Professional Documents
Culture Documents
700
400 400
RESET OT1 OT2 AT AL1 AL2 PRO
800 800
OUT1 OUT2 AL2 AL3 AT MAN AL1 PRO OUT1 OUT2 AT OUT1 0 AUTO
%
900
900
AL1 AL2 AL3 MAN PRO
700
OUT1 OUT2
OUT1
%
20 40 60 80 100
OUT1 0 20 40 60 80
% 100
100 80 60 40 20
AT
AL1
AL2
AL3
MAN PRO
RESET
AUTO
20
40
60
80
100
RESET
AUTO
RESET
600 600
GOLINK
RESET
AUTO
GOLINK
GOLINK
GOLINK
GOLINK
FY400
FY700
FY800
FY900
FY600
NOVEMBER, 2005
FY_OPER_EN_V4
CONTENT
1 2 3 Notice before start- up Page 3 Specifications Page 4 Terminal arrangement 3.1 FY400 Terminals Page 6 3.2 FY600 Terminals Page 7 3.3 FY700 Terminals Page 8 3.4 FY800 Terminals Page 9 3.5 FY900 Terminals Page 10 4 External dimension and panel cutout Page 11 5 Parts description Page 12 6 Operations 6.1 Power On .. Page 13 6.2 Change the Set Value (SV) Page 13 6.3 Change The Alarm Value Page 13 6.4 Autotuning (AT) .. Page 14 6.5 Programmable RAMP / SOAK .. Page 15 7 Operation levels 7.1 Levels diagram . Page 16 7.2 Lock function .... Page 16 8 Parameters 8.1 Level 1 (User Level) Page 17 8.2 Level 2 (PID Level) 8.2.1 Level 2 parameters display / hiding condition..... Page 18 8.2.2 Description of parameters Page 19 8.3 Level 3 (Input Level) Page 20 8.4 Level 4 (SET Level) 8.4.1 How to hide parameters (Use SET1~SET7) Page 22 8.4.2 Special functions (Use SET8 / SET9 / SET0).. Page 23 8.4.3 Remote SV type selection Page 24 8.4.4 Output mode selection (Use OUTY) Page 24 8.5 Program Level 8.5.1 Description of parameters Page 25 8.5.2 Description of operation Page 26 9 Input type table Page 27 10 Alarm 10.1 Alarm time Page 29 10.2 SETA Page 29 10.3 Alarm mode Page 30
1
11 12 13 14
Heater Break Alarm(HBA) Error codes Modify input type: TC, RTD Modify input type: Linear Input (mA ,V) 14.1 Hardware 14.2 Calibration 15 Modify output type: Relay, SSR, 4~20mA 16 Modify output mode: OUT1/ALARM, OUT1/OUT2 17 Applications 17.1 RAMP & SOAK .. 17.2 TTL CommunicationSV output and RATE function 17.3 1 Phase angle control (By SCR module) 17.4 1Phase angle control (By TRIAC) ... 17.5 3Phase angle control ( By DIODE/SCR module).. 17.6 1Zero crossing control (By SCR Module) .. 17.7 1Zero crossing control (By TRIAC) . 17.8 3Zero crossing control (By SCR module) 17.9 3Zero crossing control (By TRIAC) 17.10 17.11
Page 31 Page 32 Page 33 Page 34 Page 35 Page 36 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42 Page 43 Page 44 Page 45
3 wires proportional motor valve control .. Page 46 Wiring diagram of PC Communication . Page 47
Danger
1. Danger! Electric Shock! DON'T touch AC power wiring terminals when controller has been powered! Keep the power off until all of the wirings are completed!
Warning
1. Please confirm the AC power wiring to controller is correct, otherwise it would be caused aggravated damage on controller. ( FY400 connecting with Pin 1 and 6, FY600/700/800/900 with Pin 1 and 2). Be sure to use the rated power supply (AC85~265V or DC24V), otherwise it would be caused aggravated damage on controller. Please confirm wires are connected with correct terminal (Input, Output). Use M3 screw-compatible crimp-on terminals with an insulation sleeve, as shown below
3.2mm 3.2mm Torque : 0.4 N.m (4kgf.cm)
2. 3. 4.
5.
6. 7.
Avoid installing controller in following spaces: I. A place where the ambient temperature may reach beyond the range from 0 to 50 II. A place where the ambient humidity may reach beyond the range from 20 to 90% RH. III. A place where the controller likely to come into contact with water, oil, chemicals, steam and vapor. IV. A place where the controller is subject to interface with static electricity, magnetism and noise. For thermocouple (TC) input, use shield compensating lead wire. For RTD input, use shield wires which have low resistance and no resistance difference between the 3 wires.
3
1. Specifications
z Standard spec.
