ELECTRICAL DESIGN DETAILS 500 kVA No.

of phases 3 Tank dimensions L 860 B 340 H1(LV side) 1400 H2(HV side) 1390 Max step 110 Total stack 105.0

Rev Status -R3 -NPDCL Dia L 75 75 60 16 12 M40 A 8 1 3 2.14 3 2 6 Al Al -

Core channels Core base Core base support Tie rods Core studs Core base studs Yoke stopper LV Edge strip Runners (Spacers) Between LV Runners Between LV & HV Fiber sleeves Dovetail pieces Phase barrier Tap switch Ferrules for HV Ferrules for Hv(Delta connection) Ferrules for LV (Star point)

B 40 40 6

T 6 6

12

30 6 B T 21 4 13 540 13 512 3 mm 30 46.5 297 267 535 4 -Steps 5 -Positions 9.69 10 27 14.6 15 6 398 399 Brazing

Qty. 4 2 4 4 4 4 4 PB 1.5 6.92 11.09

Flat or strip for Connecting LV Windings & bushings Tank fabrication

25 LV lugs Wooden blocks

Tank Side wall thickness Top &Bottom plate thickness Top flange size Horizontal stiffner (Flat or angle) Vertical stiffners Tank base channel Cooling tubes Circular tubes Weight per one meter length

X 3 Flat 0.8 Al M-12 150 Length 40 51.5 52 15 3.15 5 40 6 40 40 6 2 0 0 0 A 75 38.1 1.5 40 6 mm 1.25 Kg 460 Thick

Core locking in tank B 25 Dia 25 2 B - Boss Arrangement No. of patties L - Locking patties 4 Tank Lifting lugs 100 100 8 4 Vertical support for tank lifting lugs 100 30 6 4 Top cover lifting lugs 60 50 6 2 Tank pulling lugs 60 50 6 4 MS sheet for LV pocket 578 218 3.15 L A fixing clamps 300 25 3 3 Wheels for the tank A Wheel fixing rod M 20 116 mm Wheel supporting flat 75 105 8 4 Wheels(Rollers) 150 mm Conservator for transformer A Conservator Details Conservator Dimensions 150 320 2 Type N L Conservator flange 6 mm Thickness

Studs for conservator flange Conservator closing plate Conservator feed pipe Flange for feed pipe Conservator leg flat Supporting angles for conservator Lifter rod for Conservator tank Drain plug for Conservator U-Bend pressure release vent pipe on top cover Pipe for U-bend pressure release vent pipe Thermometer pocket Breather PRD Valve Air release plug Shipon pipe Flange for shipon pipe MS Identification plate 5 Years Guarantee plate Nitrogen filling pipe

8 6 28 70 6 50 M A A A A A A A A 50 A A A

35 mm 310 70 mm 50 10 1/2 470 75

Thickness 2 6 mm mm Length 6 Inch 545 mm ,Length mm ,Length

200 Gms Silica gel

20 50 75

1700 3 mm 75 2.5

Customer : kVA: Design reference:

-NPDCL 500 -NPDCL 500

kVA -R3

NOTE: All Dimensions Are in mm unless otherwise specified

Sl.no
CORE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 WINDING 1 Bare LV Conductor

Item

CRGO Core channels Core base Support b/w Core base & channels Tie rods Core studs Yoke stopper Full nuts for tie rods Lock nuts for tie rods Full nuts for core studs Lock nuts for core studs Core base fixing bolts Full nuts for core base fixing Flat washers for tie rods Flat washers for core studs Thinner Core channel paint

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Bare HV Conductor Covered LV Conductor Covered HV Conductor Covering on LV strip Covering on HV strip Interlayer insulation for LV Interlayer insulation for HV Edge strip for LV Winding Tape Tape Runners (Between LV winding) Soldering lead Soldering flux Poly vinyl alcohol ( Insulation gum ) Sleeve

CORE COIL ASSEMBLY 1 Between Core & LV 2 Runners Between LV & HV 3 Dovetail pieces 4 Phase barrier 5 End Locking pieces for windings 6 Insulation between Core channels & Yoke 7 Insulation between Core & Windings(Yoke lender) 8 Paper insulation between LV & HV 9 Tie rod insulation tubes 10 Tape 11 Tape 12 Ferrules for HV(Series connection) 13 Ferrule for HV (Delta connection) 14 Ferrules for LV (Star point) 15 16 17 18 19 20 21 22 23 24 Brazing rods LV Lugs Poly vinyl alcohol ( Insulation gum ) Delta connection wire Wooden blocks End rings for Windings Insulation Tubes at LV Connections Insulation Tubes at HV Connections Insulation pieces between core channel & winding Pie shape support for HV connections

TANK FABRICATION 1 Sheet for Side Wall U-bend 2 Sheet for Side wall 3 Bottom plate 4 Top cover 5 Top flange 6 Top flange 7 Horizontal stiffners Length side 8 Horizontal stiffners Breadth side 9 Vertical stiffners for tank

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

Base channels Base for terminal & diagram plate Cooling tubes HV bushing tube HV bushing tube flange HV Bushings fixing studs Top cover lifting lugs Tank pulling lugs For Core locking in tank Thermometer pocket pipe Inverted U-bend pipe for breather U-bend pressure release vent pipe Flanges for Pressure release Vent pipe Tank lifting lugs Vertical stiffners for tank lifting lugs Sheet for LV pocket Clamps for LA 5 years guarantee plate Tap switch flange Wheel fixing rod Wheel supporting flat Conservator rolling sheet Conservator side plates Conservator Feed pipe and leg supports Conservator Feed pipe Flange for feed pipe Shipon pipe Flange for shipon pipe Oil filling valve for Conservator Drain valve for Conservator Lifting hook Conservator flange Studs for conservator flange Coservator closing plate Supporting Angle for conservator tank Conservator legs Tank inside Paint Transformer tank paint Conservator tank paint PRD Valve Nitrogen filling pipe Air release plug

TANKING 1 Flat for Connecting LV Windings & bushings 2 Insulation Tubes at HV Connections

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

HV bushings HV Bushing stems HV oil seal HV caps HV clamping rings HV Clamping members HV Bushing washer HT Brass nut HV fuse links Bolts Washers Nuts for fixing HV bushing Washers for fixing HV bushings LV bushings ( Male ) LV Epoxy bushings Washers for Epoxy bushings Nuts for Epoxy bushings Washers for Epoxy bushings LV stems LV stem washers (Cone washers) LV collar nut LV top end washer Oil seal LV washer LV cork washer Air vent washer for Conservator drain plug Oil Level indicator fixing washer Oil Level indicator Acrylic sheet Bolts for Oil level indicator Nuts for Oil level indicator Washers for Oil level indicator Bolts for top cover fixing Nuts for top cover fixing Washers for top cover fixing Spring washers for top cover fixing Seal bolt for top cover Anti theft bolt for top cover Dummy cap for Breather bend pipe Dummy cap for Thermometer pocket Dummy cap for conservator Filling pipe Dummy cap for conservator Drain plug Dummy cap for PRD Valve Lock nuts for Bushings Washers Nuts Bolts Washers Top cover gasket Copper foil Bolts for job locking in tank Nuts for job locking in tank Washers for job locking in tank LV circuit breaker Operating rod

58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

Operating handle indicating lamp Connecting wire for LED Bolts Nuts Washers Bolts Nuts Washers Tap switch Bolts Nuts Washers Clamps for fixing tap switch Foil for pressure release vent pipe Wire mesh for pressure release vent pipe Bolts for fixing Pressure release vent pipe Nuts for fixing Pressure release vent pipe Transformer oil

DISPATCH 1 Lock nuts for bushings 2 Lightning arrestor 3 LA fixing clamps 4 Bolts for LA 5 Nuts for LA 6 Washers for LA 7 LA Patti GI strip for LA 8 Disconnector for LA 9 10 Rating & Terminal marking plate 11 Rivets for fixing R & D plate 12 Earth terminal bolts 13 Earth terminal Nuts 14 15 16 17 18 19 Arcing Horns Breather Bi-metallic terminal connectors for LV Bi-metallic terminal connectors for HV Identification plate Rollers

Prepared By :

Core details

Weight / M 7.1 7.1 150 660 185 95

840.5 300.5 730 185

HV winding details 7 11 2.89 A 526.2 255 3 11kV,50 Amps

Silver Brazing Alloy A

3.5

7.1 15.24 Weight 0.45 -

Length

0.43018 A A A A A 4

Weight of CRGO 198.4 Kg Core dia 112.5 Window height or Axial Length 540 Centre to Centre distance or Core radial distance 270 Conductor Material Al LV winding details 840 LV Bare conductor size 12.5 X LV Covered conductor size 12.8 X 300 LV ID 116.5 LV OD 163.5 Axial Length / coil without edge strip 512 Weight of Conductor / Covering of LV winding 35.8 / LV edge strip 8 / HV Bare conductor size 1.92 HV Covered conductor size 2.14 HVID 183.5 140 HVOD 260.5 no of coils 4 Axial Length 120 Weight of Conductor / Covered insulation 56.25 / End clearance 17 Clearance between HV Coils 9 Oil quantity in the transfomer tank 240 Lts. For tanking section Arrangement of HV bushings on tank L 200 Bushing tube Length Rating of insulators LV 1.1kV/250A HV 17.5kV/250A Stems for Bushings LV 12 Brass HV 12 Brass HV fuse Link A Amps Rating LV circuit Breaker Amps A HV bushing caps Brass Epoxy bushings A Bolts M- 12 35 mm Len Total No of cover fix. Bolts 32 33 No of seal bolts used 2 Spring washers for top cover 1 Flat washers for top cover 2 No of anty theft bolts 12 Top cover gasket 6 mm , Thickness L B T Qty. Status Oil level indicator 150 50 5 1 A Washers 150 50 5 2 Acrylic sheet 125 20 3 1 MS bolts M- 8 30 6 Arcing Horns A Single gap and fixed type Lightning Arrestors A 9kV,5kA Dis-connector A Rating & terminal marking plate 175 110 1 Galval steel Earthing terminal Bolts M 12 35 2 No of Earthing terminals Bi-Metallic terminal connectors A LV 4 HV 3

Tank internal Clearances

HV OD to tank wall Length side HV OD to tank wall Breadth(LV) side HV OD to tank wall Breadth(HV) side mm Length

30 30 50

mm ,Length

mm

Document No: BOM -NPDCL 500 kVA Date of Issue: 4 - 01 - 2009 From: Engineering To: Purchase

-R0

Format No: Date of Issue: Rev. Status -R0

ed Quantity in Nos

Material

Grade / Composition / Make

Specification

CRGO MS channels MS channels MS Flat MS bright rod MS bright rod MS Flat

M4,0.27 mm ISMC ISMC

MS Galvanised

Grade -4.6

75 X 75 X 60 X Diameter Diameter 40 X M 16 M 16 M 12 M 12 M 12 M 12 M 16 M 12

40 40 6 16 12 6

840 300 150 730 185 mm

-LG -LG -LG -LG -LG

mm mm mm mm mm

30

mm

4 2 4 4 4 4 8 8 8 8 4 4 4 8 1 1

Lt(s) Lt(s)

