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TM 1-1520-237-23 FLIGHT CONTROL RODS Mon Nov 08 13:46:42 Tue Feb 26 01:37:52

[WP 1047 00] - 30 JULY 2010, FLIGHT CONTROL RODS GENERAL INFORMATION GENERAL INFORMATION [WP 1047 00] [1 of 9] 2010 2013

AVIATION UNIT LEVEL MAINTENANCE FLIGHT CONTROLS FLIGHT CONTROL RODS GENERAL INFORMATION
INITIAL SETUP: Tools and Special Tools
Aircraft Mechanic's Toolkit, SC 5180-99-B01 Crowfoot Attachment GGG-C-1507 Dial Indicator Torque Wrench, 0 - 30 in. lbs.

Materials/Parts
Corrosion Preventive Compound, WP 2012 00, Item 98 Corrosion Preventive Compound, WP 2012 00, Item 104

Personnel Required
UH-60 Helicopter Repairer MDS 15T (1)

References
TM 55-1500-322-24 WP 1020 00, SELF-RETAINING BOLT INSPECTION WP 1057 00, YAW CONTROL PEDAL WP 1059 00, YAW CONTROL PEDAL SUPPORT ASSEMBLY WP 1060 00, YAW CONTROL PEDAL ADJUSTER WP 1064 00, CYCLIC STICK YOKE AND HOUSING WP 1070 00, CYCLIC STICK SOCKET WP 1071 00, CYCLIC STICK BEARINGS WP 1089 00, COLLECTIVE STICK SOCKET WP 1090 00, COLLECTIVE STICK BEARINGS WP 1102 00, MIXER WP 1104 00, PRIMARY SERVO WP 1107 00, COLLECTIVE TORQUE SHAFT AND LEVERS WP 1108 00, PITCH TORQUE SHAFT AND LEVERS WP 1109 00, LATERAL TORQUE SHAFT AND LEVERS WP 1110 00, YAW TORQUE SHAFT AND LEVERS WP 1114 00, YAW LEVER AND SUPPORT (STA 301.0) WP 1115 00, FORWARD QUADRANT AND SUPPORTS WP 1117 00, PILOT'S YAW PEDALS AND ADJUSTER CONTROL RODS WP 1120 00, COPILOT'S YAW PEDALS AND ADJUSTER CONTROL RODS WP 1123 00, CABIN CONTROL RODS WP 1124 00, COLLECTIVE INPUT CONTROL ROD WP 1125 00, PITCH/TRIM INPUT CONTROL ROD WP 1126 00, TRIM SERVO CONTROL ROD WP 1127 00, LATERAL INPUT CONTROL ROD WP 1128 00, YAW BOOST SERVO INPUT CONTROL ROD WP 1129 00, COLLECTIVE SERVO TO MIXER CONTROL ROD WP 1130 00, PITCH/TRIM ASSEMBLY TO MIXER CONTROL LINK WP 1131 00, ROLL TRIM ASSEMBLY TO MIXER CONTROL ROD WP 1132 00, YAW BOOST SERVO TO MIXER CONTROL ROD WP 1133 00, MIXER TO FORWARD PRIMARY SERVO CONTROL ROD WP 1134 00, MIXER TO AFT PRIMARY SERVO CONTROL ROD WP 1135 00, MIXER TO LATERAL PRIMARY SERVO CONTROL ROD WP 1137 00, YAW LEVER TO FORWARD QUADRANT CONTROL ROD WP 1142 00, SWASHPLATE LINKS WP 1143 00, TAIL ROTOR SERVO TO TAIL ROTOR QUADRANT PUSHROD WP 1144 00, COCKPIT BELLCRANKS AND LEVERS WP 1145 00, CABIN BELLCRANKS AND BELLCRANK SUPPORTS WP 1147 00, WALKING BEAM WP 1148 00, FORWARD BELLCRANK WP 1149 00, LATERAL BELLCRANK WP 1150 00, AFT BELLCRANK WP 1152 00, AFT TIE ROD AND SUPPORT FITTING WP 1165 00, TAIL ROTOR QUADRANT WP 1167 00, TAIL ROTOR QUADRANT REPAIR WP 1169 00, TAIL ROTOR QUADRANT SPRING CYLINDER SUPPORT WP 2012 00, EXPENDABLE AND DURABLE ITEMS LIST

