INTRODUCTION:

Fazal Steel (Pvt) Limited was formed in 1988 at Islamabad. The company has since then gone into several expansions and now is ranked amongst top five rolling mills in Pakistan. The company voluntarily follows international product standards like ASTM615A, AASHTO M31 and BSS44614449. The company has excelled in steel industry with expertise in manufacturing steel bars for reinforcement of concrete and sectional steel products of different grades and sizes. FSL is best known for its state-of-art technology, high standards in quality and customer focus. Success of the company can be gauged by the portfolio of mega-projects in which it has participated over the last few decades. Rebars manufactured by FSL are used in most critical constructions specially bridges. FSL has the honor of supplying steel to the bridge with tallest pillars in Asia, the bridge with widest arches in Asia and the longest joint-less bridge.

QUALITY POLICY:

We
MANUFACTURE COMMIT SEEK ENSURE PERFORM MAINTAIN CONSTRUCTION STEEL PRODUCTS OUR BEST RESOURCES CUSTOMER SATISFACTION CONFORMANCE WITH CUSTOMER REQUIREMENTS AS A TEAM CONTINUOUSLY IMROVING MANAGEMENT SYSTEM

ASSIGNMENT TITLE

SUBJECT:
INDUSTRIAL ENGG II

ASSIGNMENT NO:

1
SUBMITTED TO:
DR. SHAHID KHALIL

SUBMITTED BY:
SABA MUMTAZ 03F-ME-29 RUBEENA KOUSAR 03F-ME-43

THE UNIVERSITY OF ENGINEERING AND TECHNOLOGY TAXILA. MECHANICAL DEPARTMENT.

QUALITY PLAN:

STEEL

(PRODUCT

OF

FAZAL

STEEL

(Pvt)

LIMITED,

ISLAMABAD, PAKISTAN):

VENDORS OF FAZAL STEEL (Pvt) LIMITED:

1. PAKISTAN STEEL MILL. 2. KAREEM AZIZ INDUSTRIES, HASSAN-ABDAL. 3. MATCAST Pvt LIMITED, ISLAMABAD.

PRODUCTION CAPACITY:
Three units for steel re-rolling with 140 metric tons daily and 4200 metric tons per month of production capacity.

WEIGHMENT:
Weighment of steel rebar on computerized weigh bridge having 90 metric tons capacity, purchased from PFISTER COMPANY OF GERMANY and installed by their engineers.

PACKING:
Each bundle of steel bars will packing weight in 2 tons and dispatch by trailer having loading capacity of 25 tons for straight bars.

PAYMENT:
Against cash payment or inland letter of credit at sight in our favour from a first class scheduled bank.

TESTING:
Fazal steel (Pvt) limited have their own testing machine of 100 tons capacity AVERY ENGLAND in our factory on which we can give stress/strain curves of the material with each consignment.

REJECTION:
According to section 17, Clause 7.1 of ASTM615M, the purchaser shall report any rejection to manufacturer within five working days from the receipt of sample(consignment).

PROJECTS:
SR NO PROJECT YEAR STEEL GRADE
ASTM G-60 10 TO 43 mm size

CONTRACTOR CONSULTANTS

Islamabad Lahore Motor Highway Project, sector 3 & 4 from Balkasar to Islamabad. Beacon House School, h/8,Islamabad. Kharian two bridges, LahoreShahdara Bridges. Ghazi Barotha Power Project, Power House, Barotha Site, Attock. Pakistan Motorway (M-1)

1991

Daewoo Corporation

Snowy Mountain Engineering Corporation Ltd.Austrailia Poineers

1992

ASTM G-40

Alkan Corporation (Pvt) Ltd, GulbergIII, Lahore. Highway bridges construction, Super market, Islamabad. Don fang Electric Corp. China

1993

ASTM G-60

19962002

Grade-40 Grade-60

Pakistan Hydro Consultants.

1997

Grade-40 Grade-60

Bayindir Construction Inc.

Pakistan Motorway Consultants.

Malakand Hydro Power Project-III

2004

ASTM615A

China International Water & Electric Corp. All Over Pakistan

Sarhad Hydro Power Development Authority.

