5000/6000 Series

Fire Tested Flanged Ball Valves

The 5000 Series is an ANSI Class 150 valve. The 6000

Series is an ANSI Class 300 valve.
Available in 1/2 through 8 full port, and 1/2
through 10 standard port
Designed in accordance with ANSI B16.34
End-to-end length meets ASME B16.10, short pattern for standard port, long pattern for full port
Sizes 3/4 through 6 can be certified fire tested
to API 607, 4th Edition
Encapsulated (pocketed and recessed) seats with
secondary metal backup seal
Blow-out proof stem with spring loaded anti-static
device
Bi-directional operation leak-tight seal with flow
in either direction
Wide range of valve materials including carbon
steel, stainless steel, Monel, Hastelloy, duplex, Alloy 20, bronze and 254 SMO

Marwin Valve, a division of Richards Industries

3170 Wasson Road Cincinnati, OH 45209
513.533.7340 800.628.2583 513.533.7343 (f)
marwin@richardsind.com www.marwinvalve.com

Marwin Valve
5000/6000 Series Features
Description
The Marwin 5000/6000 Series is designed to meet the demanding requirements of processing industries.
These ball valves offer a heavy stem/ball drive for durability, which is especially important in automated and
high frequency operations.
The standard port and small full port valves are uni-body construction. Internal parts are assembled through
the large end of the one-piece body, which is closed off by a threaded end-entry plug to compress the floating ball in the central cavity between the seats.
The large full port valves are split body construction with an extra heavy center flange to bolt the two halves
of the body together around the ball and seats to compress them together. This center flange is designed
in accordance with ANSI end flange specifications. The advantage of the full port valve is that it has a full
diameter, straight construction-free flow path, so that it has about the same flow capacity as a similar size
piece of pipe. It suffers no extra pressure loss, as may be the case with other valve types that have obstruction or curved flow paths.

Key Features
Blow-out Proof Stem with Anti-Static Device: The stem is a one-piece, blow-out proof design, with an integral, high shear strength shoulder. It is inserted from inside the body against a mating heavy integral shoulder in the body, so that it cannot blow out. A spring loaded anti-static device maintains constant electrical
contact between the ball and stem to avoid a static discharge.
Floating Ball and Encapsulated Seats: The 5000/6000 Series ball valve utilize a floating ball design to insure
positive downstream shut-off. The ball is compressed between the seats by the threaded end plug in the
uni-body design, or by the center-flange bolts in the split body design. This preloads the floating ball. The
upstream pressure pushes the "floating ball" tighter against the downstream seat to insure tight sealing and
positive shutoff. The encapsulated seats are retained on three sides by the body. This provides better support for the soft seats, so that they hold up better in severe services. It also isolates them from the flow path,
so that they are not exposed to velocity erosion or impact damage while the ball is open.

Fire Safe Valve

The 3/4" through 6" 5000R / 6000R standard port valve and 5000F /
6000F full port valves with appropriate body materials, seats and seals,
can be certified "fire tested to API 607, 4th Edition." Applicable materials are:
body carbon (WCB and A105) and stainless steel (CF8M, A419
S31600)
seats PTFE, RPTFE, and CRPTFE
packing grafoil
body seal graphite for split body design
Use an "FS" prefix with the ordering code on page 5 of this bulletin.

Fire Lip
Ball

Seat

Body
Encapsulated Seat / Fire Lip Detail

A key feature of fire safe valves is an effective secondary metal backup

seat. The 5000/6000 Series has a precision machined metal seat on
the inside diameter of the soft seat that is closely matched to the ball
contour. This provides maximum metal seat load for better sealing in
the event the soft seats are destroyed by fire.
Another important feature of a fire safe valve is a spring loaded packing. The 5000/6000 Series has a Belleville washer loaded packing
gland to maintain the stem seal. Special Nitronic 60 stem and packing thrust washers are used to help maintain packing load under fire
conditions.
-2-

Marwin Valve
5000/6000 Series Fusible Link Valve

FL5000/FL6000 Series Fusible Link Valve

Fusible link valves spring closed or open when high temperature heat from a fire causes a fusible link to
break. The most common application is to fail close to shut off the flow of flammable liquids or gases during
a fire. They are also used as fail open valves to allow the flow of water of fire extinguishing chemical in fire
suppression systems.
The 5000/6000 Series is available with an improved fusible link assembly.
Valve sizes 1/2" R through 2" R, and 1/2" F through 1-1/2"F use the "mid-torque" series fusible link assembly (160 to 830 in-lb.). A detachable arming handle is used to arm the fusible link assembly, while the
original valve handle can be used for manual operation when the fusible link assembly is armed.
Valve sizes 3" through 10" R and 2" F through 8" F use the "high torque" series fusible link assembly (835
to 21000 in-lb). A declutchable manual override gear operator is used to arm the assembly, and can also
be used to operate the valve when the fusible link assembly is disarmed.
Both assemblies feature a heavy-duty spring assembly, high quality mounting adapters and fusible links
available in a wide range of temperatures (135F (57C), 165F (74C), 212F (100C), 280F (138C),
and 380F (193C)).
Fusible link sizing depends upon valve torque, which in turn depends upon size, type, seal material,
media, pressure, temperature, and frequency of operation. The torque given in the technical data for
the 5000/6000 Series are for valves with RPTFE or CRPTFE seats operated several times daily. A
minimum service factor of 1.2 is recommended for valves with PTFE seats, and 1.5 for valves with RPTFE
or CRPTFE seats.
In addition, valves with fusible links should be periodically operated.
Fusible Link
(Disconnected)
Spring Pack
Stop Adaptor