Zinc chromate Grey primer

Nerolac /Asian /Berger Make Only

Aluminium

Properzi rod-61% Conductivity

12.5

3.45 mm

Aluminium

Properzi rod-61% Conductivity Diameter -

1.92 mm

Kraft paper Kraft paper Press paper Kraft paper Press board Cotton Webbing Press board Lead Flux PVA Fiber glass

Electrical grade Electrical grade Grade K Electrical grade Grade-2.4 or Grade-K2 Ordinary Ordinary Grade-2.4 or Grade-K2 Lead:tin:Zinc( 52:45:3 ) P-80 Class-F

12.8 X 3.75 mm Diameter 2.14 mm 50 - Micron 40 - Micron 0 - Mil 50 - Micron 1.5 Thick 526 -LG 1 - Inch 1 1/2 - Inch 1 X 13 X

mm

540

mm

16 1 1 21

Reel(s) Reel(s)

3 -Dia

125 -LG

mm

24

Press board

Grade-2.4 or Grade-K2

Press paper Press paper Cotton Webbing Aluminium Aluminium Aluminium Silver Brazing Alloy Aluminium PVA Copper Country wood Press board Kraft paper Kraft paper

Grade-K Grade-K Ordinary Ordinary

1.5 3 3 2 3 1.5 1 20 10 1 1 1/2 10 15 1 M-12

X 535 X 13 X 30 X 267 X 30 X 79 X 164 -Mil , 517 -Mil, 0.6 -Inch -Inch Sqmm , Sqmm , , Box

X X X X X X X X mm

369 512 47 535 52 657.5 161.5 2243 -Thick

mm mm mm mm mm mm mm mm

3.568 Inner Diameter 4.37 Inner Diameter -

3 66 297 4 66 4 4 3 4 0.5 Reel(s) 0.5 Reel(s) 27 6 Brazing 1 NA 1 14 6 1

150 , Sqmm M-LG X 15 -OD 2360 -LG -ID X X 3 4.5

P-80 14 Layers paper covered Grade-2.4 or Grade-K2 Electrical grade Electrical grade

2.5 40 185.5 30 0.5 120 2498

Dia, 3.8 X 52 -I D 266 -Layers Thick 12 X X 50 25

mm mm mm mm mm

Collect it from Not to purchase Press board scrap Press board Grade-2.4 or Grade-K3

3 1

MS Sheet MS Sheet MS Sheet MS Sheet MS Flat MS Flat MS angle MS angle MS flat

HR HR HR HR HR HR

HR

1540 860 876.3 946.3 906.3 386.3 40 40 0

X X X X X X X X X

1400 X 1390 X 356 X 426 X 40 X 40 X 40 X 40 X 0 mm

3.15 3.15 5 5 6 6 6 6

mm mm mm mm mm mm mm mm

1 1 1 1 2 2 4 4 1

MS Channel Collect it from tank sheet scrap Circular tubes MS tube Collect it from 5mm Thick sheet scrap MS Galvanised MS Flat MS Flat Boss Arrengement MS pipe MS pipe MS pipe MS flat MS Flat Collect it from 5mm Thick sheet scrap MS Sheet Collect it from tank sheet scrap MS Sheet MS Flat MS MS MS Sheet MS Sheet MS pipe MS pipe MS Flat MS pipe MS Flat MS pipe MS pipe MS rod MS Sheet MS Studs MS Sheet MS angle MS Flat Zinc chromate grey Enamel, Dark Admiral Grey Enamel, Dark Admiral Grey MS MS MS

ISMC Not to Purchase Class- B Not to Purchase

75 25

X X

40 2

mm mm

2 2 3

130 -LG 1.25 Thick 200 Length X 60 X X 25 6

38.1 -Diameter 90 -Diameter 120 M60 60 25 X 10 X X 120 X 50 50

mm mm mm mm mm

3 12 2 4 4 1 1 1 4 4 4 1 3 1 1 4 4 1 2 2 A A A A 1 1 A A A A 2 2 1 1 Lt(s) Lt(s) Lt(s)

6 6 -

mm ', Dia

Class- B Class- B Class- B

12.5 -NB 12.5 -NB 60 -Diameter, 120 X 120 100 X 100 100 578 300 X X X 30 218 25

150 -LG 375 -LG 0.62 m LG X 6 X 8 X X X 6 3.15 3 2 8 8 2 2

-mm mm mm mm mm mm mm mm mm mm

Not to Purchase HR Not to Purchase HR HR HR HR HR HR Class- B

250 X 50 X 110 X 110 X M20 Diameter rod 75 X 105 X 477.5 X 320 X 155 X 155 X 28 - NB, 310 -LG 28 - NB, 310 -LG 70 X 70 X 20 - NB 50 X 50 X 32 mm Outer Diameter 1/2 - NB M 10 6 Thickness M 8 X 6 50 X 50 X 6 - Thickness

6 3

mm mm

35 6

mm mm mm mm

Nerolac /Asian /Berger Make Only Shade No: 632 Shade No: 632 M12 M12

1 1 1

Copper Kraft paper

Electrical grade

25 0.5

X Thick

3 24 -ID

mm

1 1

Porcelain Brass Nitrile rubber Brass Aluminium Aluminium Cork Brass MS Gavanized MS Galvanised MS Galvanised MS Galvanised Porcelain Epoxy resin Epoxy resin MS Galvanised MS Galvanised Brass Aluminium Brass Aluminium Nitrile rubber Cork Cork Nylon Cork Aluminium White MS Galvanised MS Galvanised MS Galvanised MS Galvanised MS Galvanised MS Galvanised MS Galvanised Stainless steel Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Brass MS Galvanised MS Galvanised MS Galvanised MS Galvanised Cork Copper MS Galvanised MS Galvanised MS Galvanised

Cu:Pb:Fe:Zn (59:3.5:0.35:36) Cu:Pb:Fe:Zn (59:3.5:0.35:36) 1.6 mm Thick Hot dip Galvanised 6mm ThickRC-70C Cu:Pb:Fe:Zn (59:3.5:0.35:36) Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6

17.5kV/250A M 12 135 LG M 12 M 12

3 3 3 3 3

M 12 108 X

75

X Rating 20

Grade 4.6 Grade 4.6 Cu:Pb:Fe:Zn (59:3.5:0.35:36) Cu:Pb:Fe:Zn (59:3.5:0.35:36)

6mm ThickRC-70C 6mm ThickRC-70C 6mm ThickRC-70C

Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6

0 Amps M 6 X M 6 M 10 M 10 1.1kV/250A 1.1kV/250A M 12 M8 M8 M 12 130 M 12 M 12 M 12 M 12 Diameter - 30 M 12 M 1/2 150 X 50 150 X 50 125 X 20 M8 X M 8 M8 M 12 X M 12 M 12 M 12 M 12 X 3/4 3/4 1 1/4 1/2 1/2 M 1/2 M M M 2585 90 1/2 1/2 1/2

LG

mm

Hole

X X X 30

6 5 3

35

45

Cu:Pb:Fe:Zn (59:3.5:0.35:36) Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 6mm ThickRC-70C Grade 4.6 Grade 4.6 Grade 4.6

- Inch - Inch - Inch Outer Diameter - Inch 12 - Inch 6 6 X 20 6 X 40 X X 25 X - Inch X - Inch - Inch

6 0.5 80

12 3 3 3 3 3 12 12 4 4 4 4 16 4 4 0 4 4 12 4 1 2 1 1 6 6 6 18 32 64 32 2 12 1 1 1 1 1 11 4 3 3 6 1 1 4 12 8 1 1

Copper MS Galvanised MS Galvanised MS Galvanised MS Galvanised MS Galvanised MS Galvanised 11kV,50 Amps MS Galvanised MS Galvanised MS Galvanised Collect it from Tank sheet scrap Copper MS MS Galvanised MS Galvanised Mineral Oil

Asbestos Covered Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Not to purchase

6 Diameter M6 M6 M6 M8 M8 M8 5-Positions M8 M8 M8 40 X

9 2 X

Volts mm 30

30

25

1 1 1 4 4 8 6 6 12 1 6 12 12 2 0.025 mm 1 1 8 8 240

3 140 140 X

MS flat X 25

Grade 4.6 Grade 4.6 EHV Grade

140 X 140 X M 10 M 10

Lt(s)

Brass Porcelain MS flat MS Galvanised MS Galvanised MS Galvanised Aluminium GI strip Galval steel Aluminium MS Galvanised MS Galvanised Single gap and fixed type Silica gel Aluminium Aluminium Collect it from tank sheet scrap MS

Cu:Pb:Fe:Zn (59:3.5:0.35:36)

M 12 9kV,5kA M8 M8 M8 150 X 25 X 175 X X 50

Grade 4.6 Grade 4.6 Grade 4.6

25 3 110 X 35

1.2

Pop rivets Grade 4.6 Grade 4.6

M 12 M 12

14 3 3 6 6 12 3 1 3 1 4 2 2 3

200 Gms

1 4 3 75 X 2.5 1 4

Not to Purchase

75

150 ,Diameter

Checked By:

M4,0.27 mm LV HV No of Coils 1 Conductors in parallel 3 3.45 Axial Radial 3.75 1 3 0.3 No.of layers 2 Inter layer insulation 10 1.79 DPC 21 20.8 0.22 Delta wire 2.5 mm, Diameter No.of layers 16 Inter layer insulation 228.6 Pie shape A connection for HV Connection 25 4.5 5.0625 DPC 45 433 11000

5.153

Amps / Sqmm

Mill

0.254

mm

Microns

0.2286

mm

5.233

Amps / Sqmm

Bushing tube Length

Cu:Pb:Fe:Zn (59:3.5:0.35:36)

10.98 4.51 82

11 5

12 Length wise top cover bolts 4 Width wise top cover bolts 32 Total no of top cover bolts

Interlayer Insulation Calculation (LV) (HV) Type of paper used Press paper Kraft paper mean diameter in mm 140 222 Mean Length in mm 440 697 No of layers of insulation 0 14 Total length 0 9764 total No of Coils / Job 3 12 Axial Length of each Coil 512 120 Thick. of insulation / layer in mm 0.254 0.2286 Insulation paper used 50 Weight in Kg 0.000 3.21 No of Earthing terminals

Description First release

Date 4/1/2009

Length/ job in Meters

Weight in Kg
198.40 23.87 4.27 4.26 4.17 0.67 1.71

Cost / Unit

Amount

Target Cost / Unit

Target Amount

3.362 0.601 0.6 2.64 0.756 0.380

35.8

56.25

1.79 5.0625 0.000 3.21 0.24

0.19 0.02 0.005 0.05 3

1.155 1.71 1.6 1.48 0.4 0.41 0.14 0.10

0.01

0.135 2.360 1.90 0.0702 0.37

7.2504 3.0904 0

53.31 29.56 12.3 15.83 3.41 1.46 25.38 6.18 0.00

0.92 0.26 15.24 0.6

6.53 0.102 22.86 4.128 2.035

0.3 0.6 0.45 0.15 0.375 2.2 1.72072 0.6 3.1 0.9 0.53 0.20 0.1 2 1.2 2.4 0.8 0.62 0.2 1.7 0.5 0.05 0.16 0.8 0.2 0.3 1 0.5

