BTS3012AE Base Station Cabinet Installation Manual

HUAWEI BTS3012AE Base Station Cabinet Installation Manual
Contents
Contents
1 Overview of the Hardware Installation.................................................................................1-1
1.1 BTS3012AE Hardware Structure ..................................................................................................................1-2 1.1.1 Schematic Drawing of Hardware Structure..........................................................................................1-2 1.1.2 BTS3012AE Cabinet............................................................................................................................1-3 1.1.3 Base....................................................................................................................................................1-10 1.1.4 Introduction to the Cables ..................................................................................................................1-10 1.2 Installation Process......................................................................................................................................1-13 1.2.1 Hardware Installation Flow Chart ......................................................................................................1-13 1.2.2 Installation Process Description.........................................................................................................1-14
2 Installation Preparations ..........................................................................................................2-1

2.1 Preparing Technical Documents....................................................................................................................2-2 2.2 Preparing Mounting Tools and Instruments ..................................................................................................2-2 2.3 Checking Installation Conditions ..................................................................................................................2-3 2.3.1 Load-Bearing Capacity Requirements .................................................................................................2-4 2.3.2 Grounding Status Requirements...........................................................................................................2-4 2.4 Unpacking and Inspecting .............................................................................................................................2-4 2.4.1 Requirements for Unpacking ...............................................................................................................2-4 2.4.2 Unpacking the Wooden Case ...............................................................................................................2-5 2.4.3 Inspecting Items Inside the Wooden Case............................................................................................2-7 2.4.4 Unpacking the Carton ..........................................................................................................................2-8 2.4.5 Inspecting Items Inside the Carton.......................................................................................................2-9
3 Installing the BTS3012AE Cabinet .........................................................................................3-1

3.1 Installing a Cabinet on the Cement Floor with Sufficient Bearing Capacity ( 800 kg/m2) .........................3-2 3.1.1 Installation Flowchart ..........................................................................................................................3-2 3.1.2 Positioning the Cabinet ........................................................................................................................3-3 3.1.3 Casting the Cement Plinth....................................................................................................................3-4 3.1.4 Positioning the Base.............................................................................................................................3-5 3.1.5 Drilling Holes and Installing Expansion Bolts.....................................................................................3-7 3.1.6 Fastening the Base ...............................................................................................................................3-9 3.1.7 Leveling the Base.................................................................................................................................3-9 3.1.8 Placing the Cabinet ............................................................................................................................3-10
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Huawei Technologies Proprietary
Contents
HUAWEI BTS3012AE Base Station Cabinet Installation Manual 3.1.9 Fastening the Cabinet.........................................................................................................................3-12 3.1.10 Leveling the Cabinet ........................................................................................................................3-16 3.1.11 Removing Lifting Lugs ....................................................................................................................3-17 3.1.12 Illustration of the Installed Cabinet..................................................................................................3-18
3.2 Installing a Cabinet on the Cement Floor with Insufficient Bearing Capacity (< 800 kg/m2).....................3-18 3.2.1 Installation Flowchart ........................................................................................................................3-18 3.2.2 Installation Process ............................................................................................................................3-20 3.2.3 Positioning the Cabinet ......................................................................................................................3-20 3.2.4 Casting Cement Plinths......................................................................................................................3-20 3.2.5 Preparing U-Bar Supports ..................................................................................................................3-21 3.2.6 Positioning U-Bar Supports ...............................................................................................................3-21 3.2.7 Drilling Holes and Installing Expansion Bolts...................................................................................3-21 3.2.8 Fastening U-Bar Supports ..................................................................................................................3-21 3.2.9 Leveling U-Bar Supports ...................................................................................................................3-22 3.2.10 Fastening the Base ...........................................................................................................................3-23 3.2.11 Leveling the Base.............................................................................................................................3-23 3.2.12 Placing the Cabinet ..........................................................................................................................3-23 3.2.13 Fastening the Cabinet.......................................................................................................................3-25 3.2.14 Leveling the Cabinet ........................................................................................................................3-28 3.2.15 Removing Lifting Lugs ....................................................................................................................3-28 3.2.16 Illustration of the Installed Cabinet..................................................................................................3-29 3.3 Installing Combined Cabinets .....................................................................................................................3-30
4 Installing Boards ........................................................................................................................4-1

4.1 Introduction to Installation Positions ............................................................................................................4-2 4.2 Preparations...................................................................................................................................................4-2 4.3 Installing the DTMU .....................................................................................................................................4-4 4.3.1 Setting DIP Switches on the DTMU ....................................................................................................4-4 4.3.2 Installation Procedure ..........................................................................................................................4-6 4.4 Installing the DATU ......................................................................................................................................4-7 4.5 Installing the PSU and DPMU ......................................................................................................................4-8 4.5.1 PSU and DPMU Installation Procedure ...............................................................................................4-8 4.6 Installing the DELU ....................................................................................................................................4-11 4.6.1 Installation Overview.........................................................................................................................4-11 4.6.2 Installation Procedure ........................................................................................................................4-11 4.7 Installing the DMLU ...................................................................................................................................4-11 4.7.1 Installation Overview.........................................................................................................................4-11 4.7.2 Installation Procedure ........................................................................................................................4-11 4.8 Installing the DTRU ....................................................................................................................................4-11 4.9 Installing the DDPU and DCOM ................................................................................................................4-13
5 Installing Auxiliary Equipment ..............................................................................................5-1