Declutchable
Arming Handle
Safety Link
Fusible Link
(Disconnected)
Safety Link

Locking Plate
Spring Pack

Arming
Lever

Declutchable
Gear Operator

Locking Plate
Spring Pack

Spring
Stop

Ball
Valve

Mid Torque Fusible Link Assembly

High Torque Fusible Link Assembly on

4" Series
-3-

Marwin Valve
5000/6000 Series Characterized Insert
CV5000F/CV6000F Characterized Insert Control Valve

Flow

Characterized
Insert

Soft
Seat

The 5000F/6000F split body sizes (1-1/2" through 8") are

available with characterized flow control inserts for a
precise control valve giving high pressure drop capability with straight-through flow and bubble-tight shut off.
The throttling part of the valve is a characterized metal
insert located behind the upstream soft seat. A groove
in the insert mates with a pin in the end cap to insure
proper assembly and prevent rotation. This protects the
seats from high velocities and insures bubble-tight shut
off when required. The soft seats and/or the characterized inserts can be changed in the field for renewal or to
meet changing control requirements.
Standard inserts are available with a linear slot, 30, 60
and 90 V slots, and full flow round inserts. As shown
on the accompanying throttling curve chart, these give
approximately 6%, 12%, 25%, 50% and 100% of full
round port flow. In addition, special inserts (for example,
keyhole slots or combination linear-V slots) can be designed to meet specific flow conditions.

Typical Characterized Seat Throttling Curves

Percent of Round Port Max, Cv

100%
90%
80%
70%
60%
50%
40%

Linear Slot
30V

Linear Slot
Linear Control
Low Flow

60V
90V
Round Port

30 V Good Control
Medium Flow

30%
20%
10%
0%
0% 10% 20% 30% 40%50%60%70%80%90%100%
Percent Open

60 V Medium Control
Equal % Flow

90 V Coarse Control
High Flow
-4-

Marwin Valve
5000/6000 Series Flow Coefficient

CV5000F/6000F Flow Coefficient Cv vs. Percent Travel (100% = 90 of Rotation)

Size
1-1/2"

2"

3"

4"

6"

8"

Type
1/4" Slot
30V
60V
90V
Round Port
3/8" Slot
30V
60V
90V
Round Port
1/2" Slot
30V
60V
90V
Round Port
5/8" Slot
30V
60V
90V
Round Port
31/32" Slot
30V
60V
90V
Round Port
1-5/16" Slot
30V
60V
90V
Round Port

0%
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

10%
0.05
0.05
0.06
0.06
2.2
0.06
0.06
0.09
0.09
4.7
0.10
0.10
0.12
0.12
13.1
0.63
0.67
0.78
0.68
45.3
1.4
1.5
1.7
1.5
99.6
2.5
2.7
3.1
2.7
181

20%
0.8
0.6
0.7
0.9
4.3
1.0
1.0
1.0
1.9
9.4
2.5
0.9
1.2
2.0
26.0
7.8
6.2
7.4
10.4
90.1
17.2
13.7
16.3
23.0
198
31.3
24.8
29.6
41.8
360

30%
2.9
1.7
2.6
3.3
7.0
3.8
3.2
3.8
7.1
15.1
9.3
3.6
5.7
9.0
42.1
29.7
19.1
25.5
45.1
146
65.3
42.1
56.2
99.1
320
119
76.6
102
180
582

40%
4.8
3.4
4.9
6.1
10.5
6.4
6.4
7.1
13.1
22.8
15.7
8.5
15.4
23.0
63.1
50.0
37.8
49.7
87.7
220
110
83.1
109
193
483
200
151
199
351
878

50%
6.8
5.7
9.1
11.7
16.2
9.0
10.6
13.5
25.0
35.1
22.1
16.1
28.8
42.0
97.2
70.3
63.9
92.8
164
337
155
141
204
362
742
281
256
371
658
1348

60%
8.7
8.3
15.5
19.4
26.4
11.6
15.4
22.5
41.6
57.2
28.4
26.8
48.6
72.0
159
90.6
98.1
152
276
551
199
216
334
608
1211
362
392
607
1106
2202

70%
10.8
12.1
22.2
27.5
39.6
14.4
22.6
32.2
58.9
85.8
35.3
40.2
73.4
110
238
113
143
224
405
824
248
315
493
890
1812
450
573
896
1619
3294

80%
12.3
16.6
32.1
40.1
64.0
16.4
31.0
46.6
85.9
139
40.2
56.6
107
167
385
128
197
331
601
1335
282
433
729
1323
2937
513
787
1325
2406
5339

90%
13.8
22.2
47.2
59.0
96.0
18.4
41.5
68.5
126
208
45.1
72.5
151
250
575
144
260
474
890
2004
316
573
1043
1957
4409
575
1041
1896
3559
8016

100%
15
27
62
77
120
20
50
89
165
260
49
90
200
380
720
156
313
625
1250
2500
344
688
1375
2750
5500
625
1250
2500
5000
10000

Cv is defined as flow of water at 60 in U.S. gallons per minute through a valve with a pressure drop of 1 psi across the valve

Fusible Link Chart

Example: FL5000R-100-CS / F1S6RTTFC3
Fusible Link

Spring Pack

Temperature: 1--135F; 2 -- 165F; 3--212F, 4--280F

Standard Port
Valve Size
NPS

Full Port

Fusible Link

1/2"
1/2"
3/4"
1"
1"

Series
Low
Mid
Low
Mid
Mid

1-1/2"
1-1/2"
2"
3"
4"
6"
6"
8"
10"