0.8 1.90

0.405

0.52

3.5

Approved By:

Conversions of Mil,Micron & mm 1 micron(s) 0.0394 mils 1 mil(s) 0.0254 mm 1 mm 39.370 mil(s) Details No.of phases ID OD No.of layers Oil ducts No of Coils / limb Axial Length Interlayer insulation LV 3 83 123 4 1 1 409 0.254 HV 3 142 196 22 0 4 88 0.1524 MS Channel Weight calculations/Meter 75 100 125 150 175 200 200 225 250 250 300 400 15"

Interlayer Insulation Calculation (LV) (HV) Type of paper used Press paper Kraft paper mean diameter in mm 103 169 Mean Length in mm 324 531 No of layers of insulation 2 21 Total length 647 11150 total No of Coils / Job 3 12 Axial Length of each Coil 409 88 Thick. of insulation / layer in mm 0.254 0.1524 Insulation paper used 10 50 Weight in Kg 0.202 1.79

Fittings and Accessories RequirementQuantity Main Tank A 2 Lifting lugs NA Vertical sup. for lifting lugs NA pulling lugs Top cover lifting lugs A 2 Rating & terminal marking plate A 1 NA 5 Years Guarantee plate MS Identification plate A 1 A 1 Oil level indicator Thermometer pocket A 1 PRD Valve NA Air release plug NA NA U-Bend pressure release vent pipe A 4 Bi-metallic terminal connectors (LV) Bi-metallic terminal connectors (HV) A 3 Arcing Horns NA A 3 Lightning Arrestors with dis-connectors Shipon pipe NA Wheels for the tank NA Requirements for CSP type Jobs HV fuse Link NA

Specification

LV circuit Breaker Epoxy bushings Nitrogen filling pipe Conservator Conser. With Oil filling Hole Drain plug for Conservator Breather Tap switch Circuit breaker Marshalling box LV Bushing Box

NA NA NA A NA A NA NA A 1 1

0.001 25.38 1000

mm Micron(s) Micron(s)

MS Channel Weight calculations/Meter 40 7.1 50 9.2 65 13.7 75 16.8 75 19.6 75 22.3 76 24.2 80 26.01 80 30.5 82 34.2 90 36.3 100 50.1 4" 54.12

Customers name: Design reference: Rating in MVA

DVC 3.15

BOM Rev.Status : R0 Document No: BOM-DVC-3.15 MVA-R0

Painting Specification Qty.in Lts. Final paint shade : 631 Primer : 4 Redoxide : 8 Final paint : 16

Core Assembly

Customer: kVA: Design reference:

DVC 3150 DVC - 3150 kVA -R3

NOTE: All Dimensions Are in mm unless otherwise specified

Sl.no
CORE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Item

CRGO Core channels Core base Support b/w Core base & channels Tie rods Core studs Yoke stopper Full nuts for tie rods Lock nuts for tie rods Full nuts for core studs Lock nuts for core studs Core base fixing bolts Full nuts for core base fixing Flat washers for tie rods Flat washers for core studs Thinner Core channel paint

WINDING 1 Bare LV Conductor 2 Bare HV Conductor 3 Covered LV Conductor 4 Covered HV Conductor 5 Covering on LV strip 6 Covering on HV strip 7 Interlayer insulation for LV 8 Interlayer insulation for HV 9 Edge strip for LV Winding 10 Tape 11 Tape 12 Runners (Between LV winding) 13 Soldering lead 14 Soldering flux 15 Poly vinyl alcohol ( Insulation gum ) 16 Sleeve CORE COIL ASSEMBLY 1 Between Core & LV 2 Runners Between LV & HV 3 Dovetail pieces 4 Phase barrier 5 End Locking pieces for windings 6 Insulation between Core channels & Yoke 7 Insulation between Core & Windings(Yoke lender) 8 Paper insulation between LV & HV 9 Tie rod insulation tubes 10 Tape

11 12 13 14 15 16 17 18 19 20 21 22 23 24

Tape Ferrules for HV(Series connection) Ferrule for HV (Delta connection) Ferrules for LV (Star point) Brazing rods LV Lugs Poly vinyl alcohol ( Insulation gum ) Delta connection wire Wooden blocks End rings for Windings Insulation Tubes at LV Connections Insulation Tubes at HV Connections Insulation pieces between core channel & winding Pie shape support for HV connections

TANK FABRICATION 1 Sheet for Side Wall U-bend 2 Sheet for Side wall 3 Bottom plate 4 Top cover 5 Top flange 6 Top flange 7 Horizontal stiffners Length side 8 Horizontal stiffners Breadth side 9 Vertical stiffners for tank 10 Base channels 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Base for terminal & diagram plate Cooling tubes HV bushing tube HV bushing tube flange HV Bushings fixing studs Top cover lifting lugs Tank pulling lugs For Core locking in tank Thermometer pocket pipe Inverted U-bend pipe for breather U-bend pressure release vent pipe Flanges for Pressure release Vent pipe Tank lifting lugs Vertical stiffners for tank lifting lugs Sheet for LV pocket Clamps for LA 5 years guarantee plate Tap switch flange Wheel fixing rod Wheel supporting flat

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

Conservator rolling sheet Conservator side plates Conservator Feed pipe and leg supports Conservator Feed pipe Flange for feed pipe Shipon pipe Flange for shipon pipe Oil filling valve for Conservator Drain valve for Conservator Lifting hook Conservator flange Studs for conservator flange Coservator closing plate Supporting Angle for conservator tank Conservator legs PRD Valve Nitrogen filling pipe Air release plug Primer Redoxide Final paint

TANKING 1 Flat for Connecting LV Windings & bushings 2 Insulation Tubes at HV Connections 3 HV bushings 4 HV Bushing stems 5 HV oil seal 6 HV caps 7 HV clamping rings 8 HV Clamping members 9 HV Bushing washer 10 HT Brass nut 11 HV fuse links 12 Bolts 13 Washers 14 Nuts for fixing HV bushing 15 Washers for fixing HV bushings 16 LV bushings ( Male ) 17 LV Epoxy bushings 18 Washers for Epoxy bushings 19 Nuts for Epoxy bushings 20 Washers for Epoxy bushings 21 LV stems 22 LV stem washers (Cone washers) 23 LV collar nut 24 LV top end washer 25 Oil seal 26 LV washer 27 LV cork washer 28 Air vent washer for Conservator drain plug 29 Oil Level indicator fixing washer 30 Oil Level indicator 31 Acrylic sheet

32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

Bolts for Oil level indicator Nuts for Oil level indicator Washers for Oil level indicator Bolts for top cover fixing Nuts for top cover fixing Washers for top cover fixing Spring washers for top cover fixing Seal bolt for top cover Anti theft bolt for top cover Dummy cap for Breather bend pipe Dummy cap for Thermometer pocket Dummy cap for conservator Filling pipe Dummy cap for conservator Drain plug Dummy cap for PRD Valve Lock nuts for Bushings Washers Nuts Bolts Washers Top cover gasket Copper foil Bolts for job locking in tank Nuts for job locking in tank Washers for job locking in tank LV circuit breaker Operating rod Operating handle indicating lamp Connecting wire for LED Bolts Nuts Washers Bolts Nuts Washers Tap switch Bolts Nuts Washers Clamps for fixing tap switch Foil for pressure release vent pipe Wire mesh for pressure release vent pipe Bolts for fixing Pressure release vent pipe Nuts for fixing Pressure release vent pipe Transformer oil

DISPATCH 1 Lock nuts for bushings 2 Lightning arrestor 3 LA fixing clamps 4 Bolts for LA 5 Nuts for LA 6 Washers for LA 7 LA Patti GI strip for LA 8

9 10 11 12 13 14 15 16 17 18 19

Disconnector for LA

Rating & Terminal marking plate Rivets for fixing R & D plate Earth terminal bolts Earth terminal Nuts Arcing Horns Breather Bi-metallic terminal connectors for LV Bi-metallic terminal connectors for HV Identification plate Rollers

Prepared By :

BOM-DVC-3.15 MVA-R0

Document No: BOM Date of Issue: From:

- DVC -

3.15 MVA - R0

Format No: Date of Issue: Rev. Status R0

Engineering

To:

Purchase

ecified Quantity in Nos

Material

Grade / Composition / Make

Specification

CRGO MS channels MS channels MS Flat MS bright rod MS bright rod MS Flat

M4,0.27 mm ISMC ISMC

MS Galvanised

Grade -4.6

75 X 75 X 60 X Diameter Diameter 40 X M 16 M 16 M 12 M 12 M 12 M 12 M 16 M 12

40 40 6 16 12 6

840 300 150 730 185 mm

-LG -LG -LG -LG -LG

mm mm mm mm mm

30

mm

4 2 4 4 4 4 8 8 8 8 4 4 4 8 1 1

Lt(s) Lt(s)

Zinc chromate Grey primer

Nerolac /Asian /Berger Make Only

Aluminium Aluminium

Kraft paper Kraft paper Press paper Kraft paper Press board Cotton Webbing Press board Lead Flux PVA Fiber glass

Properzi rod-61% Conductivity 12.5 X 3.45 Properzi rod-61% Conductivity Diameter 1.92 12.8 X 3.75 Diameter 2.14 Electrical grade 50 - Micron Electrical grade 40 - Micron Grade K 0 - Mil Electrical grade 50 - Micron Grade-2.4 or Grade-K2 1.5 Thick 526 1 - Inch Ordinary 1 1/2 - Inch Ordinary Grade-2.4 or Grade-K2 1 X 13 Lead:tin:Zinc( 52:45:3 ) P-80 Class-F

mm mm mm mm

-LG

mm

540

mm

16 1 1 21

Reel(s) Reel(s)

3 -Dia

125 -LG mm

24

Press board

Grade-2.4 or Grade-K2

Press paper Press paper Cotton

Grade-K Grade-K Ordinary

1.5 3 3 2 3 1.5 1 20 10 1

X X X X X X X -Mil , -Mil, -Inch

535 X 13 X 30 X 267 X 30 X 79 X 164 X 517 X 0.6 mm

369 512 47 535 52 657.5 161.5 2243 -Thick

mm mm mm mm mm mm mm mm

3 66 297 4 66 4 4 3 4 0.5

Reel(s)

Webbing Aluminium Aluminium Aluminium Silver Brazing Alloy Aluminium PVA Copper Country wood Press board Kraft paper Kraft paper

Ordinary

1 1/2 10 15 1 M-12

-Inch Sqmm , Sqmm , , Box

3.568 Inner Diameter 4.37 Inner Diameter -

0.5 Reel(s) 27 6 Brazing 1 NA 1 14 6 1

150 , Sqmm M-LG X 15 -OD 2360 -LG -ID X X 3 4.5

P-80 14 Layers paper covered Grade-2.4 or Grade-K2 Electrical grade Electrical grade