5.1 Installing Transmission Unit .........................................................................................................................5-2
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5.1.1 Introduction to Installation Positions ...................................................................................................5-2 5.1.2 Installation Procedure ..........................................................................................................................5-1 5.2 Installing Outdoor Interface Boxes ...............................................................................................................5-3 5.2.1 Introduction to the Outdoor Transmission Interface Box.....................................................................5-3 5.2.2 Introduction to the Outdoor Power Interface Box................................................................................5-5 5.2.3 Installing the Outdoor Interface Box on a Wall....................................................................................5-7 5.2.4 Installing the Outdoor Interface Box on a Pole....................................................................................5-8
6 Installing Cables ........................................................................................................................6-1

6.1 Introduction to the Cables to be Installed On Site.........................................................................................6-3 6.1.1 Introduction to Cabling Holes..............................................................................................................6-3 6.1.2 Cable Layout at the Cabinet Front .......................................................................................................6-4 6.1.3 Wiring on the Back of the Cabinet .......................................................................................................6-7 6.2 Installing the Power Cables...........................................................................................................................6-2 6.2.1 Introduction to the Power Cables.........................................................................................................6-2 6.2.2 Installation Principles...........................................................................................................................6-1 6.2.3 Leading the 3-Phase 220 VAC Power into the BTS3012AE Cabinet ..................................................6-1 6.2.4 Leading the Single-Phase 220 VAC Power into the BTS3012AE Cabinet ..........................................6-3 6.2.5 Leading the 110 VAC Dual-Live Power into the BTS3012AE Cabinet...............................................6-4 6.2.6 Connecting the Power Cables to the Power Interface Box...................................................................6-5 6.3 Installing PGND Cables ................................................................................................................................6-9 6.3.1 Introduction to PGND Cables ..............................................................................................................6-9 6.3.2 Installation Principles...........................................................................................................................6-9 6.3.3 Installation Procedure ........................................................................................................................6-10 6.3.4 Connecting the PGND Cable to the Transmission Interface Box ......................................................6-11 6.3.5 Connecting the PGND Cable to the Power Interface Box .................................................................6-11 6.4 Installing the E1 Cables...............................................................................................................................6-12 6.4.1 Introduction to the E1 Cables.............................................................................................................6-12 6.4.2 Installation Principles.........................................................................................................................6-14 6.4.3 Installation Procedure ........................................................................................................................6-14 6.4.4 Connecting the 75-ohm E1 Cable to the Transmission Interface Box ...............................................6-15 6.4.5 Connecting the 120-ohm E1 Cable to the Transmission Interface Box .............................................6-15 6.5 Installing Optical Fibers ..............................................................................................................................6-18 6.5.1 Introduction to the Optical Fibers ......................................................................................................6-18 6.5.2 Installation Principles.........................................................................................................................6-19 6.5.3 Installation Procedure ........................................................................................................................6-19 6.5.4 Connecting the Fibers to the Transmission Interface Box..................................................................6-20 6.6 Installing the RF Signal Cables ...................................................................................................................6-21 6.6.1 Introduction to the RF Signal Cables .................................................................................................6-21 6.6.2 Installation Principles.........................................................................................................................6-22 6.6.3 Installation Procedure ........................................................................................................................6-22 6.7 Installing the Cable for the Combiner on the DTRU...................................................................................6-22
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Contents
HUAWEI BTS3012AE Base Station Cabinet Installation Manual 6.7.1 Introduction to the Cable for the Combiner on the DTRU.................................................................6-22 6.7.2 Connecting the Cable for Combiner on the DTRU............................................................................6-23
6.8 Installing the 1/4-Inch RF Jumper...............................................................................................................6-23 6.8.1 Introduction to the RF Jumper ...........................................................................................................6-23 6.8.2 Installation Principles.........................................................................................................................6-24 6.8.3 Installation Procedure ........................................................................................................................6-24 6.9 Installing the 1/2-Inch RF Jumper...............................................................................................................6-25 6.9.1 Introduction to the RF Jumper ...........................................................................................................6-25 6.9.2 Installation Procedure ........................................................................................................................6-25 6.10 Installing the Boolean Value Input Signal Cable.......................................................................................6-25 6.10.1 Introduction to the Boolean Value Input Signal Cable .....................................................................6-25 6.10.2 Installation Positions ........................................................................................................................6-26 6.11 Installing the Built-In Storage Battery and Its Cables ...............................................................................6-26 6.11.1 Introduction to the Storage Battery Cabin........................................................................................6-26 6.11.2 Introduction to the Cables for the Built-in Storage Battery..............................................................6-29 6.11.3 Installation Procedure.......................................................................................................................6-29 6.12 Installing Cables for the Combined Cabinet .............................................................................................6-38 6.12.1 Introduction to Cables for the Combined Cabinet............................................................................6-38 6.12.2 Installation Procedure ......................................................................................................................6-38 6.13 Installing Cables for the Cabinet Group ....................................................................................................6-39 6.13.1 Introduction to Cables for the Cabinet Group ..................................................................................6-39 6.13.2 Installation Procedure ......................................................................................................................6-39 6.14 Installing the RET Control Signal Cable...................................................................................................6-39 6.14.1 Introduction to the RET Control Signal Cable .................................................................................6-39 6.14.2 Connecting the RET Control Signal Cable ......................................................................................6-40
7 Checking Hardware Installation.............................................................................................7-1

