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Masoneilan 78400/18400 Series LincolnLog Control Valves

Specication Data CP78400 02/07

High Pressure Anti-Cavitation Control Valves

Table of Contents
Features ......................................................................2 Numbering System ......................................................3 General Data ..............................................................3 Temperature Range / Seat Leakage............................4 Ratings / Connections..................................................5 Flow Capacity and FL ..................................................5 Flow Characteristics ....................................................6 Trim Seat Protection ....................................................6 Valve Sizing Guidelines ..............................................7 Materials of Construction ............................................8 Soft Seat Design........................................................19 Dimensions ................................................................20 Weights ......................................................................26 Accessories and Options ..........................................31 Sales Ofces and Distribution Centers ......Back Cover

Features
The Masoneilan LincolnLog is the premier high-pressure liquid letdown valve in the process control industry. It is a eld proven severe service solution for cavitating and erosive applications in various industries. The LincolnLog is uniquely designed to operate reliably in harsh environments and dirty liquids. Key design features of the LincolnLog include: Cavitation Elimination The multi-step ow path created by the LincolnLog trim design, reduces the pressure drop in multiple stages without allowing the local pressure to drop below the uid vapor pressure thus preventing cavitation. These active stages throttle in unison to avoid taking the full pressure drop across any individual stage. Dirt Tolerant Wide ow paths in the LincolnLog allow free passage of large particles through the unique trim and body design without causing any damage or loss of capacity.This ensures continuous and efcient operation by eliminating concerns of potential clogging due to entrained particles. The LincolnLog is a proven problem solver in dirty service applications. Heavy Plug Guiding Guiding is provided along the full length of the plug by a hardened liner, which minimizes any vibration effects and results in excellent dynamic stability. This helps to improve product yield through accurate and smooth process control. Versatile Trim Options Standard LincolnLog trim is available in 3, 4 and 6 stages with different staging ratios to cover the vast majority of high-pressure liquid letdown services. Masoneilan can also provide engineered solutions consisting of additional stages
CP78400 SD - 02/07 78400/18400 Series Control Valves

to satisfy specic application requirements. The LincolnLog is available with both balanced and unbalanced plug designs for greater application exibility. Protected Seat Design Overlap is designed into the trim at low lift to keep high velocity ow away from the valve seat. This helps to avoid seat erosion and extends the operating life under high pressure drop conditions. Reliable Tight Shutoff Standard seat leakage rating for the LincolnLog meets IEC 534-4 and ANSI/FCI 70.2 Class V shutoff. An optional soft seat design provides Class VI bubble tight shutoff. It includes a patented sliding metal collar design, which protects the soft seat from extruding and serves as a back-up seating surface. The LincolnLog can also be supplied with block valve tight shutoff per MSS-SP-61. Ease of Maintenance LincolnLogs simple top-entry design includes quick change trim for easy access and removal. The integral liner and seat ring also reduces the number of components and simplies assembly and disassembly. NACE and PED Compliance The LincolnLog is available for Sour Service Applications using the design and construction methods dened in NACE Standard MR 0103. Product congurations for applications requiring compliance to MRO175 - 2003 or ISO 15156 are also available upon request. The LincolnLog is also designed for compliance with Pressure Equipment Directives (PED) requirements.

Numbering System

1st

2nd

1st

2nd 8

3rd 4

4th

5th

6th

Actuator Type 87 Spring-Diaphragm Air to Close 88 Spring-Diaphragm Air to Open 51 Cylinder Double-Acting 52 Cylinder Spring-Return Air to Close 53 Cylinder Spring-Return Air to Open 1 7

Body Series Globe Angle 4

Trim Type Axial Flow High Resistance (Downseating)

No. of Stages* 3 Three 4 Four 6 Six 0 1 2 3 4 5 6 7 8 9

Trim Size Optional Trim Trim A, Balanced Hard Seat Trim B, Balanced Hard Seat Trim C, Balanced Hard Seat Trim A, Balanced Soft Seat Trim B, Balanced Soft Seat Trim C, Balanced Soft Seat Trim A, Unbalanced Hard Seat Trim B, Unbalanced Hard Seat Trim C, Unbalanced Hard Seat

Optional Conguration F Forged Body Design EB Extension Bonnet

* Additional stages are available to meet specic operating conditions. Please consult Masoneilan.

General Data
Flow Direction standard: Body type: sizes: ratings: cast or forged globe style cast or forged angle style 1" to 8" (DN 25 to DN 200) ANSI Class 600 to 2500 (ISO PN 100 to 420) API 5000 to 10000 RFF, RTJ, socket weld, butt weld, threaded print anges (forgings) seat type:

ow-to-open

Trim plug type: multi-step axial ow (3, 4 and 6 stages) quick change integral with plug liner (1 & 1.5 sizes) metal seat soft seat heavy top guided (liner) see Flow Capacity tables (page 5) modied linear (see page 6)

end connections:

guide: CV ratio: ow characteristics:

Actuator Bonnet type: bolted standard extension type: spring-diaphragm spring-return cylinder double-acting cylinder optional

handwheel:

Body and Bonnet materials: carbon steel 316 stainless steel chrome-moly others
CP78400 SD - 02/07 78400/18400 Series Control Valves

Optional designs are also available, such as larger sizes, higher pressure ratings, special materials, or additional trim stages as required. Consult factory for design details and specications.

Temperature Range / Seat Leakage


Valve Sizes Trim Type inches 1 1.5 to 8 DN 25 40 to 200 Unbalanced 2 to 8 50 to 200 Balanced or Unbalanced Metal Seat Soft Seat -20F (-29C) -20F (-29C) 600F (316C) 450F (232C) VI Unbalanced Balanced Metal Seat Metal Seat Seat Type min. -20F (-29C) -20F (-29C) max.(4) 600F (316C) 450F (232C) V (See Note 3) Temperature Range
(1)

Seat Leakage Class (2)

1. Designs for higher or lower temperatures are available. Please consult Masoneilan. 2. Seat leakage class ratings per IEC 534-4 and ANSI/FCI 70.2. Class V seat leakage is standard and Class VI is optional. 3. Optional block valve tight shutoff per MSS-SP-61 also available. 4. Max. temp. limit of 600F (316C) with unbalanced trim requires use of optional exible graphite packing or an extension bonnet.

Balance Seal Pressure and Temperature Limits


LincolnLog 78400/18400 Balance Seal Pressure-Temperature Application Range
7000 (483)

6000 (414)

5000 (345)

Pressure in psi (bar)

4000 (276)

3000 (207)

Eligiloy Spring: Fluoroloy A21 Application Range

2000 (138) Optional Seal with Backup Ring Application Range 1000 (69)

0 300F 325F 350F 375F 400F 425F 450F 475F 500F 525F 550F 575F 600F (149C) (163C) (177C) (191C) (204C) (218C) (232C) (246C) (260C) (274C) (288C) (302C) (316C)

Temperature Range in F (C)


CP78400 SD - 02/07 78400/18400 Series Control Valves

Ratings/Connections
RF Flanged
Valve Size inches 1 & 1.5 2 3 4 6 8
Socket Weld
(1)

Threaded

RT Joint
Pressure Class
(2)

Butt Weld

DN 25 & 40 50 80 100 150 200

600

900

1500

2500

1. Sizes, ratings and end connections are available in both globe and angle body styles. 2. Pressure classes shown represent ASME/ANSI ratings and equivalent PN ratings.