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TM 1-1520-237-23 - [WP 1047 00] - 30 JULY 2010, FLIGHT CONTROL RODS GENERAL INFORMATION INSPECTION - ACCEPTANCE AND REJECTION CRITERIA [2 of 9] Mon Nov 08 13:46:42 2010 Tue Feb 26 01:37:52 2013

INSPECTION - ACCEPTANCE AND REJECTION CRITERIA

General Throughout the maintenance procedures the following nomenclature is interchangeable:
Lateral Longitudinal Directional Pushrod ROLL PITCH YAW CONTROL ROD

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TM 1-1520-237-23 - [WP 1047 00] - 30 JULY 2010, FLIGHT CONTROL RODS GENERAL INFORMATION ADJUSTABLE FLIGHT CONTROL ROD [3 of 9] Mon Nov 08 13:46:42 2010 Tue Feb 26 01:37:52 2013

Adjustable Flight Control Rod

1. Some adjustable control rods in the flight control system utilize a dual-thread design which allows their length to be adjusted without disconnecting the control rod ends. A central adjusting sleeve can be turned which will lengthen or shorten the rod as desired. 2. Assembly of these control rods must be performed correctly to make sure the maximum amount of adjustment capability is obtained. 3. The following types of dual-thread designs are used in the flight control system and illustrated in Figure 1: a. Internally and externally threaded adjusting sleeve. This type is used on the four control rods from the torque shafts to the pilot assist actuators and the lateral/yaw mixer input control rods. Assemble as follows: (1) Screw threaded adapter into control rod tube until it just passes control rod tube inspection hole. (2) Screw adjustable rod end into sleeve until the inspection hole is covered by jam nut. (3) Hold two ends of control rod and turn adjusting sleeve until correct control rod length is obtained. b. Dual external thread adjusting sleeve. This type is used on the control rod installed between the collective boost actuator and mixer. Assemble as follows: (1) Screw threaded adapter into control rod tube until it just passes control rod tube inspection hole. (2) Screw adjustable rod end onto sleeve until sleeve is just past inspection hole in rod end. (3) Hold two ends of control rod and turn adjusting sleeve until correct control rod length is obtained. c. Dual internal thread adjusting barrel. This type is used on the main rotor servo input control rods. Assemble as follows: (1) Screw threaded adapter onto control rod tube until threads just pass inspection hole in adapter. (2) Screw adjustable rod end onto sleeve until threads are just past inspection hole in adapter. (3) Hold two ends of control rod and turn adjusting sleeve until correct control rod length is obtained.

Figure 1 Typical Adjustable Flight Control Rods

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TM 1-1520-237-23 - [WP 1047 00] - 30 JULY 2010, FLIGHT CONTROL RODS GENERAL INFORMATION FLIGHT CONTROL BEARING INSPECTION [4 of 9] Mon Nov 08 13:46:42 2010 Tue Feb 26 01:37:52 2013

Flight Control Bearing Inspection

4. Inspect condition of bearings as follows: a. Inspect ball bearings and roller bearings for ratcheting, binding, and seal damage (TM 55-1500-322-24). Refer to Table 1 for action required. b. Inspect spherical bearings for looseness, damage, and extrusion of Telfon liner. NONE ALLOWED. Refer to Table 1 or Table 2 for action required. 5. Using dial indicator, inspect radial play per Table 1
Note