Mid
Mid
Mid
High
High
High
X-High
X-High
X-High

Spring Pack
B 05
C 07
B 05
C 07
C 07
C
K
D
F
G
G
H
J
J

07
08
09
12
14
14
16
18
18

Valve Size
NPS

Service Factor
1.50
3.60
1.50
3.60
2.00
1.50
2.20
2.21
2.00
2.40
1.52
2.94
2.14
1.30
-5-

Fusible Link

1/2"
1/2"
3/4"
1"
1"
1-1/2"

Series
Low
Mid
Low
Mid
Mid
Mid

2"
3"
4"
4"
6"
8"

High
High
X-High
X-High
X-High
X-High

Spring Pack
B 05
C 07
C 07
C 07
K 08
D 09
F
G
G
H
J
J

12
14
14
16
18
18

Service Factor
1.50
3.60
2.00
1.50
2.20
2.21
2.00
2.40
1.52
2.94
2.14
1.30

Marwin Valve
5000/6000 Series Material Lists
UniBody Construction Cross Section and Material List
Sizes 1/2" to 10" 5000R/6000R and 1/2" to 1" 5000F/6000F
6

17
11

15

16

14

12

16

10
9
7 8

Note:
* Thrust washer (Item 9) above packing used for graphoil packing only
** Belleville washers (Item 12) not used for 1/2"

Anti-static pin and spring not used for alloy trim

Item

Description

SS (All 316SS)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Body
End Plug
Ball
Seat
O-Ring, Body
Stem
Anti-static Pin
Anti-static Spring
Thrust Washer*
Packing Set
Gland Busing
Belleville Washer**
Stem Nut
Handle
Handle Nut
Handle Cover
Stop Pin

CS (Carbon
Stl/316SS Trim)

ASTM A351 CF8M

ASTM A351 CF8M

ASTM A216 WCB

ASTM A216 WCB

AISI 316SS
RPTFE
Viton

AISI 316SS
RPTFE
Viton

ASTM A479 S31600

ASTM A479 S31600

AISI 316SS
AISI 316SS
RPTFE
PTFE
AISI 316SS
17-7PH SS
AISI 316SS
Steel
AISI 316SS
Vinyl
AISI 316SS

AISI 316SS
AISI 316SS
RPTFE
PTFE
AISI 316SS
17-7PH SS
AISI 316SS
Steel
AISI 316SS
Vinyl
AISI 316SS

Split Body COnstruction Cross Section and Material List

Sizes 1-1/2" to 8 5000F/6000F
11

12

17

15

16

14

9
18
10

13

9
7

19 20

Note:
* Thrust washer (Item 9) above packing used for graphoil packing only

Anti-static pin and spring not used for alloy trim

Item

Description

SS (All 316SS)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Body
End Plug
Ball
Seat
Seal, Body
Stem
Anti-static Pin
Anti-static Spring
Thrust Washer*
Packing Set
Gland Busing
Belleville Washer
Stem Nut
Handle
Handle Nut
Handle Cover
Stop Pin
Stop Plate
Stud, Body
Nut, Body

CS (Carbon
Stl/316SS Trim)

ASTM A351 CF8M

ASTM A351 CF8M

ASTM A216 WCB

ASTM A216 WCB

AISI 316SS
RPTFE

AISI 316SS
RPTFE
Viton

-6-

Aramid/NBR Binder
ASTM A479 S31600

AISI 316SS
AISI 316SS
RPTFE
PTFE
AISI 316SS
17-7PH SS
AISI 316SS
Steel
AISI 316SS
Vinyl
AISI 316SS
AISI 304SS

ASTM A479 S31600

AISI 316SS
AISI 316SS
RPTFE
PTFE
AISI 316SS
17-7PH SS
AISI 316SS
Steel
AISI 316SS
Vinyl
AISI 316SS
AISI 304SS
ASTM A193 Gr. B8C1 1 ASTM A193 Gr. B7
ASTM A194 Gr. 8 ASTM A194 Gr. 2H

Marwin Valve
5000/6000 Series Dimensions
5000R/6000R Standard Port, Handle Operated inches (mm)
F

D
C
B
2 Larger of stem or handle

A
Size

A
1/2"
4.25 (108,0)
3/4"
4.62 (117,3)
1"
5.00 (127,0)
1-1/2"
6.50 (165,1)
2"
7.00 (177,8)
3"
8.00 (203,2)
4"
9.00 (228,6)
6"
10.50 (226,7)
6" w/DT7 gear
10.50 (226,7)
8" w/DT12 gear 11.50 (292,1)
10" w/DT21 gear 13.00 (330,2)

5000R
B
2.13 (54,1)
2.30 (58,4)
2.14 (54,4)
2.63 (66,8)
3.00 (76,2)
3.35 (85,1)
3.75 (95,3)
4.69 (119,1)
4.69 (119,1)
5.32 (135,1)
6.85 (174,0)

C
1.75 (44,5)
1.94 (49,3)
2.13 (54,1)
2.50 (63,5)
3.00 (76,2)
3.75 (95,3)
4.50 (114,3)
5.50 (139,7)
5.50 (139,7)
6.75 (171,5)
8.00 (203,2)

A
5.50 (139,7)
6.00 (152,4)
6.50 (165,1)
7.50 (190,5)
8.50 (215,9)
11.12 (282,4)
12.00 (304,8)
15.88 (403,4)
15.88 (403,4)
16.50 (419,1)
18.00 (457,2)

6000R
B
2.13 (54,1)
2.30 (58,4)
2.24 (56,9)
3.00 (76,2)
3.12 (79,2)
3.82 (97,0)
4.29 (109,0)
5.63 (143,0)
5.63 (143,0)
6.18 (157,0)
6.85 (174,0)

D
F
C
1.88 (47,8)
3.0 (76)

2.31 (58,7)
3.2 (81)

