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2008; 21: 395404 Published online 23 July 2008 in Wiley InterScience (www.interscience.wiley.com). DOI: 10.1002/pts.819
Effect of Pre-treatment with Carbon Monoxide and Film Properties on the Quality of Vacuum Packaging of Beef Chops
By Estrella Asp,1* Marlene Roeckel,1 M. Cristina Mart2 and Romel Jimnez1
1 2
Departamento de Ingeniera Qumica, Universidad de Concepcin, Chile Departamento de Farmacologa, Universidad de Concepcin, Correo 3, Casilla 160-C, Chile
Beef chops (longissimus dorsi) were pre-treated with 5% carbon monoxide (CO) 95% N2 for 24 h, vacuum packed in thermo-contractile bags and stored at 0 2C. Shelf life, as determined by the viable aerobic bacterial load, was 11 weeks. Vacuum-packed chops with heat-contractile lm produced a smaller drip loss, had a more intense red colour and higher colour stability under storage than chops with non-heat-contractile lm. Chops pre-treated with CO were redder during all the storage period than controls without CO. The pre-treatment did not affect pH, water-holding capacity, drip loss or rancidity of the meat stored in vacuum. Copyright 2008 John Wiley & Sons, Ltd.
Received 26 October 2007; Revised 08 April 2008; Accepted 22 May 2008
KEY WORDS:
INTRODUCTION
Vacuum packaging or modied atmosphere packaging (MAP) of meat at temperatures around 0C are the most recommended ways to assure a long shelf life (more than 90 days).1,2 The latter is usually dened by the maximum storage time before the meat loses its nutritional sensory qualities and health safety, and is rejected by the consumer.3 Shelf life has been dened by off odours of the meat after (0.51.0 min) opening the pack4 or by the meat colour;5 however, the total number of aerobes is the most used parameter to dene food shelf life, especially the meat shelf life. Chilean health regulations,6 based on International Commission on Microbiological Specication for Foods recommendations, state that suitable meat for
export purposes should have at most 107 viable bacterial counts per gram of meat. The main advantage of vacuum packaging is the elimination of oxygen contact with the meat; the latter diminishes the aerobic bacterial growth rate, lipid oxidation and meat decomposition.1,7 With this type of packaging, shelf life of up to 90 days has been reported for meat cuts vacuum stored at 1C in pouches with reduced permeability.8 However, vacuum-packed cuts exhibit a dark red or purple colour that affects the consumer perception of good-quality meat and may result in rejection of the product.2,7 The undesirable colour can be overcome by pre-treatment of the meat with low carbon monoxide (CO) concentrations. CO binds to myoglobin, giving a cherry red pigment (carboxymyoglobin) that is more stable than the
* Correspondence to: Estrella Asp, Departamento de Ingeniera Qumica, Fac. de Ingeniera, Universidad de Concepcin, Concepcin, 4070409, Chile. E-mail: easpe@udec.cl
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Experimental design
Vacuum packaging processes without pretreatment. A rst set of experiments was designed to select the best vacuum packaging technology in terms of bacterial growth rate, and on the physico-
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chemical and sensory properties of the packed beef samples. Thus, vacuum packaging in a heatcontractile bag (HC) was compared with packaging in a non-heat contractile bag (B), the latter commonly used for vacuum packaging by the local meat industry. Altogether, 219 beef chops were used for these assays; three of them were used to determine raw meat properties (physico-chemical, microbiological and sensory analyses), 108 chops were assigned to HC packaging and the same amount to the control bag (B) packaging. The bone of the beef chop was covered with a 9 cm boneguard (CRYOVAC, Chile), usually used by Carnes uble to avoid rupture of the bag by the bone, and placed in either type of bag (B or HC) and vacuum-packed. The HC-packed cuts were heated in an air tunnel at 91C for 5 s. The samples were then stored at 0 2C. Each week, three samples assigned to each packaging type were analysed in duplicate (microbial load, physico-chemical and sensory properties), described in sections Bacteriological analysis, Physico-chemical analysis and Sensory assessment and instrumental colour measurement. The experiment lasted 12 weeks. Pre-treatment and vacuum packaging. The second set of experiments was designed to study the effect of CO pre-treatment on the bacterial growth rate, and on the physico-chemical and sensory properties of beef samples vacuum-packed in the bag chosen from the results in the rst set of experiments. Pre-treatment was carried out with 5% CO 95% N2, supplied by INDURA S.A. (Santiago, Metropolitan Region, Chile). Air was removed and the gaseous mixture injected (lling pressure of 750 mbar) into each bag with a Multivac vacuum-packaging machine (model 1960/10, type AG800, Allgau, Germany). Bags were sealed before 4 s had elapsed and stored at 0 2C for 24 h. After this period, the cuts were removed from the bags, the bone covered with a boneguard, placed in HC bags and vacuum packed. The HC packed cuts were heated in an air tunnel at 91C for 5 s. The samples were then stored at 0 2C. A total of 219 beef chops were used for these assays: three of them were used to determine the raw meat properties (physico-chemical, microbiological and sensory analyses), 108 chops were assigned to pre-treatment with 5% CO 95% N2,
and the same amount of chops to vacuum packaging without previous pre-treatment (control). After pre-treatment, the bone of the chop was covered with a boneguard, to avoid rupture of the bag by the bone, and placed in either type of bag (B or HC) and vacuum-packed. The HC-packed cuts were heated in an air tunnel at 91C for 5 s. Control samples were not pre-treated but otherwise handled as the samples, i.e. the bone was covered, vacuum packed in HC and subjected to the heatcontraction process. The samples were then stored at 0 2C. Each week, three samples assigned to each packaging type were analysed in duplicate (microbial load, physico-chemical and sensory properties), as described in the following sections. The experiment lasted 12 weeks.