Model Dimension Supply voltage Frequency Power consumption Accuracy Sample time TC Input RTD mA dc mV / V dc Decimal point position Relay Output 1 Voltage pulse mA dc Voltage dc Alarm 1 Control algorithm PID range Isolation Isolated resistance Dielectric strength Operating temperature Humidity range Weight Display Height FY400 48X48mm 50 / 60 HZ approx 3VA approx 4VA approx 3VA approx 4VA approx 4VA 0.2 % FS 1digit 250ms K , J , R , S , B , E , N , T , W5Re/W26Re , PLII , U , L PT100,JPT100,JPT50 4~20mA ,0~20mA 0~1V,0~5V,0~10V,1~5V,2~10V -10~10mV,0~10mV,0~20mV,0~50mV,10~50mV 0000 , 000.0 , 00.00 , 0.000 Available for linear input (mA / mV / V) SPST type SPDT type SPST type SPDT type SPDT type 3A , 220V , electrical life:100,000 times or more (under rated load) For SSR drive. ON : 24V , OFF : 0V , max load current : 20mA 4~20mA, 0~20mA. Maximum load resistance:560 0~5V , 0~10V , 1~5V , 2~10V . Max load current:20mA 3A , 220V , electrical life:100,000 times or more (under rated load) PIDPIPDPON / OFF(P=0)FUZZY P: 0.0 ~ 200.0 %I: 0~3600sD: 0~900s Output terminals(control output , alarm , transmission) and input terminals are isolated separately 10M or more between input and case (ground) at DC 500 V 10M or more between output and case (ground) at DC 500 V 1000V AC for 1 minute between input terminal and case (ground) 1500V AC for 1 minute between output terminal and case (ground) 0~50 20~90%RH 150g PV:7mm SV:7mm 225g PV:7mm SV:7mm
4
FY600 96X48mm
FY700 72X72mm
FY800 48X96mm
FY900 96X96mm
Optional Spec.
FY400 FY600 FY700 FY800 FY900 For heating and cooling control use. Relay , SSR , 4~20mA , 0~20mA , 0~5V , 0~10V , 1~5V , 2~10V SPST type Not available SPDT type Available SPST type SPST type Available SPST type SPDT type Available SPST type SPDT type Available SPST type 3A , 220V , electrical life:100,000 times or more (under rated load)
Alarm 3
3A , 220V , electrical life:100,000 times or more (under rated load) Heater Break Alarm Display range of heater current : 0.0~99.9A , Accuracy : 1%FS (HBA) Included CT : SC-80-T Alarm relay : AL1 Transmission Remote SV Communication Available for PV or SV transmission 4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V 4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V Protocol : MODBUS RTU , MODBUS ASCII , TAIE RS232 , RS485 , TTL Baud rate: 2400 , 4800 , 9600 , 19200 , 38400 bps. Data bits : 8 , Stop bit : 1 or 2bit , Odd or Even parity. Water/Dust proof z IP65
Model 1 zero crossing control(1SSR) 3 zero crossing control(3SSR) Motor valve control 1 phase angle control(1SCR) 3 phase angle control(3SCR) z
Available
Programmable RAMP/SOAK
PFY400 PFY600 PFY700 PFY800 PFY900 2 patterns with 8 segments each. The 2 patterns can be linked together as 16 segments use.
3. Terminal arrangement
3.1 FY400 Terminals ( 48mm x 48mm , DIN 1/16 )
A.Power Supply
AC 85~265V DC 15 ~50V(Option)
H.CT Input
11 CT 12
B.Control Output
OUT1
Relay SSR mA,V
C.Input
mA,V RTD TC,mV
OUT2
Relay SSR mA,V
2 3
D.Alarm (Option)
OUT1 (1Zero Cross Control)
G1 K1 G2 K2 CLOSE OPEN COM AL 1 AL 2 (Use OUT1 & OUT2) (Proportional Motor Valve Control)
2 3
13 14
11
AL 1
12
E.Transmission
TRS
RD SD
F.Communication
RS232 RS485
DxDx+
TTL
RD SD
11 12 13
11 12
11 12 13
SG
SG
3.2
A.Power Supply
3 4 5 6 7 8 9
10
H.CT Input
14 CT 15
B.Control Output
OUT1
Relay SSR mA,V
C.Input
OUT2
Relay SSR mA,V mA,V RTD TC,mV
17 18 19 20
17 18 19 20
17 18 19 20
6 7
D.Alarm
(Option)
OUT1 OUT1
AL 1 AL 2
E.Transmission
AL 3 TRS
6 7
12 13
G.Communication
RS232
RD
F.Remote
Remote SV
RS485
DxDx+
TTL
RD SD
14 15 16
14 15
14 15 16
14 15
SG
SG
3.3
A.Power Supply
1 2
AC 85~265V DC 15 ~50V(Option) 15 16 17 18 19 20 21 8 9 10 11 12 13 14