2.44 (62,0)
4.2 (107)

3.06 (77,7)
4.1 (104)

3.25 (82,6)
4.7 (119)

4.13 (104,9) 6.1 (155)

5.00 (127,0) 7.3 (185)

6.25 (158,8) 9.1 (231)

6.25 (158,8) 12.5 (317) 8.4 (212)

7.50 (190,5) 14.6 (370) 11.3 (286)
8.75 (222,3) 16.8 (427) 12.6 (319)

L
6.3 (160)
6.3 (160)
6.0 (152)
8.6 (218)
8.6 (218)
14.0 (356)
18.0 (457)
26.0 (660)
14.0 (356)
18.0 (457)
20.0 (508)

5000F/6000F Full Port, Handle Operated inches (mm)

L

L
D
C

A
Size

A
4.25 (108,0)
1/2"
3/4"
4.62 (117,3)
1"
5.00 (127,0)
1-1/2"
6.50 (165,1)
2"
7.00 (177,8)
3"
8.00 (203,2)
4"
9.00 (228,6)
6" w/DT7 gear
9.00 (228,6)
8" w/DT12 gear 15.50 (393,7)
10" w/DT21 gear 18.00 (457,2)

Unibody construction

1 Larger of body or flange

2 Larger of stem or handle

5000F
B
2.13 (54,1)
2.30 (58,4)
2.24 (56,9)
3.78 (96,0)
3.92 (99,6)
4.29 (109,0)
4.92 (125.0)
4.92 (125.0)
8.42 (213,9)
10.18 (258,6)

C
1.75 (44,5)
1.94 (49,3)
2.13 (54,1)
2.50 (63,5)
3.00 (76,2)
3.86 (98,0)
5.00 (127,0)
5.00 (127,0)
6.97 (177,1)
8.43 (214,1)

6000F
A
B
5.50 (139,7)
2.13 (54,1)
6.00 (152,4)
2.30 (58,4)
6.50 (165,1)
2.24 (56,9)
7.50 (190,5) 5.08 (129,0)
8.50 (215,9) 4.61 (117,1)
11.12 (282,4) 7.05 (179,1)
12.00 (304,8) 7.92 (201,2)
12.00 (304,8) 7.92 (201,2)
15.88 (403,4) 8.62 (218,9)
19.75 (501,7) 12.02 (305,3)

-7-

D
F
C
1.88 (47,8)
3.0 (76)

2.31 (58,7)
3.2 (81)

2.44 (62,0)
4.2 (107)

3.06 (77,7)
4.7 (119)

3.25 (82,6)
5.1 (130)

4.13 (104,9) 6.5 (165)

5.00 (127,0) 8.0 (203)

5.00 (127,0) 11.5 (292) 8.4 (212)

6.97 (177,0) 14.9 (377) 11.3 (286)
8.43 (214,1) 17.4 (442) 12.6 (319)

L
6.3 (160)
6.3 (160)
6.0 (152)
8.6 (218)
8.6 (218)
14.0 (356)
18.0 (457)
14.0 (356)
18.0 (457)
20.0 (508)

Marwin Valve
5000/6000 Series Mounting Dimensions
5000/600 Mounting Dimensions - inches (mm)
A
B

(P holes equally spaced on C B.C.)

S max
Smin flats
E
N
M

Size
1/2" R & F
3/4"R
1" R & F
1-1/2" R
1-1/2" F
2" R
2" F
3" R
3" F
4" R
4" F
6" R
6" F
8" R
8" F
10" R

A
0.32
(8,1)
0.32
(8,1)
0.48
(12,2)
0.71
(18,0)
0.71
(18,0)
0.71
(18,0)
0.71
(18,0)
0.95
(24,1)
0.95
(24,1)
1.18
(30,0)
1.18
(30,0)
1.54
(39,1)
1.54
(39,1)
1.54
(39,1)
1.54
(39,1)
1.54
(39,1)

B
10-24UNC-2B
10-24UNC-2B
1/4-20UNC-2B
1/4-20UNC-2B
1/4-20UNC-2B
1/4-20UNC-2B
1/4-20UNC-2B
3/8-16UNC-28
3/8-16UNC-28
3/8-16UNC-28
3/8-16UNC-28
1-1/2-13UNC-2B
1-1/2-13UNC-2B
1-1/2-13UNC-2B
1-1/2-13UNC-2B
1-1/2-13UNC-2B

Smax/Smin

1.024
(26,01)
1.024
(26,01)
1.38
(35,1)
1.81
(46,0)
1.81
(46,0)
1.81
(46,0)
1.81
(46,0)
3.00
(76,2)
3.00
(76,2)
3.00
(76,2)
3.00
(76,2)
4.50
(114,3)
4.50
(114,3)
4.50
(114,3)
5.12
(130,0)
5.12
(130,0)

0.58
(14,7)
0.62
(15,7)
0.85
(21,6)
1.40
(35,6)
1.40
(35,6)
1.40
(35,6)
1.81
(46,0)
1.90
(48,3)
1.90
(48,3)
2.50
(63,5)
2.50
(63,5)
2.75
(69,9)
2.75
(69,9)
2.75
(69,9)
2.75
(69,9)
2.75
(69,9)

1.42
(36,1)
1.82
(46,2)
1.77
(45,0)
2.20
(55,9)
2.52
(64,0)
2.45
(62,2)
2.52
(64,0)
3.75
(95,3)
3.74
(95,0)
3.74
(95,0)
3.93
(99,8)
5.50
(139,7)
5.83
(148,1)
5.51
(140,0)
6.15
(156,2)
6.28*
(159,5)