7.1 Equipment Installation Check .......................................................................................................................7-2 7.2 Cable Installation Check ...............................................................................................................................7-2 7.2.1 Transmission Cable Installation Check ................................................................................................7-2 7.2.2 Power Cable and Protection Grounding Cable Installation Check.......................................................7-3 7.3 Power-On Check ...........................................................................................................................................7-3 7.3.1 Cabinet Power-On Check.....................................................................................................................7-4 7.3.2 Board Power-On Check .......................................................................................................................7-5 7.3.3 Power-On Check of the Heat Exchanger .............................................................................................7-6 7.3.4 Power-on Check of the Batteries..........................................................................................................7-6 7.4 Sanitation Check ...........................................................................................................................................7-7
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Figures
Figures
Figure 1-1 BTS3012AE hardware structure .......................................................................................................1-2 Figure 1-2 BTS3012AE cabinet .........................................................................................................................1-4 Figure 1-3 BTS3012AE cabinet without a base (in mm) ...................................................................................1-5 Figure 1-4 Dimensions of the BTS3012AE cabinet bottom (in mm) .................................................................1-6 Figure 1-5 BTS3012AE cabinet with a base (in mm) ........................................................................................1-7 Figure 1-6 Front view of the BTS3012AE cabinet under full configuration......................................................1-8 Figure 1-7 Installation space for a BTS3012AE cabinet (in mm) ......................................................................1-9 Figure 1-8 Base dimensions (in mm) ...............................................................................................................1-10 Figure 1-9 Hardware installation of the BTS3012AE ......................................................................................1-14 Figure 2-1 Straightening tongues .......................................................................................................................2-6 Figure 2-2 Removing the cover ..........................................................................................................................2-6 Figure 2-3 Removing all wooden boards ...........................................................................................................2-7 Figure 2-4 Unpacking a carton ...........................................................................................................................2-8 Figure 3-1 Process for installing a cabinet on the cement floor .........................................................................3-3 Figure 3-2 Installation position of the BTS3012AE cabinet ..............................................................................3-4 Figure 3-3 Dimensions of the cement plinth ......................................................................................................3-5 Figure 3-4 Installation holes of the expansion bolts for a single cabinet............................................................3-6 Figure 3-5 M12 expansion bolt assembly...........................................................................................................3-7 Figure 3-6 Installing the expansion bolt (1) .......................................................................................................3-8 Figure 3-7 Installing the expansion bolt (2) .......................................................................................................3-8 Figure 3-8 Installing the base .............................................................................................................................3-9 Figure 3-9 Leveling the base (1) ......................................................................................................................3-10 Figure 3-10 Leveling the base (2) ....................................................................................................................3-10 Figure 3-11 Lifting the cabinet .........................................................................................................................3-11 Figure 3-12 Placing the cabinet on the base .....................................................................................................3-12 Figure 3-13 Fastening the cabinet on the base (Rear view)..............................................................................3-13
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Figures
Figure 3-14 Unlocking the cabinet ...................................................................................................................3-14 Figure 3-15 Fixing the front door.....................................................................................................................3-15 Figure 3-16 Fastening the cabinet on the base (Front view).............................................................................3-15 Figure 3-17 Leveling the cabinet (1) ................................................................................................................3-16 Figure 3-18 Leveling the cabinet (2) ................................................................................................................3-17 Figure 3-19 Removing lifting lugs ...................................................................................................................3-17 Figure 3-20 Installed BTS3012AE cabinet ......................................................................................................3-18 Figure 3-21 Process for installing a cabinet on the cement floor with insufficient bearing capacity ...............3-19 Figure 3-22 Installation position of the BTS3012AE cabinet ..........................................................................3-20 Figure 3-23 Dimensions of U-bar supports (unit: mm) ....................................................................................3-21 Figure 3-24 Fastening the U-bar supports on the cement plinths .....................................................................3-22 Figure 3-25 Leveling the U-bar support (1) .....................................................................................................3-22 Figure 3-26 Leveling the U-bar support (2) .....................................................................................................3-23 Figure 3-27 Lifting the cabinet.........................................................................................................................3-24 Figure 3-28 Placing the cabinet on the U-bar supports ....................................................................................3-25 Figure 3-29 Fastening the cabinet on the base (Rear view)..............................................................................3-26 Figure 3-30 Unlocking the front door...............................................................................................................3-27 Figure 3-31 Fastening the cabinet on the base (Front view).............................................................................3-28 Figure 3-32 Removing lifting lugs ...................................................................................................................3-29 Figure 3-33 Installed cabinet ............................................................................................................................3-30 Figure 3-34 DIP switches on the DCSU...........................................................................................................3-31 Figure 4-1 Boards in the BTS3012AE subrack ..................................................................................................4-2 Figure 4-2 Wearing an antistatic wrist strap .......................................................................................................4-3 Figure 4-3 DIP switches on the DTMU..............................................................................................................4-4 Figure 4-4 Installing the DTMU.........................................................................................................................4-6 Figure 4-5 Hooking spanners on to the square holes of the subrack ..................................................................4-7 Figure 4-6 DIP switches on the DATU...............................................................................................................4-8 Figure 4-7 DIP switch of the DPMU..................................................................................................................4-9 Figure 4-8 Installing the PSU and DPMU (1) ..................................................................................................4-10 Figure 4-9 Installing the PSU and DPMU (2) ..................................................................................................4-10 Figure 4-10 Front panel of a DTRU .................................................................................................................4-12 Figure 4-11 Front panel of a DDPU .................................................................................................................4-14 Figure 5-1 Installation position of the transmission unit ....................................................................................5-2
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Figures