3 4 5 6 7
H.CT Input
15 CT 16
B.Control Output
OUT1
Relay SSR mA,V
C.Input
OUT2
Relay SSR mA,V mA,V RTD TC,mV
11 12 13 14
11 12 13 14
11 12 13 14
5 6 7
3 4
D.Alarm (Option)
OUT1 (Proportional Motor Valve Control) 3 4 CLOSE 5 OPEN 6 7 COM OUT1
(1Zero Cross Control)
E.Transmission
AL 2
COM
AL 1
TRS
OUT1
(1Phase Angle Control)
3 4
8 9 10
18 19
NO
15 G1 17 G2 19 20
PROT
15 G1
NC
16 K1 17 G2 18 K2 20 21
PROT
G.Communication
RS232
RD SD
F.Remote
TTL Remote SV
RS485
DxDx+
15 16 17
15 16
RD SD
15 16 17
9 10
SG
SG
3.4
A.Power Supply
3 4 5 6 7 8 9
10
H.CT Input
14 CT 15
B.Control Output
OUT1
Relay SSR mA,V
C.Input
OUT2
Relay SSR mA,V mA,V RTD TC,mV
17 18 19 20
17 18 19 20
17 18 19 20
6 7
D.Alarm
(Option)
OUT1 OUT1
AL 1 AL 2
E.Transmission
AL 3 TRS
6 7
12 13
G.Communication
RS232
RD
F.Remote
Remote SV
RS485
DxDx+
TTL
RD SD
14 15 16
14 15
14 15 16
14 15
SG
SG
3.5
A.Power Supply
E.Transmission
TRS
39 40
3 4 5 6
H.CT Input
14 CT 15
7 8 9
10
F.Remote
Remote SV
14 15
B.Control Output
OUT1 Relay SSR mA,V
OUT1 OUT1
C.Input
mA,V RTD TC,mV
17 18 19 20
17 18 19 20
17 18 19 20
D.Alarm
AL 1 AL 2 AL 3
6
OUT1 OUT1
OUT1
31 G1 32 K1 33 G2 34 K2 35 36
PROT
31 G1 32 K1 33 G2 34 K2 35 G3 36 K3 39 40
PROT
G.Communication
RS232
RD SD
RS485
DxDx+
TTL
RD SD
14 15 16
14 15
14 15 16
SG
SG
( Remote SV )
RS232
RD SD
RS485
DxDx+
31 32 33
31 32
SG
10
50
FY400
RESET
400 400
GOLINK
70
44.5+0.5
50
65
90.5+0.5
96
FY600
100 80 60 40 20
600 600
GOLINK
RESET
50
70
44.5+0.5
AUTO
111
68.5+0.5
74
FY700
OUT1 OUT2
OUT1
700
700
AT AL1 AL2 AL3 MAN PRO
%
94
68.5+0.5
74
100
20
40
60
80
RESET
AUTO
GOLINK
89
44.5+0.5
50
FY800
OUT1
800 800
OUT1 OUT2 AL2 AL3 AT MAN AL1 PRO
116
90.5+0.5
96
%
0 AUTO
20
40
60
80
100
RESET
GOLINK
65
90.5+0.5
96
FY900
OUT1
900
900
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
116
90.5+0.5
20
40
60
80
% 100
96
RESET
AUTO
GOLINK
111
11
5. Parts description
FY600
8
11 8 9 12 16 5
%
100 80 60 40 20
GOLINK
FY800 FY400
1 2
RESET
FY700 / FY900
8 9 10 11 12 13 14 15
1
7
400 400
GOLINK
9 10 11 12 15
600 600
GOLINK
9
RESET
8
12 13 16
OUT1
800 800
OUT1 OUT2 AL2 AL3 AT MAN AL1 PRO
10 11 15
%
1 2
OUT1 OUT2 AT
900
900
AL1 AL2 AL3 MAN PRO
AUTO
0 AUTO
20
40
60
80
100
14
16
OUT1 0 20 40 60 80
% 100
3 5 6 7
2 13 10 15 14 4 3 6
RESET
AUTO
RESET
GOLINK
GOLINK
SYMBOL PV SV
RESET
NAME
1
FUNCTION Displays PV or various parameter symbols (Red) Displays SV or various parameter set values (Green) Used for parameter calling up and set value registration Switches between Auto(PID) output mode and Manual output mode. Shift digits when settings are changed Decrease numbers (-1000,-100,-10,-1)
Measured value (PV) display Set value (SV) display Set key Auto/Manual key Shift key Down key
AUTO
5 6
*Program hold
7
Up key
*Program run
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1%
8 9 10 11 12 13 14
OUT1 lamp OUT2 lamp Auto tuning lamp Alarm 1 lamp Alarm 2 lamp Alarm 3 lamp Manual output lamp
15
*Program running
lamp OUT% bar-graph display
Programmable controller
16
12
6. Operations
6.1
Controller will display as below
Power On
OUT1 OUT2
OUT1
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
%
20
40
60
80
100
20
40
60
80
100
20
40
60
80
100
20
40
60
80
100
RESET
AUTO
RESET
AUTO
RESET
AUTO
RESET
AUTO
GOLINK
GOLINK
GOLINK
GOLINK
6.2
OUT1 OUT2
OUT1
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
%
20
40
60
80
100
20
40
60
80
100
20
40
60
80
100
20
40
60
80
100
RESET
AUTO
RESET
AUTO
RESET
AUTO
RESET
AUTO
GOLINK
GOLINK
GOLINK
GOLINK
key Press key Press key. The SV Press to select the hundreds digit. to change the number to 1 number started to flash. The flashing digit indicates which digit can be set.