0.91
(23,1)
1.04
(26,4)
1.61
(40,9)
2.11
(53,6)
2.42
(61,5)
2.42
(61,5)
2.80
(71,1)
3.82
(97,0)
4.37
(111,0)
5.00
(127,0)
5.71
(145,0)
6.22
(158,0)
7.60
(193,0)
7.28
(184,9)
9.78
(248,4)
9.17
(232,9)

0.198/0.196
(5,03)/(4,98)
0.198/0.196
(5,03)/(4,98)
0.315/0.313
(8,00)/(7,95)
0.551/0.549
(14,0)/(13,9)
0.551/0.549
(14,0)/(13,9)
0.551/0.549
(14,0)/(13,9)
0.551/0.549
(14,0)/(13,9)
0.709/0.707
(18,0)/(17,9)
0.709/0.707
(18,0)/(17,9)
0.886/0.884
(22,5)/(22,4)
0.886/0.884
(22,5)/(22,4)
1.181/1.179
(30,0)/(29,9)
1.181/1.179
(30,0)/(29,9)
1.181/1.179
(30,0)/(29,9)
1.181/1.179
(30,0)/(29,9)
1.181/1.179
(30,0)/(29,9)

0.50
(12,7)
0.50
(12,7)
0.71
(18,0)
1.03
(26,2)
1.35
(34,3)
1.35
(34,3)
1.35
(34,3)
2.15
(54,6)
2.15
(54,6)
2.30
(58,4)
2.30
(58,4)
2.60
(66,0)
3.06
(77,7)
3.06
(77,7)
3.45
(87,6)
3.45
(87,6)

0.21
(5,3)
0.21
(5,3)
0.33
(84,)
0.39
(9,9)
0.54
(13,7)
0.54
(13,7)
0.54
(13,7)
1.22
(31,1)
1.22
(31,1)
1.00
(25,5)
1.00
(25,5)
1.24
(31,5)
1.55
(39,5)
1.55
(39,5)
1.75
(44,5)
1.75
(44,5)

* 6.75" for 10" 5000R

-8-

P
4
4
4
4
4
4
4
4
4
4
4
4
4
4
6
6

Marwin Valve
5000/6000 Series Dimensional Drawings
5000R/6000R with Marwin UT Series Pneumatic Actuator - inches (mm)
F

Size
1/2"
3/4"
1"
1-1/2"
2"
3"
4"
6"
8"
10"

Wt, Lb (Kg)

Actuator

5000R

6000R

UT-0-DA

7.0 (178)

5.5 (140)

2.8 (71)

1.6 (41)

5.8 (2,6)

6.7 (3,0)

UT-2-SR

8.1 (206)

8.2 (208)

3.7 (94)

2.1 (53)

10.6 (4,8)

11.5 (5,2)

UT-0-DA

7.2 (183)

5.5 (140)

2.8 (71)

1.6 (41)

6.5 (2,9)

8.2 (3,7)

UT-2-SR

8.2 (208)

8.2 (208)

3.7 (94)

2.1 (53)

11.3 (5,1)

13.0 (5,9)

UT-1-DA

8.1 (206)

6.4 (163)

3.2 (81)

1.8 (46)

8.2 (3,7)

11.4 (5,2)

UT-2.5-SR

9.2 (234)

9.4 (239)

4.2 (107)

2.3 (58)

14.4 (65,5)

17.6 (8,0)

UT-1-DA

8.1 (206)

6.4 (163)

3.2 (81)

1.8 (46)

16.2 (7,3)

22.8 (10,3)

UT-2.5-SR

9.2 (234)

9.4 (239)

4.2 (107)

2.3 (58)

22.4 (10,2)

29.0 (13,2)

UT-2-DA

9.1 (231)

8.2 (208)

3.7 (94)

2.1 (53)

23.5 (10,7)

28.6 (13,0)

UT-3-SR

10.0 (254)

10.7 (272)

4.8 (122)

2.7 (69)

32.3 (14,7)

37.4 (17,0)

UT-3-DA

12.9 (328)

10.7 (272)

4.8 (122)

2.7 (69)

52.6 (23,9)

68.6 (31,1)

UT-5-SR

15.9 (404)

20.6 (523)

7.4 (188)

3.9 (99)

95.3 (43,2)

111 (50,3)

UT-3.5-DA

15.3 (389)

12.9 (328)

5.4 (137)

2.9 (74)

81.1 (36,8)

107 (48,5)

UT-5-SR

17.1 (434)

20.6 (523)

7.4 (188)

3.9 (99)

117 (53,1)

143 (64,9)

UT-5-DA

18.8 (478)

20.6 (523)

7.4 (188)

3.9 (99)

167 (75,7)

227 (103)

UT-6-SR

20.9 (531)

22.6 (574)

8.6 (218)

4.3 (109)

235 (107)

295 (134)

UT-6-DA

21.9 (556)

22.6 (574)

8.6 (218)

4.3 (109)

270 (122)

338 (153)

UT-7-SR

25.5 (648)

26.5 (673)

11.4 (290)

5.7 (145)

395 (179)

463 (210)

UT-7-DA

27.4 (696)

26.5 (673)

11.4 (290)

5.7 (145)

457 (207)

569 (258)

Actuator sized for maximum differential pressure across valve with RPTFE seats and 80 psi air supply

-9-

Marwin Valve
5000/6000 Series Dimensional Drawings
5000F/6000F with Marwin UT Series Pneumatic Actuator - inches (mm)
F

E
G

Size
1/2"
3/4"
1"
1-1/2"
2"
3"
4"
6"
10"

Actuator

Wt, Lb (Kg)
5000F

6000F

UT-0-DA

7.0 (178)

5.5 (140)

2.8 (71)