2.5 40 185.5 30 0.5 120 2498

Dia, 3.8 X 52 -I D 266 -Layers Thick 12 X X 50 25

mm mm mm mm mm

Collect it from Not to purchase Press board scrap Press board Grade-2.4 or Grade-K3

3 1

MS Sheet MS Sheet MS Sheet MS Sheet MS Flat MS Flat MS angle MS angle MS flat MS Channel Collect it from tank sheet scrap Circular tubes MS tube Collect it from 5mm Thick sheet scrap MS Galvanised MS Flat MS Flat Boss Arrengement MS pipe MS pipe MS pipe MS flat MS Flat Collect it from 5mm Thick sheet scrap MS Sheet Collect it from tank sheet scrap MS Sheet MS Flat MS MS

HR HR HR HR HR HR

HR ISMC Not to Purchase Class- B Not to Purchase

1540 860 876.3 946.3 906.3 386.3 40 40 0 75 25

X X X X X X X X X X X

1400 X 1390 X 356 X 426 X 40 X 40 X 40 X 40 X 0 mm 40 X 2

3.15 3.15 5 5 6 6 6 6 6

mm mm mm mm mm mm mm mm mm mm

1 1 1 1 2 2 4 4 1 2 2 3

130 -LG 1.25 Thick 200 Length X 60 X X 25 6

38.1 -Diameter 90 -Diameter 120 M60 60 25 X 10 X X 120 X 50 50

mm mm mm mm mm

3 12 2 4 4 1 1 1 4 4 4 1 3 1 1 4 4

6 6 -

mm ', Dia

Class- B Class- B Class- B

12.5 -NB 12.5 -NB 60 -Diameter, 120 X 120 100 X 100 100 578 300 250 110 M75 X X X 30 218 25

150 -LG 375 -LG 0.62 m LG X 6 X 8 X X X 6 3.15 3 2 8 8

-mm mm mm mm mm mm mm mm

Not to Purchase HR Not to Purchase HR HR HR HR

X 50 X X 110 X 20 Diameter rod X 105 X

MS Sheet MS Sheet MS pipe MS pipe MS Flat MS pipe MS Flat MS pipe MS pipe MS rod MS Sheet MS Studs MS Sheet MS angle MS Flat MS MS MS Zinc chromate grey Enamel, Dark Admiral Grey

HR HR Class- B

477.5 X 320 X 155 X 155 X 28 - NB, 310 -LG 28 - NB, 310 -LG 70 X 70 X 20 - NB 50 X 50 X 32 mm Outer Diameter 1/2 - NB M 10 6 Thickness M 8 X 6 50 X 50 X 6 - Thickness M12 M12

2 2

mm mm

6 3

mm mm

35 6

mm mm mm mm

1 2 2 A A A A 1 1 A A A A 2 2 1 1 1 4 8 16 Lt(s) Lt(s) Lt(s)

Nerolac /Asian /Berger Make Only Nerolac /Asian /Berger Make Only Shade No: 631 Nerolac /Asian /Berger Make Only

Copper Kraft paper Porcelain Brass Nitrile rubber Brass Aluminium Aluminium Cork Brass MS Gavanized MS Galvanised MS Galvanised MS Galvanised Porcelain Epoxy resin Epoxy resin MS Galvanised MS Galvanised Brass Aluminium Brass Aluminium Nitrile rubber Cork Cork Nylon Cork Aluminium White

Electrical grade Cu:Pb:Fe:Zn (59:3.5:0.35:36) Cu:Pb:Fe:Zn (59:3.5:0.35:36) 1.6 mm Thick Hot dip Galvanised 6mm ThickRC-70C Cu:Pb:Fe:Zn (59:3.5:0.35:36) Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6

25 X 3 0.5 Thick 24 -ID 17.5kV/250A M 12 135 LG M 12 M 12 M 12 108 X

mm

75

X Rating 20

Grade 4.6 Grade 4.6 Cu:Pb:Fe:Zn (59:3.5:0.35:36) Cu:Pb:Fe:Zn (59:3.5:0.35:36)

6mm ThickRC-70C 6mm ThickRC-70C 6mm ThickRC-70C

0 Amps M 6 X M 6 M 10 M 10 1.1kV/250A 1.1kV/250A M 12 M8 M8 M 12 130 M 12 M 12 M 12 M 12 Diameter 30 M 12 M 1/2 150 X 50 150 X 50 125 X 20

LG

mm

Hole

X X X

6 5 3

1 1 3 3 3 3 3 12 3 3 3 3 3 12 12 4 4 4 4 16 4 4 0 4 4 12 4 1 2 1 1

MS Galvanised MS Galvanised MS Galvanised MS Galvanised MS Galvanised MS Galvanised MS Galvanised Stainless steel Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Brass MS Galvanised MS Galvanised MS Galvanised MS Galvanised Cork Copper MS Galvanised MS Galvanised MS Galvanised

Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6

M M M M M M M M 3/4 3/4 1 1/4 1/2 1/2 M 1/2 M M M 2585 90 1/2 1/2 1/2

8 8 8 12 12 12 12 12

30

35

45

Cu:Pb:Fe:Zn (59:3.5:0.35:36) Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 6mm ThickRC-70C Grade 4.6 Grade 4.6 Grade 4.6

- Inch - Inch - Inch Outer Diameter - Inch 12 - Inch 6 6 X 20 6 X 40 X X 25 X - Inch X - Inch - Inch

6 0.5 80

Copper MS Galvanised MS Galvanised MS Galvanised MS Galvanised MS Galvanised MS Galvanised 11kV,50 Amps MS Galvanised MS Galvanised MS Galvanised Collect it from Tank sheet scrap Copper MS MS Galvanised MS Galvanised Mineral Oil

Asbestos Covered Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Grade 4.6 Not to purchase

6 Diameter M6 M6 M6 M8 M8 M8 5-Positions M8 M8 M8 40 X

9 Volts 2 mm X 30

30

25

6 6 6 18 32 64 32 2 12 1 1 1 1 1 11 4 3 3 6 1 1 4 12 8 1 1 1 1 1 4 4 8 6 6 12 1 6 12 12 2

3 140 140 X

MS flat X 25 0.025 mm

Grade 4.6 Grade 4.6 EHV Grade

140 X 140 X M 10 M 10

1 1 8 8 240

Lt(s)

Brass Porcelain MS flat MS Galvanised MS Galvanised MS Galvanised Aluminium GI strip

Cu:Pb:Fe:Zn (59:3.5:0.35:36)

M 12 9kV,5kA M8 M8 M8 150 X 25 X X 50

Grade 4.6 Grade 4.6 Grade 4.6

25 3

14 3 3 6 6 12 3 1

Galval steel Aluminium MS Galvanised MS Galvanised Single gap and fixed type Silica gel Aluminium Aluminium Collect it from tank sheet scrap MS

175 Pop rivets Grade 4.6 Grade 4.6

110 X 35

1.2

M 12 M 12

3 1 4 2 2 3

200 Gms

1 4 3 75 X 2.5 1 4

Not to Purchase

75

150 ,Diameter

Checked By:

Description First release

Date

Length/ job in Meters

Weight in Kg
198.40 23.87 4.27 4.26 4.17 0.67 1.71

Cost / Unit

Amount

Target Cost / Unit

Target Amount

3.362 0.601 0.6 2.64 0.756 0.380

35.8 56.25

1.79 5.0625 0.000 3.21 0.24

0.19 0.02 0.005 0.05 3

1.155 1.71 1.6 1.48 0.4 0.41 0.14 0.10

0.01

0.135 2.360 1.90 0.0702 0.37

7.2504 3.0904 0 0.92 0.26 15.24 0.6

53.31 29.56 12.3 15.83 3.41 1.46 25.38 6.18 0.00 6.53 0.102 22.86 4.128 2.035

0.3 0.6 0.45 0.15 0.375 2.2 1.72072 0.6 3.1 0.9 0.53 0.20 0.1 2 1.2

2.4 0.8 0.62 0.2 1.7 0.5 0.05 0.16 0.8 0.2 0.3 1 0.5

0.8 1.90 0.405

0.52

3.5

Approved By:

Tank details

CORE ASSEMBLY
Rating of the job No of phases Voltage ratings in kV Winding material used 3.15 MVA 3 33 HV 11 LV Copper Total Wgt. 256 70 61 65 60 32.4 22.72 11.04 3.06 24.72 6.66 1.8 33.18 1.32 3 0.42 2.43 Core Max step Total stack

L B T Unit LG Size Wgt. Core material CRGO M4 2469 Core channel 1730 200 X 75 Core channel - HV TOP 1730 200 X 75 70 Core channel - HV BOTTOM 1730 200 X 75 61 Core channel - LV TOP 1730 200 X 75 65 Core channel - LV BOTTOM 1730 200 X 75 60 Studs for Tie rods at Ends 1460 M 30 X 3.5 8.1 Studs for Tie rods at Middle 1025 M 30 X 3.5 5.68 Studs for Core clampings 390 M 24 X 3.0 1.38 Studs for Core clampings 430 M 24 X 3.0 1.53 Core base 700 X 125 X 12 8.24 Core base Angle 125 75 X 75 1.11 Core base Angle Support. plates 67 X 36 X 8 0.15 Core base fixing Bolts M 20 X 70 Total core base fixing weight( MS ) in Kgs Support wood X X 0.22 Support wood X X 0.5 Core bottom board 125 X 100 X 10 0.14 Board 1390 X 190 X 2 0.607

QTY. 1 4 1 1 1 1 4 4 8 2 3 6 12 6 6 6 3 4

ACTIVE PART Dia Qty./Li LV WINDING DETAILS L B / ID T OD mb Qty./ Job Press board tube 910 296 3 302 1 3 Bare conductor size 10.6 X 2.65 No.in parallel 2 Covered conductor size 11.1 X 3.15 No of Turns per Disc 5 9/10 for 41 Discs No of Turns per Disc 4 9/10 for 7 Discs Diameters of LV Winding Inner Diameter 312 Outer Dia 390 Conductor insulation DPC Density of press board Spacer sticks 810 X 18 X 5 12 10 30 Spacers 47 X 30 X 3 580 1740 Spacers 47 X 30 X 2 280 840 Spacers 47 X 30 X 1.5 330 990 Tape Cotton 1 Inch Super fine 4 12 Tape Crape 500 No.of Bends 94 282 Distance Between Spacers 77 Average clearance B/W Discs 5 Quantity of nomexes per Conductor 3 Quantity of nomexes For two Discs 6 Nomex 65 X 38 X 3 mil 144 432 Press board pieces for Discs of less no of turns 1103 X 11.1 X 3.15 7 21 Press board pieces 1 piece(s) of 2.0 mm thick 21 Press board pieces 1 piece(s) of 1.0 mm thick 21 Brazing rods Copper 0.5 Rod(s) for One Coil 1.5 Press Board at tap positions Tap lead conductor size