Axial play inspection is applicable only to components listed in Table 2

6.Using dial indicator, inspect axial play per Table 2

Table 1. Maximum Bearing Radial Play
PART NUMBER 70400-01206-041 NOMENCLATURE Pilot's/Copilot's Cyclic Stick Socket Assembly BEARING PART NO. SA4-14A-41 38950-00907-103 70400-01207-045 70400-01207-046 70400-01210-042 70400-01212-043 Copilot's Cyclic Stick Yoke Housing Pilot's Cyclic Stick Yoke Housing Pilot's/Copilot's Cockpit Lateral Bellcrank Pilot's Cockpit Outboard Forward and Aft Bellcrank 38950-00908-104 38950-00908-104 38950-00903-104 38950-00902-105 SA4-14A1-512 38950-00901-101 SA4-16A1-501 70400-01214-043 70400-01215-042 Copilot's Cockpit Forward and Aft Lever Pilot's Cockpit Inboard Forward and Aft Bellcrank SA4-14A1-512 38950-00902-102 SA4-14A-41 38950-00901-101 SA4-16A-41 70400-01219-043 70400-01250-054 70400-01411-043 Pilot's/Copilot's Yoke and Housing Bellcrank Pilot's/Copilot's Yaw Pedal Control Rod Copilot's Collective Stick Socket Assembly 38950-00903-104 SM4-6D-41 38950-00903-104 38950-00907-103 70400-01412-042 Pilot's Collective Stick Socket Assembly 38950-00903-104 38950-00907-103 70400-01413-042 70400-01415-043 70400-01602-043 70400-01602-044 70400-01604-049 70400-01608-042 Pilot's Cabin Collective Bellcrank Copilot's Cabin Collective Bellcrank Pilot's/Copilot's Yaw Control Pedal Pilot's/Copilot's Yaw Control Pedal Pilot's/Copilot's Yaw Control Pedal Support Assembly Pilot's/Copilot's Yaw Control Pedal Adjuster Link 38950-00903-104 38950-00902-105 38950-00903-104 38950-00902-105 B-1516 B-1516 GB-2012 38950-00902-103 SA4-14A1-512 38950-00913-102 70400-01609-045 70400-01609-046 70400-01610-042 70400-01612-043 70400-01612-044 70400-01614-043 70400-01614-044 70400-02121-043 70400-02122-043 70400-02123-042 70400-02124-044 70400-02125-046 70400-02126-045 70400-02127-044 Copilot's Yaw Control Pedal Adjuster Long Arm Pilot's Yaw Control Pedal Adjuster Long Arm Pilot's/Copilot's Yaw Control Pedal Adjuster Small Arm Pilot's/Copilot's Yaw Control Pedal Adjuster Lower Support Bearing Pilot's/Copilot's Yaw Control Pedal Adjuster Upper Support Bearing Copilot's Cockpit Yaw Lever Pilot's Cockpit Yaw Lever Pitch Torque Shaft Lower Lever Lateral Torque Shaft Lower Lever Yaw Torque Shaft Lower Lever Collective Torque Shaft Lower Lever Collective Torque Shaft Upper Lever Yaw Torque Shaft Upper Lever Upper Cabin Lateral/Pitch Lever 38950-00903-104 38950-00903-104 38950-00913-102 38950-00906-102 38950-00906-102 38950-00903-104 38950-00902-105 38950-00903-104 38950-00902-105 SA4-14A1-512 38950-00903-104 SA4-14A1-512 38950-00903-104 SA4-12A1-504 SA4-14A1-512 SA4-12A1-504 SA4-14A1-512 SA4-14A1-512 38950-00902-105 38950-00903-104 70400-02128-042 70400-02128-045 70400-02129-044 70400-02130-043 70400-02154-050 70400-02154-053 Torque Shaft Lower Support Torque Shaft Upper Support Pitch Torque