RESET
6.3
OUT1 OUT2
OUT1
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
%
20
40
60
80
100
20
40
60
80
100
20
40
60
80
100
20
40
60
80
100
RESET
AUTO
RESET
AUTO
RESET
AUTO
RESET
AUTO
GOLINK
GOLINK
GOLINK
GOLINK
RESET
RESET
* The are total 16 alarm mode types, please referred with alarm mode in page 30 * To change alarm mode, press
RESET
6.4
Use AT function to automatically calculate and set the optimize PID value for your system.
Autotuning (AT)
OUT1 OUT2
OUT1
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
%
20
40
60
80
100
20
40
60
80
100
20
40
60
80
100
20
40
60
80
100
RESET
AUTO
RESET
AUTO
RESET
AUTO
RESET
AUTO
GOLINK
GOLINK
GOLINK
GOLINK
RESET
Autotuning ATVL=0
(Overshoot )
PV
*Set ATVL to prevent overshoot occurred during autotuning process. RESET To set ATVL ,press key 5 seconds to enter Level 2 (PID Level) and then change the value. SV SV - 20 PV
Autotuning ATVL=20
Press key Start auto tuning (AT lamp will be lighted on)
RESET
SV
Autotuning failure
Possible cause 1 ATVL is too big. (If not sureset ATVL=0) Possible cause 2Calculation time is too long. (Set PID parameter manually)
14
6.5
*For detail of the programmable instruction, please refer with page 25.
Assume the temperature profile is as below (use total 4 segments )
SV 200 120
RAMP 1 hour
SOAK 30 minutes
RAMP 50 minutes
OUT1 OUT2
OUT1
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
%
20
40
60
80
100
20
40
60
80
100
20
40
60
80
100
20
40
60
80
100
RESET
AUTO
RESET
AUTO
RESET
AUTO
RESET
AUTO
GOLINK
GOLINK
GOLINK
GOLINK
RESET
OUT1 OUT2
OUT1
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
%
20
40
60
80
100
20
40
60
80
100
20
40
60
80
100
RESET
AUTO
RESET
AUTO
RESET
AUTO
GOLINK
GOLINK
GOLINK
OUT1 OUT2
OUT1
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
%
20
40
60
80
100
20
40
60
80
100
20
40
60
80
100
RESET
AUTO
RESET
AUTO
RESET
AUTO
GOLINK
GOLINK
GOLINK
OUT1 OUT2
OUT1
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
% OUT1
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
%
20
40
60
80
100
20
40
60
80
100
20
40
60
80
100
20
40
60
80
100
RESET
AUTO
RESET
AUTO
RESET
AUTO
RESET
AUTO
GOLINK
GOLINK
GOLINK
GOLINK
15
7. Operation levels
7.1 Levels diagram
Key 5 seconds
Press
RESET
RESET
Press
RESET
Key+
5 seconds
5 seconds * The controller returns to Level 1 if there is no key operation within 60 seconds.
Press
RESET
Key+
5 seconds
7.2
Lock function
16
8. Parameters
8.1 Level 1 (User Level)
PV SV
RESET
Autotuning
RESET
(
RESET RESET
17
8.2
To enter level 2, press SET key 5 seconds in level 1 8.2.1 Level 2 parameters display / hiding condition
RESET
1. Press key 5 seconds to enter level 2. 2. Set LCK to 1111. 3. Press RESET key and key 5 seconds, to enter level 4 (Set level). 4. Set OUTY to 0 (Single output-P1) . Single output - P1
1. Press key 5 seconds to enter level 2. 2. Set LCK to 1111. 3. Press RESET key and key 5 seconds, to enter level 4 (Set level). 4. Set OUTY to 1 (Dual output - P1/P2) . Dual output - P1/P2
RESET
P10
P10
P10 P20
P10 P20
P10 P20
P10 P20
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
18
8.2.2
Description of parameters
Proportional band 1 (For output 1) Integral time 1 (For output 1) Derivative time 1 (For output 1)
RESET
Range0.0~200.0% ON/OFF control if set to 0 (0.0) Range0~3600 seconds PD control if set to 0 Range0~900 seconds PI control if set to 0 Reserved Range0~USPL Range0~150 seconds Relay output : 10 Voltage pulse output : 1 , mA output: 0 Range0~1000 The same with P1 The same with I1 The same with D1 The same with CYT1 The same with HYS1 Set point of output 1 (Heating side) =SV - GAP1 =SV + GAP2
RESET
RESET
Reserved
RESET
RESET
RESET
RESET
Integral time 2 (For output 2) Derivative time 2 (For output 2) Output 2 Cycle time
LCK
RESET
Display If P2=0.0
RESET
RESET
Control gap 1 (For output 1) Control gap 2 (For output 2) Function lock
RESET
Return to P1
Levels entering available Level 1 (User) Level 2 (PID) Level 3 (Input) -------------------------Level 4 (SET) ----- --------------------19
Parameters which can be changed All parameters (default value) All parameters All parameters except level 3 Parameters in level 1 SV and LCK Only LCK
8.3
key + Shift
RESET