Tape for Tread for LV and HV Gum for both HV and LV Coils Pressure ring Pressure block Yoke insulation Round stick Round stick Stick Phase barrier LV CONNECTIONS Wire for Winding Connections Wire for Tap Connections Stick For Connections Stick For Connections Lead fixing cleat Lead fixing cleat Lead fixing cleat Covering cleat Covering cleat Covering cleat Covering cleat Stud Square nut Hex SCR Plain washer Spring washer Hex nuts NCT CORE COIL ASSEMBLY Hard paper tubes for tie rods Insulation pieces b/w core & wdg Insulation tubes for Conductors Crape tape Gum-(Araldite) Inner Diameter 123 X 40 273 X 172 810 , 10 810 , 12 810 X 18 815 X 500 L 12 NA 1465 1035 170 170 125 312 Outer Dia 45 12 1 3 8 4 X 5 10 X 1.5 X X Qty 390 36 12 24 12 30 4

X X X X X

B / Dia T 8 P 2 NA 40 X 40 40 X 40 40 X 40 40 X 40 40

1 1 2 2 8

M M M M M M 300 -

12 10 12 12 12 12 150

X 100 10 Thick X 70

/ 5A

15 VA

18 36 7 14 7 7 1 39 OD 0.95 LG

903 LG 118 70 18 21 2 Mil

33 ID 2 1.5

Customer : Rating of the transformer : Design refference : Document no :

DVC 3.15 MVA

NOTE: All Dimensions Are in mm unless otherwise specified

Sl.no
CORE ASSEMBLY 1 Core material 2 Tape 3 Core channels with stiffners 4 Insulation between Core & Core channels

Item

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

Insulation Cooling sticks Core studs Hard paper tubes for core stud insulation Fibre glass tubes for Core studs at ends MS Washers for Core studs Pun Washers Washers for Core studs Full nuts for Core studs Lock nuts for core studs Tie rods (At Centres and Ends of the core channels) Full nuts for Tie rods Lock nuts for Tie rods Pun washers for Tie rods Taper Washers Spring washers Core base Core base Angle Core base Angle Support. plates Core base fixing Bolts Nuts for Core base Taper washers Insulation washers Insulation washers Pun washers Support wood Support wood Core bottom board Board Gum ( Glue ) Varnish

ACTIVE PART 1 Bare conductor ( LV Winding ) 2 LV Covered conductor 3 Insulation on LV Conductor 4 Tube for LV winding 5 Spacer sticks for LV winding 6 Spacers for LV winding 7 Spacers for LV winding 8 Spacers for LV winding 9 Nomex 10 Press board pieces for Discs of less no of turns 11 Press board pieces for Discs of less no of turns 12 Tape 13 Tape 14 Brazing rods 15 Gum 16 Bare conductor ( HV Winding ) 17 HV Covered conductor 18 Insulation on HV Conductor 19 Tube for HV winding 20 Spacer sticks for HV winding 21 Spacers for HV winding 22 Spacers for HV winding 23 Spacers for HV winding

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Press Board insulation at Tap positions Tap lead Conductor Nomex Press board pieces for Discs of less no of turns Press board pieces for Discs of less no of turns Tape Tape At conductor bendings Tape At Tap position conductor Thead Brazing rods Gum Pressure rings for LV Pressure rings for HV Pressure block Yoke insulation Round stick Round stick Stick Phase barrier

CORE COIL ASSEMBLY 1 Hard paper tubes for tie rods 2 Insulation pieces b/w core & wdg 3 Insulation tubes for Conductors 4 Crape tape Gum-(Araldite) 5 LV CONNECTIONS 1 Wire for LV Star Connections 2 Stick For Connections 3 Stick For Connections 4 Lead fixing cleat 5 Lead fixing cleat 6 7 Covering cleat 8 9 10 11 Stud 12 Square nut 13 Hex SCR 14 Plain washer 15 Spring washer 16 Hex nuts 17 NCT HV CONNECTIONS 1 Wire for HV Delta Connections 2 Wire for Tap Connections 3 Stick For Connections 4 Stick For Connections 5 Lead fixing cleat 6 Lead fixing cleat 7 Lead fixing cleat 8 Covering cleat 9 Covering cleat 10 Covering cleat

11 12 13 14 15 16 17

Covering cleat Stud Square nut Hex SCR Plain washer Spring washer Hex nuts

TANK DETAILS 1 Tank wall ( HV side ) 2 Fixing flanges for radiators (HV side) 3 Washer with thread 4 Sheet for Side wall 5 Vertical stiffener 6 Vertical stiffener at centre top 7 Ver. stiffener at centre bottom 8 Horizontal stiffeners at centres 9 Horizontal stiffeners at Ends 10 Tank wall ( LV side ) 11 Fixing flanges for radiators(LV side) 12 Washer with thread 13 Sheet for Side wall 14 Vertical stiffener 15 Vertical stiffener at centre top 16 Vertical stiff. at centre bottom 17 Horizontal stiffeners at centres 18 Horizontal stiffeners at Ends 19 Tank wall ( HV RHS ) 20 Fixing flange 21 Sheet for Side wall 22 Horizontal stiffeners 23 Clamp 24 Holder 25 Locking boss 26 Tank wall ( LV RHS ) 27 Flange fixing 28 Flange for tap changer 29 Sheet for Side wall 30 Horizontal stiffeners 31 Clamp 32 Holder 33 Holder 34 Locking boss 35 BOTTOM CHANNEL ASSEMBLY 36 Stiffner betwwen base channels 37 Base channels 38 Bottom plate 39 Stiff. for base channels at ends 40 Stiff. for base channels at Centres 41 Stiff. for base channels at Centres 42 Tank frame plate Length side 43 Tank frame plate Breadth side 44 45 LOCKING DETAILS 46 Job Locking Clamp 47 Locking angle

48 49 50 51 52 53 54 55 56 57 58

Hex SCR Hex Nuts Pun Washers Pun Washers Spring washers Lifting lugs for side walls Jacking lug Assembly Stiff. b/w base channel & tank Stiff. b/w base channel & tank Flat for wheels fixing Foundation angle

CONSERVATOR ASSEMBLY 1 Conservator sheet 2 Conservator side wall (MOG side) 3 Conservator side wall 4 Fixing flange for MOG 5 Flange at Bottom of the conservator 6 Lifting lugs 7 Oil Indicator Flange 8 Tube with flange assembly 9 Valve fixing Nipple 10 Conservator support plate-1 11 Conservator support plate-2 12 Washer with thread 13 Oil filling cap 14 Bracket stiffener-1 15 Bracket stiffener-2 16 Gasket LID ASSEMBLY 1 Lid sheet 2 Thermometer pockets 3 Flange for bushings 4 Studs for flange 5 Flange 6 Studs for flange 7 Pipe for flange 8 Inspection cover 9 Cover sheet 10 handle 11 Air release plug assembly 12 Flange for inspection cover 13 Stiffener for Cover plate 14 Conservator support flat 15 Flange on top cover 16 Studs for flange 17 Lifting lugs 18 Top cover fixing bolts 19 Top cover fixing Seal bolts 20 Flat washers for top cover 21 Spring washers for top cover 22 Hex full nuts Explosion vent pipe 1 Air release plug assembly

2 Explosion vent pipe tube-1 3 Explosion vent pipe tube-2 4 Explosion vent pipe tube-3 5 Mesh 6 Flange for vent pipe fixed to the tank 7 Gasket 8 Diaphragm 9 Hex SCR 10 Plain washer 11 Spring washer 12 Hex nuts 13 Oil gauge Assembly Connecting pipe Assembly 1 Gate valve P2 2 Buch holz relay 3 Buch holz relay valve flange 4 Elbow bend - Medium 5 Total Tube for connecting pipe 6 Gasket 7 Hex SCR 8 Hex nuts 9 Plain washer 10 Spring washer RADIATOR DETAILS 1 Radiator Element 2 Top & bottom header pipe 3 Header pipe extension 4 Air release plug 5 Socket 6 Washer 7 Flange 8 Bracing rod 9 End plate 10 Lifting lug 11 Butter fly valves 12 Studs for fixing radiators 13 Full nuts 14 Lock nuts 15 Flat washers 16 Rating and Connection diagram plate 17 Valve schedule diagram plate 18 Shut-off valve 19 Filter valve 20 Filter cum drain valve 21 Conservator drain valve 22 Radiator shut-off valve BUSHINGS 1 Insulators for LV 2 Cap 3 Stem 4 Stem Bolt 5 Pun washer 6 Hex nut

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Hex nut Arcing horns Sealing washer for stem Sealing washer (general purpose) Seperator Punched washer Bushing fixing clamps Bushing fixing Shoes Nuts for fixing the Insulator Washers for fixing the Insulator Washers for fixing the LV Insulator Insulators for HV Cap Stem Stem Bolt Pun washer Hex nut Hex nut Arcing horns Sealing washer for stem Sealing washer (general purpose) Seperator Bushing fixing clamps Bushing fixing Shoes Nuts for fixing the Insulator Washers for fixing the Insulator Washers for fixing the HV Insulator Bi-metallic Connectors for LV Bolt for Bi-metallic connector Flat washers for Bolt Spring washers for Bolt Hermetical seal Bi-metallic Connector Bolt for Bi-metallic connector Flat washers for Bolt Spring washers for Bolt Bi-metallic Connectors for HV Bolt for Bi-metallic connector Flat washers for Bolt Spring washers for Bolt Hermetical seal Bi-metallic Connector Bolt for Bi-metallic connector Flat washers for Bolt Spring washers for Bolt

MARSHALLING BOX 1 Winding Temperature Indicator (WTI) 2 WTI fixing bolts 3 Nuts for WTI fixing 4 Flat washers for WTI fixing 5 Oil Temperature Indicator ( OTI ) 6 OTI fixing bolts

( Dial type )

( Dial type )

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 WHEELS 1 2 3 4 5 6 7 8 9 10

Nuts for OTI fixing Flat washers for OTI fixing PVC covered Cable Red colour PVC covered Cable Black colour PVC covered Cable Green colour Cable Glands Lamp holder Zero candle Bulb Door switch Thermostat Space heater 80 Watts,230 V Toggle Switch MCCB Connector base plate CST connectors Scrus for Lamp holder fixing Nuts for Lamp holder fixing Washers for Lamp holder fixing Bolts for Box fixing Nuts for Box fixing Flat washers for Box fixing Bottom Sheet for Marshalling box Side walls for Marshalling box Base sheet for Marshalling box Roof sheet for Marshalling box Panel door for Marshalling box Panel hinges for Marshalling box White glass for Panel door V-beading White glass Mounting Lugs Earthing Terminal

Rollers for transformer Roller Shaft Roller Bolt Roller Frame Bolts for Rollers fixing to the base channels Nuts for Rollers fixing to the base channels Washers for Rollers fixing to the base channels Bolts for wheel supports Nuts for wheel supports Washers for wheel supports

Prepared By:

280 277

mm mm

Material/Grade

Grade

Rating and Connection diagram plate 330 235 Valve schedule diagram plate 185 165 Shut-off valve P2 Filter valve P2 Filter cum drain valve P2 Conservator drain valve P3/4 Radiator shut-off valve 80 mm INSULATION MATERIALS L W For core laminations tightening Nylon 1 1/2 Inch Core channels Press board 1730 200 Cooling sticks 200 20 Gum Varnish Core studs Core studs type At ends Only Hard paper tube 283 25 Fibre Glass tubes for End core studs 50 26 Fibre tubes for Core studs at Centers 0 Quantity for Tie rods Hex Lock nuts 8 Hex Nuts 20 Pun Washers 16 Taper washers 8 Spring washers A Insulation washers Insulation washers