Figure 5-2 Positions of the dummy panel and air deflector plate .......................................................................5-2 Figure 5-3 Installing transmission unit ...............................................................................................................5-2 Figure 5-4 Internal structure of the 75-ohm outdoor transmission interface box ...............................................5-4 Figure 5-5 Structure of the 12-core fusion parts.................................................................................................5-4 Figure 5-6 Internal structure of the 120-ohm transmission interface box...........................................................5-5 Figure 5-7 Internal structure of the 220 VAC power interface box ....................................................................5-6 Figure 5-8 Positions of the expansion bolts........................................................................................................5-7 Figure 5-9 Installing the outdoor interface box on a wall...................................................................................5-8 Figure 5-10 Fixing the pole fixture to the interface box.....................................................................................5-9 Figure 5-11 Fixing the interface box to the pole.................................................................................................5-9 Figure 6-1 BTS3012AE cabling holes................................................................................................................6-3 Figure 6-2 Silkscreens of the cabling holes........................................................................................................6-4 Figure 6-3 Cable layout at the cabinet front .......................................................................................................6-5 Figure 6-4 NPMI cable layout on the top of the cabinet ....................................................................................6-6 Figure 6-5 Wring on the back of the BTS3012AE cabinet.................................................................................6-8 Figure 6-6 Installing L1, L2, L3, and N .............................................................................................................6-2 Figure 6-7 Installing the short-circuiting copper bar ..........................................................................................6-3 Figure 6-8 Installing L1, L2, and N....................................................................................................................6-5 Figure 6-9 Power cable layout of the single-phase mains input .........................................................................6-6 Figure 6-10 Connection of power cables in single-phase mains and single-phase generator input modes ........6-7 Figure 6-11 Connection of power cables in three-phase mains input mode .......................................................6-8 Figure 6-12 Connection of power cables in three-phase mains and three-phase generator input mode .............6-9 Figure 6-13 Installing the PGND cable for the power interface box................................................................6-12 Figure 6-14 75-ohm E1 coaxial cable...............................................................................................................6-13 Figure 6-15 Connecting the 75-ohm E1 cable..................................................................................................6-15 Figure 6-16 Connecting the 120-ohm E1 cable................................................................................................6-16 Figure 6-17 Clamping the 120-ohm E1 cable to the 120-ohm digital unit .......................................................6-17 Figure 6-18 Connecting the E1 wire of the client.............................................................................................6-18 Figure 6-19 LC connector ................................................................................................................................6-18 Figure 6-20 Connection between a fiber and a 12-core fiber splice tray..........................................................6-20 Figure 6-21 12-route Fiber Indicator Table ......................................................................................................6-21 Figure 6-22 Structure of the RF RX signal cable and that of the TX signal cable ...........................................6-22 Figure 6-23 Cable for the combiner on the DTRU...........................................................................................6-23
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Figures
Figure 6-24 Structure of the RF jumper ...........................................................................................................6-24 Figure 6-25 Removing the cover plate of the RF cable....................................................................................6-24 Figure 6-26 Structure of the RF jumper ...........................................................................................................6-25 Figure 6-27 Boolean value input signal cable ..................................................................................................6-26 Figure 6-28 Full configuration of the BTS3012AE..........................................................................................6-27 Figure 6-29 Cabling of the 48 V 50-AH storage battery cabin.......................................................................6-28 Figure 6-30 Cabling of the 48 V 150-AH storage battery cabin.....................................................................6-28 Figure 6-31 Cabling for the 100-AH configuration mode (1) ..........................................................................6-30 Figure 6-32 Cabling for the 100-AH configuration mode (2) ..........................................................................6-31 Figure 6-33 Cabling for the 150-AH configuration mode (1) ..........................................................................6-33 Figure 6-34 Cabling for the 150-AH configuration mode (2) ..........................................................................6-34 Figure 6-35 Cabling for the 150-AH configuration mode (3) ..........................................................................6-35 Figure 6-36 Cabling for the 200-AH configuration mode................................................................................6-37 Figure 6-37 Cable for the combined cabinet ....................................................................................................6-38 Figure 6-38 Cable for the cabinet group...........................................................................................................6-39 Figure 6-39 Structure of the RET control signal cable .....................................................................................6-40
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Tables
Tables
Table 1-1 Description of the BTS3012AE hardware ..........................................................................................1-2 Table 1-2 Weight of the BTS3012AE cabinet under different configurations ....................................................1-7 Table 1-3 Boards in the BTS3012AE cabinet.....................................................................................................1-8 Table 1-4 Base specifications ...........................................................................................................................1-10 Table 1-5 Types and installation positions of the cables...................................................................................1-11 Table 1-6 Installation process ...........................................................................................................................1-15 Table 2-1 Technical documents for reference .....................................................................................................2-2 Table 2-2 List of tools and instruments ..............................................................................................................2-3 Table 3-1 Settings for SW1...............................................................................................................................3-31 Table 3-2 Settings for SW11.............................................................................................................................3-31 Table 3-3 Settings for SW2SW5 ....................................................................................................................3-32 Table 3-4 Settings for SW6 and SW7 ...............................................................................................................3-32 Table 3-5 Settings for SW8...............................................................................................................................3-33 Table 3-6 Settings for SW9 and SW10 .............................................................................................................3-33 Table 4-1 S4/S5/S6/S7 setting descriptions ........................................................................................................4-4 Table 4-2 Default setting of the DIP switches on the DATU ..............................................................................4-7 Table 6-1 Cables laid out at the cabinet front .....................................................................................................6-6 Table 6-2 Cables on the back of the BTS3012AE cabinet..................................................................................6-1 Table 6-3 Specifications of the AC power cables for the BTS3012AE ..............................................................6-2 Table 6-4 AC power distribution mode...............................................................................................................6-1 Table 6-5 Figure for reference in different power supply modes........................................................................6-5 Table 6-6 Pins of the coaxial cable ...................................................................................................................6-13 Table 6-7 Installation positions of the Boolean value input signal cable..........................................................6-26 Table 7-1 Equipment installation checklist.........................................................................................................7-2 Table 7-2 Transmission cable installation checklist............................................................................................7-2 Table 7-3 Power cable and grounding cable installation checklist .....................................................................7-3
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Tables
HUAWEI BTS3012AE Base Station Cabinet Installation Manual Table 7-4 Instructions to handling different values ............................................................................................7-6 Table 7-5 Sanitation checklist.............................................................................................................................7-7
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1 Overview of the Hardware Installation
Overview of the Hardware Installation
About This Chapter