1.6 (41)

5.8 (2,6)

6.7 (3,0)

UT-2-SR

8.1 (206)

8.2 (208)

3.7 (94)

2.1 (53)

10.6 (4,8)

11.5 (5,2)

UT-1-DA

7.6 (193)

6.4 (163)

3.2 (81)

1.8 (46)

7.5 (3,4)

9.2 (4,2)

UT-2.5-SR

8.7 (221)

9.4 (239)

4.2 (107)

2.3 (58)

13.7 (6,2)

15.4 (7,0)

UT-1-DA

8.1 (206)

6.4 (163)

3.2 (81)

1.8 (46)

8.2 (3,7)

11.4 (5,2)

UT-2.5-SR

9.2 (234)

9.4 (239)

4.2 (107)

2.3 (58)

14.4 (65,5)

17.6 (8,0)

UT-2-DA

9.1 (231)

8.2 (208)

3.7 (94)

2.1 (53)

24.6 (11,2)

31.6 (14,3)

UT-3-SR

10.0 (254)

10.7 (272)

4.8 (122)

2.7 (69)

33.4 (15,1)

40.4 (18,3)

UT-3-DA

10.4 (264)

10.7 (272)

4.8 (122)

2.7 (69)

42.1 (19,1)

47.1 (21,4)

UT-5-SR

13.4 (340)

20.6 (523)

7.4 (188)

3.9 (99)

87.8 (39,8)

92.8 (42,1)

UT-3.5-DA

14.7 (373)

12.9 (328)

5.4 (137)

2.9 (74)

80.1 (36,3)

89.1 (40,4)

UT-5-SR

16.5 (419)

20.6 (523)

7.4 (188)

3.9 (99)

116 (52,6)

125 (56,7)

UT-5-DA

17.8 (452)

20.6 (523)

7.4 (188)

3.9 (99)

147 (66,7)

155 (70,3)

UT-6-SR

19.8 (503)

22.6 (574)

8.6 (218)

4.3 (109)

215 (97,5)

223 (101)

UT-6-DA

22.2 (564)

22.6 (574)

8.6 (218)

4.3 (109)

263 (119)

273 (124)

UT-7-SR

25.9 (658)

26.5 (673)

11.4 (290)

5.7 (145)

388 (176)

398 (181)

UT-7-DA

28.0 (711)

26.5 (673)

11.4 (290)

5.7 (145)

457 (207)

477 (216)

Unibody construction
Actuator sized for maximum differential pressure across valve with RPTFE seats and 80 psi air

-10-

Marwin Valve
5000/6000 Series Dimensional Drawings
5000R/6000R with Marwin ER Series Electric Actuator - inches (mm)
Clearance For
Cover Removal

4.31"

1.75"

Conduit location
ER-2-5-4 &
ER-3-5-4 only

D
H

1 Manual over-ride handwheel provided on actuators ER-6-15-4, ER-15-30-4, ER20-12-4 and ER-38-14-4 (top only)
2 Manual over-ride handwheel provided on actuators ER-120-68-4 and ER-140-68-4 (side only)

Size

Actuator

Wt, Lb (Kg)
5000R

6000R

1/2"

ER-2-5-4

8.4 (213)

6.9 (175)

4.3 (109)

2.2 (56)

4.5 (114)

3.0 (76)

9.5 (4,3)

10.4 (4.7)

3/4"

ER-2-3-4

9.0 (229)

6.9 (175)

4.3 (109)

2.2 (56)

4.5 (114)

3.0 (76)

10.2 (4,6)

11.9 (5,4)

1"

ER-3-5-4

9.5 (241)

6.9 (175)

4.3 (109)

2.2 (56)

4.5 (114)

3.0 (76)

17.9 (8,1)

21.1 (9,6)

1-1/2"

ER-3-5-4

9.5 (241)

6.9 (175)

4.3 (109)

2.2 (56)

4.5 (114)

3.0 (76)

25.9 (11,7)

32.5 (14,7)

2"

ER-6-15-4

11.2 (284)

7.0 (178)

7.0 (178)

4.4 (112)

4.7 (119)

4.0 (102)

30.9 (14,0)

36.0 (16,3)

3"

ER-15-30-4

14.1 (358)

7.0 (178)

7.0 (178)

4.4 (112)

4.7 (119)

4.0 (102)

54.5 (24,7)

70.5 (32,0)

4"

ER-20-12-4

18.4 (467)

10.0 (254)

10.0 (254)

6.3 (160)

6.3 (160)

6.0 (152)

93.5 (42,4)

120 (54,5)

6"

ER-38-14-4

19.6 (498)

10.0 (254)

10.0 (254)

6.3 (160)

6.3 (160)

6.0 (152)

154 (69,9)

214 (97)

8"

ER-120-68-4

27.4 (696)

14.0 (356)

12.9 (328)

7.5 (191)

8.7 (221)

7.0 (178)

298 (135)

366 (166)

10"

ER-270-135-4

28.7 (729)

14.0 (356)

12.9 (328)

7.5 (191)

8.7 (221)

7.0 (178)

399 (181)

511 (232)

Actuator sized for maximum differential pressure across valve with RPTFE seats
Dimensions given for NEMA 4 enclosure

-11-

Marwin Valve
5000/6000 Series Dimensional Drawings
5000F/6000F with Marwin ER Series Electric Actuator - inches (mm)
Clearance For
Cover Removal

4.31"

1.75"

Conduit location
ER-2-5-4 &
ER-3-5-4 only

D
H

1 Manual over-ride handwheel provided on actuators ER-6-15-4, ER-15-30-4, ER20-12-4 and ER-38-14-4 (top only)
2 Manual over-ride handwheel provided on actuators ER-120-68-4 and ER-140-68-4 (side only)

