SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

Final Inspection of Fire Water Distribution System
PROJECT TITLE

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-L-2060
WBS / BI / JO NUMBER

25-May-05

PIPING-

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY

WORK PERMIT REQUIRED?

Instructions on use of this checklist: 1. Any Item marked as "Fail" requires to be identified with the specific description and location of the descripancy/violation and shall be listed in the Contractor's Re-Instatement Punchlist Form, SATR- A-2011. 2. Column "Y/N" is used to pre-determine each respective item as required for start-up ( Y), or not required for start-up (N). 3. This Checklist along with the Re-Instatement Punchlist, with or with out cleared items, shall be submitted to Saudi Aramco on or before the requested time for Mechanical Completion Punchlisting. ITEM No. A

ACCEPTANCE CRITERIA Equipment Documentation Test and Inspection Plan (SATIPs) and Inspection Checklists for field installation as detailed in SATIP-L-350-05 were verified to be complete and accepted. All non-conformance reports and worksheets have been resolved to the satisfaction of Inspection Department. All log book entries have been resolved to the satisfaction of Inspection Department. All equipment fabrication documents and inspection record books are available for review. P&ID Check / Walkthrough All fire water piping components are installed in their respective locations as shown in the P&ID. All in-line equipment & Instruments are installed in their respective locations as shown in the P&ID. (i.e: Pressure Indicators, Temperature, temperature indicators, sample probes, etc) Pressure gages installed are of the same range as shown in the P&ID. Pressure gages are installed with block and bleed valves. (The bleed valve shall be plugged.) Temperature Gages installed are of the same range as shown in the P&ID. Thermowells are provided with chained plug and plug installed where temperature indicators are not provided. (Refer to Std.Dwg. AB-36019)

REFERENCE

PASS

FAIL

N/A

Y/N

RE-INSP DATE

A4

GI-2.710 Para. 4.1.1.2 GI-2.710 Para. 4.1.1.4 GI-2.710 Para. 4.1.1.4 GI-2.710 Para. 4.1.1.6

A5

A6

Y/N

A7 B B1

P&ID # ____________ P&ID # ____________ P&ID # ____________ SAES-J-200, Para. 6.1 & 6.4 P&ID #

B2

B3

B4

B5

Y ____________ SAES-J-400, Para. 5.2.5 N

B6

Page 1 of 4

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

Final Inspection of Fire Water Distribution System
PROJECT TITLE

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-L-2060
WBS / BI / JO NUMBER

25-May-05

PIPING-

CONTRACTOR / SUBCONTRACTOR

ITEM No. B7

ACCEPTANCE CRITERIA Thermowells are provided with chained plug and plug installed where temperature indicators are not provided. (Refer to Std.Dwg. AB-36019) Mechanical Works All nuts and bolts flange connections are fully engaged.

REFERENCE SAES-J-400, Para. 5.2.5

PASS

FAIL

N/A

Y/N

RE-INSP DATE

C C1

GI-2.710-06, Item 1j

C2

Hydrants, Monitors and hose reels are instaled in the designated locations as shown in the approved construction drawings. Installed Relief Valves were verified to conform with the P&ID and the corresponding Form 3099A signed. (NOTE: Verification & inspection is done using inspection Checklist, SAIC-J-2009) Jack screw bolts installed in flanges with spectacle plates. Atmospheric drain and vent valves are provided with a plug or blind on the discharge side. Flange joints were verified to be tightened using the applicable Torque procedure. Pipe spools removed during pressure test are re-installed. Strainers, both temporary and permanent, spectacle blinds and temporary blinds were installed as required by commissioning and as called for on the P&ID.. All tempoary blanks, plugs, caps spectacle plates and temporary spools installed for the hydrotest have been removed. Loose flanges are tightened using new gaskets. In- line check valves and control valves were installed in their correct direction. Supports, guides and anchors are installed and shims installed where required. Restraints of spring supports removed and spring supports set. In- line instruments as per P&ID are installed, ie; corrosion probes, thermowells, orifice plates, venturi Pre-test punch list "B" items are corrected and completed. (NOTE: Outstanding items shall be listed in the FEIL.) Structural Items: All access areas including platforms, walkways, stairs, ladders are free of debris, tools and extraneous materials which would impede operation or cause an unsafe condition. Edges of all tightly contacting surfaces of steel structures are seal welded.