The following table lists the contents of this chapter. Title 1.1 BTS3012AE Hardware Structure 1.2 Installation Process Description Describes the hardware structure of the BTS3012AE. Describes how to install the BTS3012AE cabinet.
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1-1
1.1 BTS3012AE Hardware Structure

1.1.1 Schematic Drawing of Hardware Structure
The BTS3012AE system consists of the following parts: BTS3012AE cabinet Cables Antenna system Figure 1-1 shows the hardware structure of the BTS3012AE. Figure 1-1 BTS3012AE hardware structure
Antenna system
Antenna Jumper TMA
Jumper
Feeder
BTS3012AE cabinet
Fiber E1 trunk cable Signal cable Power cable
For the internal configuration of the BTS3012AE cabinet, see Figure 1-6. For details of cabling, see 6 "Installing Cables." Choose either fibers or E1 trunk cables for installation.
Table 1-1 describes the parts shown in Figure 1-1. Table 1-1 Description of the BTS3012AE hardware Equipment BTS3012AE cabinet Components Mandatory Installation Guide 3 Installing the BTS3012AE Cabinet
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Equipment Cables
Components Radio frequency (RF) cables, signal cables, power cables, protection grounding (PGND) cables, transmission cables, and storage battery cables Transmission unit, power interface box, and transmission interface box. The auxiliary equipment is optional. Antenna, jumper, feeder, Tower Mounted Amplifier (TMA) The TMA is optional.
Installation Guide 6 Installing Cables
Auxiliary equipment
5 Installing Auxiliary Equipment
Antenna system
HUAWEI BTS3012AE Base Station Antenna System Installation Manual
1.1.2 BTS3012AE Cabinet

Appearance
Figure 1-2 shows the BTS3012AE cabinet.
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Figure 1-2 BTS3012AE cabinet
Dimensions
The dimensions of the BTS3012AE cabinet without a base are 1700 mm (Height) % 1000 mm (Width) % 880 mm (Depth). Figure 1-3 shows the dimensions of the BTS3012AE cabinet without a base.
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Figure 1-3 BTS3012AE cabinet without a base (in mm)

1000
880
Figure 1-4 shows the dimensions of the BTS3012AE cabinet bottom.
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1700
1-5
Figure 1-4 Dimensions of the BTS3012AE cabinet bottom (in mm)

16.0 1000.0 962.0
732.0 682.0
910.0
(1) Cabinet front
The dimensions of the BTS3012AE cabinet with a base are 1900 mm (Height) % 1000 mm (Width) % 880 mm (Depth). Figure 1-5 shows the dimensions of the BTS3012AE cabinet with a base.
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Figure 1-5 BTS3012AE cabinet with a base (in mm)

100 0
0 88
Weight
Table 1-2 lists the weight of the BTS3012AE cabinet under different configurations. Table 1-2 Weight of the BTS3012AE cabinet under different configurations Cabinet Empty cabinet Empty cabinet Cabinet under full configuration (excluding storage batteries) Configuration Excludes the heat exchanger and all the internal subracks Includes the heat exchanger Cabinet with a front door All boards installed Weight 200 kg 310 kg 390 kg
Composition
Figure 1-6 shows the front view of the BTS3012AE cabinet under full configuration.
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1900
1-7
Figure 1-6 Front view of the BTS3012AE cabinet under full configuration
Air return D D T T MM U U DD D C C A DC S C T PDU UU U Wire holder Wire holder Transmission unit D C O M D D P U D C O M D D P U D C O M D D P U
Air return
BAT 48V 50AH
Air inlet
D T R U
D T R U
D T R U
D T R U
D T R U
D T R U
Wire holder FAN Air inlet BAT 48V 150AH DELU0 DMLU DELU1 PSU PSU PSU PSU PSU PSU
DPMU PSU Cable in/out AC lightning
AC PDU
Table 1-3 lists the boards in the BTS3012AE cabinet. Table 1-3 Boards in the BTS3012AE cabinet Subrack Common subrack Board DTMU DCSU DCCU DATU DTRU subrack DTRU Full Name of Board Transmission/Timing/Management Unit for DTRU BTS Combined cabinet Signal connection Unit for DTRU BTS Cable Connection Unit for DTRU BTS Antenna and TMA control Unit for DTRU BTS Double-Transceiver Unit
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Subrack DAFU subrack
Board DDPU DCOM
Full Name of Board Dual-Duplexer Unit for DTRU BTS Combining Unit for DTRU BTS Power Supply Unit Power and Environment Monitoring Unit for DTRU BTS E1 Signal Lightning Protection Unit for DTRU BTS Monitor Signal Lightning Protection Unit for DTRU BTS
Power subrack
PSU DPMU
Signal lightning protection subrack
DELU DMLU
Installation Space
Figure 1-7 shows the reserved space for the installation of a BTS3012AE cabinet. Figure 1-7 Installation space for a BTS3012AE cabinet (in mm)
300 600
880
BTS 3012AE
1 600 1000
1300
(1) Front door of the cabinet
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1.1.3 Base
Dimensions
Figure 1-8 shows the dimensions of a base. Figure 1-8 Base dimensions (in mm)
737
9 98
Specifications
Table 1-4 lists the base specifications. Table 1-4 Base specifications Height Material Fixed Hole Location at the Bottom Fixed Hole Location on the Top 200 mm Cold rolled quality steel sheet Used for fixing the base; plugged into the cement floor through expansion bolts Two front installation locations (fastening bolts downwards from inside the cabinet) Two rear installation locations (fastening bolts upwards through the base from inside the cabinet) Rectangle Hole Cable inlet/outlet at the bottom; base in open design for cabling from four sides
1.1.4 Introduction to the Cables