Flow Capacity and FL


Standard Capacity 3-Stage Design
Valve Size inches 1 1.5 2 3 4 6 8 DN 25 40 50 80 100 150 200 Orice Diameter inches .70 1.00 1.50 2.25 2.88 4.12 5.38 mm 17.8 25.4 38.1 57.2 73.2 105 137 inches .25 .25 .38 .62 .75 1.00 1.25 Travel mm 6.35 6.35 9.65 15.7 19.1 25.4 31.8 CV 2.0 3.8 9.0 20 34 65 135
Flow Characteristic: MODIFIED LINEAR

Trim C FL .98 .98 .98 .98 .98 .98 .98

Min. Cont. CV .05 .10 .15 .25 .43 .56 1.0

Standard Capacity 4-Stage Design


Valve Size inches DN 1 25 1.5 40 2 50 3 80 4 100 6 150 8 200 Orice Diameter Travel inches mm inches mm .70 17.8 .25 6.35 1.00 25.4 .25 6.35 1.50 38.1 .38 9.65 2.25 57.2 .62 15.7 2.88 73.2 .75 19.1 4.12 105 1.00 25.4 5.38 137 1.25 31.8 Trim A CV FL 1.0 1.9 4.5 10 16.5 34 70 .996 .996 .996 .996 .996 .996 .996

Flow Characteristic: MODIFIED LINEAR

Trim B CV FL 1.4 2.5 6.0 13 22 45 90 .994 .994 .994 .994 .994 .994 .994

Trim C CV FL 1.7 3.2 7.5 16.5 28 56 115 .991 .991 .991 .991 .991 .991 .991

Min. Cont. CV .04 .08 .12 .20 .35 .46 .80

Standard Capacity 6-Stage Design


Valve Size inches DN 1 25 1.5 40 2 50 3 80 4 100 6 150 8 200 Orice Diameter Travel inches mm inches mm .70 17.8 .25 6.35 1.00 25.4 .25 6.35 1.50 38.1 .38 9.65 2.25 57.2 .62 15.7 2.88 73.2 .75 19.1 4.12 105 1.00 25.4 5.38 137 1.25 31.8 Trim A CV FL .80 1.4 3.5 7.5 12 25 50 .998 .998 .998 .998 .998 .998 .998

Flow Characteristic: MODIFIED LINEAR

Trim B CV FL 1.0 1.8 4.5 9.5 16 33 65 .997 .997 .997 .997 .997 .997 .997

Trim C CV FL 1.4 2.5 6.0 13 22 45 91 .994 .994 .994 .994 .994 .994 .994

Min. Cont. CV .03 .05 .08 .13 .22 .30 .65

CP78400 SD - 02/07 78400/18400 Series Control Valves

Flow Characteristics
100

LincolnLog CV vs. Travel

The LincolnLog trim provides a smooth modied linear control characteristic with clearance ow capacity over the initial 15% of valve travel as shown in the generic chart and table at right.
% of Rated Cv

80 60 40 20 0 0 20 40 60 80 100
% of Rated Travel

Incorporation of the multi-stage clearance ow design concept prevents high pressure drops across the LincolnLog seating area while throttling at low lifts. This feature helps to extend trim life signicantly, resulting in dependable and tight shutoff whenever required. It also improves the throttling control stability and performance at low lifts, while providing smooth, accurate and continuous capacity control from 15% to 100% plug travel. Controllability extends from the Maximum Rated CV to the Minimum Controllable CV for any valve size resulting in typical turndown ratios of 50:1.

% Max. Opening % Max. CV


* Clearance Flow Only

5 *

10 *

20 3

30 15

40 27

50 39

60 52

70 64

80 76

90 88

100 100

Trim Seat Protection


The clearance ow feature described in the previous section is achieved through the trim overlap design illustrated below:

LincolnLog Trim Overlap Seat Protection Feature

Flow Direction 0 - 15% of Plug Travel Trim overlap with the valve in the closed or low lift positions.

Flow Direction 15 - 100% of Plug Travel There is much greater ow area through the valve seat versus the plug notches. As a result, pressure drop and velocities across the critical seating surfaces are controlled eliminating seat damage.

CP78400 SD - 02/07 78400/18400 Series Control Valves

Valve Sizing Guidelines


General LincolnLog multi-stage control valves can be sized using either standard IEC/ISA equations or using the latest Masoneilan sizing and selection software program. Noise Predictions Valve noise calculations can be performed using the Masoneilan sizing and selection program based on the latest IEC equations. The serial stage construction of the LincolnLog design helps to signicantly reduce trim noise. Calculating the noise at the last stage of the LincolnLog trim will closely approximate the overall valve noise produced. Pressure drop across the last stage can be derived from the table below and used in the noise calculations. Trim Selection As indicated in the table below, the LincolnLog is available in various standard trim types and number of stages. Each trim style provides different staging ratios and different pressure drop percentages per stage. Recommended limits for P per stage are 800 psi (60 bar) for continuous duty cycle applications and up to 1000 psi (70 bar) P per stage for intermittent service. The recommended operating throttling P limits are also shown in the table below. Engineered Solutions For ashing service, the expansion ratio of the uid will determine the appropriate staging ratio to apply. Non-standard staging ratios can be supplied for compressible two-phase ow or ashing conditions not covered by the standard trim. Please consult Masoneilan for proper sizing and design of engineered solutions for these types of applications.

Staging Ratios & Pressure Drop Guidelines


Pressure Drop per Stage (3) Stages C C 3 4 1-1-2 1-1-1-2 1 to 2 3 1 to 3 4 1 to 2 B 4 1-1-2-3 3 4 1 to 2 A 4 1-1-2-4 3 4 C 6 1-1-1-1-1-2 1 to 5 6 1 to 4 B 6 1-1-1-1-2-3 5 6 1 to 4 A 6 1-1-1-1-2-4 5 6 Fraction of Total P .44 .11 .31 .08 .42 .11 .05 .43 .11 .03 .19 .05 .23 .06 .025 .23 .06 .014 3408 235 4278 295 3480 240 4350 300 3698 255 4713 325 1885 130 2320 160 1885 130 2320 160 Maximum Recommended Throttling P Continuous Service psi 1595 2248 bar 110 155 Intermittent Service psi 2030 2900 bar 140 200

Trim Type

No. of Stages

Staging Ratios (1) (2)

1. Staging ratios provide approximations of the relative area ratios for each specic trim type. As an example, a staging ratio of 1-1-2 indicates that the nal stage for that trim type has approximately twice the area of the rst two stages. 2. Staging ratios do not have any relative correlation between the different trim types. 3. Recommended limits for P per stage are 800 psi (60 bar) for continuous duty cycle applications and up to 1000 psi (70 bar) P per stage for intermittent service.

CP78400 SD - 02/07 78400/18400 Series Control Valves

Materials of Construction

1" Size Unbalanced Assembly

CP78400 SD - 02/07 78400/18400 Series Control Valves

Materials of Construction

1.5" Size Unbalanced Trim Detail

1.5" Size Balanced Assembly

CP78400 SD - 02/07 78400/18400 Series Control Valves

Materials of Construction
Standard Construction
Valve Sizes 1" and 1.5" (DN 25 and 40)(1)
Temperature Range Ref. No. Description 1 2 3 4 5 6 7 8 9 10 11 12 18 20 21 22 23 25 Ref. No. Packing Flange Stud Packing Flange Nut Packing Flange Packing Follower Drive Nut Body Stud Body Stud Nut Seal Retainer (2) Balance Seal Body Gasket Seat Ring Gasket Plug Pin (Not Shown) Liner with Integral Seat Plug Stem Packing TFE V-Ring with Ext. Bonnet Valve Bonnet Valve Body Temperature Range Carbon Steel ASTM A216 Grade WCC Carbon Steel ASTM A216 Grade WCC or ASTM A105 (Forging) -29C 232C 316C
(3)(4)

-20F

450F

600F

Standard Materials 304 St. St. ASTM A193 GR B8 Class 2 304 St. St. ASTM A194 GR 8 Carbon Steel ASTM A668 CL B or ASTM A216 GR WCC Austenitic 300 Series Stainless Steel Carbon Steel SAE 1117 or ASTM A216 GR WCC Alloy Steel ASTM A193 GR B7 Carbon Steel ASTM A194 GR 2H 316 St. St. ASTM A479 TY 316 PTFE Jacket (Fluoroloy A21) with Elgiloy Spring 316L St. St. w/Flexible Graphite Filler (Spiral Wound) 316L St. St. w/Flexible Graphite Filler (Spiral Wound) Austenitic 300 Series Stainless Steel 17-4 PH St. St. ASTM A564 GR 630 Cond. H900 410 St. St. ASTM A479 17-4 PH St. St. ASTM A564 GR 630 Cond. H1075 TFE V-Ring with Std. Bonnet

1. 1" (DN 25) valve size is only available in the unbalanced conguration. 2. The seal retainer is not required for the 1" (DN 25) size. 3. The balance seal is not required for the unbalanced construction. 4. See Page 4 for balance seal pressure and temperature limits.