Shaft Upper Lever Lateral Torque Shaft Upper Lever Large Link (Yaw Input Lever to Yaw Collective Output Bellcrank) Large Link (Forward Longitudinal Input Bellcrank to Forward Longitudinal Output Bellcrank) Large Link (Aft Longitudinal Input Bellcrank to Aft Longitudinal Output Bellcrank) Pilot's/Copilot's Directional Bellcrank Pilot's/Copilot's Pitch Bellcrank Pilot's/Copilot's Roll Bellcrank 38950-00906-102 AMKP21BS-FS464 SA4-14A1-512 SA4-12A1-504 SA4-14A1-512 SA4-14A1-512 MAX. PLAY (INCHES) 0.005 0.005 0.005 0.005 0.0025 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.0025 0.005 0.0025 0.005 0.0025 0.005 0.0025 0.005 0.0025 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.0025 0.0025 0.005 0.005 0.005 0.0025 0.005 0.0025 0.005 0.005 0.0025 0.005 0.0025 0.005 0.005 0.005 0.005 0.005 0.005 0.0025 0.005 0.005 0.005 0.005 0.005 0.005 ACTION REQUIRED Replace socket (WP 1070 00) or bearing (WP 1071 00) Replace socket (WP 1070 00) or bearing(s) ( WP 1071 00) Replace yoke and housing (WP 1064 00) Replace yoke and housing (WP 1064 00) Replace bellcrank (WP 1144 00) Replace bellcrank (WP 1144 00) Replace bellcrank (WP 1144 00) Replace bellcrank (WP 1144 00) Replace bellcrank (WP 1144 00) Replace bellcrank (WP 1144 00) Replace bellcrank (WP 1144 00) Replace bellcrank (WP 1144 00) Replace bellcrank (WP 1144 00) Replace bellcrank (WP 1144 00) Replace yoke and housing (WP 1064 00) Replace control rod (WP 1117 00or WP 1120 00) Replace socket (WP 1089 00) or bearing (WP 1090 00) Replace socket (WP 1089 00) or bearing(s) ( WP 1090 00) Replace socket (WP 1089 00) or bearing (WP 1090 00) Replace socket (WP 1089 00) or bearing(s) ( WP 1089 00) Replace bellcrank (WP 1145 00) Replace bellcrank (WP 1145 00) Replace bellcrank (WP 1145 00) Replace bellcrank (WP 1145 00) Replace pedal (WP 1057 00) Replace pedal (WP 1057 00) Replace support assembly (WP 1059 00) Replace link (WP 1060 00) Replace link (WP 1060 00) Replace link (WP 1060 00) Replace pedal adjuster (WP 1060 00) Replace pedal adjuster (WP 1060 00) Replace arm (WP 1060 00) Replace lower support (WP 1060 00) Replace upper support (WP 1060 00) Replace yaw lever (WP 1144 00) Replace yaw lever (WP 1144 00) Replace yaw lever (WP 1144 00) Replace yaw lever (WP 1144 00) Replace torque shaft (WP 1108 00) Replace torque shaft (WP 1109 00) Replace torque shaft (WP 1110 00) Replace torque shaft (WP 1107 00) Replace torque shaft (WP 1107 00) Replace torque shaft (WP 1107 00) Replace torque shaft (WP 1110 00) Replace torque shaft (WP 1110 00) Replace lever (WP 1108 00) Replace lever (WP 1108 00) Replace lever (WP 1108 00) Replace support (WP 1107 00, WP 1108 00, WP 1109 00, or WP 1110 00) Replace support (WP 1107 00, WP 1108 00, WP 1109 00, or WP 1110 00) Replace torque shaft (WP 1108 00) Replace torque shaft (WP 1109 00) Replace link (WP 1102 00) Replace link (WP 1102 00)