AFC Drawings

C3

SAES-J-600, Item 10

C4

SAES-L-350, Para. 10.5 SAES-L-108, Para. 7.7 GI-2.710-6, Item 1.j. G.I. 2.710-6 Item 4c G.I. 2.710-6 Item 4c G.I. 2.710-6 Item 4c G.I. 2.710-6 Item 4h G.I. 2.710-6 Item 4f G.I. 2.710-6 Item 4m G.I. 2.710-6 Item 4l P&ID # ___________ G.I. 2.710-6 Item 4-Piping

Y/N

C5

C6

C7

C8

C9

C10 C11 C12 C13 C15 C16 D

Y Y Y Y Y Y

D1

GI-2.710-06, Item 1e SAES-M-001, Para. 7.1.3.3

D2

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SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

Final Inspection of Fire Water Distribution System
PROJECT TITLE

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-L-2060
WBS / BI / JO NUMBER

25-May-05

PIPING-

CONTRACTOR / SUBCONTRACTOR

ITEM No. D3

ACCEPTANCE CRITERIA Access platforms, ladders, stairs, walkways and handrails as per the scope of work and construction drawings are complete. Gratings are firmly anchored with a minimum of 2 fasteners at each support with a minimum of 4 fasteners per panel. (Note: Non-compliance shall be identified as "YES" item in the Facility Exception Item List for the MCC.) Painting Works Painting are complete. Pipes, vessels, valves, and related structural supports shall be painted a neutral background color such as aluminum, gray, or black per SAES-B067, Para.4.1.1) Identification of vessel stencilled and legible at a distance of 50 feet away. Safety yellow-and-black stripes are painted on obstructions that present bump hazards. (concrete supports at the base of stairways or ladders, passageway pinch points, unguarded edges, tripping hazards). Stripes shall be 100 mm wide. All exposed aboveground fire water piping and fittings shall be painted red. (NOTE: Exception: Runs of aboveground outdoor fire water piping longer than 65 meters may be painted an aluminum rather than a red color; however, all valves, tees, elbows, and connected piping within 3 meters of those valves and fittings shall be painted safety red. The piping shall have a safety red band at least every 30 m. Bands shall be 0.3 m (12 inches) long.) Sprinkler and deluge piping may be painted an aluminum color. However, in the header/riser piping all valves, tees, elbows, strainers, and their connected piping within 3 meters shall be painted red. Fire protection equipment: fire water pumps, fire water pump control panels, portable and fixed fire protection systems, the mounting background for fire extinguishers, portable fire-fighting equipment, and shelters for portable fire-fighting equipment shall be safety red. Insulation works/Fire Proofing Insulation is complete per applicable SATIP-N-001-01 or SATIP-N-00102 All fire proofing complete. All equipment, piping, instruments, instruments leads, etc. requiring insulation for heat conservation are complete. Insulation required for personnel protection are complete.

REFERENCE GI-2.710-06, Item 2c

PASS

FAIL

N/A

Y/N Y

RE-INSP DATE

D4

12-SAMSS-007, Para. 6.1.16

E E1

GI-2.710-06, Item 1d Scope of Work GI-2.710-06, Item 1a SAES-B-067, Para. 4.2.3 a

Y/N

E2

Y/N

E3

Y/N

E4

E5

SAES-B-067, Para. 4.2.1 a

E6

SAES-B-067, Para. 4.2.1 (a.2)

E7

SAES-B-067, Para. 4.2.1 b

F F1 F2 F3 F4

Scope of Work GI-2.710-06, Item 1c GI-2.710-06, Item 1c GI-2.710-06, Item 1c

Y Y Y Y

REMARKS:

REFERENCE DOCUMENTS: 1. G.I.-2.710, Mechanical Completion and Performance Acceptance of Facilities, (13 July, 2004)

Page 3 of 4

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

Final Inspection of Fire Water Distribution System
PROJECT TITLE

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-L-2060
WBS / BI / JO NUMBER

25-May-05

PIPING-

CONTRACTOR / SUBCONTRACTOR

ITEM No.

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

Y/N

RE-INSP DATE

2. SAES-M-001, Structural Design Criteria for Non-Building Structures, (30 June, 2004) 3. SAES-J-200, Pressure, (31 May, 2003), 4. SAES-J-400, Temperature, (31 May, 2004) 5. SAES-J-600, Pressure Relief Devices, (31 March, 2003) 6. SAES-B-054, Access, Egress, and Materials Handling for Plant Facilities, (31 March, 2001) 7. SAES-B-067, Safety Identification and Safety Colors, (30 November, 2003)

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others

Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

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