Bacteriological analysis
Aerobic and anaerobic bacterial viable counts were analysed in triplicate in agar plates, according to the method described in the Bacteriological Analytical Manual.15 Each sample, weighing approximately 25 g, was stomached in 225 ml of Butterelds phosphate diluent for initial dilution and homogenization. Culture medium for both counts (aerobic and anaerobic) was Plate Count Agar (Caseinpeptone-dextrose-yeast agar; Merck No. 1.05463.0500 Merck, KGaA, Darmstadt, Germany). Anaerobiosis was achieved in Gas Pak anaerobic jars (Voigt Global Distribution inc, Kansas, USA), with Anaerocult A (Merck No. 1.13829) for anaerobic medium production. The results were reported as CFU per gram of sample.
Physico-chemical analyses
Drip loss. Drip loss was measured by weighing the entire package (meat sample and lm); then, the sample and any purge were removed from the package and the meat, and the entire package surface was wiped clean with a paper towel. Finally, the meat sample was placed back into its package and re-weighted. The weight of the package without purge was subtracted from the package with purge, and the drip loss (gdrip/ kgmeat) obtained.16
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meat was developed; a score of 7 was awarded to a cherry red colour meat and a score of 1 to a greenish-grey or dark brown meat. The package was opened, the raw meat smelled and graded. The sample was unpacked and the colour of the raw meat graded within 10 sec. Instrumental measurement of colour. Surface colour of raw meat was measured within 40 s of opening the package using a Minolta Chroma Metre (model CR-200, Osaka, Japan). The equipment was standardized using a white and black standard plate, and the L*, a* and b* parameters determined. Measurements were repeated six times and the a* value was used to compare the red colour of meat (redness).
Statistical analysis
Treatment means were calculated by analysis of a two-way xed effects analysis of variance (ANOVA) using SPSS program 10.0.522. Differences between means were determined by calculation of Fishers least signicant difference values, when appropriate. Signicance was dened at p < 0.05. Also, a dynamic ANOVA analysis was applied to the data to include the cumulative effect of the stored time on the studied variables so as to assess signicant differences between packaging technologies versus storage time.
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Table 1. Mesophile aerobic and anaerobic counts in samples vacuum packed in B and HC as a function of time
Week Vacuum packaging process B HC Vacuum packaging process B HC 0 1 3 5.1 3.5 5.0 3.5 5 6.0 6.2 5.9 6.0 7 5.7 4.8 5.8 5.0 9 5.7 6.2 5.5 6.2 11 5.4 5.2 5.5 5.0
Aerobes [log (CFU/ml)] 3.6 4.0 3.2 3.2 Anaerobes [log (CFU/ml)] 3.0 3.9 2.0 2.0
Table 2. Mesophile aerobes and anaerobes viable counts in vacuum packed untreated (Control) and CO pre-treated (PT) beef samples
Week Aerobes [log (CFU/g)] Control PT Anaerobes [log (CFU/g)] Control PT 0 3.2 2.7 2.0 2.5 1 3.2 3.1 2.0 2.8 3 3.5 4.1 3.5 4.0 5 5.4 5.3 5.3 5.2 7 5.5 6.2 5.4 6.1 9 6.0 6.0 6.0 5.9 11 6.0 6.9 6.1 6.8
in HC-packed chops. As shown, no signicant differences were found in microbial counts in samples stored in either bag. In agreement with literature reports for vacuum packed beef[2,23], bacterial counts signicantly increased with storage time (Table 1 and 2). Physico-chemical characterization. Figure 1 shows the drip loss in both types of bags versus storage time. Signicant differences were found in drip loss between the vacuum packaging processes. The mean drip loss was 16.4 g drip/kg of meat for the HC vacuum packaging, while the mean value was 26.0 g drip/kg of meat in samples stored in vacuum packaging using B (p < 0.001). The dynamic ANOVA analysis showed that drip loss became signicantly larger in B than in HC from week 8 of storage (p = 0.045). Storage in B bags produced maximal drip loss values of 45 g drip/kg of meat. Pressure difference
Figure 1. Effect of the type of pouch on drip loss as a function of storage time. (), non heat-contractile bag. () heat-contractile bag.