70400-02154-054 70400-02170-044 70400-02171-049 70400-02171-050

SA4-14A1-512 38950-00903-104 38950-00908-103 38950-00903-104 38950-00908-103 38950-00903-104

0.005 0.0025 0.005 0.0025 0.005 0.0025

Replace link (WP 1102 00) Replace bellcrank (WP 1123 00) Replace bellcrank (WP 1123 00) Replace bellcrank (WP 1123 00) Replace bellcrank (WP 1123 00) Replace WP ) 1123bellcrank 00 (

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Table 1. Maximum Bearing Radial Play (sheet 2)

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Table 1. Maximum Bearing Radial Play - (Continued)

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TM 1-1520-237-23 - [WP 1047 00] - 30 JULY 2010, FLIGHT CONTROL RODS GENERAL INFORMATION FLIGHT CONTROL BEARING INSPECTION (2 of 2) [5 of 9] Mon Nov 08 13:46:42 2010 Tue Feb 26 01:37:53 2013

Table 1. Maximum Bearing Radial Play - (Continued)

PART NUMBER NOMENCLATURE BEARING PART NO. 38950-00903-104 38950-00908-103 70400-02173-046 Pilot's Collective Bellcrank SA4-14A1-512 38950-00903-104 38950-00908-103 70400-02205-043 70400-02206-043 70400-02209-047 70400-02212-047 70400-02232-045 70400-02232-046 Pitch/Trim Assembly to Mixer Control Link Longitudinal Fixed Link (Mixer Walking Beam to Aft Lateral Input Lever) Lateral Output Lever Aft Longitudinal Output Bellcrank Small Link (Installed on Lateral Output Lever) Small Link (Forward Longitudinal Input Bellcrank to Forward Longitudinal Output Bellcrank) Small Link (Yaw Input Lever to Yaw Collective Output Bellcrank) Small Link (Installed on Longitudinal Output Bellcrank) Large Link (Lateral Input Bellcrank to Lateral Output Lever) Mixer to Forward Primary Servo Control Rod Roll Trim Servo Lever Yaw Trim Servo Lever Collective Trim Servo Lever Collective Servo to Mixer Control Rod Roll Trim Assembly to Mixer Control Rod Copilot's Cabin Yaw Bellcrank Pilot's Cabin Yaw Bellcrank Copilot's Cabin Lateral Bellcrank Pilot's Cabin Lateral Bellcrank Copilot's Cabin Longitudinal Bellcrank Pilot's Cabin Longitudinal Bellcrank Pilot's Cabin Right Collective Bellcrank Forward Quadrant Supports Forward Quadrant Yaw Lever Yaw Lever Support Tail Rotor Quadrant Spring Cylinder Support Terminal Tail Rotor Quadrant Tail Rotor Quadrant Upper Arm Tail Rotor Quadrant Lower Arm Forward Bellcrank Aft Bellcrank Walking Beam Forward Swashplate Link Aft Swashplate Link Aft Tie Rod Lateral Swashplate Link Lateral Bellcrank Primary Servo Assembly SA4-14A1-512 SA4-14A1-512 38950-00902-102 DAS4-14A-41 38950-00902-102 DAS4-14A-41 38950-00903-101 38950-00903-101 MAX. PLAY (INCHES) 0.0025 0.005 0.005 0.0025 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.0025 0.0025 ACTION REQUIRED Replace bellcrank (WP 1123 00) Replace bellcrank (WP 1123 00) Replace bellcrank (WP 1123 00) Replace bellcrank (WP 1123 00) Replace bellcrank (WP 1123 00) Replace link (WP 1130 00) Replace link (WP 1102 00) Replace lever (WP 1102 00) Replace lever (WP 1102 00) Replace bellcrank (WP 1102 00) Replace bellcrank (WP 1102 00) Replace lateral output lever assembly (WP 1102 00) Replace link (WP 1102 00)

