SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Inspection of Refractory Raw Materials, Anchors, Supports & Hexsteels
PROJECT TITLE

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-N-2020
WBS / BI / JO NUMBER

25-May-05

MECH-

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY

WORK PERMIT REQUIRED?

ITEM No. A. A1

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

General Requirements (SAES-N-100, SAES-N-110, SAES-N-120, See Note 1) Refractory materials do not contain asbestos. Castable refractory received matches allowable types & SAMS Serial numbers listed in Castable Refractory (SAES-N-100, Table 2 Notes). See Attachment 1. Castable refractory anchors received matches SASD AC-036397 (anchor types, dimensions & notes are shown). See Attachment 2. Refractory materials for specific equipment meet requirements specified in SAES-N-100 Table 3 "Mandatory Refractory Systems": A) Refractory Anchor (Material, Sizes & Types) selection is correct B) Refractory Material (Type, Weight % of Needles) selection is correct. See Note 2. Hexsteel material is the offset-lance, tight-clinched type. Hexsteel & associated materials (Edging bars, Y-anchor tabs, etc) meet SASD AB-036396 details & requirements. See Attachment 3. Metallic fiber reinforcement density is 80 kg/m (5 lb./ft) unless otherwise specified. Metallic fiber reinforcement is made from melt extracted material, approximately 0.5 mm in thickness and approximately 25 mm long. Refractory materials are in manufacturing packaging, free from moisture & physical damage & are located off the ground covered with tarps. Refractory Manufacturer's safety precautions, as specified on the MSDS sheets, are available for review. Refractory material technical data sheets are available upon receipt & reviewed to ensure materials received are handled & stored properly. Types of materials supplied, data sheets & mixing instructions are available & correct (Also listed in SAES-N-120, Para. 12.5) SAES-N-100, Para. 7.1.1 SAES-N-100, Para. 7.1.3 SAES-N-100, Para. 8.2.3

A2

A3

A4

SAES-N-100, Para. 9.1

A5

SAES-N-100, Para. 8.3.1 SAES-N-100, Para. 8.3.6 SAES-N-100, Para. 8.5.1 SAES-N-100, Para. 8.5.2 SAES-N-110, Para. 7.1 SAES-N-100, Para. 8.5.2 SAES-N-100, Para. 5.1 SAES-N-110, Para. 11.6

A6

A7

A8

A9

A10

A11

A12

Page 1 of 4

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Inspection of Refractory Raw Materials, Anchors, Supports & Hexsteels
PROJECT TITLE

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-N-2020
WBS / BI / JO NUMBER

25-May-05

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No. REMARKS:

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

REFERENCE DOCUMENTS: 1. SAES-N-100 -- Refractory Systems (30 November 2004) 2. SAES-N-110 -- Installation Requirements-Castable Refractories (30 November 2004) 3. SAES-N-120 -- Installation Requirements-Extreme Erosion Resistant Refractories (30 November 2004) ATTACHMENTS: 1. SAMS Catalogue Castable Refractory Types (SAES-N-100, Table 2 Notes) 2. SA Standard Drawing AC-036397 (Castable Refractory Anchor Details) 3. SA Standard Drawing AB-036396 (Hexsteel Details) NOTES: 1. This checklist applies to materials for castable refractory systems (SAES-N-100) detailed in both SAES-N-110 & SAES-N-120. 2. Materials for specific equipment installations are per SAES-N-100 Table 3 "Mandatory Refractory Systems" (not attached) as checked on receipt.

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others

Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

Page 2 of 4

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Inspection of Refractory Raw Materials, Anchors, Supports & Hexsteels

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-N-2020

25-May-05

MECH-

Att. 1 -- SAMS Castable Refractory Types (SAES-N-100, Table 2 Notes)

Type A Lightweight Insulating Castable (SAMS S/N 32163500) Type B Lightweight Insulating Low Iron Castable (SAMS S/N 32163510) Type C Special Lightweight Insulating Low Iron Castable (SAMS S/N 32163520) Type D Special Medium Weight Insulating Castable (SAMS S/N 32163530) Type E Medium Weight Erosion Resistant Fused Silica Castable (SAMS S/N 32163540) Type F Erosion Resistant Insulating Castable (SAMS S/N 32163550) Type G Hydraulic Setting Erosion Resistant Castable (SAMS S/N 32163560) Type H Chemical Setting Extreme Erosion Resistant Castable (SAMS S/N 32163570) Type I Chemical Setting Extreme Erosion Resistant Plastic (SAMS S/N 32163580) Check SAMS Catalogue S/N & description upon receipt inspection!

Attachment 2 -- SASD AC-036397 (Castable Refractory Anchor Details)

Page 3 of 4

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Inspection of Refractory Raw Materials, Anchors, Supports & Hexsteels

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-N-2020

25-May-05

MECH-

Attachment 3 -- SASD AB-036396 (Hexsteel Details)