Wt, Lb (Kg)

Size

Actuator

5000F

6000F

1/2"*

ER-2-5-4

8.8 (224)

6.9 (175)

4.3 (109)

2.2 (56)

4.5 (114)

3.0 (76)

9.5 (4,3)

10.4 (4.7)

3/4"

ER-3-5-4

9.0 (229)

6.9 (175)

4.3 (109)

2.2 (56)

4.5 (114)

3.0 (76)

10.2 (4,6)

11.9 (5,4)

1"*

ER-3-5-4

9.5 (241)

6.9 (175)

4.3 (109)

2.2 (56)

4.5 (114)

3.0 (76)

17.9 (8,1)

21.1 (9,6)

1-1/2"

ER-6-15-4

11.2 (284)

7.0 (178)

7.0 (178)

4.4 (112)

4.7 (119)

4.0 (102)

32.0 (14,5)

39 (17,7)

2"

ER-15-30-4

11.6 (295)

7.0 (178)

7.0 (178)

4.4 (112)

4.7 (119)

4.0 (102)

44.0 (20,0)

49.0 (22,2)

3"

ER-20-12-4

17.7 (450)

10.0 (254)

10.0 (254)

6.3 (160)

6.3 (160)

6.0 (152)

92.9 (41,1)

102 (46)

4"

ER-38-14-4

19.1 (485)

10.0 (254)

10.0 (254)

6.3 (160)

6.3 (160)

6.0 (152)

134 (61)

142 (64)

6"

ER-120-68-4

27.1 (688)

14.0 (356)

12.9 (328)

7.5 (191)

8.7 (221)

7.0 (178)

291 (132)

301 (137)

8"

ER-270-135-4

29.3 (744)

14.0 (356)

12.9 (328)

7.5 (191)

8.7 (221)

7.0 (178)

399 (181)

419 (190)

* Unibody construction
Actuator sized for maximum differential pressure across valve with RPTFE seats
Dimensions given for NEMA 4 enclosure

-12-

Marwin Valve
5000/6000 Series Engineering Data
Series 5000 Pressure-Temperature Chart
300

Series 6000 Pressure-Temperature Chart

800

C.S. body

250

C.S. body

700

S.S.
body

S.S. body

600
Pressure, psi

Pressure, psi

200
UHMWPE

150

PTFE

100
RPTFE CRPTFE

UHMWPE

500
400

RPTFE

300
200

CRPTFE

PTFE

50
100
0

100

Size
NPS
1/2"
3/4"
1"
1-1/2"
2"
3"
4"
4" w/gear op
6"
6" w/gear op
8"
8" w/gear op
10"
10" w/gear op

200
300
400
Temperature, F
Port Opening

R
0.50
(12,7)
0.64
(16,2)
0.82
(20,8)
1.19
(30,0)
1.47
(37,2)
2.38
(60,3)
3.00
(76,2)
3.00
(76,2)
4.38
(111)
4.38
(111)
5.68
(144)
5.68
(144)
7.39
(188)
7.39
(188)

F
0.50
(12,7)
0.64
(16,2)
1.00
(25,4)
1.47
(37,2)
2.02
(51,2)
3.00
(76,2)
4.02
(102)
4.02
(102)
6.00
(152)
6.00
(152)
8.00
(203)
8.00
(203)

500

*Operating Torque,
in-lb (N.m)
R
F
100
100
(11)
(11)
100
100
(11)
(11)
180
240
(20)
(27)
240
380
(27)
(43)
380
900
(43)
(102)
900
1600
(102)
(181)
1600
3000
(181)
(338)
1251
225
(14)
(25)
3000
7300
(339)
(825)
225
4772
(35)
(54)
7300
12000
(825)
(1356)
4772
556
(54)
(63)
12000

(1356)
556

(63)

600

100

200

Cv (Kv)
R
13
(10,9)
18
(15,1)
75
(63)
115
(97)
158
(133)
370
(311)
640
(538)
640
(538)
974
(818)
974
(818)
1700
(1428)
1700
(1428)
2900
(2436)
2900
(2436)

300
400
Temperature,
F

500

Weight Lb (Kg)

F
13
(10,9)
18
(15,1)
115
(97)
158
(133)
370
(311)
640
(538)
974
(818)
974
(818)
1700
(1428)
1700
(1428)
2900
(2436)
2900
(2436)

5000R
2.5
(1,1)
3,2
(1,5)
3.9
(1,8)
11.9
(5,4)
16.9
(7,7)
40
(18,1)
62
(28,1)

118
(54)
142
(65)
192
(87)
2342
(106)
290
(132)
369
(167)

5000F
2.5
(1,1)
3,2
(1,5)
3.9
(1,8)
18
(8,2)
30
(13,6)
61
(27,7)
98
(44,5)
120
(55)
185
(84)
2272
(103)
290
(132)
3892
(181)

6000R
3.4
(1,5)
4.9
(2,2)
7.1
(3,2)
18.5
(8,4)
22
(10)
56
(35,4)
88
(40)

178
(81)
202
(92)
260
(118)
3022
(137)
402
(183)
481
(218)

2
3
DT7
DT12
DT21
* Torque for maximum differential pressure across valve with RPTFE or CRPTFE seats. For valves with PTFE seats, multiply by 0.75
Torques for valves with gear operators are gear operator handwheel shaft input torques

-13-

600

6000F
3.4
(1,5)
4.9
(2,2)
7.1
(3,2)
25
(11,3)
35
(15,9)
70
(31,8)
106
(48)
129
(59)
195
(89)
2372
(108)
310
(141)
4193
(190)

Marwin Valve
5000/6000 Series Engineering Data
Standard Seat and Seal Material Combinations
Seat - Body - Seal - Thrust Washer
Seat Code

Seat Material

TF*

Packing

Body Seat Material

Thrust Washer

Packing Code

Packing Material

Non-Asb.