Review use of optional materials and congurations for temperature ranges indicated. Standard materials listed may still be applicable depending on specic service conditions. Consult Masoneilan for appropriate material combinations.

CP78400 SD - 02/07 78400/18400 Series Control Valves

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Materials of Construction
Standard NACE(1) Construction
Valve Sizes 1" and 1.5" (DN 25 and 40)(2)
Temperature Range Ref. No. Description 1 2 3 4 5 6 7 8 9 10 11 12 18 20 21 22 23 25 Ref. No. Packing Flange Stud Packing Flange Nut Packing Flange Packing Follower Drive Nut Body Stud Body Stud Nut Seal Retainer (3) Balance Seal Body Gasket Seat Ring Gasket Plug Pin (Not Shown) Liner with Integral Seat Plug Stem Packing TFE V-Ring with Ext. Bonnet Valve Bonnet Valve Body Temperature Range Carbon Steel ASTM A216 Grade WCC Carbon Steel ASTM A216 Grade WCC or ASTM A105 (Forging) -29C 232C 316C
(4)(5)

-20F

450F

600F

Standard Materials 304 St. St. ASTM A193 GR B8 Class 2 304 St. St. ASTM A194 GR 8 Carbon Steel ASTM A668 CL B or ASTM A216 GR WCC Austenitic 300 Series Stainless Steel Carbon Steel SAE 1117 or ASTM A216 GR WCC Alloy Steel ASTM A193 GR B7 Carbon Steel ASTM A194 GR 2H 316 St. St. ASTM A479 TY 316 PTFE Jacket (Fluoroloy A21) with Elgiloy Spring 316L St. St. w/Flexible Graphite Filler (Spiral Wound) 316L St. St. w/Flexible Graphite Filler (Spiral Wound) Austenitic 300 Series Stainless Steel Nitronic 50 ASTM A479 TY XM-19 17-4 PH St. St. ASTM A564 GR 630 Cond. H1150M Nitronic 50 ASTM A479 TY XM-19 TFE V-Ring with Std. Bonnet

1. Standard materials and processes are in accordance with the requirements of NACE specication MR0103. Applications requiring compliance to MR0175 - 2003 or ISO 15156 would need to be reviewed by Masoneilan. 2. 1" (DN 25) valve size is only available in the unbalanced conguration. 3. The seal retainer is not required for the 1" (DN 25) size. 4. The balance seal is not required for the unbalanced construction. 5. See Page 4 for balance seal pressure and temperature limits.

Review use of optional materials and congurations for temperature ranges indicated. Standard materials listed may still be applicable depending on specic service conditions. Consult Masoneilan for appropriate material combinations.

CP78400 SD - 02/07 78400/18400 Series Control Valves

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Materials of Construction

2" Size Unbalanced Trim Detail

2" Size Balanced Assembly

CP78400 SD - 02/07 78400/18400 Series Control Valves

12

Materials of Construction

3" to 8" Size Unbalanced Trim Detail

3" to 8" Size Balanced Assembly

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Materials of Construction
Standard Construction
Valve Sizes 2" to 8" (DN 50 and 200)
Temperature Range Ref. No. Description 1 2 3 4 5 6 7 8 9 10 Metal Seal (4) (3" to 8" Sizes) 11 12 18 19 20 21 22 23 24 25 Ref. No. Seat Ring Gasket Plug Pin (Not Shown) Liner Seat Ring Plug Stem Packing TFE V-Ring with Ext. Bonnet Valve Bonnet (3) Bonnet Flange (4) (3" to 8" Sizes) Valve Body Temperature Range Carbon Steel ASTM A216 Grade WCC Carbon Steel ASTM A216 Grade WCC Carbon Steel ASTM A216 Grade WCC or ASTM A105 (Forging) -29C 232C 316C
Review use of optional materials and congurations for temperature ranges indicated. Standard materials listed may still be applicable depending on specic service conditions. Consult Masoneilan for appropriate material combinations.

-20F

450F 600F

Standard Materials 304 St. St. ASTM A193 GR B8 Class 2 304 St. St. ASTM A194 GR 8

Packing Flange Stud Packing Flange Nut Packing Flange Packing Follower Drive Nut Body Stud Body Stud Nut Seal Retainer Balance Seal
(1)(2)

Carbon Steel ASTM A668 CL B or ASTM A216 GR WCC Austenitic 300 Series Stainless Steel Carbon Steel SAE 1117 or ASTM A216 GR WCC Alloy Steel ASTM A193 GR B7 Carbon Steel ASTM A194 GR 2H 316 St. St. ASTM A479 TY 316 PTFE Jacket (Fluoroloy A21) with Elgiloy Spring 316L St. St. w/Flexible Graphite Filler (Spiral Wound) 17-4 PH St. St. ASTM A564 GR 630 Cond. H1150M 316L St. St. w/Flexible Graphite Filler (Spiral Wound) Austenitic 300 Series Stainless Steel 17-4 PH St. St. ASTM A564 GR 630 Cond. H900 316 St. St. ASTM A479 TY 316 with Hardfaced Seat 410 St. St. ASTM 479 17-4 PH St. St. ASTM A564 GR 630 Cond. H1075 TFE V-Ring with Std. Bonnet

Bonnet Gasket (3) (2" Size)

1. The balance seal is not required for the unbalanced construction. 2. See Page 4 for balance seal pressure and temperature limits. 3. 2" size valve bonnet includes an integral ange and requires a bonnet gasket. 4. 3" to 8" size valves use separate bonnet anges and a metal seal joint design.

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Materials of Construction
Standard NACE(1) Construction
Valve Sizes 2" to 8" (DN 50 and 200)
Temperature Range Ref. No. Description 1 2 3 4 5 6 7 8 9 10 Metal Seal (5) (3" to 8" Sizes) 11 12 18 19 20 21 22 23 24 25 Ref. No. Seat Ring Gasket Plug Pin (Not Shown) Liner Seat Ring Plug Stem Packing TFE V-Ring with Ext. Bonnet Valve Bonnet (4) Bonnet Flange (5) (3" to 8" Sizes) Valve Body Temperature Range Carbon Steel ASTM A216 Grade WCC Carbon Steel ASTM A216 Grade WCC Carbon Steel ASTM A216 Grade WCC or ASTM A105 (Forging) -29C 232C 316C
Review use of optional materials and congurations for temperature ranges indicated. Standard materials listed may still be applicable depending on specic service conditions. Consult Masoneilan for appropriate material combinations.