70400-02232-047 70400-02232-048 70400-02239-043 70400-02258-048 70400-02260-120 70400-02260-121 70400-02260-128 70400-02264-063 70400-02264-064 70400-02501-044 70400-02501-045 70400-02502-044 70400-02502-045 70400-02503-043 70400-02503-044 70400-02504-043 70400-02616-042 70400-02621-041 70400-02623-041 70400-02624-042 70400-06672-042 70400-06691-042 70400-06696-043 70400-06697-043 70400-08101-046 70400-08102-045 70400-08104-048 70400-08110-060 70400-08110-061 70400-08111-043 70400-08151-061 70400-08166-041 70410-02820-045

38950-00903-101 38950-00903-101 SA4-14A1-512 38950-00903-103 SA4-12A1-504 SA4-12A1-504 SA4-12A1-504 38950-00903-103 SA4-14A1-512 38950-00903-103 38950-00903-104 38950-00902-102 38950-00903-104 38950-00902-102 38950-00903-104 38950-00902-102 38950-00903-104 38950-00902-102 38950-00903-104 38950-00902-105 38950-00903-104 38950-00902-105 38950-00903-104 38950-00907-102 38950-00906-101 SA4-12A1-504 SA4-12A1-504 SA6-14A-41 38950-00906-101 KR4-CNB SA4-12A1-504 38950-00908-101 AKP33B-A1173 AKP33B-A1173 SB5077-101 SB5077-101 SB5077-101 SB5078-102 SB5078-102 SBSH14ATH30M SB5078-102 SB5077-101 SB5077-101

0.0025 0.0025 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.0025 0.005 0.005 0.005 0.0025 0.005 0.0025 0.005 0.0025 0.005 0.0025 0.005 0.0025 0.005 0.005 0.005 0.005 0.005 0.005 0.020 0.005 0.005 0.005 0.005 0.020 0.020 0.020 0.020 0.020 0.005 0.020 0.020 0.020

Replace link (WP 1102 00) Replace longitudinal output bellcrank (WP 1102 00) Replace link (WP 1102 00) Replace control rod (WP 1133 00) Replace lever (WP 1126 00) Replace lever (WP 1126 00) Replace lever (WP 1126 00) Replace control rod (WP 1129 00) Replace control rod (WP 1131 00) Replace control rod (WP 1131 00) Replace bellcrank (WP 1145 00) Replace bellcrank (WP 1145 00) Replace bellcrank (WP 1145 00) Replace bellcrank (WP 1145 00) Replace bellcrank (WP 1145 00) Replace bellcrank (WP 1145 00) Replace bellcrank (WP 1145 00) Replace bellcrank (WP 1145 00) Replace bellcrank (WP 1145 00) Replace bellcrank (WP 1145 00) Replace bellcrank (WP 1145 00) Replace bellcrank (WP 1145 00) Replace bellcrank (WP 1145 00) Replace bellcrank (WP 1145 00) Replace support(s) (WP 1115 00) Replace quadrant (WP 1115 00) Replace lever (WP 1114 00) Replace lever (WP 1114 00) Replace support (WP 1114 00) Replace terminal (WP 1169 00) Replace quadrant (WP 1165 00) Replace quadrant (WP 1165 00) Replace upper arm (WP 1167 00) Replace lower arm (WP 1167 00) Replace bellcrank (WP 1148 00) Replace bellcrank (WP 1150 00) Replace walking beam (WP 1147 00) Replace link (WP 1142 00) Replace link (WP 1142 00) Replace tie rod (WP 1152 00) Replace link (WP 1142 00) Replace bellcrank (WP 1149 00) Replace servo (WP 1104 00)

Table 2. Maximum Bearing Axial Play

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TM 1-1520-237-23 - [WP 1047 00] - 30 JULY 2010, FLIGHT CONTROL RODS GENERAL INFORMATION TABLE 2. MAXIMUM BEARING AXIAL PLAY [6 of 9] Mon Nov 08 13:46:42 2010 Tue Feb 26 01:37:54 2013

