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Task 1 1. Search and get all information on all process involved in production of your product.

No 1 Parts Description Item Name : Body Aluminum rectangular profile Width: 50mm Breath: 25mm Length : 457mm Thickness : 1.5mm Quantity : 2 Machine/Tools : Saw Cutter 2 Item Name : Mid Body Aluminum U profile Width: 14mm Breath: 14mm Length : 457mm Thickness : 1.5mm Quantity : 1 Machine/Tools : Saw Cutter 3 Item Name : Supporting Bracket Aluminum L profile Width: 19mm Breath: 10mm Length : 214mm Quantity : 4 Machine/Tools : Saw Cutter 4 Item Name : Body + Mid Body Machine/Tools : Clamp Comment : To clamp the piece together for drilling purposes

Item Name : End part A Machine/Tools : Drill Comment : To make hole for the rivet

Item Name : End part B Machine/Tools : Drill Comment : To make hole for the rivet

Item Name : Complete Body Structure Machine/Tools : Clamp

Item Name : Switches Machine/Tools : Solder

Item Name : 18Awg Wire Machine/Tools : Solder , Cutter

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Item Name : Resistance Wire Machine/Tools : Solder , Cutter

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Item Name : Completed Product Machine/Tools : Clamp, Riveter Comment: After finishing up the wiring, the body structures are riveted.

2. Construct a process flow chart for the production of the product.

START

COMPONENT PART ARRANGEMENT

CUT ALUMINIUM PROFILE ASSEMBLE ALL THE PARTS

WIRING NO GOOD TESTING AND INSPECTION GOOD FINAL PRODUCT

END

TASK 2 1. Search and get information of the best design of SOP. a) Describe what information included in the SOP A Standard Operating Procedure (SOP) is a certain type of document that describes in a step-by-step outline form how to perform a particular task or operation. Everyone in a company must follow the same procedures to assure that tasks are performed consistently and correctly. Most companies have a wide variety of SOPs that describe how to do different tasks. In many companies technicians and operators are trained in how to follow individual SOPs and their training record specifies which SOPs they are trained on and are authorized to use.

b) The advantages of using SOP This manual lists the all the tasks that are essential for your business success, how to do these tasks, and who is responsible for the tasks listed. The advantages are listed below. Reduced learning curve/training time for new employees Ensured business continuity Standardized processes Delegating tasks becomes a no-brainer Ensure that your clients are getting the best possible experience with you

2. Construct the SOP related to your product. The acrylic line bending involves 6 steps. Firstly material acquisition. It is a material requisition form lists the items to be picked from inventory and used in the production process or in the provision of a service to a customer. Follow by material inspection. We will select and use materials that are appropriate for the intended use. Upon receipt, materials must be examined by for compliance with the requirements of the code material specifications. Then we doing cutting process and wiring process. Finally product assembly and packing.

Task 3 1. Identify the number of assemblies, subassemblies and components/raw materials of your case study product. 6 assemblies :- body, mid body, switch, resistance wire, supporting bracket,18AWG wire.

2. Develop the assembly diagram, product structure and tabular form of your case study product. i) Assembly diagram

Final Product

Mid Body Switch

Body

Resistance Wire

Supporting Bracket

18 AWG wire

ii)

product structure Acrylic Linebender

Body (1)

Mid Body (1)

Resistance wire (1)

18 AWG wire (1)

Switch (1)

Supporting bracket

Left (1)

Right (1)

iii)

BOM : Tabular Form

BIL 1 2 3 4 5 6

DESCRIPTION Body Mid Body Resistance wire 18 AWG wire Switch Supporting Bracket

QUANTITY 1 1 1 1 1 2

ASSEMBLE(A),MAKE(M), BUY(B) M M B B B M

UNIVERSITI TEKNIKAL MALAYSIA MELAKA

FACULTY OF MANUFACTURING ENGINEERING ENGINEERING PRACTICE


NUR NADIA BINTI MUHAMAD ARSHAD NAZRIN BIN MOKHTAR MUHAMMAD HAFIZUDDIN BIN ABU SAMAH SITI FARIZATUL AKMA BINTI MOHAMAD FARIK NUR AMIRAH BINTI ROSLI B051110100 BMFB B051210198 BMFR B051110013 BMFU B051110133 BMFP B051110045 BMFA

GROUP 21
SUPERVISOR : MOHAMAD NIZAM BIN AYOF

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