CRANE DUTY GEAR BOX SELECTION CHART

S. NO. 1 2 3 4 5 6 7 8 9

SAFE WORKI NG LOAD (TONNES) 3 5 7.5 10 12.5 15 20 25 30

CENTER DISTANCE OF INPUT-OU TPUT OF GEAR BOX(MM) 350 475 650 650 700 800 800 950 1100

GEAR COUPLING SELECTION CHART

S.NO. 1 2 3 4 5 6 7 8 9

SAFE WORKI NG LOAD (TONNES) 3 5 7.5 10 12.5 15 20 25 30

HOISTING 101 102 102 103 103 103 103,104 104 105

LT/CT 100 101 101 102 102 103 103 103 014

EHT BRAKE SELECTION CHART

S.NO. 1 2 3 4 5 6 7 8 9 10

MOTOR HP , 6 POLE 2 3.5 6 9 12 18 23.5 33 41.5 48

RPM 915 943 950 967 968 970 972 975 978 982

LT/CT 100/18 100/18 100/18 160/18 200/18 200/18 200/18 200/34 250/18 --

HOISTING 100/18 100/18 160/18 200/18 200/18 200/34 200/34 250/34 300/34 300/34

HOISTING MOTOR CALCULATION AS PER IS 3177

Where, M = Mass of the hook assembly plus the rated safe working load of the crane, in Tonnes V = Free running speed in metres/minute Cv=Service Factor for Vertical Motion, 0.67 for AC Motors, 0.5 for DC Motors Cdf=Duty Factor as per Class of Duty Values in Table below Class of Duty I II III IV m = Number of Pairs of Gears n = Number of Rotating Sheaves, passed over by each part of rotating rope attached to the drum Camb=Derating Factor depending upon the Ambient Temperature of operation as in Table below Cdf For Vertical Motion 1.32 1.50 1.60 1.60

Ambient Temperature of operation of Crane 40C 45C 50C 55C 60C

Camb 1.00 0.95 0.88 0.83 0.75

HOISTING MOTOR SELECTION CHART FOR COMMON SWLs ASSUMPTIONS :Hoisting Speed Class of Duty Ambient Temperature Motor S.NO. 1 2 3 4 5 6 7 8 9 : 5 meters / minute : III : 40C : 40 % CDF, 6 Pole SWL, Tonnes 3 5 7.5 10 12.5 15 20 25 30 COMPUTED MOTOR KW, 4 FALLS 3.02 5.35 8.05 10.76 13.42 16.09 21.43 --COMPUTED MOTOR KW, 6 FALLS ----13.70 16.41 21.87 28.75 34.49 COMPUTED MOTOR KW, 6 FALLS -----16.75 22.31 29.33 35.19

6-Pole, Slipring,CDF 40% KW 1.5 1.8 2.6 4.5 6.7 9 13.2 17.6 24.6 30.5 36 42 53.5 66 93 116 HP 2 2.4 3.5 6 9 12 17.5 24 33 41 48 56 72 89 126 156 RPM 935 920 925 925 960 940 950 960 970 970 965 980 975 975 980 979 KW 0.17 0.37 0.55 0.75 1.1 1.5 2.2 3.7 5.5 7.5 9.3 11 15 18.5

6-Pole, SQ Cage, CDF40% HP 0.23 0.50 0.74 1.01 1.48 2.01 2.95 4.96 7.38 10.06 12.47 14.75 20.12 24.81 RPM 865 880 890 890 935 880 900 910 925 920 970 970 970 975

MOTOR CALCULATION FORMULA HORIZONTAL MOTION IN CRANES AS PER IS 3177

Where, M = Mass of the crane or trolley plus the rated safe working load of the crane, in Tonnes V = Free running speed in metres/minute

s = Service Factor for Motor Plugging, 0.95 for motors without plugging and 1 for motors with plugging
Cdf=Duty Factor as per Class of Duty Values in Table below Class of Duty I II III IV Cdf For Horizontal Motion 1.12 1.25 1.40 1.50

T = 1.7 for motors having Pull out Torque of 275% of their Full Load Torque F = Overall Friction Factor, 8 Kgf per tonne for wheels on Anti Friction Bearings a = Average Linear Acceleration Factor as per Table Below Condition Speed to be reached in meters/minute 240 190 150 120 100 60 40 25 15 10 Acceleration in cm/sec , Low and Moderate Speed ---22 19 15 12 10 8 7
2 2 2

Acceleration in cm/sec , Moderate and high Speed (Normal Application) 50 44 39 35 32 25 19 16 ---

Acceleration in cm/sec , for High Speed with High Acceleration 67 58 52 47 43 33 -----

N =Mechanical Efficiency of Gearing, For Spur and Helical Gearing it can be taken as 0.95 per reduction

CT MOTOR SELECTION CHART FOR COMMON SWLs ASSUMPTIONS :Class of Duty Reduction of Gear Box Motor : III : Two Stage : 40 % CDF, 6 Pole, without plugging

Safe Working Load, Tonnes 3 5 7.5 10 12.5 15 20 25 30

KW @ 15 mpm, low acceleration 0.28 0.93 1.79 2.71 4.33 6.01 9.82 15.03 20.22

KW @ 25 mpm, low acceleration 0.48 1.58 3.02 4.57 7.28 10.09 16.46 25.17 33.83

KW @ 25 mpm, moderate acceleration 0.53 1.67 3.14 4.72 7.46 10.32 16.74 25.52 34.24