UNCHAHAR ( FGUTPP ) C & I PEER AUDIT POINTS ( 05-09-07 TO 07-09-07) Updated as on 10.05.

2009 DEVIATI EQUIP/SUB OBSERVATIONS/DEVIATIONS ACTION PLAN TARGET DATE ON NO. SYSTEM 1 Auto loops Mill Outlet Temperature and Air Re-tuning of these Completed. Stage-I Flow control loop (i.e. cold air loops shall be carried dampers and hot air dampers) out. response was reported to be sluggish. 2. Auto loops 1. At present, Oxygen correction 1. Oxygen 1.Loop available from Stage-I loop is kept in manual. correction loop has C&I side. 2. Seal steam pressure control loop to be kept in auto. is operated in manual mode below 2 & 3. 2.Completed 90 MW, as per present practice. Maintenance of 3. Auxiliary PRDS temperature control valves 3.APRDS, RH: control loop is reported to be erratic need to be carried Valve passing due to control valve passing. Same out in next attended jointly by behavior has been observed for RH available BMD/TMD/C&I temperature control loops due to opportunity whenever problem passing in control valves. arises & auto loop made available 3. Auto loops Response of control loops is Re-tuning of the loops Completed Stage-III reported to be sluggish during load is to be done in variations. association with M/s BHEL. 4. Oil burner During Light-up, oil gun choking The electrical heat - Electrical tracing by system has been observed to be frequent. tracing system is to be EMD. Stage-I The electrical heat tracing system is restored immediately. -Manual valve status: kept out of service. Status of isolating During R&M of SG Further, corner manual isolating valves shall be system. valve status is not provided at considered during CER/UCB. R&M of SG system. 5. ATRS Use of ATRS is not followed in Turbine rolling using Card settings / Stage I Unit 2, even though it is available. ATRS need to be calibration to be done started. in next overhauling scheduled in Aug09 6. Air In stage-II, CER temperature is Immediate action -Dust Ingress problem conditioning observed to be in the range of 26-27 needs to be taken to rectified. system Deg C against recommended value bring down the - CER/UPS room of 23 Deg C. Dust ingress is also temperature within temp maintaining 23observed. The UPS room recommended values. 24 deg.C temperature in Stage-I units is observed to be more than 30 Deg C, which is very high. 7. CHP PLC Frequent faults have been reported Action to be initiated system in CHP PLC system. Also Stage-II to minimize/repair of Up gradation done in Stacker-Reclaimer redundant PLC these problems. May,09. Completed kept out of system. 8. DM plant Power supply of DM plant PLC has Separate UPS shall be Material awaited. been taken from raw source as per provided for PLCs design and power supply dips can wherever such affect functioning of PLCs. problem will occur.

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Card failure

Failure of EB-02 card was found to be high and caused forced outages in the past.

Already condition mapping of these cards are being carried out. During overhauling. Records of such monitoring are to be kept in laboratory.

Already in system.