-20F

450F 600F

Standard Materials 304 St. St. ASTM A193 GR B8 Class 2 304 St. St. ASTM A194 GR 8

Packing Flange Stud Packing Flange Nut Packing Flange Packing Follower Drive Nut Body Stud Body Stud Nut Seal Retainer Balance Seal
(2)(3)

Carbon Steel ASTM A668 CL B or ASTM A216 GR WCC Austenitic 300 Series Stainless Steel Carbon Steel SAE 1117 or ASTM A216 GR WCC Alloy Steel ASTM A193 GR B7 Carbon Steel ASTM A194 GR 2H 316 St. St. ASTM A479 TY 316 PTFE Jacket (Fluoroloy A21) with Elgiloy Spring 316L St. St. w/Flexible Graphite Filler (Spiral Wound) 17-4 PH St. St. ASTM A564 GR 630 Cond. H1150M 316L St. St. w/Flexible Graphite Filler (Spiral Wound) Austenitic 300 Series Stainless Steel Nitronic 50 ASTM A479 TY XM-19 316 St. St. ASTM A479 TY 316 with Hardfaced Seat 17-4 PH St. St. ASTM A564 GR 630 Cond. H1150M Nitronic 50 ASTM A479 TY XM-19 TFE V-Ring with Std. Bonnet

Bonnet Gasket (4) (2" Size)

1. Standard materials and processes are in accordance with the requirements of NACE specication MR0103. Applications requiring compliance to MR0175 - 2003 or ISO 15156 would need to be reviewed by Masoneilan. 2. The balance seal is not required for the unbalanced construction. 3. See Page 4 for balance seal pressure and temperature limits. 4. 2" size valve bonnet includes an integral ange and requires a bonnet gasket. 5. 3" to 8" size valves use separate bonnet anges and a metal seal joint design.

CP78400 SD - 02/07 78400/18400 Series Control Valves

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Materials of Construction
Cryogenic Service Conguration
21 1 3 2

22

23

24 10

20

18 11 19 3" to 8" Size Unbalanced Trim Detail

11

25

CP78400 SD - 02/07 78400/18400 Series Control Valves

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Materials of Construction
Cryogenic Service Conguration 18400/ 78400 Series Anti-Cavitation Control Valve
Valve Sizes 1" to 1.5" (DN 25 and 40)
Ref. No. 1 2 3 4 5 6 7 10 11 12 18 20 21 22 23 25 Description Packing Flange Stud Packing Flange Nut Packing Flange Packing Follower Drive Nut Valve Body Stud Valve Body Nut Body Gasket Seat Ring Gasket Plug Pin (Not Shown) Liner with Integral Seat Plug Plug Stem Packing Valve Bonnet Valve Body Standard Materials 304 Stainless Steel ASTM A193 Gr B8 Class 2 304 Stainless Steel ASTM A194 Gr 8 Austenitic 300 Series Stainless Steel Austenitic 300 Series Stainless Steel Carbon Steel SAE 1117 or ASTM A216 Gr WCC with ENP 304 Stainless Steel ASTM A193 Gr B8 Class 2 304 Stainless Steel ASTM A194 Gr 8 316L St. St. w/ Flexible Graphite Filler (Spiral Wound) 316L St. St. w/ Flexible Graphite Filler (Spiral Wound) Austenitic 300 Series Stainless Steel 316 Stainless Steel ASTM A479 TY 316 with Chrome-Plate and Hardfaced Seat 316 Stainless Steel ASTM A479 TY 316 with Hardfaced Guides and Seat Nitronic 50 with Hardfaced Seat 316 Stainless Steel ASTM A479 TY 316 Inconel X-750 ASTM B637 Gr 688 Teon V-Ring 316 Stainless Steel ASTM A351 Gr CF8M 316 Stainless Steel ASTM A351 Gr CF8M

Valve Sizes 2" to 8" (DN 50 and 400)


Ref. No. 1 2 3 4 5 6 7 10 11 12 18 19 20 21 22 23 24 25 Description Packing Flange Stud Packing Flange Nut Packing Flange Packing Follower Drive Nut Valve Body Stud Valve Body Nut Bonnet Gasket (2" Size) Metal Seal (3" to 8" Sizes) Seat Ring Gasket Plug Pin (Not Shown) Liner Seat Ring Plug Plug Stem Packing Valve Bonnet Bonnet Flange (3" to 8" Sizes) Valve Body Standard Materials 304 Stainless Steel ASTM A193 Gr B8 Class 2 304 Stainless Steel ASTM A194 Gr 8 Austenitic 300 Series Stainless Steel Austenitic 300 Series Stainless Steel Carbon Steel SAE 1117 or ASTM A216 Gr WCC with ENP 304 Stainless Steel ASTM A193 Gr B8 Class 2 304 Stainless Steel ASTM A194 Gr 8 316L St. St. w/ Flexible Graphite Filler (Spiral Wound) A286 Super Alloy ASTM A638 Gr 660 316L St. St. w/ Flexible Graphite Filler (Spiral Wound) Austenitic 300 Series Stainless Steel 316 Stainless Steel ASTM A479 TY 316 with Chrome-Plate 316 Stainless Steel ASTM A479 TY 316 with Hardfaced Seat 316 Stainless Steel ASTM A479 TY 316 with Hardfaced Guides and Seat Nitronic 50 with Hardfaced Seat 316 Stainless Steel ASTM A479 TY 316 Inconel X-750 ASTM B637 Gr 688 Teon V-Ring 316 Stainless Steel ASTM A351 Gr CF8M 316 Stainless Steel ASTM A351 Gr CF8M 316 Stainless Steel ASTM A351 Gr CF8M
3. Trim offerings limited to unbalanced designs. 4. Consult factory for proper actuator sizing to provide correct valve shut-off. 5. JIS and EN equivalents available.

1. Materials focused for cryogenic LNG applications (-196C). Consult factory for suitability in other cryogenic applications. 2. Consult factory for NACE applications. CP78400 SD - 02/07 78400/18400 Series Control Valves

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Materials of Construction
78400/18400 Series Optional Materials
Temperature Range (1) Ref. No. Description 19 Soft Seat S/A (2" to 8" Sizes) Seat Ring Soft Seat Insert Sliding Collar Plug
(2)

-20F

450F 600F

Optional Materials See Below Standard - 17-4 PH St. St. ASTM A564 GR 630 Cond. H1075 NACE - 17-4 PH St. St. ASTM A564 GR 630 Cond. H1150M Glass Reinforced PTFE (Fluorogold ) Standard - 17-4 PH St. St. ASTM A564 GR 630 Cond. H1075 NACE - 17-4 PH St. St. ASTM A564 GR 630 Cond. H1150M 440B or 440C St. St. ASTM A276 LE Packing(4)

19A 19B 19C


20 22

Packing

(3)

PTFE with Carbon Fiber Flexible Graphite 316 St. St. ASTM A351 GR CF8M Chrome-Moly Steel ASTM A217 GR WC9 316 St. St. ASTM A351 GR CF8M or ASTM A182 GR F316 (Forging) Chrome-Moly Steel ASTM A217 GR WC9 or ASTM A182 GR F22 (Forging) -29C 232C 316C
Review use of optional materials and congurations for temperature ranges indicated. Standard materials listed may still be applicable depending on specic service conditions. Consult Masoneilan for appropriate material combinations.

23 25 Ref. No.

Valve Bonnet(5) Valve Body(5) Temperature Range

1. Consult Masoneilan for material combinations for temperatures below 20F (-29C) or above 600F (316C). 2. Optional plug designs using hardened 440B or 440C requires stems with male threads and plugs with female threads. 3. Teon-based packing can also be applied up to 600F (316C) with an extension bonnet. 4. LE Packing for low emissions applications is limited to maximum operating pressure of 1500 psig (104 bar). 5. Consult factory for trim material requirements for 316 St. St. body and bonnet assemblies relative to application service conditions.

Other Optional Materials (1)


Temperature Range Ref. No. Description 18 19 20 21 Ref. No. Liner or Liner with Integral Seat
(2)

-20F

600F

Optional Materials Ferralium 255 ASTM A479 Duplex St. Steel Ferralium 255 ASTM A479 Duplex St. Steel Inconel 718 ASTM B637 GR 7178 Nitronic 50 ASTM A479 TY XM-19 -29C 316C

Seat Ring (3) Plug (4) Stem Temperature Range

1. Listed are typical optional materials for rening applications, including sour water letdown, cold high-pressure liquid letdown, and amine service. 2. Material noted is recommended for the separate liner (2" to 8" sizes) or the liner with integral seat ring (1" and 1.5" sizes). 3. The standard 316 St. St. hard-faced seat ring can be applied in most of the rening applications noted except for amine service. Ferralium 255 is recommended for the separate seat ring in amine service. 4. Some material combinations may require electroless nickel or hard chrome plating to prevent galling. Consult factory for specic requirements.