Analog input low limit calibration (Used for mA and V input) Analog input high limit calibration (Used for mA and V input)
Range-1999 ~ 9999 Range0 ~ 9999 0000000.000.000.000 Scaling Low Limit Scaling High Limit
RESET
RESET
Decimal point position (Available for mA and V input) Lower Set-Point Limit
RESET
The same with ALD1 The same with ALT1 The same with ALD1
RESET
Output 1 low limit calibration (Used for mA and V output) Output 1 low limit calibration (Used for mA and V output)
RESET
20
The same with CLO1 The same with CHO1 The same with CLO1
RESET
RESET
RESET
Full run time of proportional motor ( Used for proportional motor valve control output)
RESET
Used for programmable controller 0=Not wait to wait continued operation Others=Wait value
RESET
MODBUS RTU / MODBUS ASCII / Communication Protocol Selection TAIE Communication Bits Configuration O_81 /O_82/E_81/ E_82 ID number Range0 ~ 255 2400 / 4800 / 9600 / 19200 / 38400 bps Range-1000~1000 Range-100.0~500.0 C() / F() / A(Analog) PV will responese faster if PVFT is smaller.
RESET
RESET
RESET
Baudrate
RESET
SV compensation
RESET
PV compensation
RESET
Unit of PV & SV
RESET
PV Filter
RESET
Reserved
RESET
Control mode
RESET
Control algorithm
RESET
Frequency
RESET
Return to INP1
21
8.4
RESET
key + Shift
key 5 seconds.
Press
RESET
Key
Press
RESET
Key
RESET
RESET
RESET
RESET
RESET
Special functions
SET 5_ 1 5_ 2 5_ 3 5_ 4 6_ 1 6_ 2 6_ 3 6_ 4 7_ 1 7_ 2 7_ 3 7_ 4
Display / hiding , , , , , , ,
Level Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 Level 3
8.4.2
8_ 1 8_ 2 8_ 3 8_ 4
0 : Program not repeat 1 : Program repeat 0 : No power failure option 1 : With power failure option 0 : Program starts from 0 1 : Program starts from PV 0 : Reserved (Dont change it) Only available for programmable controller
SET 9 9_ 1 9_ 2 0 : Reserved (Dont change it) 0 : Timer Unit = Hour : Minute 1 : Timer Unit = Minute : Second 9_ 3 9_ 4 0 : Disable transmission 1 : SV Transmission 0 : Disable transmission 1 : PV Transmission
Remark Only available for programmable controller Used for transmission output
SET 0 0_ 1 0_ 2 0 : TTL Communication (Slave) 1 : TTL Communication (Master) 0 : Hide parameter RATE 1 : Display parameter RATE 0_ 3 0_ 4 0 : Disable Remote SV function 1 : Enable Remote SV function 0 : use output relay b contact when motor valve closed 1 : use output relay a contact when motor valve closed
AL3 will be replaced by RATE Used for Remote SV function Used for 3 wire proportional motor valve control
23
Please don't operate SET 8_4otherwise the controller's process will be in confusion. If SET8.4 is set to 1, the controller will enter into Single Display mode, the PV LED will not display any values. The SV LED will display both the parameter value and the setting value alternately as shown in the diagram below.
PV SV
EMPTY
Displayed alternately
8.4. 3 Remote SV type selection INP2=0 None INP2=1 10~50mV / 4~20mA / 1~5V / 2~10V INP2=2 0~50mV / 0~20mA / 0~5V / 0~10V INP2=4 CT input Remote SV function is not available for programmable controller 8.4. 4 Output mode selection (Use OUTY) OUTY=0 Single output (OUT1) OUTY=1 Dual output (OUT1 / OUT2) OUTY=2 Reserved OUTY=3 3 wire proportional motor valve control OUTY=4 1Phase angle control (1SCR) OUTY=5 3Phase angle control (3SCR)
24
8.5
8.5.1
Description of parameters
LEVEL 1
RESET
Program Level
RESET
Program Pattern Range0~2 Program Segment display ( Pattern _ Segment ) Program countdown display Range0~99 hour 59 min
RESET
RESET
RESET
Output Limit of Seg.1 Range0~100% If OUT=0program will end. Setting value of Seg.2
RESET
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8.5.2 Description of operation 1. There are 2 patterns can be usedeach pattern contains 8 segments. 2. Terminologies Pattern A program consists of some steps. Ramp statusThe status with changing SV. Soak status The status with fixed SV. Operating I. "KEY" function (no changing parameter) (RUN) Start program procedurePRO LED in panel start flicking. (HOLD) Suspend program procedurePRO LED in panel will stop flicker but still light on. + (JUMP) Jump to previous segment. + (RESET)Reset program procedurePRO LED in panel will off. Alarm Function
RESET RESET
3.