DW & CE (Navy & Air force)

2002

Grade-40 Grade-60

Railway Overhead Bridge, Taxila Lahore International Airport, Lahore

1999

Grade-40 Grade-60

Amico Construction Co.

Nespak

1998

Grade-60

Husnain Construction

Nespak

CERTIFICATES OF MULTINATIONAL/GOVT.COMPANIES:

Ghazi Barotha Contractors. Daewoo Corporation. Taisei Corporation, Tokyo, Japan. Ghulam Ishaq Khan Institute of Engineering Science & Technology. National Highway Authority, Islamabad. Astron Construction Company. Redco Pakistan Limited. Hambo Steel & General Construction Limited. Pakistan Engineering Council, Islamabad. SMEC, Lahore. Pakistan Steel Mills Corporation Limited. Greaves Cotton Pakistan (Pvt) Limited.etc.

CONTENTS:
1. ABSTRACT. 2. ACKNOWLEDGEMENT. 3. DEDICATION. 4. INTRODUCTION. 5. QUALITY POLICY. 6. ROLLING PROCESS. 7. QUALITY PLAN. 8. PRODUCT OF FAZAL STEEL (Pvt) LIMITED, ISLAMABAD. 9. VENDORS OF FAZAL STEEL (Pvt) LIMITED, ISLAMABAD. 10.PRODUCTION CAPACITY. 11.WEIGHMENT. 12.PACKING. 13.PAYMENT. 14.TESTING. 15.REJECTION. 16.PROJECTS. 17.CERTIFICATES OF MULTINATIONAL/GOVT.COMPANIES. 18.BIBLIOGRAPHY. 19.APPENDIX.

ABSTRACT:
ALL PRAISE TO ALLAH WHO ENABLED US TO PRESENT THIS PIECE OF WORK.THIS IS SINCERE EFFORT TO PROVIDE ENGINEERING STUDENTS ACCURATE INFORMATION AND KNOWLEDGE ABOUT FAZAL STEEL (Pvt) LIMITED.

ACKNOWLEDGEMENT: ALL PRAISE TO ALMIGHTY ALLAH WHO HAS BLESSED US WITH THE KNOWLEDGE, COURAGE, AND STRENGTH TO COMPLETE OUR PROJECT. WE ARE THANKFUL TO THE TEAM OF FAZAL STEEL (Pvt) LIMITED, WHO HELPED US TO COMPLETE THIS WORK.AND WE WOULD LIKE TO THANK ALL OF OUR WELL WISHERS.

DEDICATION:

IN THE NAME OF THOSE WHO COMPLETE THEMSELVES

THROUGH HARD WORK.

BIBLIOGRAPHY:
1.www.fazalsteel.com. 2.www.google.com. 3.http://en.wikipedia.org/wiki/hot-rolling. 4.http://en.wikipedia.org/wiki/cold-rolling.

APPENDIX:

ROLLING: HOT ROLLING:

The metallurgical process of HOT ROLLING, used mainly to produce sheet metal or simple cross sections from billets. Metal is deformed between a set of work rolls and the temperature of the metal is above the recrystallization temperature. This permits large deformations of the metal to be achieved with a low number of rolling cycles. Because the metal is worked before crystal structures have formed, this process doesnt itself affects its micro structural properties. Hot rolling is concerned with manipulating material shape and geometry rather than mechanical properties. This is achieved by heating a component or material to its upper critical temperature and then applying controlled load, which forms the material to a desired specification or size. Mechanical properties of the material in its final as-rolled form is a function of the material chemistry, reheat temperature, rate of temperature decrease during deformation, rate of deformation, heat of deformation, total reduction, recovery time recrystallization time, and subsequent rate of cooling after deformation.

COLD ROLLING:
The metallurgical process in which metal is passed through a pair of rollers at a temperature below its recrystallization temperature. This process hardens the metal, by compressing and stretching the metal crystals. During the rolling process metal is annealed by heating it above the recrystallization temperature after every few rollings, to prevent it from becoming brittle and cracking.