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18

Soft Seat Design


The LincolnLog is available with an optional soft seat design in valve sizes 2" to 8" (DN 50 to DN 200) providing bubble tight Class VI shutoff seat leakage. This soft seat design includes a patented sliding metal collar feature as shown below. The metal collar holds the PTFE soft seat element in place and prevents it from extruding out during operation. Fluid pressure acts to push the collar up to protect the elastomer seat as the valve is throttling. As the valve plug returns to the closed position, it moves the metal collar down to expose the lled PTFE Reservoir creating the soft seat interface. Combined with the LincolnLog trim overlap feature, the soft seat design will provide long-term dependable tight shutoff with minimal maintenance. The lled PTFE Reservoir will also compensate for any potential wear in the seating surfaces.
19B

19A

Soft Seat Option

19C

CP78400 SD - 02/07 78400/18400 Series Control Valves

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Dimensions (inches)
Cast Globe Style Cast Angle Style

18400/78400 Series Cast Body Dimensions (inches)


ANSI Class 600 through 2500 and equivalent PN
A Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-900 BW 7.75 9.25 14.75 17.38 20.12 30.25 32.75 SW & THD 7.75 9.25 14.75 ANSI Class 1500 BW 7.75 9.25 14.75 18.12 20.87 30.25 32.75 SW & THD 7.75 9.25 14.75 ANSI Class 2500 BW 8.50 10.25 14.75 19.62 22.62 32.25 40.25 SW & THD 8.50 10.25 14.75 ANSI Class 600 RF 11.50 12.25 14.75 17.38 20.12 30.25 36.00 RTJ 11.50 12.25 14.87 17.50 20.25 30.37 36.12 ANSI Class 900 RF 11.50 12.25 14.75 17.38 20.12 30.25 36.00 RTJ 11.50 12.25 14.87 17.50 20.25 30.37 36.12 ANSI Class 1500 RF 11.50 12.25 14.75 18.12 20.87 30.25 38.25 RTJ 11.50 12.25 14.87 18.24 21.00 30.62 38.62 ANSI Class 2500 RF 12.12 14.12 16.25 19.62 29.00 32.25 40.25 RTJ 12.12 14.12 16.37 19.75 29.38 32.75 40.87

B Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-1500 BW 1.97 2.62 3.64 5.31 6.28 8.94 10.63 SW & THD 1.97 2.62 3.64 ANSI Class 2500 BW 1.97 2.62 3.64 5.37 7.07 8.94 10.63 SW & THD 1.97 2.62 3.64 ANSI Class ANSI Class ANSI Class ANSI Class 600 900 1500 2500 RF & RTJ 2.44 3.06 3.25 4.13 5.37 7.00 8.25 RF & RTJ 2.94 3.50 4.25 4.75 5.75 7.50 9.25 RF & RTJ 2.94 3.50 4.25 5.25 6.12 7.75 9.50 RF & RTJ 3.13 4.00 4.63 6.00 7.00 9.50 10.87

CP78400 SD - 02/07 78400/18400 Series Control Valves

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Dimensions (inches)
Cast Globe Style Cast Angle Style

18400/78400 Series Cast Body Dimensions (inches)


ANSI Class 600 through 2500 and equivalent PN
C Valve Size (inches) Standard Bonnet ANSI Class 600-2500 3 & 4 Stage 1 1.5 2 3 4 6 8 8.50 8.44 12.56 16.62 19.69 25.48 30.17 6 Stage 9.88 9.82 14.69 19.86 23.70 30.98 36.52 Extension Bonnet ANSI Class 600-2500 3 & 4 Stage 12.52 12.46 17.70 22.30 24.63 29.48 33.69 6 Stage 13.90 13.83 19.82 25.55 28.63 34.98 40.03 E Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-900 BW 3.87 4.63 7.38 8.69 10.06 15.13 16.37 SW & THD 3.87 4.63 7.38 ANSI Class 1500 BW 3.87 4.63 7.38 9.06 10.44 15.13 16.37 SW & THD 3.87 4.63 7.38 ANSI Class 2500 BW 4.25 5.13 7.38 9.81 11.31 16.13 20.13 SW & THD 4.25 5.13 7.38 ANSI Class 600 RF 5.75 6.13 7.38 8.69 10.06 15.13 18.00 RTJ 5.75 6.13 7.44 8.75 10.13 15.19 18.06 ANSI Class 900 RF 5.75 6.13 7.38 8.69 10.06 15.13 18.00 RTJ 5.75 6.13 7.44 8.75 10.13 15.19 18.06 ANSI Class 1500 RF 5.75 6.13 7.38 9.06 10.44 15.13 19.13 RTJ 5.75 6.13 7.44 9.12 10.50 15.31 19.31 ANSI Class 2500 RF 6.06 7.06 8.13 9.81 14.50 16.13 20.13 RTJ 6.06 7.12 8.19 9.87 14.68 16.37 20.44 Standard Bonnet ANSI Class 600-2500 3 & 4 Stage 7.13 7.13 10.85 14.11 15.94 19.91 23.88 6 Stage 8.50 8.50 12.98 17.36 19.94 25.41 30.22 D Extension Bonnet ANSI Class 600-2500 3 & 4 Stage 11.14 11.14 15.98 19.79 20.88 23.91 27.39 6 Stage 12.52 12.52 18.11 23.05 24.88 29.41 33.74

CP78400 SD - 02/07 78400/18400 Series Control Valves

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Dimensions (inches)
Forged Globe Style Forged Angle Style

18400F Series Forged Globe Style Body Dimensions (inches)


ANSI Class 600 through 2500 and equivalent PN
A Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-2500 RF, RTJ & BW 6.00 8.50 10.00 13.50 18.00 24.00 36.00 SW & THD 6.00 8.50 10.00 B ANSI Class 600-2500 RF, RTJ & BW 3.00 4.25 5.00 6.75 9.00 12.00 18.00 SW & THD 3.00 4.25 5.00 C D

Standard Bonnet Extension Bonnet ANSI Class 600-2500 ANSI Class 600-2500 ANSI Class 600-2500 3&4 3&4 RF, RTJ & SW & 6 STAGE 6 STAGE STAGE STAGE BW THD 8.82 10.20 11.26 14.22 2.78 2.78 9.61 10.98 13.62 15.00 3.49 3.49 13.43 15.55 18.56 20.69 3.76 3.76 18.18 21.43 23.85 27.10 5.59 21.70 25.70 26.63 30.64 6.25 28.87 34.37 32.86 38.36 8.73 33.67 40.02 37.19 43.53 10.50

78400F Series Forged Angle Style Body Dimensions (inches)


ANSI Class 600 through 2500 and equivalent PN
E Valve Size (inches) ANSI Class 600-2500 RF, RTJ & BW 4.12 4.94 5.75 7.50 9.00 12.00 14.00 SW & THD 4.12 4.94 5.75 F ANSI Class 600-2500 RF, RTJ & BW 2.89 3.56 4.49 5.50 6.50 8.50 10.25 SW & THD 2.89 3.56 4.49 Standard Bonnet ANSI Class 600-2500 3&4 6 STAGE STAGE 7.24 8.62 7.15 8.53 10.61 12.36 13.61 16.88 15.95 19.95 18.60 24.11 24.70 31.04 G Extension Bonnet ANSI Class 600-2500 3&4 6 STAGE STAGE 11.26 12.63 11.17 12.55 15.57 17.50 19.32 22.59 20.89 24.89 22.59 28.11 28.22 34.56

1 1.5 2 3 4 6 8

CP78400 SD - 02/07 78400/18400 Series Control Valves

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Dimensions (mm)
Cast Globe Style Cast Angle Style