Table 2. Maximum Bearing Axial Play

PART NUMBER 70400-06672-042 70400-08101-046 70400-08102-045 70400-08104-048 70400-08110-060 70400-08110-061 70400-08111-043 70400-08151-061 70400-08166-041 70410-02820-045 NOMENCLATURE Tail Rotor Quadrant Spring Cylinder Support Terminal Forward Bellcrank Aft Bellcrank Walking Beam Forward Swashplate Link Aft Swashplate Link Aft Tie Rod Lateral Swashplate Link Lateral Bellcrank Primary Servo Assembly BEARING PART NO. KR4-CNB SB5077-101 SB5077-101 SB5077-101 SB5078-102 SB5078-102 SBSH14ATH30M SB5078-102 SB5077-101 SB5077-101 MAX. PLAY (INCHES) 0.020 0.020 0.020 0.020 0.020 0.020 0.008 0.020 0.020 0.020 ACTION REQUIRED Replace terminal (WP 1169 00) Replace bellcrank (WP 1148 00) Replace bellcrank (WP 1150 00) Replace walking beam (WP 1147 00) Replace link (WP 1142 00) Replace link (WP 1142 00) Replace tie rod (WP 1152 00) Replace link (WP 1142 00) Replace bellcrank (WP 1149 00) Replace servo (WP 1104 00)

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TM 1-1520-237-23 SELF-RETAINING BOLT Mon Nov 08 13:46:42 Tue Feb 26 01:37:54

[WP 1047 00] - 30 JULY 2010, FLIGHT CONTROL RODS GENERAL INFORMATION INSTALLATION [7 of 9] 2010 2013

Self-Retaining Bolt Installation 1. Perform self-retaining bolt inspection (WP 1133 00).
Note

A maximum of three washers (not to exceed 0.095 inch), only in thickness combinations indicated in table, can be installed under bolthead so correct nut torque, self-retaining features, and cotter pin installation can be obtained. If more than three washers are required to obtain correct nut torque, self-retaining features, and cotter pin installation substitution of a shorter or longer bolt of the same part number, but with a different dash number is allowed.

2. Refer to Table 3 for proper washer stackup on bolt. 3. Install self-retaining bolt and washers (under bolthead). 4. Check bolt for free axial motion and that impedance feature is not restrained in part. If bolt binds or impedance feature is depressed, change washer stackup using Table 3, or use next longer or shorter bolt. 5. Install nut on bolt. Torque nut to value shown in task, and install cotter pin.
Note

If unable to torque bolthead, use a crowfoot attachment to torque nut, without disturbing cotter pin, and without restraining bolthead. 6. Proof torque bolthead to value shown in task. If bolt rotates, adjust using washers in Table 3, or use next longer or shorter bolt.
Table 3. Washer Stackups
COMBINATION A B C D E F WASHER THICKNESS (INCH) 0.016 0.032 0.016 0.063 0.016 0.063 0.016 0.063 QUANTITY 3 2 2 1 1 1 2 1

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TM 1-1520-237-23 - [WP 1047 00] - 30 JULY 2010, FLIGHT CONTROL RODS GENERAL INFORMATION TRI-PIVOT CONNECTIONS [8 of 9] Mon Nov 08 13:46:42 2010 Tue Feb 26 01:37:54 2013