PTFE

TF

PTFE

Viton

Non-Asb.

RPTFE

TF

PTFE

C-RPTFE

Viton

Non-Asb.

C-RPTFE

TF

PTFE

GR

Grafoil

Delrin

Viton

**

RPTFE

TF

PTFE

GR

Grafoil

Uni Body

Split Body

PTFE

Viton

RT*

RPTFE

SF*
DL**
PK**

PEEK

Viton

**

UHMWPE

UM

UHMWPE

UM

UHMWPE

Viton

Non-Asb.

UHMWPE

UM

UHMWPE

CP**

C-PEEK

Viton

**

PEEK

GR

Grafoil

KF**

Kel-F

Viton

**

PTFE

TF

PTFE

PTFE
RPTFE
SF
DL
PK
UM
CP
KF
Viton
Non-Asb.

Virgin Teflon
Glass Reinforced Teflon
Carbon Reinforced Teflon (Starfill)
Delrin Acetal Resin
PEEK (Polyetheretherketone)
Ultra High Molecular Weight Polyethylene
Carbon Reinforced PEEK
Kel-F (PolyChloroTriFluoroEthylene)
FKM Fluoroelastomer
Non-Asbestos (Kevlar or Aramid Fibers with Nitrile Binder)

* For "fire safe" valves, seat shall be PTFE, RPTFE, or CRPTFE, with Nitronic 60 thrust washer, Grafoil packing, and
graphite split body seal
** Delrin, PEEK, C-PEEK and Kel-F available on unibody design only (all standard port and 1/2" to 1" full port)

Body and Trim Materials

Ordering Code

Description

Cast

Bar

Specifications

Specifications

CS

Carbon Steel

ASTM A216 Gr. WCB

ASTM A104

S6

Stainless Steel 316

ASTM A351 Gr. CF8M

A479 S31600

DU

Duplex SS

ASTM A351 Gr. CD4M-CU

ASTM A479 Gr. 2205 (S32205)

A2

Alloy 20

ASTM A351 Gr. CN7M

ASTM B743 Gr. 20Cb-3 (N08020)

MN

Monel

ASTM A494 Gr. M35-1

ASTM B164 N04400 or N04405

BR

Nickel Aluminum Bronze

ASTM B148 Gr. 9D (C95500)

ASTM B505 C95400 or

ASTM B150 C62400

HB

Hastelloy B

ASTM A494 Gr. N-12M-V

ASTM B335 Gr. B3 (N10675)

HC

Hastelloy C

ASTM A494 Gr. CW-12M-W

ASTM B574 Gr. C-276 (N10276)

TI

Titanium Gr. 2

ASTM B367 Gr. C-2

ASTM B348 Gr. 2

NI

Nickel 200

ASTM A494, Gr. CZ100

ASTM B160 N02200

-14-

Marwin Valve
5000/6000 Series Ordering Schematic
Series

Port*

5000

Series

Port*

6000

Size**

100
Size**

100

Body Material

10

CS

Body Material

10

CS

5000
6000

Series
ANSI Class 150
ANSI Class 300

F
R

Port*
Full Port
Reduced Port

050
075
100
150
200
300
400
600
800
1000

Size

5000/6000/0709/5K/AB

1/2"
3/4"
1"
1-1/2"
2"
3"
4"
6"
8"
10"

CS
S6
DU
A2
MN
BR
HB
HC
TI
NI

Body Material
Carbon Steel WCB or A105
SST CF8M or 316
Duplex
Alloy 20
Monel
Bronze
Hastelloy B
Hastelloy C
Titanium
Nickel

1&2
F1
F3

Ends
150# FE (5000 Series)
300# FE (6000 Series)

3&4
S6
DU
A2
MN
BR
HB
HC
TI
NI
ZZ

Trim
316 SST
Duplex
Alloy 20
Monel
Bronze
Hastelloy B
Hastelloy C
Titanium
Nickel
Non-Standard

5&6
TF
RT
SF
DL
PK
UM
CP
KF
ZZ

Seat
PTFE
RPTFE
C-RPTFE
Delrin
PEEK
UHMW-PE
C-PEEK
Kel-F
Non-Standard

7&8
TF
GR
UM
ZZ

Packing
PTFE
Grafoil
UHMW-PE
Non-Standard

9&10
HL
NN
XX
ZZ

Handle
Lever
None
Fusible Link Option Code (see p.5)
Non-Standard or Automated (Specify)

Prefixes:
CV Characterized insert control valve (p.5)
FL Fusible link (p.3)
FS Fire safe (p.2)
Notes:
* All standard port and 1/2" to 1" full port are uni-body design; 1-1/2" to 8" full port is split-body design
** Standard port available in sizes 1/2" to 10"; full port design available in sizes 1/2" and 1" through 8"

Seat determines body seal and thrust washer materials. See materials list.

Delrin, PEEK and C-PEEK available on uni-body design only (all standard port and 1/2" to 1" full port)

Lever handle available for sizes 1/2" R through 6" R; 1/2" F through 4" F only

Marwin Valve, a division of Richards Industries

3170 Wasson Road Cincinnati, OH 45209
513.533.7340 800.628.2583 513.533.7343 (f)
marwin@richardsind.com www.marwinvalve.com
Marwin reserves the right make revisions to its product, specifications, literature and related information without notice. Please visit our website at
www.marwinvalve.com for the latest information on our products.