18400/78400 Series Cast Body Dimensions (mm)


ANSI Class 600 through 2500 and equivalent PN
A Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-900 BW 197 235 375 441 511 768 832 SW & THD 197 235 375 ANSI Class 1500 BW 197 235 375 460 530 768 832 SW & THD 197 235 375 ANSI Class 2500 BW 216 260 375 498 575 819 1022 SW & THD 216 260 375 ANSI Class 600 RF 292 311 375 441 511 768 914 RTJ 292 311 378 445 514 771 917 ANSI Class 900 RF 292 311 375 441 511 768 914 RTJ 292 311 378 445 514 771 917 ANSI Class 1500 RF 292 311 375 460 530 768 972 RTJ 292 311 378 463 533 778 981 ANSI Class 2500 RF 308 359 413 498 737 819 1022 RTJ 308 359 416 502 746 832 1038

B Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-1500 BW 50 67 92 135 160 227 270 SW & THD 50 67 92 ANSI Class 2500 BW 50 67 92 136 180 227 270 SW & THD 50 67 92 ANSI Class ANSI Class ANSI Class ANSI Class 600 900 1500 2500 RF & RTJ 62 78 83 105 136 178 210 RF & RTJ 75 89 108 121 146 191 235 RF & RTJ 75 89 108 133 155 197 241 RF & RTJ 80 102 118 152 178 241 276

CP78400 SD - 02/07 78400/18400 Series Control Valves

23

Dimensions (mm)
Cast Globe Style Cast Angle Style

18400/78400 Series Cast Body Dimensions (mm)


ANSI Class 600 through 2500 and equivalent PN
C Valve Size (inches) Standard Bonnet ANSI Class 600-2500 3 & 4 Stage 1 1.5 2 3 4 6 8 216 214 319 422 500 647 766 6 Stage 251 249 373 504 602 787 928 Extension Bonnet ANSI Class 600-2500 3 & 4 Stage 318 316 450 566 626 749 856 6 Stage 353 351 503 649 727 888 1017 E Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-900 BW 98 118 187 221 256 384 416 SW & THD 98 118 187 ANSI Class 1500 BW 98 118 187 230 265 384 416 SW & THD 98 118 187 ANSI Class 2500 BW 108 130 187 249 287 410 511 SW & THD 108 130 187 ANSI Class 600 RF 146 156 187 221 256 384 457 RTJ 146 156 189 222 257 386 459 ANSI Class 900 RF 146 156 187 221 256 384 457 RTJ 146 156 189 222 257 386 459 ANSI Class 1500 RF 146 156 187 230 265 384 486 RTJ 146 156 189 232 267 389 490 ANSI Class 2500 RF 154 179 207 249 368 410 511 RTJ 154 181 208 251 373 416 519 Standard Bonnet ANSI Class 600-2500 3 & 4 Stage 181 181 276 358 405 506 607 6 Stage 216 216 330 441 506 645 768 D Extension Bonnet ANSI Class 600-2500 3 & 4 Stage 283 283 406 503 530 607 696 6 Stage 318 318 460 585 632 747 857

CP78400 SD - 02/07 78400/18400 Series Control Valves

24

Dimensions (mm)
Forged Globe Style Forged Angle Style

18400F Series Forged Globe Style Body Dimensions (mm)


ANSI Class 600 through 2500 and equivalent PN
A Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-2500 RF, RTJ & BW 152 216 254 343 457 610 914 SW & THD 152 216 254 B ANSI Class 600-2500 RF, RTJ & BW 76 108 127 171 229 305 457 SW & THD 76 108 127 C D

Standard Bonnet Extension Bonnet ANSI Class 600-2500 ANSI Class 600-2500 ANSI Class 600-2500 3&4 3&4 RF, RTJ & SW & 6 STAGE 6 STAGE STAGE STAGE BW THD 224 259 286 361 71 71 244 279 346 381 89 89 341 395 471 526 96 96 462 544 606 688 142 551 653 676 778 159 733 873 835 974 222 855 1017 945 1106 267

78400F Series Forged Angle Style Body Dimensions (mm)


ANSI Class 600 through 2500 and equivalent PN
E Valve Size (inches) ANSI Class 600-2500 RF, RTJ & BW 105 125 146 191 229 305 356 SW & THD 105 125 146 F ANSI Class 600-2500 RF, RTJ & BW 73 90 114 140 165 216 260 SW & THD 73 90 114 Standard Bonnet ANSI Class 600-2500 3&4 6 STAGE STAGE 184 219 182 217 269 314 346 429 405 507 472 612 627 788 G Extension Bonnet ANSI Class 600-2500 3&4 6 STAGE STAGE 286 321 284 319 395 445 491 574 531 632 574 714 717 878

1 1.5 2 3 4 6 8

CP78400 SD - 02/07 78400/18400 Series Control Valves

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Weights (lbs)
18400 Series Cast Globe Body S/A with Standard Bonnet (lbs)
3 & 4 Stage Design Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-1500 BW 44 47 167 244 440 1104 2204 SW & THD 45 48 169 ANSI Class 2500 BW 46 51 182 293 565 1275 2745 SW & THD 46 52 185 ANSI Class ANSI Class ANSI Class ANSI Class 600 900 1500 2500 RF & RTJ 53 62 179 264 481 1215 2401 RF & RTJ 61 73 206 284 500 1262 2501 RF & RTJ 61 73 206 311 534 1332 2661 RF & RTJ 68 97 242 420 804 1794 3490

6 Stage Design Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-1500 BW 47 51 176 278 499 1287 2513 SW & THD 47 52 178 ANSI Class 2500 BW 48 55 194 331 631 1518 3206 SW & THD 48 55 197 ANSI Class ANSI Class ANSI Class ANSI Class 600 900 1500 2500 RF & RTJ 55 65 189 298 541 1398 2714 RF & RTJ 64 76 214 320 559 1445 2813 RF & RTJ 64 76 216 345 594 1514 2966 RF & RTJ 70 101 254 457 866 2036 3950

18400 Series Cast Globe Body S/A with Extension Bonnet (lbs)
3 & 4 Stage Design Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-1500 BW 50 53 185 258 461 1137 2275 SW & THD 51 54 186 ANSI Class 2500 BW 52 57 198 307 585 1307 2815 SW & THD 52 57 203 ANSI Class ANSI Class ANSI Class ANSI Class 600 900 1500 2500 RF & RTJ 59 68 197 278 503 1249 2473 RF & RTJ 67 78 223 298 521 1296 2572 RF & RTJ 67 78 223 325 556 1365 2732 RF & RTJ 74 103 260 434 825 1828 3560

6 Stage Design Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-1500 BW 52 57 194 292 525 1320 2584 SW & THD 53 57 196 ANSI Class 2500 BW 54 61 210 343 651 1550 3278 SW & THD 54 61 215 ANSI Class ANSI Class ANSI Class ANSI Class 600 900 1500 2500 RF & RTJ 61 71 207 312 566 1431 2785 RF & RTJ 70 82 232 334 585 1478 2884 RF & RTJ 70 82 232 359 619 1548 3036 RF & RTJ 76 107 271 472 892 2070 4020

CP78400 SD - 02/07 78400/18400 Series Control Valves

26

Weights (lbs)
78400 Series Cast Angle Body S/A with Standard Bonnet (lbs)
3 & 4 Stage Design Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-1500 BW 42 46 159 230 421 1029 2070 SW & THD 44 48 164 ANSI Class 2500 BW 43 48 172 272 475 1114 2423 SW & THD 44 49 176 ANSI Class ANSI Class ANSI Class ANSI Class 600 900 1500 2500 RF & RTJ 51 60 172 250 462 1140 2271 RF & RTJ 60 71 197 269 481 1187 2370 RF & RTJ 60 71 198 297 516 1256 2530 RF & RTJ 66 94 233 405 750 1691 3354

