Professional Documents
Culture Documents
hmin
max h
R
b
R
j
International Journal of Engineering Trends and Technology (IJETT) Volume X Issue Y- Month 2013
ISSN: 2231-5381 http://www.ijettjournal.org Page 3298
III. MATHEMATICAL FORMULATION
Mathematical model is made with help of Governing
equation and combination of dependant and independent
variable and relative parameter in the form of set of
differential equation which differ physical phenomenon for
approximation and idealization. Transport equation for
standard K- model is:
Where turbulence velocity
In this Equation Gk represent generation turbulence
kinetic energy due to mean velocity gradient, Gb represent
generation turbulence kinetic energy due to buoyancy
IV. ASSUMPTIONS
Initially a journal bearing with rigid bushing as
shown in fig.1 is considered in order to find hydrodynamic
forces with steady state condition. The flow is laminar and
isothermal and a constant vertical load W is applied on the
journal.
V. METHODOLOGY
Main objective in this case is to find out maximum
static pressure for different eccentricity and different Angular
speed RPM and whatever may be the force at the centre of
shaft for these respective different eccentricity and RPM
VI. GEOMETRICAL MODEL
The bearing dimensions for schematic diagram fig 2
used in the present work are as given below:
TABLE I
J OURNAL BEARING PROPERTIES
Symbol Quantity Values
R
b
Journal Radius 50 mm
L Bearing Length 80 mm
C Radial Clearance
145 m
R
l
Lobe Radius 4mm
Angle between lobes 120
0
N Rotational Speed Range
4000- 10000
RPM
Lubricant viscosity 0.0277 Pa-sec
Lubricant density 860 kg/m
3
C
p
Lubricant Specific Heat 2000 J/kg C
Using above dimension geometry is created in
CATIA V5 R20. The step file of geometry is use for meshing.
The mashing is done in Hypermesh 10.0 and boundary
condition is provided in Gambit 2.4.6 software For meshing,
the fluid ring is divided into two connected volumes. Then all
thickness edges are meshed with bearing (1003) and lobe
(203) intervals i.e 360 interval for total bearing, and then
volumes are meshed with the Hex/Wedge e cooper method.
A hexahedral structure mesh is used. 100 divisions were taken
along the length. So the total number of elements is
approximately 75840. As the load is assumed to be constant,
the eccentricity ratio depends on the pressure equilibrium over
the journal surface. The mesh was generated for different
values of eccentricity ratios from 0.2 mm to 0.8. The mesh
quality is always around 0.5 for all generated elements where
as aspect ratio is less than 20 for all cases.
After providing boundary condition .msh file is
imported in Ansys fluent for CFD analysis First of all find out
pressure contour by considering negative pressure and then for
this .cas and .dat file Using User define function (UDF)
neglect negative pressure.
VII. BOUNDARY CONDITIONS
The bearing wall is considered as stationary and
journal is modelled as moving wall. The sides of the lubricant
volume have been assigned with a zero pressure condition,
meaning that the lubricant is free to flow there. The cavitation
within the lubricant was modelled using the half Sommerfeld
boundary condition.
The half Sommerfeld condition, utilized in the
present work, neglects all negative pressures in the diverging
part of the fluid film, which are physically unrealistic. The
half Sommerfeld condition, offers sufficient accuracy, fast
convergence, and is selected in this work to accelerate the
solution of the CFD problem. The use of zero pressure
boundary condition at the sides of the bearing implies the
leakage of the lubricant at the sides. The boundary condition
for entry of the lubricant would simply be unnecessary
because of the half Sommerfeld boundary condition. In other
words, since the lubricant enters the bearing space at
atmospheric pressure, a separate boundary condition for the
lubricant inlet would be overplayed to half Sommerfeld and
thus would be redundant. The Reynolds boundary condition,
not utilized here, assumes that the positive pressure curve
terminates with a zero gradient in the divergent part of the
film; it gives in some cases more accurate results than the half
International Journal of Engineering Trends and Technology (IJETT) Volume X Issue Y- Month 2013
ISSN: 2231-5381 http://www.ijettjournal.org Page 3299
Sommerfeld boundary condition. Nonetheless, it is still an
approximation to the transition from single-phase flow to
multi-phase flow, and is computationally more demanding.
The external surface of the bearing was fixed. The lubricant
film was created in the CFD module of the software.