II.
ALD1 = 07(Segment end alarm) AL1 = 2(It means when segment 2 end, AL1 will act) ALT1 =00:10(Relay on time is 10 seconds). In this casewhen program proceeds to segment 2 endthe relay of AL1 will be on 10 seconds. III. END function The Controller doesnt have END order, so if program procedure is less than 8 segments, please set the last segments OUT to 0. Program will end in this segment. Otherwiseit will proceed 8 or 16 segments. IV. Linking Function PTN=1 proceed pattern 1contains 8 segments. PTN=2 proceed pattern 2contains 8 segments. PTN=0 linking proceed pattern 1 and 2 totally 16 segments. (Please set PTN1 and PTN2 at firstand then set PTN to 0) Other function(refer to LEVEL 4) SET 8_1=1 Program repeats. SET 8_2=0 No power failure function. SET 8_2=1 Enable power failure function. (When power shut down and on again the controller will start from the segment which is near PV) SET 8_3=0 Program starts from 0. SET 8_3=1 Program starts from PV. SET 9_2=0 Timer Unit = Hour : Minute SET 9_2=1 Timer Unit = Minute : Second
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V.
0 ~ 600 / 0 ~1112 0 ~ 800 / 0 ~1472 0 ~ 1000 / 0 ~1832 0 ~ 1200 / 0 ~2192 0 ~ 1600 / 0 ~2912 0 ~ 1769 / 0 ~3216 0 ~ 1600 / 0 ~2912 0 ~ 1769 / 0 ~3216 0 ~ 1820 / 0 ~3308 0 ~ 800 / 0 ~1472 0 ~ 900 / 0 ~1652 0 ~ 1200 / 0 ~2192 0 ~ 1300 / 0 ~2372 -199.9 ~ 400.0 /-199.9 ~752.0 -199.9 ~ 200.0 / -199.9 ~392.0 0.0 ~ 350.0 / 0.0 ~662.0 0 ~ 2000 / 0 ~3632 0 ~ 2320 / 0 ~4208 0 ~ 1300 / 0 ~2372 0 ~ 1390 / 0 ~2534 -199.9 ~ 600.0 / -199.9 ~999.9 -199.9 ~ 200.0 / -199.9 ~392.0 0.0 ~ 400.0 / 0.0 ~752.0 0 ~ 400 / 0 ~752 0 ~ 800 / 0 ~1472
R S
B
E N T W5Re/W26Re PL U L
27
TYPE
CODE
RANGE
-199.9 ~ 600.0 / -199.9 ~999.9 -199.9 ~ 400.0 / -199.9 ~752.0 -199.9 ~ 200.0 / -199.9 ~392.0 0 ~ 200 / 0 ~392 0 ~ 400 / 0 ~752 0 ~ 600 / 0 ~1112 -199.9 ~ 600.0 / -199.9 ~999.9 -199.9 ~ 400.0 / -199.9 ~752.0 -199.9 ~ 200.0 / -199.9 ~392.0 0 ~ 200 / 0 ~392 0 ~ 400 / 0 ~752 0 ~ 600 / 0 ~1112 -199.9 ~ 600.0 / -199.9 ~999.9 -199.9 ~ 400.0 / -199.9 ~752.0 -199.9 ~ 200.0 / -199.9 ~392.0 0 ~ 200 / 0 ~392 0 ~ 400 / 0 ~752 0 ~ 600 / 0 ~1112
JIS PT100
DIN PT100
JIS PT50
-10 ~ 10mV / -1999~9999 0 ~ 10mV / -1999~9999 0 ~ 20mV / -1999~9999 0 ~ 50mV / -1999~9999 10 ~ 50mV /-1999~9999
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10.