Table 1-5 describes the types and installation positions of the cables to be installed on site.
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Table 1-5 Types and installation positions of the cables Cable Type RF cable Cable Category RF Tx signal cable Cable Description Transmitting RF Tx signals Connector Type N elbow male connector N elbow male connector RF Rx signal cable Transmitting RF Rx signals SMA elbow male connector SMA elbow male connector Cable Installation Position Connects to the TCOM port on the DTRU Connects to the TXA or TXB port on the DDPU Connects to the RXM1, RXD1, RXM2, or RXD2 port on the DTRU Connects to the RXA1, RXA2, RXA3, RXA4, RXB1, RXB2, RXB3, or RXB4 port on the DDPU Connects to the TX1 or TX2 port on the DTRU Connects to the IN1 or IN2 port on the DTRU Connects to the feeder of the BTS Connects to the ANTA or ANTB port on the DDPU Connects to the DB44 port on the DMLU Connects to the DDF Connects to the DB44 port on the DMLU Connects to the DDF Connects to the external wiring terminal of the power lightning arrester Connects to the power distribution unit provided by the customer
Cable for the combiner on the DTRU
Realizing combined output of Tx signals
N male connector SMA male connector
RF jumper
Realizing signal interaction between the BTS and the antenna system Outputting Boolean value control signals
DIN male connector DIN male connector DB44 Bare wire
Boolean value output signal cable Boolean value input signal cable Power cable
Inputting Boolean value control signals
DB44 Bare wire
220 VAC 3-phase power cable
Providing 220 VAC input power for the cabinet Comprising three L wires and one N wire L wire: red, a cross-sectional area of 10 mm2 N wire: black, a cross-sectional area of 10 mm2
OT terminal (made on site) The terminal is made based on the onsite power distribution unit.
220 VAC single-phase power cable
Providing 220 VAC input power for the cabinet
OT terminal (made on site)
Connects to the external wiring terminal of the power lightning arrester
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Cable Type
Cable Category
Cable Description Comprising one L wire and one N wire L wire: red, a cross-sectional area of 16 mm2 N wire: black, a cross-sectional area of 16 mm2
Connector Type The terminal is made based on the onsite power distribution unit.
Cable Installation Position Connects to the power distribution unit provided by the customer
Dual-live power cable
Providing 110 VAC input power for the cabinet Comprising two L wires and one N wire L wire: red, a cross-sectional area of 16 mm2 N wire: black, a cross-sectional area of 16 mm2
OT terminal (made on site) The terminal is made based on the onsite power distribution unit.
Connects to the external wiring terminal of the power lightning arrester Connects to the power distribution unit provided by the customer
Protection grounding cable (PGND cable)
Realizing fast discharging of powerful surge current Cable cross-sectional area: 25 mm2 Cable color: yellow and green
OT terminal (made on site) OT terminal (made on site)
Connects to the protection grounding bar inside the cabinet Connects to the protection grounding bar provided by the customer
Transmission cable (any one of the right three)
75-ohm E1 cable
Transmitting E1 signals 75-ohm mini coaxial cable
BTS3012AE side: DB25 male connector Opposite side: connector made on site to make the connector type matched with that at the peer end LC connector
DB25 male connector connects to the DELU in the signal lightning protection subrack. The connector on the opposite side connects to the transmission unit or transmission interface box provided by the customer Connects to the optical transmission unit in the cabinet Connects to the transmission unit or transmission interface box provided by the customer
120-ohm E1 cable
Transmitting E1 signals 120-ohm twisted pairs
Optical fiber
Transmitting trunk signals Multimode optical fiber (orange), single-mode optical fiber (yellow)
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Cable Type RET control signal cable (optional)
Cable Category -
Cable Description Transmitting signals between the DATU and the Bias-Tee
Connector Type SMA male connector SMA elbow male connector OT25-6 terminal, preinstalled in the cabinet OT25-6 terminal
Cable Installation Position Connects to the SMA port on the Bias Tee Connects to the ANT port on the DATU -
Cable for storage batteries (optional)
48 V cable
Providing 48 V input or output power for the storage battery Cross-sectional area of the cable: 25 mm2
Connects to the negative terminal of the storage battery -
GND cable
Providing 48 V input or output power for the storage battery Cross-sectional area of the cable: 25 mm2
OT25-6 terminal, preinstalled in the cabinet OT25-6 terminal
Connects to the positive terminal of the storage battery -
Cable between storage batteries
Connecting the positive terminal with the negative terminal of storage batteries Cable delivered with the storage battery
OT16-6 terminal
Cable for the temperature and humidity sensor of the built-in storage battery
Transmitting temperature monitoring signals of the storage battery 2-core single cable
2-pin power terminal This terminal is fixed to port BTA_TEM1 on the NPMI inside the cabinet in advance. OT-6 terminal of the sensor
Connects to the external terminal of the left storage battery inside the storage battery cabin
1.2 Installation Process

