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JABALI PROJECT

METHOD STATEMENT FOR MINE ADMIN OFFICE AND WORKSHOP STEEL STRUCTURE
Owner Contractor : : Jabal Salab Company (Yemen) Limited Nabil Salah for Trading and Contracting

Prepared by : Mohammed AL-Fareh Email : bridger@ymail.com Website : www.alfareh.webs.com

Mine Admin. Offices & Workshop Method Statement

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TABLE OF CONTENTS

Purpose Scope Responsibilities Resources to be deployed Erection Methodology Quality Control Safety Precautions Attachments

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1.

PURPOSE

He shall also be responsible for monitoring and assuring the quality of the works. Offices & Workshop Method Statement Page 3 of 26 The purpose of this document is to provide a detailed Method Statement indicating the work procedures for erecting the steel structure to be carried for the Mine Admin Office and Workshop. . 2. SCOPE The scope of work covered by this Method Statement is as follows: • • • • Lean concrete Reinforced concrete for the foundation ( anchor bolts and pedestal) Erection of steel structure Frames with Sheeting. Surveyor shall be responsible for setting out of the works and shall report to the Project manager. progress and safe execution of the works. RESPONSIBILITIES Project Manager shall be responsible for the overall organization. Masonry Works 3.Mine Admin. He is also in charge of the day to day organization. execution and safe execution of the works. Assistant Project Manager has all responsibilities with Project Manger. Resident Engineer shall be responsible for ensuring the works are carried out in accordance with the construction drawings and specifications and shall report to the Project Manager.

Mine Admin. Offices & Workshop Method Statement Page 4 of 26 5 Resource to be Deployed Mobile Crane Guy Wires Clamps Ratchet Puller .

Mine Admin. Offices & Workshop Method Statement Page 5 of 26 Light Duty Scaffolding Ladders Generators Screw Gun .

Offices & Workshop Method Statement Page 6 of 26 Pop Rivet Puller Grinder 10 mm Drill Vice Grips Aviation snips .Mine Admin.

Offices & Workshop Method Statement Page 7 of 26 Ratchet Spanner Utility Knife Hacksaw Mastic Gun Spud wrench Miscellaneous Tools .Mine Admin.

Offices & Workshop Method Statement Page 8 of 26 Tool Belt and Bolt Bag Plumb bob Total Station Spirit Level Measuring Tape .Mine Admin.

Offices & Workshop Method Statement Page 9 of 26 Goggles Welding Hood Gloves Safety Harness Safety Shoes Helmet .Mine Admin.

a) Project Manager b) Assistant project Manger c) Resident Engineer/Safety Officer d) Surveyor e) Foreman / Supervisor f) Erection Crew g) Carpenter with Assistants h) Bar bender with Assistants i) Operator j) Concrete Labors k) Mason l) General Workers .2 Manpower to be deployed. Offices & Workshop Method Statement Page 10 of 26 First Aid Kit Portable Fire Extinguisher Welding Machine 5.Mine Admin.

it should be cured by water for a minimum of one week. Reinforced concrete for the foundation The day after lean concrete is poured. formworks fabrication along with rebar cutting and bending will commence as per approved drawings.Mine Admin. After lean concrete is poured. • . the lean concrete can be pour. Offices & Workshop Method Statement Page 11 of 26 Erection Methodology 6 • Lean Concrete After the ground have been leveled by a grader and compacted with a roller.

Offices & Workshop Method Statement Page 12 of 26 After all rebar are set in place. Curing for the foundation will be for not less than a week for the concrete to gain the required strength of 30 Mpa. the foundation will be ready for pouring. After the anchor bolts and rebar are in their final position.Mine Admin. . anchor bolts should be put in accurate place with the help of steel plate to keep anchor bolts in position during the pouring of the foundation.

After the columns have been erected. it has been found most satisfactory to erect the columns first. the ground assembled rafter is hoisted into place and connected to the columns. This bay usually contains the optional diagonal bracing.Mine Admin. . tie them together with the girts and tighten the anchor bolts. The intermediate or interior frames nearest the end wall are usually erected first. Offices & Workshop Method Statement Page 13 of 26 • Erection of steel structure General Although several methods are used to erect general steel rigid frames. Erection Procedure Step 1 : Stand main frame Columns and turn nuts on anchor bolts. the rafter will be connected on ground and then lifted to its final position. Generally.

Mine Admin. . using crane. tighten connection bolts snug. Offices & Workshop Method Statement Page 14 of 26 Step 2 : Add wall girts Step 3 : Add main frame rafter and secure with rope.

Mine Admin. Offices & Workshop Method Statement Page 15 of 26 Step 4 : Add another main Frame rafter and several roof purlins to stabilize frame First Frame of braced bay Second Frame of braced bay Roof Purlins .

Then proceed with endwall columns. rafters. remaining roof purlins and flange braces. Remove rope ties and repeat the previous steps with other main frames. Taking diagonal measurements and . Square the roof with the use of the cable braces as shown. sidewall girts and eave struts. the structure should be plumbed and squared.Mine Admin. Snug tighten only. When the frame work is standing. Step 6 : Add corner columns. Use a level as shown for wall columns. Offices & Workshop Method Statement Page 16 of 26 Step 5 : Add cable bracing.

Mine Admin. Offices & Workshop Method Statement Page 17 of 26 adjusting the tension of the xbracing will square the roof and aid in plumbing the structure endwalls. Roof bracing Erect next bay Erect remaining bays .

.Mine Admin. Offices & Workshop Method Statement Page 18 of 26 Step 7 : Plumbing and squaring the framework .

Offices & Workshop Method Statement Page 19 of 26 • Block Works After columns are set and their alignment is checked. The sheeting for the workshop will be installed using scaffolding. • • . block work will commence with the use of simple equipment and scaffolding when needed The mezzanine floor will be erected with main frames generally prior to sheeting and then casting the mezzanine floor.Mine Admin.

Mine Admin. Erection Inspection Check List – EICL ( Attachment I) Method Statement. Offices & Workshop Method Statement Page 20 of 26 Quality Control The safety and quality of erection will be ensured by engaging qualified supervisor and technicians on the job. Risk Assessment. Bolt Tighten Procedure ( Attachment II) 7 . d. b. The quality plan as a minimum should contain the following : a. c.

including scaffolding and ladders.14 Ensure that high strength bolts are correctly tightened. Thus avoid material loss or accident.8 Check electric cables for hand tools.15 when walking on the roof. helmet.13 Tie down Sheeting Once the bundle is opend. 8. 8.10 Ensure permanent bracing and flange stays are installed as work proceeds. 8 8.1 8. strong winds are dangerous during erection and sheeting. 8.6 check that all erectors have the correct personal safety equipment. 8.4 Check weather conditions.5 Check for overhead electric lines before moving in with a crane. not the ribs.7 ensure that there are sufficient guy wires on site for temporary bracing 8. 8.11 Ensure that high strength bolts are used where indicated. step in the valley of the panels. safety shoes. 8. safety harness etc.3 Check that all access equipment is in good condition. 8. 8.Mine Admin. 8. discard frayed or split cables .12 maintain a clean and tidy site. 8.2 Make daily check on all lifting equipment. 8. 8. Make daily checks on all lifting slings.9 Ensure that erection always starts at a braced bay. Offices & Workshop Method Statement Page 21 of 26 Safety Precautions For safety reasons there are precautions that need to be taken during erection.

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