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exhibited the same colour stability (a*). The latter result agrees with reports found in the literature for untreated beef23 and pork20 meat, where colour remained relatively stable up to storage weeks 3 and 6, respectively. However, from storage week 4 up to week 7, the a* values were higher in samples stored in HC than in B. From storage week 7, the samples packed in HC exhibited a signicantly higher red colour than those packed in B; moreover, colour remained almost constant in HCpacked samples while the a* value started to decrease in those packed in B. It has been claimed that a decrease in the a* value indicates the formation of oxymyoglobin and later, of metmyoglobin in the meats surface due to small amounts of residual oxygen not susceptible to elimination by the actual vacuum technology.13 This phenomenon becomes evident by storage days 410.10 No reports in the literature were found to explain the better colour stability of CO-untreated samples stored in HC bags as compared with samples stored in the control bags (B). It could be speculated that heat contraction involves a sudden and marked reduction in the bag volume and a strong lm adherence to the meat surface, thus, forcing the residual oxygen to penetrate to deeper muscle layers. The latter will induce oxymyoglobin formation in the interior layers24 and avoid the oxygen concentration in the meats surface, thus, reducing the oxymyoglobin oxidation to metmyoglobin (brown colour). Bone decolouration was not observed in samples stored either in HC bags or in the B bags. In summary, the results of these assays show advantages (less drip loss and better colour stability) of the heat-contractile packaging over the nonheat-contractile technique for vacuum-stored beef chops.
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in untreated (Control) and pre-treated vacuum packed samples (PT). No signicant differences were observed between the control and pre-treated samples for aerobic (p = 0.088) and anaerobic (p = 0.057) bacterial growth. However, as shown in Table 2, from week 10, the mean aerobic and anaerobic bacterial counts in the pre-treated samples were consistently larger than the control counts. This tendency suggests that the pre-treated samples might reach signicantly larger microbial loads than the control for storage times over 11 weeks. A possible explanation would be the larger number of manipulation to which the pre-treated samples are subjected, but a longer storage time is needed to conrm this difference. As expected10,23,25, bacterial counts signicantly increased with storage time. The initial bacterial counts were close to 103 CFU/g. The lag phase lasted approximately 2 weeks, followed by the exponential growth phase that lasted approximately 3 weeks and nally, the stationary phase. Bacterial counts near 107 CFU/g, recommended as an upper limit by the Chilean health regulation6, were obtained in pre-treated samples by weeks 1011. The mesophile bacterial counts were slightly larger in the rst 5 weeks than the ones reported by Jayasingh et al.;2 however, in the aforemen-
tioned work, the initial bacterial counts were lower than the ones in this work and the CO-pretreatment was carried out using a gaseous mixture containing CO2 (5%CO-35%N260%CO2), a wellknown bacteriostatic agent.1,4,7,10 A possible disadvantage of CO pre-treatment might be the masking of poor microbiological conditions by formation of a stable, bright red colour,26, although off-odours and the bacterial load can still be used as indicators of spoiled meat.4 As shown by our results, the odour and the microbial load were not signicantly different in the CO pretreated and control meat, and in both reected the degree of meat spoilage. Thus, the date of expiration of the product should be the main indicator of spoilage of the meat in CO pre-treated and in control vacuumpacked meat, since there are no signicant differences in their shelf lives regarding the microbial load or the odour of the samples. Physico-chemical characterization. Table 3 shows a summary of the physico-chemical characterization of untreated (Control) and CO pretreated (PT) vacuum-packed samples. As shown, drip loss remained almost stable throughout the storage time. Both samples were vacuum packed in heat-contractile bags and as drip loss is due to the packaging process used, and the pre-treatment
Table 3. Physico-chemical characterization of untreated (Control) and CO-pre-treated (PT) vacuum-packed samples
Drip loss Week 0 1 2 3 4 5 6 7 8 9 10 11 Control 13.6 13.0 18.5 9.8 18.0 15.3 17.6 12.2 12.5 8.8 PT 10.1 8.5 12.0 7.6 14.7 13.3 7.3 14.6 12.2 10.5 Control 5.65 5.66 5.68 5.64 5.71 5.73 5.69 5.66 5.68 5.60 5.59 5.49 pH PT 5.56 5.73 5.80 5.73 5.69 5.71 5.76 5.67 5.66 5.55 5.50 5.62 Water holding capacity Control 325.1 428.5 375.4 304.7 415.0 692.7 577.0 676.5 920.6 567.4 563.7 549.1 PT 158.0 384.7 675.2 615.5 594.0 737.4 871.1 774.6 727.9 528.3 530.0 698.4
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Table 4. Sensory characterization for untreated (Control) and CO-pre-treated (PT) vacuum-packed samples
Odour Week 0 1 2 3 4 5 6 7 8 9 10 11 Control 7.0 7.0 7.0 7.0 7.0 6.0 6.0 6.0 5.0 5.0 6.0 5.0 PT 7.0 7.0 7.0 7.0 5.3 7.0 7.0 5.0 5.3 4.3 5.0 4.0 Red colour Control 5.0 5.0 5.0 4.0 5.0 4.0 4.0 4.0 PT 6.0 6.0 5.5 5.5 5.5 5.5 4.0 4.0
Figure 3. Sensory red colour assessment of vacuumpacked Control and CO-pre-treated (PT) raw meat. () Control samples. ( ) Pre-treated samples.
