

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5. Cal c ula t ion loads :


O ur gr ee nhouses hav e b ee n c al c ulat e d and d esign e d to b e abl e to support th e wor st combination of loads : - P e rman e nt loads : o We have considered the permanent loads for the calculation of the structure. These loads are coming from the steel frame and the permanent weights of the cover materials (PE film or Polycarbonate sheets). - Installation loads : o According to the standards, we consider a installation load (roof heating systems, side and front gable heating systems, screening system, artificial lights). - W ind loads : o According to the Russian standard, our tunnels are calculated for W ind Zon e I V (48 K g/m2). - Snow loads : o According to the Russian standard, our tunnels are calculated for Snow Zon e I I I (20 K g/m2). - C rop loads : o Calculated for a crop load hanging from the structure of 15 Kg/m2.

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6. St ru c t ur e desc ript ion

A r c h s : Made from steel tube 60 mm sendzimir galvanized Z-275 g/m2, reinforced with vertical reinforcements of 32 mm and inclined reinforcements 32 mm. Fixed on the concrete foundation by screws.
The Gothi c Shap e of the arches gives specials conditions to this design to be able of great performances in o Resistance to snow loads. o More light transmission because of the bigger slope of the roof cover. o Very good conditions to drive the condensation to the side walls without any water falling on the crops. o Increasing of ventilation capacity because of the volume and the higher position of the roof windows.

F ront gabl e posts : of square hollow section 80x80x2 mm (2 posts in each front gable)

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C rop bar: Made from round steel pipe 40 mm sendzimir galvanised Z-275 g/m2.

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Cov e r fixing mat e rial s : depending on the cover type, we offer several options: Sendzimir galvanised steel profiles (to fix the plastic film).

PVC profile (are used to fix with more security the plastic film to the steel profiles).

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Triple aluminium profile 60x60 mm on ridge (to fix the plastic film on arches).

PVC profile (are used to fix with more security the plastic film to the aluminium profiles).

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Sendzimir square tube 35x35 mm to fix polycarbonate.

O th e r compon e nts : High resistance bolts and nuts, quality 8.8 according to standards DIN 931 and DIN 933. With a corrosion protection layer of chrome, which guarantees a minimum of 400 hours before red corrosion appears inside the saline fog chamber (standard 50.021).

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7. Roof V e n t ila t ion Syst em


The designed project will be supplied with a SIMPLE roof butterfly ventilation system.
It has a windows size of 2,00 m. So, more than 40% of ventilation surface in the roof.

This ventilation system is the best system to take advantages of the prevailing wind directions, wherever it comes.

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The ventilation system is composed by: W indow arm: made from rectangular steel tubing size 40x30x1,5 mm in sendzimir Z275 g/m2. There is 1 unit every 2,00 m. Ra c k s : sendzimir galvanised steel racks 2 mm, with steel pinion, every 2,00 m. Pow e r driv es: D e G i e r , model 350, will be installed 1 motor. Shaft: galvanised tube 32mm and 2,5 mm thickness, one line for each roof window.

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8. Side ve n t ila t ion syst em


Not included in this quotation.

9. Crop H anging Syst em


Included.

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10. Cove r ma t e rials

Greenhouse 9 Top Windows: 9 Sides: 9 Ends: Double film polyethylene Double film polyethylene Cellular sheets polycarbonate 8 mm

This Project is calculated with a double inflatable plastic film of PE: Internal film polyethylene: 150 m External film polyethylene: 200 m.

The tunnel will be inflated by special low pressure fans which will drive the air inside the chamber of the two plastic film layers by mean of a line of PVC pipes and flexible connection pipes.

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TECHNICAL SPECIFICATIONS FILM POLYETHYLENE 200

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TECHNICAL SPECIFICATIONS FILM POLYETHYLENE 150

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C e llular poly c arbonat e It is offered to cover the side and gable walls with cellular sheets of polycarbonate 8 mm. Technical information: The PC sheet is resistant to impact and saves energy. It is an ideal material for the covering of roofs for such buildings as greenhouses, commercial centres, sports stadia and even industrial buildings. UV Resistance The PC range has been submitted to a surface treatment designed especially to protect the badge against the degrading effects of of ultra-violet radiation in natural sunlight. The face that receives the treatment should be placed always toward the outsider Warranty All the sheeting retains a guarantee of 10 years against breaking, yellowing and loss of light transmission. THERMIC QUALITIES IMPACT RESISTANCE The cellular sheet offers a high resistance to impact minimising the risk of breaking due to hailstones, snow weight or even falling roof tiles. LIGHT TRANSMISSION The transmission of light for these sheets ranges from 64% to 82%. The sheet is also protected by layer of treatment which offers protection against the UV radiation from the sun.

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TYPICAL PROPERTIES Thickness Weight Light Clear Acoustic value Impact value Property Physical Weight Acoustic value Optical Light transmission Clear (112) Solar grey Mechanical Hail strength Shearing stiffness Thermal U (or K) value Coefficient of linear thermal expansion Continuous use temp. rating DIN 52612 VDE 0304/1 UL 746B W/m2K m/m.C C 3,3 7*10-5 100 ASTM D1003 % DIN67507 TNO TNO m/s N/mm >21 3.0892 82 DIN 52210 g/m2 dB 1300 18 Test Method 8 mm 1300 g/m2 82% 18 (DIN 52210 db) >21 (speed m/s) Unit Value

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In sec t proof n e t We offer insect net type 16x10 in roof and side ventilation. The technical characteristics are:

CHARACTERISTICS
B ASI C M A T T E R O F T H E WEAVE C O L OUR TOTA L W EIGHT W A RP R ESIST A N C E W E A V E R ESIST A N C E ELONGA TION TO THE W A RP B R E A K A G E ELONGA TION TO THE W E A V E BRE A K A G E SH A D I N G ST A B I L I T A T I O N B ORDER T YPE

NOMINAL
HDPE CRISTAL

UNIT

MTHOD
PANTONE

125 100 70 30 25 20 600 13

Gr/m2 Kg/50 mm Kg/50 mm % % % Kly mm

ISO 3801 ISO 1421 ISO 1421 ISO 1421 ISO 1421 ASTM G-154 NIR - 4004

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C) F I N A L PRI C ES
The price of the previously specified material (10.560,00 m2) mounts to:

Gr ee nhouse st ru c t ur e Cove r t E l ec t ri c wir es Crop H anging Syst em T O T A L PRI C E 189.246,00 17,92 P2 189.246,00 17,92 P2

OPCIONAL: With simple film polyethylene instead of double film polyethylene:

T O T A L PRI C E

177.900,00

16,85 P2

E X C L USI O NS: ) Land levelling and digging foundations. ) Assembly and supervision. ) Concrete for foundation. ) Transport. ) Electrical power supply in construction site. ) Water supply in construction site. ) Civil Works. ) VAT or any other taxes. ) Any other materials not included in this quotation.

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D) ASSE M B LY A N D SUP E RVISI O N


Not included.

E) O F F E R C O N D I T I O NS

D E L I V E RY: E X WORKS. (In cot e rms 2.000)

VA L I D I TY O F T H E O F F E R
7 Days from the emission date of this document.

PAYM E N T :
25% on signature of the contract. 75% By Irrevocable and confirmed letter of credit issued by a first order Bank.

Project Department.

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