6 Stage Design Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-1500 BW 45 49 169 264 481 1214 2382 SW & THD 46 51 174 ANSI Class 2500 BW 46 52 183 310 543 1355 2882 SW & THD 46 52 187 ANSI Class ANSI Class ANSI Class ANSI Class 600 900 1500 2500 RF & RTJ 53 64 182 284 522 1322 2583 RF & RTJ 62 74 208 304 540 1369 2682 RF & RTJ 62 74 208 331 576 1442 2843 RF & RTJ 69 98 244 443 815 1934 3814

78400 Series Cast Angle Body S/A with Extension Bonnet (lbs)
3 & 4 Stage Design Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-1500 BW 48 51 177 242 443 1063 2141 SW & THD 50 53 180 ANSI Class 2500 BW 49 54 190 287 495 1145 2493 SW & THD 50 54 194 ANSI Class ANSI Class ANSI Class ANSI Class 600 900 1500 2500 RF & RTJ 57 66 189 264 484 1173 2342 RF & RTJ 65 76 215 284 502 1220 2441 RF & RTJ 65 76 215 311 538 1290 2601 RF & RTJ 72 100 250 419 770 1725 3425

6 Stage Design Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-1500 BW 51 55 187 276 506 1247 2453 SW & THD 52 56 189 ANSI Class 2500 BW 52 57 201 325 563 1390 2952 SW & THD 52 58 205 ANSI Class ANSI Class ANSI Class ANSI Class 600 900 1500 2500 RF & RTJ 59 69 199 298 547 1356 2654 RF & RTJ 68 80 225 318 565 1403 2754 RF & RTJ 68 80 225 345 600 1475 2914 RF & RTJ 74 104 262 457 841 1967 3884

CP78400 SD - 02/07 78400/18400 Series Control Valves

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Weights (kg)
18400 Series Cast Globe Body S/A with Standard Bonnet (kg)
3 & 4 Stage Design Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-1500 BW 20 21 76 111 200 501 1001 SW & THD 20 22 77 ANSI Class 2500 BW 21 23 83 134 258 578 1246 SW & THD 21 24 84 ANSI Class ANSI Class ANSI Class ANSI Class 600 900 1500 2500 RF & RTJ 24 28 81 120 218 552 1090 RF & RTJ 28 33 94 129 227 573 1135 RF & RTJ 28 33 94 141 242 605 1208 RF & RTJ 31 44 110 191 364 814 1582

6 Stage Design Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-1500 BW 21 23 80 126 227 584 1141 SW & THD 21 24 81 ANSI Class 2500 BW 22 25 88 151 287 688 1455 SW & THD 22 25 89 ANSI Class ANSI Class ANSI Class ANSI Class 600 900 1500 2500 RF & RTJ 25 30 86 135 246 635 132 RF & RTJ 29 35 97 145 254 656 1277 RF & RTJ 29 35 98 157 270 687 1347 RF & RTJ 32 46 115 207 393 924 1791

18400 Series Cast Globe Body S/A with Extension Bonnet (kg)
3 & 4 Stage Design Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-1500 BW 23 24 84 117 209 516 1033 SW & THD 23 25 84 ANSI Class 2500 BW 24 26 90 140 268 594 1278 SW & THD 24 26 92 ANSI Class ANSI Class ANSI Class ANSI Class 600 900 1500 2500 RF & RTJ 27 31 89 126 228 567 1123 RF & RTJ 30 35 101 135 237 588 1168 RF & RTJ 30 35 101 148 252 620 1240 RF & RTJ 34 47 118 198 373 829 1614

6 Stage Design Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-1500 BW 24 26 88 133 238 599 1173 SW & THD 24 26 89 ANSI Class 2500 BW 25 28 95 157 297 703 1490 SW & THD 25 28 98 ANSI Class ANSI Class ANSI Class ANSI Class 600 900 1500 2500 RF & RTJ 28 32 94 142 257 650 1264 RF & RTJ 32 37 105 152 266 671 1309 RF & RTJ 32 37 105 163 281 703 1378 RF & RTJ 35 49 123 214 405 940 1823

CP78400 SD - 02/07 78400/18400 Series Control Valves

28

Weights (kg)
78400 Series Cast Angle Body S/A with Standard Bonnet (kg)
3 & 4 Stage Design Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-1500 BW 19 21 72 104 191 467 940 SW & THD 20 22 74 ANSI Class 2500 BW 20 22 78 124 216 506 1098 SW & THD 20 22 80 ANSI Class ANSI Class ANSI Class ANSI Class 600 900 1500 2500 RF & RTJ 23 27 78 114 210 518 1031 RF & RTJ 27 32 89 122 218 539 1076 RF & RTJ 27 32 90 135 234 570 1149 RF & RTJ 30 43 106 184 341 767 1521

6 Stage Design Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-1500 BW 20 22 77 120 218 551 1081 SW & THD 21 23 79 ANSI Class 2500 BW 21 24 83 141 245 615 1308 SW & THD 21 24 85 ANSI Class ANSI Class ANSI Class ANSI Class 600 900 1500 2500 RF & RTJ 24 29 83 129 237 600 1173 RF & RTJ 28 34 94 138 245 622 1218 RF & RTJ 28 34 94 150 262 655 1291 RF & RTJ 31 44 111 210 370 877 1730

78400 Series Cast Angle Body S/A with Extension Bonnet (kg)
3 & 4 Stage Design Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-1500 BW 22 23 80 110 201 483 972 SW & THD 23 24 82 ANSI Class 2500 BW 22 25 86 131 226 520 1130 SW & THD 23 25 88 ANSI Class ANSI Class ANSI Class ANSI Class 600 900 1500 2500 RF & RTJ 26 30 86 120 220 533 1063 RF & RTJ 30 35 98 129 228 554 1108 RF & RTJ 30 35 98 141 244 586 1181 RF & RTJ 33 45 114 191 350 773 1553

6 Stage Design Valve Size (inches) 1 1.5 2 3 4 6 8 ANSI Class 600-1500 BW 23 25 85 125 230 566 1114 SW & THD 24 25 86 ANSI Class 2500 BW 24 26 91 147 256 631 1340 SW & THD 24 26 93 ANSI Class ANSI Class ANSI Class ANSI Class 600 900 1500 2500 RF & RTJ 27 31 90 135 248 616 1205 RF & RTJ 31 36 102 144 257 637 1250 RF & RTJ 31 36 102 157 272 670 1323 RF & RTJ 34 47 119 207 381 892 1762

CP78400 SD - 02/07 78400/18400 Series Control Valves

29

Weights (lbs & kg)


18400F Series Forged Globe Body S/A
Weight (lbs) Valve Size (inches) Standard Bonnet ANSI Class 600-2500 3 & 4 Stage 1 1.5 2 3 4 6 8 86 156 344 748 1402 3212 6960 6 Stage 98 178 392 874 1636 3764 8086 Extension Bonnet ANSI Class 600-2500 3 & 4 Stage 92 162 362 762 1424 3242 7031 6 Stage 104 184 410 886 1658 3790 8132 Weight (kg) Standard Bonnet ANSI Class 600-2500 3 & 4 Stage 39 71 156 340 637 1458 3160 6 Stage 44 81 178 397 743 1709 3671 Extension Bonnet ANSI Class 600-2500 3 & 4 Stage 42 74 164 346 646 1472 3192 6 Stage 47 84 186 402 753 1721 3692

78400F Series Forged Angle Body S/A


Weight (lbs) Valve Size (inches) Standard Bonnet ANSI Class 600-2500 3 & 4 Stage 1 1.5 2 3 4 6 8 96 140 330 626 1060 2120 4050 6 Stage 110 162 374 746 1264 2584 4734 Extension Bonnet ANSI Class 600-2500 3 & 4 Stage 102 150 350 640 1082 2154 4122 6 Stage 116 167 390 758 1286 2610 4802 Weight (kg) Standard Bonnet ANSI Class 600-2500 3 & 4 Stage 44 64 150 284 481 962 1839 6 Stage 50 74 170 339 574 1173 2149 Extension Bonnet ANSI Class 600-2500 3 & 4 Stage 46 68 159 291 491 978 1871 6 Stage 53 76 177 344 584 1185 2180

CP78400 SD - 02/07 78400/18400 Series Control Valves

30

Accessories and Options


Options
Extension Bonnets Environmental Capabilities (LE Packing) Lubricator & Isolation Valve Other Flange Facings Limit Stops Body Drain Plug Reducer and Nipple Connections NACE Compliance Custom Trim Materials U.O.P. Trim Materials High Temperature Materials Cryogenic Service Materials Other Materials Non-Destructive Examination Oxygen Cleaning Electric Actuators
For additional Accessories and Options, consult Masoneilan.