10.1
Alarm
Alarm time (ALT1/ALT2/ALT3)
ALT1=0 Flicker alarm ALT1=99.59 Continued alarm ALT1=00.01 ~ 99.58 Alarm on delay time
10.2
SETA
If SETA_1=1AL1 relay will be action reversely If SETA_2=1AL2 relay will be action reversely If SETA_3=1AL3 relay will be action reversely If SETA_4=0 program run alarm If SETA_4=1program end alarm
}
(
10.3
01
:SV
HIGH
PV
06
02
Segment End alarm (Only for Programmable controller) (1) ALD1~3 , set 07 (2) ALD1~3=Alarm Segment 07 (3) ALT1~3 defines as follows: 0 =flicker alarm =continued alarm 99.59 =alarm ON time others Program Run alarm (Only for Programmable controller) Run Stop
ON OFF
03
17
AL
AL
04 14
Band alarm
OFF LOW ON OFF HIGH PV
AL
05
(HBA)
*Hold action: When Hold action is ON, the alarm action is suppressed at start-up until the measured value (PV) enters the non-alarm range. *System failed: It means that the controller display error message with one of the parameter symbol UUU1 or NNN1 or CJCE
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25.0
10.0
AT AL1 AL2 AL3 MAN PRO
%
(CT Input)
20
40
60
80
100
RESET
AUTO
GOLINK
(Sensor Input)
OUT1
SSR
Sensor
AC POWER
Heater
CT
11.2
HBA function detects the AC current flowing through the heater by a Current Transformer (CT), and compares the CT input value and HBA set value. When OUT1 is ON and CT input value is less than HBA set value during 5 seconds , AL1 is activated. Otherwise, AL1 is not activated.
The AC current flowing through heater can also be monitored in HBA setting mode.
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11.3
25.0
2.7
OUT1 OUT2
OUT1
0UTL
Press
%
AT
Press
%
RESET
Key
OUT1 OUT2
OUT1
100.0
AT AL1 AL2 AL3 MAN PRO
0 20 40 60 80 100
RESET
AT
AL1
AL2
AL3
MAN PRO
Key
OUT1
no
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
%
Press
100
RESET
Key
20
40
60
80
100
20
40
60
80
RESET
AUTO
RESET
AUTO
RESET
AUTO
GOLINK
GOLINK
GOLINK
c 0.0
0.0
OUT1 OUT2
OUT1
c 0.0
0.0
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
% OUT1
c 0.0
7.0
Key
OUT1 OUT2
OUT1
Key
AT
AL1
AL2
AL3
MAN PRO
20
40
60
80
100
Press
Key
20
40
60
80
Press
or
AT
AL1
AL2
AL3
MAN PRO
%
20
40
60
80
100
RESET
AUTO
RESET
AUTO
RESET
AUTO
GOLINK
GOLINK
GOLINK
Means current
Save the new HBA set value Press
RESET
c 0.0
0.0
OUT1 OUT2
OUT1
Key
AT
AL1
AL2
AL3
MAN PRO
%
20
40
60
80
100
RESET
AUTO
GOLINK
11.4
Name AL1 ALD1 SET0 INP2
How to enter Level 3Set parameter LCKto 0000 in Level 2 , and then press both the key + key for 5 seconds to enter the operation Level 3. How to enter Level 4Set the parameter LCK to be 1111 in Level 2 , and press both the
RESET
key +
11.5
1. OUT1 is ON 2. Heater current is less the HBA set value 3. Condition1 and 2 are continued for more than 5 seconds AL1 will be activated, if condition 1 & 2 & 3 are all true.
11.6
Remarks
Available output(OUT1) type for HBA I. Relay II. Voltage pulse (SSR drive) Since the HBA function uses AL1 as alarm relay, pls set temperature alarms by the AL2 or AL3.
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DESCRIPTION
Open circuit of main control sensor.(INP1)
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RTD)
If the controller needs to modify input type from TC or mV to RTD please make PAD short on the back side of PC board as following diagram and change input selection(INP1). On the contrarymodify from RTD to TC or mVmake PAD open.
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PIN 20 PIN 14 PIN 10 INPUT ( - ) 0~20mA (INP1=AN4)(R3 use 100R5 use 2.4 S3S5 SHORT) 4~20mA (INP1=AN5)(R3 use 100R5 use 2.4 S3S5 SHORT) 0 ~ 1V (INP1=AN4)(R1 use 2KR4 use 100S1S4 SHORT) 0 ~ 5V (INP1=AN4)(R2 use 10KR4 use 100S2S4 SHORT) 1 ~ 5V (INP1=AN5)(R2 use 10KR4 use 100S2S4 SHORT) 0 ~ 10V (INP1=AN4)(R3 use 22KR4 use 100S3S4 SHORT) 2 ~ 10V (INP1=AN5)(R3 use 22KR4 use 100S3S4 SHORT)
969648969648 ( PC Board ) 969648969648 ( PC Board )
FRONT
R1 R4 R5 R2 R3
BACK
S1 S2 S3 S4 S5 20
20
19
................
11
11
19
7272 ( PC Board )
FRONT
R1 R4 R5 R2 R3
BACK
S1 S2 S3 S4 S5 14
14
13
....
....
13
4848 ( PC Board )
4848 ( PC Board )
FRONT
R1 R4 R5 R2 R3
BACK
S1 S2 S3 S4 S5 10
10
....
..
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14.2
Calibration
at INPUT Level
Inputs 20mA
NO
OK ?
YES
Set the range you want LOW =LSPL HIGH =USPL ExLow = -20.0High = 50.0 SET LSPL = -20.0USPL = 50.0DP000.0
35
OUT1 /OUT2
969648969648 ( CPU Board )
11
12
13
14
15
16
16
17
18
19
20
10
10
36
17.