T 3 3

1 1 1 1 1 1 12 QTY 1 4 173

Stainless steel Stainless steel

Wgt

0.5 1.5 1.5 2 8 16 Core base

FE 410 W,Grade.A FE 410 W,Grade.A FE 410 W,Grade.A

Core studs 20 20 20 0

Wood Wood Hylam sheet PB Weight per Unit in Kg 5.71 452 463 Total no of Discs 1.2 0.087 0.005 0.003 0.003 Reels 141 mm Weight per Job in Kg 17.13

6 6 NA Press board Hylam sheet

48 Gm/cc 2.62 8.83 2.84 2.51

HV WINDING DETAILS Qty./Lim L B / ID T OD b 810 400 6 412 1 7 X 1.8 No.in parallel 1 7.6 X 2.4 23 for 62 Discs 22 for 2 Discs Inner Diameter 422 Outer Dia DPC 810 X 18 X 5 12 10 64.5 X 30 X 3 580 64.5 X 30 X 2 280 64.5 X 30 X 1.5 330 Cotton 1 Inch Super fine 6 Crape 500 No.of Bends 63 112 Average clearance Between Discs 2 2 100 X 29 X 3 mil 64 1504 X 7.6 X 2.40 1 piece(s) of 1.5 mm thick 1 piece(s) of 1.0 mm thick Copper 2 Rod(s) for One Coil 218 X 75 X 0.5 140 X 1.8 X 7 2

0.046 0.029 0.015 Rod(s) for One Job

0.972 0.617 0.309

6 7

Crape 1000 No.of Bends 100 Gms. per Coil

Thickness Total Weight

35 9 0.68

2.624 2.934 Wgt / Unit Total Wgt.

2.7 1.9 0.31 0.31 0.07

2.7 1.9 0.62 0.62 0.56

Grade LV 67 / 72 Inner Diameter 423 Outer Dia 534 Perma wood Tap switch OCTC 33kV,50A Press Board -Type'C Tap switch Handle rod 700 Yellow teak Size Yellow teak Tap switch arrangement flats Press Board Fixing bolts M10 30 Press Board Tap switch Handle fixing Nuts M 8 HV CONNECTIONS Material L B / Dia T Qty Copper 8 8 P 2 Copper 30 6 P 2 Perma wood 1155 X 40 X 40 2 Perma wood 1035 X 40 X 40 1 Perma wood 425 X 40 X 40 2 Perma wood 265 X 40 X 40 2 Perma wood 180 X 40 X 40 2 Perma wood 200 X 40 4 Perma wood 135 X 40 2 Perma wood 115 X 40 2 Perma wood 180 X 40 2 FRP M 12 X 100 30 PW M 12 10 Thick 60 MS M 12 X 75 6 MS M 12 12 MS M 12 6 MS M 12 6 Material Press paper Press board Press paper Araldite Grade

Qty 8 6 4 1

Wgt

Pack

DVC 3.15 MVA

Farmat No : Date of Issue : From : To :

ENGINEERING

Material

Grade / Composition / Make

Specification

Quantity in Nos
1 1 4 4

CRGO Nylon MS Press Board

M 4 1 1/2 Inch 200 X 1730 X 75 200

Press Board MS bright rod Mil-5

MS Galvanised MS bright rod

MS Galvanised MS Flat MS Channel MS Flat MS Galvanised Press board Hylam sheet MS Wood Wood Hylam sheet PB

FE 410 W,Grade.A FE 410 W,Grade.A FE 410 W,Grade.A

200 M 283 50 M M M M M M M M M M M 700 125 67 M M M

X 24 LG LG 24 24 24 24 24 30 30 30 30 30 30 X LG X 20 20 20

20 X 3 X 3.0 1.5 Thick 2 Thick 6 Thick

173 8 16 16 20 20 20 20 8 20 8 16 8 8 3 6 12 6 6 6 6 6 6 6 6 3 4 1.5

3.5

125 75 36 X

X X X 70

12 75 8

M 20

Copper

Press board Press board Press board Press board Press board Press board Press board Cotton Crape Copper Copper

Type-D (Pre compressed) Type-D (Pre compressed)

Super fine

10.6 11.1 0.5 1010 810 47 47 47 65 1103 1103 1 500 0.5 7 7.6 0.6 910 810 64.5 64.5 64.5

X 2.65 X 3.15 mm Paper covered X 939 X 3 X 18 X 5 X 30 X 3 X 30 X 2 X 30 X 1.5 X 38 X 3 X 11.1 X 2.0 X 11.1 X 1.0 Inch mm for One bending Rod(s) for One Coil X 1.8 X 2.4 mm Paper covered X 1276 X 6 X 18 X 5 X 30 X 3 X 30 X 2 X 30 X 1.5

mil

3 30 1740 840 990 432 21 21 12 1.5

Press board Press board Press board Press board Press board

Type-D (Pre compressed) Type-D (Pre compressed)

3 30 1740 840 990

Press board Copper Press board Press board Cotton Crape Crape Copper LV 67 / 72 LV 67 / 72 Perma wood Press Board -Type'C Yellow teak Yellow teak Press Board Press Board

Super fine

218 140 100 1504 1504 1 500 1000 100 2 ID ID 123 273 810 810 810 815

X 75 X X 1.8 X X 29 X X 7.6 X X 7.6 X Inch mm for One joint mm for One joint Gms. per Coil Rod(s) for One Coil 312 423 X X LG, LG, X X OD 390 OD 534 40 X 172 X Dia 10 Dia 12 18 X 500 X

0.5 7 3 1.5 1.0

mil

18 21 192 6 6 18

6 Thick 35 Thick 35 45 1 6 6 36 12 24 12 30 4

5 1.5

Press paper Press board Press paper Araldite Copper Perma wood Perma wood Perma wood Perma wood Perma wood

903 306 18 2

LG X ID Mil

33 ID 188 X 21 OD

39 OD 2 1.5 Thick

8 6 4 1

8 P2 1465 X 1035 X 170 X 170 X 125 X

, 40 40 40 40 40

12 X X X X

Meter Long 40 40 40 40

1 1 2 2 8

FRP PW MS MS MS MS

M M M M M M 300

12 X 100 10 10 Thick 12 X 70 12 12 12 - 150 / 5 A 15 VA , , 40 40 40 40 40 40 40 40 8 30 X X X X X Meter Long Meter Long 40 40 40 40 40

18 36 7 14 7 7 1

Copper Copper Perma wood Perma wood Perma wood Perma wood Perma wood Perma wood Perma wood Perma wood

8 P2 6 P2 1155 X 1035 X 425 X 265 X 180 X 200 X 135 X 115 X

2 1 2 2 2 4 2 2

Perma wood FRP PW MS MS MS MS

180 M M M M M M

X 12 12 12 12 12 12

40 X , X

100 10 75

Thick

2 30 60 6 12 6 6

MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS

FE 410 W,Gr-A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr-A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr-A FE 410 W,Gr.A FE 410 W,Gr.A 1750 1730 1008 458 429.5 504.5 X X X X X X 1730 65 65 65 65 65 X X X X X X 6 8 8 8 8 8 1750 1710 1008 458 429.5 504.5 X X X X X X 1710 65 65 65 65 65 X X X X X X 6 8 8 8 8 8

6 1 1 2 1 1 4 4 6 1 1 2 1 1 4 4 1 1 2 1 4 2 1 1 1 2 1 2 2 2 2 2 1 4 2 1 2 2

1730 730

X X

752 65

X X

6 8

FE 410 W,Gr-A FE 410 W,Gr.A FE 410 W,Gr.A 1730 730 X X 752 65 X X 6 8

FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A

223 1200 1792 295 798 398 1765 865

X LG X X X X X X

65 200 752 65 65 65 65 65

X X X X X X X X

8 75 8 8 8 8 12 12

MS MS

FE 410 W,Gr.A FE 410 W,Gr.A

710 269.5

X X

65 70

X X

10 8

2 4

MS MS MS MS MS MS MS MS MS MS MS

Gr.C - 4.6 Gr.C - 4.6

M20 M30 M20 M30 M20

40

FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A

175 110 150 314

X X X X

150 150 60 60

X X X X

8 8 10 10

4 4 4 8 4 4 4 4 4 4 4

MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS Cork sheet

Fe 410 W,Grade A Fe 410 W,Grade A

1120 588 588

X X X

1580 588 588

X X X

3.15 5 6

614 631

X X

250 250

X X

6 6

545 528 529

X X X

44 44 45

X X X

6 6 6

1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1

MS MS MS MS

FE 410 W,Gr-A FE 410 W,Gr-A cd 5cr cd 5cr

1895 150 M10

X X X

865 150 40

X X

8 10

80 330

NB X

215 230

LG X 6

MS MS Channel MS MS MS

FE 410 W,Gr-A FE 410 W,Gr-A FE 410 W,Gr-A cd 5cr

670 100 150 M10 M16 M16 M16 M16 M16

X X X X X X

65 50 150 40 65 70

X X

10 800 10

1 2 7 28 1 6 1 2 2 2 2 2 2 2 1 4 2 60 2 124 62 62 1

MS MS MS MS MS Rubber Phenolic MS MS MS MS

78

Dia

Gr.B-4.6, cd 5cr cd 5cr cd 5cr Gr.B-4, cd 5cr

M10 M10 M10 M10

50

1 1 1 1 3 4 2 12 2 1 1 1 1 1 5 2 1 10 20 20 40 20

GM 2 Inch 80 NB 50 NB 65 ID M16 X M16 M16 M16 GOR 2 76 Radius 655 LG 95 OD 50 B= 215

MS Rubber cork MS MS MS MS

Medium C- RC 70 C Gr.C-4.6, cd 5 cr Gr.C-4.6, cd 5 cr cd 5 cr cd 5 cr

Thick

CRCA CRCA MS MS MS Nylon MS MS MS MS S

Grade-D Grade-D FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A Grade-D FE 410 W,Gr.A

1100 Dia 80

X 90 NB

520

X 2.5 75

1.5 Thick LG

32 150 90 58

X X X X

20 150 90 50 X

X X X X 130

3 12 2.5 6 LG

Stainless steel Stainless steel

M 16 M 16 M 16 M 16 330 X 185 X P2 P2 P2 P3/4 80 mm

235 165

72 12 12 12 12 12 12 12 12 12 12 48 96 48 96 1 1 1 1 1 1 12

Porcelain Brass Brass Brass Brass Brass

17.5 M M M M M

kV 12 12 12 12 12

250 Amps

4 4 4 4 16 24

MS C20 Synthetic rubber NRBC Asbestos fibre MS MS Aluminium MS Galvanised MS Galvanised Cork Porcelain Brass Brass Brass Brass Brass MS 20C8 BR Synthetic rubber NRBC Asbestos fibre MS Aluminium MS Galvanised MS Galvanised Cork Bronze Electric galvanised MS Galvanised MS Galvanised Epoxy Resine Electric galvanised MS Galvanised MS Galvanised Bronze Electric galvanised MS Galvanised MS Galvanised Epoxy Resine Electric galvanised MS Galvanised MS Galvanised