Colour scores were markedly higher for CO pretreated samples than for the control, as shown in Figure 3. Although colour scores remained constant throughout the assay for control samples, a reduction in 2 score points were shown for pretreated samples between weeks 5 and 10. Instrumental colour measurements are shown in Figure 4. A signicant increase in red colour in the CO pre-treated samples, as compared with the
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Figure 4. Instrumental red colour intensity (a*) of Control and CO-pre-treated (PT) vacuum-packed samples as a function of storage time. () Control samples. ( ) Pretreated samples. controls, was observed. Controls redness rarely surpassed an a* value of 20, while the pre-treated samples exhibited a* values ranging from 21 to 25. Calculated p values indicate that meat redness was signicantly higher in the pre-treated samples (mean a* = 22.09) than in the control samples (mean a* = 18.82). Although a slight decrease in a* was observed beginning on the second week of storage, the statistical analysis indicates that this variation was not signicant (p = 0.976) throughout the duration of the assay (11 weeks). The colour stability as a function of time is higher than the one reported by Jayasingh et al.2 They used storage times up to 5 and 6 weeks at 2C in 5 and 100% CO for 24 h pre-treated beef, respectively and observed red colour stability. Thus, based on the instrumental colour measurement results, it can be stated that CO pre-treatment enhances and maintains the red colour of vacuumpacked beef chops up to 11 weeks of storage.
contractile bags, namely: less drip loss and better colour stability during storage. The latter may be attributed to a reduction of the residual oxygen on the meat surface and, therefore, to less oxymyoglobin oxidation to metmyoglobin. On the other hand, no signicant differences were found in bacterial growth rate, pH, water-holding capacity or raw meat odour between vacuum-packed samples stored in heat-contractile bags and non-heatcontractile bags. Therefore, heat-contractile bags are a better alternative for vacuum packaging of beef meat. A 5% CO 95% N2 pre-treatment of vacuumpacked (heat-contractile bags) beef chops markedly enhanced the red colour and is likely to increase its acceptance by the consumer. Pretreatment did not affect the pH, the water-holding capacity, the drip loss or the rancidity of the stored vacuum-packed meat. However, the CO pretreated meat and the control vacuum-packed meat showed no signicant differences in their shelf lives regarding the microbial load (approximately 11 weeks) or the odour of the samples; hence, the date of expiration of the product should be the main indicator of a safe consumption of the meat.
ACKNOWLEDGEMENTS
REFERENCES
1. Hui YH, Guerrero I, Rosmini MR. Ciencia y Tecnologa de Carnes. Ed. Limusa: Mxico D.F, 2006. 2. Jayasingh P, Cornforth DP, Carpenter CE, Whittier D. Evaluation of carbon monoxide treatment in modied atmosphere packaging or vacuum packaging to increase color stability of fresh beef. Meat Sci. 2001; 59(3): 317324. 3. Masana MO, Meichtri LH, Rodrguez RH. Determinacin de la Vida til en Cortes de Bovinos. Mayor Calidad por ms Tiempo [Shelf-life determination of beef cuts. Better quality for extended time]. Instituto Tecnolgico de alimentos, INTA: Cautelar, 2006. www.inta.gov.ar/ediciones/idia/carne/carnef03. pdf 4. Sorheim O, Nissen H, Nesbakken T. The storage life of beef and pork packaged in an atmosphere with low carbon monoxide and high carbon dioxide. Meat Sci. 1999; 52(2): 157164.
CONCLUSIONS
From the results, it can be concluded that vacuum packaging of beef chops in heat-contractile bags has two advantages over packaging in non-heat-
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