17.1
z I. II. III. IV.
Applications
RAMP & SOAK
RAMP SET2.1=1To display AL3 SET4.1=1To display ALD3 ALD3=9Open RAMP option Then, AL3 will not display. It was replaced by RAMP.
RAMP 0 0.0 0
z SOAK
I. II.
ALD1 / ALD2=19 To use Sock Timer. AL1 / AL2 will display as below:
AL1 00.00
Range00.00 ~ 99.59(Hour.Minute)
Time on
if PV > = SV(100)
100 AL1 00.10
Time up AL1 on
SV=SV+RAMP
PV=25
37
17.2
z Open RATE function (use for slave controller) Display AL3 SET2.1=1
Display ALD3SET4.1=1 Display RATE(AL3 will be replaced) SET0.2=1 Set ALD3 to 0. (In Level 3) Slave SV = (RATE9999)master SV
z Example
Connection Diagram
RD
SG
SG
RD
SD
PFY900 Master
SV OUT (SET0.1=1) IDNO=0 (SET5.4=1) BAUD=2400(SET5.4=1)
FY900 Slave 1
IDNO=1 (SET5.4=1) BAUD=2400 (SET5.4=1) open RATE function
FY900 Slave 2
IDNO=1 (SET5.4=1) BAUD=2400 (SET5.4=1) open RATE function
Time Chart
Master 1000 SV 1 hour
SV_1=1000 TM_1=01:00 OUT_1=100% Time
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SG
17.3
z z z
Available ModelsFY900 / PFY900FY700 / PFY700 OUT1: 1SCR Parameter setting OUTY=4 CLO1=0CHO1=4500 if use for resistance load CLO1=0CHO1=4000 if use for inductor load
S R
FAST FUSE K2 G2 SCR Module G1 G2 K1 K2 K1
CONTROLLER G1
Short
PROT
LOAD
** Controller source phase must be same as load source phase
39
17.4
z z z
Available ModelsFY900 / PFY900FY700 / PFY700 OUT1: 1SCR Parameter setting OUTY=4 CLO1=0CHO1=4500 if use for resistance load CLO1=0CHO1=4000 if use for inductor load
S R
FAST FUSE
CONTROLLER G1
T2 TRIAC Module G1 T1 G2 K1
K2
Short
PROT
LOAD
** Controller source phase must be same as load source phase
U
1/2W 100
V
0.1uf/630V
A C
40
17.5
z z z
Available ModelsFY900 / PFY900 OUT1: 3SCR Parameter setting OUTY=5 CLO1=0CHO1=4500 only if use for resistance load CLO1=0CHO1=4000 if use for inductor load
T
CONTROLLER FAST FUSE G1 K1
K1 G1
K2 G2
K3 G3
DIODE/SCR
Module
G2 K2 G3 K3
PROT
Short
3 LOAD
41
17.6
z z z
OUTY=0 CYT1=1
S
FAST FUSE
CONTROLLER G1
G1 SCR Module G2 G2
Short
PROT
TIME CHART:
OFF
42
17.7
z z z
OUTY=0 CYT1=1
R
Fast Fuse T2 G1 TRIAC T1 G1 G2 Controller
Short
PROT
Load
43
17.8
z z z
T
FAST FUSE SCR Module
CONTROLLER RG 1
RG 2
RG 1 RG 2
TG 1 TG 1 TG 2 TG 2
V
WE CAN SUPPLY HEATER SINK
W
PROT Short
TIME CHART:
44
17.9
z z z
Controller (RG 1)
(RG 2)
T1
G1
(RG 2)
T1
G1
(TG 2)
(TG 1)
(TG 2)
W
Short PROT
45
Available Models
Data Change
1. 2.
CYT1=1 ~ 100sec. (Manufacturing default setting 5 seconds.) RUCY=5 ~ 200 seconds. CYT1 is the cycle time of Open / Close RUCY is the 0 ~ 100% running time of motor valve
MOTOR VALVE
COM R CLOSE
CONTROLLER
OUT2 Relay
46
COM PORT : 25PIN ( DTE ) Pin 2 (T) Pin 3 (R) Pin 7 (G) PC
Controller
RD SD SG
NOTE: 1.The length of cable be connected between controller and PC can't exceed 15 meter. 2.One Com Port can only be connected to one controller. If more than one controller is connected to one Com Portcommunication will be failed. 3.Ensure that the controller's IDNO and BAUD settings are the same with PC software's settings. 4.For the software communication format please refer to communication manual.
Converter
DCE
Cable
Controller
DX -
1 2 3 4
DX +
NOTE: 1.The length of cable be connected between Converter and Controller can't exceed 1.2 KM. Suggestion:choose "Shielded Cable".
2.One Com Port can be connected up to a maximum of 30 Controllers. 3.Ensure that the Controller's IDNO and BAUD settings are the same with PC software's settings. 4.For the software communication format ,please refer to communication manual.
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