VIII. RESULTS
Static pressure for different cases is as follows:
Case 1: For Different eccentricity ratio on shaft
(Journal) at constant 4000rpm angular velocity
Fig3 Static pressure by considering negative pressure
Fig3 shows Static pressure increase with increasing
eccentricity ratio by considering negative pressure shaft
(Journal) at constant 4000rpm angular velocity along
circumferential direction
Fig4 Static pressure by neglecting negative pressure
Fig 4 shows Static pressure increases with increasing
Eccentricity ratio by neglecting negative pressure for shaft
(Journal) at constant 4000rpm angular velocity along
circumferential direction
Case2: For different RPM on Shaft (Journal) at constant 0.6
eccentricity ratio
Fig5 Static Pressure by considering negative pressure
Fig 5 shows Static Pressure increase with increasing angular
velocity RPM by considering negative pressure at constant 0.6
eccentricity ratio
Fig.6 Static pressure by neglecting negative pressure
Fig 6 shows Static Pressure increase with increasing angular
velocity RPM by neglecting negative pressure at constant 0.6
eccentricity ratio
Forces calculation cases are as follows:
International Journal of Engineering Trends and Technology (IJETT) Volume X Issue Y- Month 2013
ISSN: 2231-5381 http://www.ijettjournal.org Page 3300
TABLE II
FORCES FOR DIFFERENT ECCENTRICITY AT CONSTANT 4000 RPM
TABLE III
FORCES FOR DIFFERENT LOAD AT CONSTANT 0.6 ECCENTRICITY RATIO
From both table we can conclude that force increase with
increasing eccentricity ratio at constant angular velocity and
force in increase with increasing angular velocity at constant
eccentricity ratio
Fig7 and fig 8 shows static pressure contour by
considering negative pressure at 4000 rpm and 0.2 eccentricity
Fig 9 and fig 10 shows static pressure contour by neglecting
negative pressure at 4000 rpm and 0.2 eccentricity
Fig7 Static pressure contour for bearing by considering negative pressure
Fig:8 Static pressure contour for Shaft by considering negative
pressure
Fig:9 Static pressure contour for bearing by neglecting negative
pressure
Fig:10 Static pressure contour for Shaft by neglecting negative
pressure
IX. CONCLUSION
The static pressure distribution having maximum
value in 3 lobe bearing than simple bearing As the static
pressure increases it increase force at the centre of bearing.
The pressure distribution increase in 3lobe bearing with
increasing eccentricity and with increasing angular velocity. It
conclude that the load carrying capacity of lobe bearing is
more than the plain bearing and result show that presence of
lobe highly effect the performance of bearing
X. ACKNOWLEDGMENT
Authors are thankful to Mr.Raj Gadvi, CAE Engineer ,
Vieston India Ltd, Pune for his help during meshing
Considering
negative
pressure
neglecting
negative
pressure
Eccentricity
Force(N) Force(N)
Attitude
Angle
0.2 808 76 14.6
0.4 2342 285 29.1
0.6 9088 1713 40
0.8 27244 4272 59.5
Considering
negative
pressure
Neglecting
negative
pressure
RPM Force (N) Force(N`)
Attitude
Angle
4000 9088 1713 40
6000 13772 2507 40
8000 18567 1996 40
10000 23628 3675 40
International Journal of Engineering Trends and Technology (IJETT) Volume X Issue Y- Month 2013
ISSN: 2231-5381 http://www.ijettjournal.org Page 3301
XI. REFERENCES
[1] Stanislaw Strzelecki, Effect of lobe profile on load
capacity of 2-lobe journal bearing july 5 2001Institute
of Machine Design, Poland, vol 44, supp.
[2] Stanislaw Strzelecki and Sobhy M
Ghonheam, dynamically loaded cylindrical journal
bearing with recess journal of kone international
combustion engin2004 vol 11pg 3-4
[3] J D Knight and L E Barret worked on Approximate
solution technique for multi lobe journal bearing with
thermal effect with comparison to experiment, vol 26,
issue 4, oct 1983, pg 331-339
[4] Mahesh Aher, Sanjay Belkar, R R Kharde, Pressure
distribution analysis of plain journal bearing with lobe
journal bearing IJERT, vol 2, Issue-1, Jan 2013, pg 4-5
[5] J. Ferron, J. Frene, R. Boncompain ,A Study of the
Thermohydrodynamic Performance of a Plain Journal
Bearing Comparison Between Theory and Experiments ,
Transactions of the ASME, Vol. 105, JULY 1983,
pg.422-428.
[6] Evgeny Kuznetsov a, Sergei Glavatskih a, b, n, Michel
Fillon, THD analysis of compliant journal bearings
considering liner deformation, Tribol Lett (2011) , doi:
10. 1016/ j. triboint. 2011 .05 .013
[7] Nabarun Biswas S K Hikmat, Transient Analysis of 3
lobe bearing At 8000 rpm for Gas turbine IJMECH, Vol
2, No 1, Feb 13 pg 22-30
[8] Qiang LI, Shu-lian LIU, Xiao-hong PAN, Shui-ying
ZHENG, A new method for studying the 3D transient
flow of misaligned journal bearings in flexible rotor-
bearing systems, Journal of Zhejiang University-
SCIENCE A (Applied Physics & Engineering), 2012
13(4):293-310.
[9] K.P. Gertzos, P.G. Nikolakopoulos, C.A.
Papadopoulos,CFD analysis of journal bearing
hydrodynamic lubrication by Bingham lubricant,
Tribology International 41 (2008) 1190 1204