1.2.1 Hardware Installation Flow Chart
Figure 1-9 shows the hardware installation of the BTS3012AE.
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Figure 1-9 Hardware installation of the BTS3012AE

Start
Installation preparations
Install the base
Install the cabinet
Install boards
Need to install the transmission unit? Yes Install the transmission unit
No
Need to install the outdoor interface box? Yes Install the outdoor interface box
No
Install cables
Installation checking
Pass the check? Yes End
No
Reinstall faulty parts
1.2.2 Installation Process Description

Table 1-6 describes the installation process.
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Table 1-6 Installation process Operation Installation preparations Installing the cabinet Installing boards Installing auxiliary equipment Reference 2 Installation Preparations 3 Installing the BTS3012AE Cabinet 4 Installing Boards 5 Installing Auxiliary Equipment Description Describes the preparatory work before the installation. Describes the installation of the BTS3012AE cabinet. Describes the installation of boards. Describes the installation of transmission unit, outdoor transmission interface box, and outdoor power interface box. Describes the installation of external cables. Describes the inspections and tests on the installed hardware system.
Installing cables Checking hardware installation
6 Installing Cables 7 Checking Hardware Installation
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2 Installation Preparations
2
About This Chapter
Title 2.1 Preparing Technical Documents 2.2 Preparing Mounting Tools and Instruments 2.3 Checking Installation Conditions 2.4 Unpacking and Inspecting
Installation Preparations
The following table lists the contents of this chapter. Description Lists the technical documents prepared for the hardware installation. Lists the tools and instruments prepared for the hardware installation. Describes the conditions and requirements for the hardware installation. Describes the requirements for unpacking and inspection.
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2.1 Preparing Technical Documents

Table 2-1 shows the technical documents for reference during the installation. Table 2-1 Technical documents for reference Category Engineering design documents Description GSM Digital Cellular Mobile Base Station Network Planning GSM Digital Cellular Mobile Base Station Project Design Construction Diagram Installation guide BTS3012AE Base Station Cabinet Installation Manual BTS3012AE Base Station Antenna Feeder Installation Manual
The documents listed in Table 2-1 are only a few of the documents available on site. They are for reference only.
2.2 Preparing Mounting Tools and Instruments

Prepare all the tools and instruments listed in Table 2-2.
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Table 2-2 List of tools and instruments Measuring and Marking Tools Drilling Tools 50 m ribbon tape, 5 m measuring tape, 400 mm level bar, marking pen Punch drill, a few matching bits, cleaner, terminal block (with three 2-phase sockets and three 3-phase sockets, current capacity > 15 A) Phillips screwdrivers (respectively of 4', 6', and 8') Straight screwdrivers (respectively of 4', 6', and 8') Fastening Tools Universal Tools Adjustable wrenches (respectively of 6', 8', 10', and 12') Combination wrenches (respectively of 17' and 19') Inner hexagon spanners, socket wrenches, 5 kg nail hammer Hacksaw (with some saw blades), tap wrench (with some M4 and M5 screw taps), sharp nose pliers (8'), diagonal pliers (8'), slip joint pliers (8'), pincer pliers (8'), broach files (medium), electricians knife, flat Phillips screwdriver (medium) Tweezers, paintbrush, scissors, 300 W soldering iron, 40 W soldering iron, tin wires (some), heat blower, solder absorber, hydraulic pliers (or Hercules crimping pliers), ladder, wire nippers, paper knife, insulation tape Non-conductive screwdriver, antistatic wrist strap, safety knife Special Tools Stripper for 75-ohm coaxial cables, connector crimping pliers for 75-ohm coaxial cables, multi-purpose crimping pliers, crimping pliers for network cables Multimeter, ground resistance meter, power meter, portable computer
Small Tools
Auxiliary Tools
Instruments
2.3 Checking Installation Conditions

The project supervisor must perform the following steps on the installation site: Step 1 Check the construction conditions according to the Engineering Technical Specifications and Lightning Protection and Grounding Specifications for Communications Equipment. Step 2 Fill in the Installation Environment Checklist. Step 3 Sign the Kickoff Agreement with the customer if all conditions are met. Step 4 Formulate the Project Installation Plan. ----End If the installation preparations of the customer are not ready as required, fill in the Onsite Work Liaison Form and give the reasons for kickoff delay. If the customer needs immediate kickoff, ask the customer to specify the exact time when the installation is ready for kickoff. If a project cannot be improved or does not meet the specified requirements, both parties must sign a memo.
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2.3.1 Load-Bearing Capacity Requirements