M 8 One set

For each bushing

36 kV 250 Amps M 12 M 12 M 12 M 12 M 12 M 8 One set For each bushing

4 4 4 4 4 8 4 16 16 16 4 3 3 3 3 12 18 3 3 3 3 3 3 12 12 12 3 4 4 4 4 4

M8 M8 M8 M 35 M8 M8 M8 M8 M8 M8 M 35 M8 M8 M8

25

50

8 4 4 3

25

3 3 3 3

50

6 3 3

MS Galvanised

Grade -4.6 Grade -4.6 Grade -4.6 Grade -4.6

M M M 150 M

6 X 6 6 Diameter 6 X

20

20

1 3 3 6 1 3

MS Galvanised

MS Galvanised Copper Copper Copper MS Galvanised

Grade -4.6 Grade -4.6

M M 2.5 2.5 2.5 25

6 6 Sq.mm , Sq.mm , Sq.mm , mm

3 6 1.1 kV 1.1 kV 1.1 kV 4 1 1 1 1 1 1 1 1 26 2 2 4 4 4 8 1 2 1 1 1 2 1 REQUIRED 1 1

5 Amps ( 30 to 80 ) Deg.C 80 Watts 10 Amp, 230 6 Amp Copper MS Galvanised MS Galvanised MS Galvanised MS Galvanised CRCA CRCA CRCA CRCA CRCA MS Grade -4.6 Grade -4.6 Grade -4.6 M M M M M M M 610 560 510 609 610 4 4 4 4 10 10 10 X X X X X

230 Volts 6 Inch 230 Volts Volts

Stud type X 15

40

510 230 230 230 510

X X X X X

2 2 2 2 2

MS Galvanised

M 12

MS Galvanised MS MS Galvanised

Grade -4.6 Grade -4.6

Grade -4.6 MS Galvanised

200 50 M 10 M M M M M M

Diameter Diameter 12 X X 80 10 X 10 10 8 X 8 8

80 Wide 130 LG 40 X 349 75

75

4 4 4 4 16 16 32 8 8 16

Checked By:

Stainless steel Stainless steel

UOM Roll(s) Kg Kg Kg Lt(s) Kg

Core base

Press board Hylam sheet

Qty./ Job 3

Weight per Unit in Kg 5.71 729 762

Weight per Job in Kg 17.13

Total no of Discs 535 30 0.087 1740 0.007 840 0.005 990 0.003 18 Reels 189 94.5 5 mm

64

2.62 12.12 3.90 3.45

192 6 6 6 6 18 21 0.033 0.021 0.014 Rod(s) for One Job 0.010 0.016 0.198 0.123 0.082 0.18 0.33

21

21 0.6

Thick 6 Length

35 3 Qty 2 4

Wgt

Wgt / Unit Total Wgt.

2.12 1.9 0.78 0.49 0.33 0.12 0.08 0.07 0.1

4.24 1.9 1.56 0.98 0.66 0.48 0.16 0.14 0.2

Date of Issue : Rev status Description Date

Quantity in Nos

Length/ job in Meters

Weight in Kg
2468.70

Cost / Unit

Amount

Target Cost / Unit

Target Amount

Roll(s) 256.00

14.10 2.264 0.800 -

9.94

55.12

24.72 6.66 1.8

1.32 3 0.42 2.43 0.5 Lt(s)

452.00 463.00 11.00 17.13 2.62 8.83 2.84 2.51 0.617 0.309 Reels 141 Rod(s) 729.00 762.00 33.00 17.13 2.62 12.12 3.90 3.45

0.18 0.33 0.123 0.082 Reel(s) 94.5 21 0.6 Rod(s)

9.00 0.68

2.62 2.93

7.224

Pack 12 2.70 1.90 0.62 0.62

8 30 4.24 1.90 1.56 0.98 0.66 0.48 0.16 0.14

0.20

3.30 0.25 141.00 13.96 4.11 1.87 7.00 8.20 3.30 0.25 142.50 14.12 4.11 1.87 7.00 8.20 3.34 61.27 5.94 0.07 0.33 1.38 3.34 1.00 61.27 5.94 0.07 0.17 0.14 1.38 1.82 53.52 84.62 4.80 6.50 1.62 21.62 10.59

7.25 4.72

19.25 9.82 6.56 4.12 2.80 5.88

43.75 13.57 16.28 1.94 1.94 0.28 2.43 0.58 0.15 6.64 6.84 0.62 0.29 1.13 1.09 1.09

102.94 0.24 1.77

1.82

0.06 0.10 2.48 3.42 7.65 1.90 0.60

0.10

1.14 1.35 1.88

4.50

2.86

2 2 2

REQUIRED

Approved By:

MAIN TANK DETAILS L Tank wall ( HV side ) Fixing flanges for radiators (HV side) Washer with thread Sheet for Side wall 1750 Vertical stiffener 1710 Vertical stiffener at centre top 1008 Ver. stiffener at centre bottom 458 Horizontal stiffeners at centres 429.5 Horizontal stiffeners at Ends 504.5 Tank wall ( LV side ) Fixing flanges for radiators(LV side) Washer with thread Sheet for Side wall 1750 Vertical stiffener 1730 Vertical stiffener at centre top 1008 Vertical stiff. at centre bottom 458 Horizontal stiffeners at centres 429.5 Horizontal stiffeners at Ends 504.5 Tank wall ( HV RHS ) Fixing flange Sheet for Side wall 1730 Horizontal stiffeners 730 Clamp Holder Locking boss Tank wall ( LV RHS ) Flange fixing Flange for tap changer Sheet for Side wall 1730 Horizontal stiffeners 730 Clamp Holder Holder Locking boss BOTTOM CHANNEL ASSEMBLY Stiffner betwwen base channels 223 Base channels 1200 Bottom plate 1792 Stiff. for base channels at ends 295 Stiff. for base channels at Centres 798 Stiff. for base channels at Centres 398 Tank frame plate Length side 1765 Tank frame plate Breadth side 865 LOCKING DETAILS Job Locking Clamp Locking angle Hex SCR Hex Nuts Pun Washers Pun Washers Spring washers Lifting lugs for side walls

Qty. 6 1 1 2 1 1 4 4 6 1 1 2 1 1 4 4 1 1 2 1 4 2 1 1 1 2 1 2 2 2 2 2 1 4 2 1 2 2

X 1710 X X 65 X X 65 X X 65 X X 65 X X 65 X

6 8 8 8 8 8

X 1730 X X 65 X X 65 X X 65 X X 65 X X 65 X

6 8 8 8 8 8

X X

752 65

X X

6 8

X X

752 65

X X

6 8

X LG X X X X X X

65 200 752 65 65 65 65 65

X X X X X X X X

8 75 8 8 8 8 12 12

710 X 269.5 X M20 X M30 M20 M30 M20

65 70 40

X X

10 8

2 4 4 4 4 8 4 4

Jacking lug Assembly Stiff. b/w base channel & tank Stiff. b/w base channel & tank Flat for wheels fixing Foundation angle

175 110 150 314

X X X X

150 150 60 60

X X X X

8 8 10 10

4 4 4 4 4

Wgt/Unit

Total Weight 3.3 0.25 141 13.96 4.11 1.87 7 8.2 3.3 0.25 142.5 14.12 4.11 1.87 7 8.2 3.34 61.27 5.94 0.07 0.33 1.38 3.34 1 61.27 5.94 0.07 0.165 0.14 1.38 1.82 53.52 84.62 4.8 6.5 1.62 21.62 10.59

MATERIAL MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS

GRADE FE 410 W,Gr-A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr-A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr-A FE 410 W,Gr.A FE 410 W,Gr.A

6.98 4.11 1.87 1.75 2.05

7.06 4.11 1.87 1.75 2.05

2.97 0.07 0.0825 0.69

FE 410 W,Gr-A FE 410 W,Gr.A FE 410 W,Gr.A

2.97 0.07 0.0825 0.07 0.69 0.91 26.76 84.62 1.2 3.25 1.62 10.81 5.3

FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A

3.62278 1.18

7.24555 4.72

19.25

MS MS MS MS MS MS MS MS

FE 410 W,Gr.A FE 410 W,Gr.A Gr.C - 4.6 Gr.C - 4.6

1.64 1.03 0.7 1.47

9.82 6.56 4.12 2.8 5.88

MS MS MS MS MS

FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A FE 410 W,Gr.A

CONSERVATOR ASSEMBLY Conservator dimensions Conservator wall (MOG side) Side wall Flange for MOG Flange at Bottom of conservator Lifting lugs Oil Indicator Flange Tube with flange assembly Valve fixing Nipple Conservator support plate-1 Conservator support plate-2 Washer with thread Oil filling cap Bracket stiffener-1 Bracket stiffener-2 Gasket LID ASSEMBLY Lid sheet Thermometer pockets Flange for bushings Studs for flange Flange Studs for flange Pipe for flange Inspection cover Cover sheet handle Air release plug assembly Flange for inspection cover Stiffener for Cover plate Conservator support flat Flange on top cover Studs for flange Lifting lugs Top cover fixing bolts Top cover fixing Seal bolts Flat washers for top cover Spring washers for top cover Hex full nuts L 1895 X 150 X M10 X B 865 150 40 X X T Qty/UnitQty/Job Wgt/Unit 8 1 102.94 2 0.24 10 7 1.77 4 28 1 6 6 1 1.82 2 6 1 2 1 2 0.06 1 2 0.1 1 2 2.48 10 2 3.42 800 LG 2 7.65 10 1 1.9 4 4 2 0.6 62 60 2 2 2 124 1 62 1 62 Material MS MS MS MS L 1120 588 B 500 588 588 T 3.15 5 6 Qty. Wgt/Unit 1 43.75 1 13.57 1 16.28 1 1.94 1 1.94 2 0.28 1 2.43 1 0.58 1 0.15 1 6.64 1 6.84 2 0.62 2 0.29 1 1.13 1 1.09 1 1.09 Total Weight 43.75 13.57 16.28 1.94 1.94 0.56 2.43 0.58 0.15 6.64 6.84 1.24 0.58 1.13 1.09 1.09

614 631

X X

250 250

X X

6 6

545 528 529

X X X

44 44 45

X X X

6 6 6

80 330 X

215 LG 230 X

670 100 150 M10

X X X X

65 50 150 40 65 70

X X

M16 X M16 X M16 M16 M16

MS MS Channel MS MS MS MS

MARSHALLING BOX

A Specifications Dial type Dial type

WTI A OTI A Copper connectors Sheet used for Box 2 Height from top point to bottom 610 Length 510