Tri-Pivot Connections 1. For flight control tri-pivot connections using AN3 and NAS6203 type bolts refer to Figure 1 and perform installation procedures and gap requirements as follows: a. Install long bushing, NAS77A3 flange-type or NAS76 straight-type, through rod end and slot in lever, and install bolt, AN3 or NAS6203, washer, and nut. TORQUE NUT TO 12 - 20 INCH-POUNDS. (1) Check for free rotation of long bushing using finger force. Using feeler gage, check for 0.002 - 0.125-inch gap between washer and rod end clevis Figure 1. (2) If bushing cannot be rotated and clearance is less than 0.002 inch, use a longer bushing or longer bolt or both to obtain 0 .002 - 0.125-inch gap. Refer to Table 4 and Table 5. (3) If bushing can be rotated and clearance is more than 0.125-inch, use a shorter bushing or shorter bolt or both to obtain 0 .002 - 0.125-inch gap. (4) If bushing cannot be rotated and clearance is 0.002 - 0.125-inch, remove and inspect bushing. (5) Any combination of thick or thin washers (not to exceed three) may be used to obtain proper bolt length for inserting cotter pin. Refer to Figure 1 for cotter pin, MS24665-153 Installation. b. Install short bushing, 70400-00513, in slot on each side of rod end. Install bolt, AN3 or NAS6203, and washer through bushings, rod end and lever. Install nut and torque to 12 to 20 inch-pounds. (1) Check for no rotation of short bushing and using feeler gage, check for 0.002 - 0.125-inch gap between washers and rod end clevis on each side. (2) If clearance is less than 0.002 inch on each side, use longer bushings or longer bolt. Refer to Table 4. (3) If bushings can be rotated and clearance is 0.002 - 0.125-inch, check bolt grip length, bolt may be too long and nut is bottomed on bolt threads. Use a shorter bolt, retorque nuts and recheck for no rotation of bushings and for a clearance of 0 .002 - 0.125-inch. (4) If bushings cannot be rotated and clearance is more than 0.125 inch, use shorter bushings or shorter bolt or both to obtain 0.002 - 0.125-inch gap. (5) Any combination of thick or thin washers (not to exceed three) may be used to obtain proper bolt length for inserting cotter pin. Install cotter pin.
Table 4. 70400-00513 Bushings (Non-countersunk)
PART NO. -105 -102 -101 -106 -104 -107 LENGTH (INCH) .201/.206 .245/.250 .325/.330 .371/.378 .401/.406 .464/.469

2. NAS77 Type bushings (Long Flanged Type) increase in 0.010-inch length increments.

Table 5. EXAMPLE: NAS77 Type Bushings

PART NO. NAS77A3-089 NAS77A3-090 LENGTH (INCH) =.890-inch long =.900-inch long

3. NAS76 Type bushings (Long Straight Type) increase in 1/32-inch length increments.

Table 6. EXAMPLE: NAS76 Type Bushings

PART NO. NAS76A3-020 NAS76A3-021 LENGTH (INCH) = 20/32-inch long = 21/32-inch long

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TM 1-1520-237-23 - [WP 1047 00] - 30 JULY 2010, FLIGHT CONTROL RODS GENERAL INFORMATION CONTROL ROD CORROSION PROTECTION [9 of 9] Mon Nov 08 13:46:42 2010 Tue Feb 26 01:37:54 2013

Control Rod Corrosion Protection

Note

Application of corrosion protection compound is performed after installation, adjustment, jam nut torquing, and safety wiring of the control rods is complete.

1. Application of corrosion protection coating is required for the following: a. Torque shaft to boost servo control rods WP 1124 00, WP 1125 00, WP 1127 00 and WP 1128 00. b. Boost servo to mixer control rods WP 1129 00, WP 1131 00 and WP 1132 00. c. Mixer to primary servo control rods WP 1133 00, WP 1134 00 and WP 1135 00. d. Yaw lever to forward quadrant control rod WP 1137 00. e. Tail rotor servo to tail rotor quadrant pushrod WP 1143 00. 2. Determine which corrosion preventive compound is currently applied to control rods: a. Corrosion preventive compound, WP 2012 00, Item 98, is a soft amber gel. b. Corrosion preventive compound, WP 2012 00, Item 104, is a firm black coating.
Note

Application of corrosion protection coating shall be performed after installation, adjustment, jam nut torquing, and lockwiring of control rod is complete.

3. Touch up corrosion protection coating, using the same compound that is currently on surface of control rods. Apply corrosion protection coating to the following areas: All threaded portions Jam nuts Lockwashers Slotted keyways Inspection holes
END OF WORK PACKAGE