CP78400 SD - 02/07 78400/18400 Series Control Valves

31

BELGIUM Dresser Valves Europe Boulevard du Souverain 207 B2 Vorstlaan, B-1160 Brussels, Belgium Phone: +32-2-344-0970 Fax: +32-2-344-1123 BRAZIL Dresser Industria e Comercio Ltda Divisao Masoneilan Rua Funchal, 129 - Conj. 5A 04551-060 - Sao Paulo - SP Brazil Phone: 55-11-2146-3600 Fax: 55-11-2146-3610 CANADA Ontario Dresser - Masoneilan DI Canada, Inc. 835 Harrington Court, 2nd Floor Burlington, Ontario L7N 3P3, Canada Phone: 905-335-3529 Fax: 905-336-7628 CHINA Dresser Flow Solutions Beijing Rep. Ofce Suite 1703, Capital Mansion 6 Xinyuannan Rd. Chaoyang District Beijing 100004, China Phone: +86-10-8486-4515 Fax: +86-10-8486-5305 FRANCE Masoneilan - Dresser Produits Industriels Energy 5 130/190 Boulevard de Verdun 92413 Courbevoie cedex, France Phone: +33-1-4904-9000 Fax: +33-1-4904-9010 Dresser Produits Industriels S.A.S., Masoneilan Customer Service Centre 55 rue de la Mouche, Zone Industrielle 69540 Irigny, France Phone: +33-4-72-39-06-29 Fax: +33-4-72-39-21-93 GERMANY Dresser Valves Europe GmbH Heiligenstrasse 75 Viersen D-41751, Germany Phone: +49-2162-8170-0 Fax: +49-2162-8170-280 Dresser Valves Europe GmbH Uhlandstrasse 58 60314 Frankfurt, Germany Phone: +49-69-439350 Fax: +49-69-4970802 INDIA Dresser Valve India Pvt. Ltd. 305/306, Midas, Sahar Plaza Mathurdas Vasanji Road J.B. Nagar, Andheri East Mumbai, 400059, India Phone: +91-22-835-4790 Fax: +91-22-835-4791

Dresser Valve India Pvt. Ltd. 205, Mohta Building 4 Bhikaiji Cama Place New Delhi, 110 066, India Phone: +91-11-2-616-4175 Fax: +91-11-5-165-9635 ITALY Dresser Italia S.r.l. Masoneilan Operations Via Cassano, 77 80020 Casavatore, Napoli Italy Phone: +39-081-7892-111 Fax: +39-081-7892-208 JAPAN Niigata Masoneilan Co. Ltd. (NIMCO) 20th Floor, Marive East Tower WBG 2-6 Nakase, Mihama-ku, Chiba-shi, Chiba 261-7120 Japan Phone: +81-43-297-9222 Fax: +81-43-299-1115 KOREA Dresser Korea Inc. 2109 Kuk Dong Building 60-1, ChoongMoo-ro 3-ka Joong-gu, Seoul, Korea 100-705 Phone: +82-2-2274-0748 Fax: +82-2-2274-0720 KUWAIT Dresser Flow Solutions Middle East Operations 10th Floor, Al Rashed Complex Fahad Salem Street, P.O. Box 242 Safat, 13003, Kuwait Phone: +965-9061157 Fax: +965-3987879 MALAYSIA Dresser Flow Solutions Business Suite, 19A-9-1, Level 9 UOA Centre, No. 19, Jalan Pinang 50450 Kuala Lumpur, West Malaysia Phone: +60-3-2161-0322 Fax: +60-3-2163-3612 MEXICO Dresser Valve de Mexico, S.A. de C.V. Henry Ford No. 114, Esq. Fulton Fraccionamiento Industrial San Nicolas 54030 Tlalnepantla Estado de Mexico Phone: 52-5-310-9863 Fax: 52-5-310-5584 THE NETHERLANDS Dresser Valves Europe Steenhouwerstraat 11 3194 AG Hoogvliet, The Netherlands Phone: +31-10-438-4122 Fax: +31-10-438-4443 RUSSIA DS Controls Nekhinskaya Street, 61 Veliky Novgorod Russia, 173021 Phone: +7-8162-15-7898 Fax: +7-8162-15-7921

Sales Ofce Locations


Dresser Moscow Derbenevskaya ulitsa 1 Building 3, Ofce 17 115114 Moscow, Russia Phone: +7 495-585-1276 Fax: +7 495-585-1279 SAUDI ARABIA Dresser AL Rushaid Valve & Instrument Co., Ltd. (Darvico) P.O. Box 10145 Jubail Industrial City 31961, Saudi Arabia Phone: +966-3-341-0278 Fax: +966-3-341-7624 SINGAPORE Dresser Singapore Pte Ltd. 16 Tuas Avenue 8 Singapore 639231 Phone: +65-6-6861-6100 Fax: +65-6-6861-7172 SOUTH AFRICA Dresser Limited P.O. Box 2234 16 Edendale Road Eastleigh, Edenvale 1610 Republic of South Africa Phone: +27-11-452-1550 Fax: +27-11-452-6542 SOUTH & CENTRAL AMERICA AND THE CARIBBEAN Dresser Masoneilan 16240 Port Northwest Drive Houston, TX 77041 Phone: 832-590-2303 Fax: 832-590-2529 SPAIN Masoneilan S.A. C/Murcia 39 C 08830 Sant Boi de Llobregat Barcelona, Spain Phone: +34-93-652-6430 Fax: +34-93-652-6444 UNITED ARAB EMIRATES Dresser Flow Solutions Middle East Operations P.O. Box 61302 Roundabout 8 Units JA01 & JA02 Jebel Ali Free Zone Dubai, U. A. E. Phone: +971-4-8838-752 Fax: +971-4-8838-038

UNITED KINGDOM DI U.K. Ltd. East Gillibrands Skelmersdale, Lancashire WN8 9TU, England Phone: +44-1695-52600 Fax: +44-1695-52601 DI U.K. Ltd. Unit 4, Suite 1.1, Nobel House Grand Union Ofce Park Packet Boat Lane Uxbridge, Middlesex UB8 2GH Phone: +44-1895-454-900 Fax: +44-1895-454-919 UNITED STATES Dresser - Masoneilan 85 Bodwell Street Avon, MA 02322-1190 Phone: 508-586-4600 Fax: 508-427-8971 Dresser - Masoneilan 4841 Leopard Street Corpus Christi, TX 78408-2621 Phone: 361-881-8182 Fax: 361-881-8246 Dresser - Masoneilan Dresser Direct 1250 Hall Court Deer Park, TX 77536 Phone: 281-884-1000 Fax: 281-884-1010 Dresser Flow Solutions (Contractor Sales) 16240 Port Northwest Drive Houston, TX 77041 Phone: 832-590-2303 Fax: 832-590-2529 Dresser - Masoneilan 12015 Mora Drive, Unit 2 Santa Fe Springs, CA 90670 Phone: 562-941-7610 Fax: 562-941-7810

Copyright 2004 Dresser, Inc. All rights reserved.


LaVigne Inc. Job #29518, 2/04 5M

CP78400 SD - 02/07 78400/18400 Series Control Valves

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