150 3 Capillary cable CRCA

Breadth 215 Slope of roof 50 Breadth of roof 230 Length of roof 600 609 Panel Hinges Box fixing Bolts M 10 X White glass size Required Length of V-beading Mounting lugs Earth terminal M 12 ROLLERS A Roller shaft 50 X Roller dimensions 200 Roller bolt M 12 X Roller frame 10 X Bolts for Rollers fixing to the TANK M 10 X Bolts for wheel support M 8 X Bi metallic connectors for LV A Connector suitable for ACSR Conductor Electric galvanised Bolt M 8 X Hermetical seal Epoxy Resine M 35 Electric galvanised Bolt M 8 X Bi metallic connectors for HV A Connector suitable for ACSR Conductor Electric galvanised Bolt M 8 X Hermetical seal Epoxy Resine M 35 Electric galvanised Bolt M 8 X

BUSHINGS 40 Insulator Cap Stem Stem Bolt Pun washer Hex nut Hex nut Arcing horns Sealing washer for stem Sealing washer (general purpose) Seperator Punched washer Bi metallic connectors Bushings fixing studs on tank RADIATOR DETAILS Radiator Element Top & bottom header pipe Header pipe extension Air release plug Socket Washer Flange Bracing rod End plate Lifting lug Studs for fixing radiators

X 4 130 LG 80 Wide 40 80 349 LG 75 75 Bronze Qty/Unit 25 1 1 50 2 Bronze Qty/Unit 25 1 1 50 2

MATERIAL MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS Cork sheet

GRADE Fe 410 W,Grade A Fe 410 W,Grade A

L B Grade EXPLOSION VENT FE 410 W,Gr-A Air release plug assembly Explosion vent pipe tube-1 FE 410 W,Gr-A Explosion vent pipe tube-2 cd 5cr Explosion vent pipe tube-3 Mesh 78 Dia cd 5cr Flange for vent pipe fixed to the tank Gasket Diaphragm Hex SCR M10 X 50 Plain washer M10 Spring washer M10 Hex nuts M10 FE 410 W,Gr-A Oil gauge Assembly FE 410 W,Gr-A CONNECTING PIPE ASSEMBLY FE 410 W,Gr-A Gate valve P2 cd 5cr Buch holz relay 2 GOR 2 Buch holz relay valve flange Elbow bend - Medium 80 76 Radius Total Tube for connecting pipe 50 655 LG Gasket 65 95 Hex SCR M16 X 50 Hex nuts M16 Plain washer M16 Spring washer M16

Qty/Unit 1 1 1 1 1 3 4 2 12 2 1 1 1

Qty/Job Wgt/Unit 0.1 1.14 1.35 1.88

24 12 12

B= 215

2 1 2 1

1 1 5 2 1 10 20 20 40 20

4.5

2.86

PVC Cable Cable Glands Door switch Thermostate Space heater Toggle switch

2.5 25 5 30 80 10

1.1 kV mm Amp 230 Volts 80 Deg.C 6 Inch W 230 Volts Amp 230 Volts

Rating of MCCB Connector base plate CST Connectors Material Porcelain

6 M

Amp 4 Stud type Material HV Qty/Unit 250 Amps 12 1 12 1 12 1 12 4 12 6 8 1 One set 1 1 1 1 1 4 Wgt

Sealing washer for stem ling washer (general purpose)

Bi metallic connectors Bushings fixing studs on tank A Material CRCA CRCA MS MS MS Nylon MS MS MS MS S

LV Qty/Unit Qty. 17.5 kV 250 Amps 4 Brass M 12 1 4 Brass M 12 1 4 Brass M 12 1 4 Brass M 12 4 16 Brass M 12 6 24 MS M8 1 4 C20 One set 1 4 Synthetic rubber 1 4 NRBC 1 4 Asbestos fibre 1 4 MS 2 8 Bronze 1 4 M 10 4 16 Quantity of radiators required 6 Grade L / OD B / ID Grade-D 1100 X 520 Grade-D 90 75 X 80 FE 410 W,Gr.A FE 410 W,Gr.A 32 X 20 FE 410 W,Gr.A 150 X 150 FE 410 W,Gr.A 8 Grade-D 90 X 90 FE 410 W,Gr.A 58 X 50 M 16 130

36 kV Brass M Brass M Brass M Brass M Brass M MS M 20C8 BR Synthetic rubber NRBC Asbestos fibre NA Bronze M 10 Qty / T Radiator X 1.5 12 2.5 2 2 2 2 X 3 2 X 12 2 2 X 2.5 2 X 6 2 4

Material

Grade

MS MS MS MS MS Rubber Phenolic MS MS MS MS

Gr.B-4.6, cd 5cr cd 5cr cd 5cr Gr.B-4, cd 5cr

GM

MS Rubber cork MS MS MS MS

Medium C- RC 70 C Gr.C-4.6, cd 5 cr Gr.C-4.6, cd 5 cr cd 5 cr cd 5 cr

HV Qty. 3 3 3 3 12 18 3 3 3 3 3 3 12

MARSHALLING BOX ROLLERS RADIATORS BUSHINGS

MARSHALLING BOX

A Specifications Dial type Dial type

WTI A OTI A Copper connectors Sheet used for Box 2 Height from top point to bottom 610 Length 510 Breadth 215 Slope of roof 50 Breadth of roof 230 Length of roof 600 Panel Hinges Box fixing Bolts M White glass size Required Length of V-beading Mounting lugs Earth terminal M ROLLERS A Roller shaft Roller dimensions Roller bolt M Roller frame Bolts for Rollers fixing to the TANK M Bolts for wheel support M

150 3 Capillary cable CRCA

609 10 X 40

12 50 200 12 10 10 8

X X X X X X 4 130 80 40 80 75 75 LG Wide 349 LG

Sl.no

Item

Material

MARSHALLING BOX 1 Winding Temperature Indicator ( WTI ) 2 WTI fixing bolts 3 Nuts for WTI fixing 4 Flat washers for WTI fixing 5 Oil Temperature Indicator ( OTI ) 6 OTI fixing bolts 7 Nuts for OTI fixing 8 Flat washers for OTI fixing 9 PVC covered Cable Red colour 10 PVC covered Cable Black colour 11 PVC covered Cable Green colour 12 Cable Glands 13 Lamp holder 14 Zero candle Bulb 15 Door switch 16 Thermostat

( Dial type ) MS Galvanised ( Dial type ) MS Galvanised Copper Copper Copper MS Galvanised

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 WHEELS 1 2 3 4 5 6 7 8 9 10

Space heater 80 Watts,230 V Toggle Switch MCCB Connector base plate CST connectors Scrus for Lamp holder fixing Nuts for Lamp holder fixing Washers for Lamp holder fixing Bolts for Box fixing Nuts for Box fixing Flat washers for Box fixing Bottom Sheet for Marshalling box Side walls for Marshalling box Base sheet for Marshalling box Roof sheet for Marshalling box Panel door for Marshalling box Panel hinges for Marshalling box White glass for Panel door V-beading White glass Mounting Lugs Earthing Terminal

Copper MS Galvanised MS Galvanised MS Galvanised MS Galvanised CRCA CRCA CRCA CRCA CRCA MS

MS Galvanised

Rollers for transformer Roller Shaft Roller Bolt Roller Frame Bolts for Rollers fixing to the base channels Nuts for Rollers fixing to the base channels Washers for Rollers fixing to the base channels Bolts for wheel supports Nuts for wheel supports Washers for wheel supports

MS Galvanised MS MS Galvanised

MS Galvanised

MARSHALLING BOX 1 Winding Tempareture Indicator ( WTI ) 2 WTI fixing bolts 3 Nuts for WTI fixing 4 Flat washers for WTI fixing 5 Oil Tempareture Indicator ( OTI ) 6 OTI fixing bolts 7 Nuts for OTI fixing 8 Flat washers for OTI fixing 9 PVC covered Cable Red colour 10 PVC covered Cable Black colour

( Dial type ) MS Galvanised ( Dial type ) MS Galvanised Copper Copper

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

PVC covered Cable Green colour Cable Glands Lamp holder Zero candle Bulb Door switch Thermostat Space heater 80 Watts,230 V Toggle Switch MCCB Connector base plate CST connectors Scrus for Lamp holder fixing Nuts for Lamp holder fixing Washers for Lamp holder fixing Bolts for Box fixing Nuts for Box fixing Flat washers for Box fixing Bottom Sheet for Marshalling box Side walls for Marshalling box Base sheet for Marshalling box Roof sheet for Marshalling box Panel door for Marshalling box Panel hinges for Marshalling box White glass for Panel door V-beading White glass Mounting Lugs Earthing Terminal

Copper MS Galvanised

Copper MS Galvanised MS Galvanised MS Galvanised MS Galvanised CRCA CRCA CRCA CRCA CRCA MS

MS Galvanised

PVC Cable Cable Glands Door switch Thermostate Space heater Toggle switch Rating of MCCB Connector base plate CST Connectors

2.5 25 5 30 80 10 6 M

1.1 kV mm Amp 230 Volts 80 Deg.C 6 Inch W 230 Volts Amp 230 Volts Amp 4 Stud type

Grade / Composition / Make

Specification

Quantity in Nos
1 3 3 6 1 3 3 6

Length/ job in Meters

Grade -4.6

Grade -4.6

M M M 150 M M M 2.5 2.5 2.5 25

6 X 6 6 Diameter 6 X 6 6 Sq.mm , Sq.mm , Sq.mm , mm

20

20

1.1 kV 1.1 kV 1.1 kV 4 1 1 1 1

2 2 2

5 Amps ( 30 to 80 ) Deg.C

230 6

Volts Inch

80 10 6 M M M M M M M 610 560 510 609 610

Watts Amp, 230 Amp 4 4 4 4 10 10 10 X X X X X

230 Volts Volts

Stud type X 15

40

Grade -4.6

510 230 230 230 510

X X X X X

2 2 2 2 2

M 12

1 1 1 1 26 2 2 4 4 4 8 1 2 1 1 1 2 1 REQUIRED 1 1

Grade -4.6

Grade -4.6

Grade -4.6

200 50 M 10 M M M M M M

Diameter Diameter 12 X X 80 10 X 10 10 8 X 8 8

80 Wide 130 LG 40 X 349 75

75

4 4 4 4 16 16 32 8 8 16

Grade -4.6

Grade -4.6

M M M 150 M M M 2.5 2.5

6 X 6 6 Diameter 6 X 6 6 Sq.mm , Sq.mm ,

20

20

1 3 3 6 1 3 3 6 1.1 kV 1.1 kV 2 2

2.5 25

Sq.mm , mm

1.1 kV 4 1 1 1 1 1 1 1 1 26 2 2 4 4 4 8 1 2 1 1 1 2 1 REQUIRED 1 1

5 Amps ( 30 to 80 ) Deg.C 80 Watts 10 Amp, 230 6 Amp M M M M M M M 610 560 510 609 610 4 4 4 4 10 10 10 X X X X X

230 Volts 6 Inch 230 Volts Volts

Stud type X 15

40

Grade -4.6

510 230 230 230 510

X X X X X

2 2 2 2 2

M 12

Weight in Kg

Cost / Unit

Amount

Target Cost / Unit

Target Amount

Steps to Assemble the power transformer Tank fabrication Core Assembly Winding CoreCoil Assembly Connections Tanking Painting Dispatch