Install the BTS3012AE on a stable and level cement floor. The weight capacity of the floor must satisfy the weight requirement of the cabinet. If the BTS3012AE is installed on the rooftop, the weight capacity of the rooftop must meet the weight requirement of the cabinet. If the weight capacity of the cement is more than 800 kg/m2, install the cabinet on the cement floor. For details, see section 3.1 "Installing a Cabinet on the Cement Floor with Sufficient Bearing Capacity ( 800 kg/m2)." If the weight capacity of the cement is less than 800 kg/m2, install the cabinet on the U-bar support that is on the cement floor. For details, see section 3.2 "Installing a Cabinet on the Cement Floor with Insufficient Bearing Capacity (< 800 kg/m2)."
2.3.2 Grounding Status Requirements

Proper grounding ensures stable operation of the equipment. It is also the prerequisite for the access network to be protected from thunder strokes or interference. Carefully check the grounding conditions on site to ensure proper grounding. To protect the equipment from a lightning discharge, the earth resistance of the grounding system is recommended to be less than 10 ohms, and the equipment grounding should be in accordance with national and local electrical codes as well.
2.4 Unpacking and Inspecting

This section describes how to unpack and inspect items from the following aspects: Requirements for Unpacking Unpacking the Wooden Case Inspecting Items Inside the Wooden Case Unpacking the Carton Inspecting Items Inside the Carton
2.4.1 Requirements for Unpacking

After the project kicks off, the project supervisor must check the products along with the customer. The project supervisor must ensure that: The total number of products is consistent with that on the packing list attached to the packing case. The arrival place is the installation site. The packing case is in good condition. The cabinet is not placed upside down. If the outer package is damaged or soaked or the equipment is soaked and rusty, stop unpacking and find the cause. Give feedback about the damaged equipment to Huawei local office.
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To protect the equipment and find the cause, store the unpacked equipment inside the equipment room. Take photos of the storage environment, the rusted or corroded devices, and the packaging cases and materials. Archive the photos. Take good care of the unpacked packaging cases and materials. If the products are in good condition, unpack and inspect the items. Unpack the case labeled Built-In Packing List, and take out the packing list. Check the case according to the Packing List. For any short or wrong shipment, fill in the Article Problem Feedback Form. For any damage of articles, both parties must fill in the Cargo Replacement Application Form and sign the Packing List.
Prevent the equipment, components, or parts from colliding with doors, walls, or shelves during transportation and handling. Do not touch the uncoated surface of the equipment, parts, or components through sweat soaked or dirty gloves.
2.4.2 Unpacking the Wooden Case
Do not place the wooden case upside down. Otherwise, the equipment will be severely damaged. Wooden cases are used to pack heavy objects such as racks and batteries. A rack is usually packed with wooden boards, steel edges, tongues, and foamed angle wraps. Move the packing case into or near the equipment room (if possible) to avoid damage to the cabinet during transportation. Unpack the case as follows: Step 1 Insert one end of the ejector lever into a hole of the tongue on the cover of the wooden case. Step 2 Turn the ejector lever to straighten the tongue, as shown in Figure 2-1. You can also use a screwdriver or a hammer to handle the tongue.
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Figure 2-1 Straightening tongues

Wooden board Steel edge
Tongue
Spanner
Step 3 After straightening all the tongues on the cover, remove the cover, as shown in Figure 2-2. Figure 2-2 Removing the cover
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Step 4 Straighten all the tongues that join the wooden boards around the wooden case and remove the wooden boards, as shown in Figure 2-3. ----End Figure 2-3 Removing all wooden boards
Unpack other cases in the same way. When handling the cabinet, hold the strong places such as the upper cable rack or bone frame. Do not apply too much force on places that are not firm, such as cable supports, cable fixing-beams, to avoid any damage to the cabinet. Remove the lining board of the rack on the installation site. Otherwise, boards and signal cables may be damaged during transportation.
2.4.3 Inspecting Items Inside the Wooden Case

After unpacking, check the items inside the wooden case to ensure that: The appearance of the cabinet is not damaged. The front and the back doors of the cabinet match. The cabinet top is in good condition and the marking is legible. The dummy panels and nameplates of boards in the subracks are installed. The sanitation inside the cabinet meets the requirements. The feeder clips and other items are complete and in good condition.
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The items checked must be placed in order.
2.4.4 Unpacking the Carton

Cartons are usually used to pack boards, modules, or terminal devices.
After moving a board from a dry place with lower temperature to a wet place with higher temperature, wait at least 30 minutes before unpacking. Otherwise, humidity may gather on the surface of the board and cause damage to the equipment. When unpacking boards, take antistatic measures to prevent the boards from damage. When cutting the tape through a paper knife, take care not to cut too deep. Otherwise, the items inside may be damaged. Keep the carton and antistatic plastic packing bags for future use such as holding spare parts or parts sent back for repair. Unpack a carton as shown in Figure 2-4. Figure 2-4 Unpacking a carton
(a)
(b)
Unpack a carton as follows: Step 1 Check the types and quantity of boards inside according to the labels. Step 2 Cut the tapes along the seams of the carton cover through a knife, as shown in part (a) of Figure 2-4. Step 3 Open the carton and take out the items. ----End
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2.4.5 Inspecting Items Inside the Carton

After unpacking, check the items inside the carton to ensure that: The packing of things inside the carton is in good condition. The number and types of items such as boards are consistent with those on the packing list. The printed plates are not broken and the components do not fall off.
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3 Installing the BTS3012AE Cabinet
3
Title
Installing the BTS3012AE Cabinet
About This Chapter

The following table lists the contents of this chapter. Description Describes how to install a cabinet on the cement floor with sufficient bearing capacity.
3.1 Installing a Cabinet on the Cement Floor with Sufficient Bearing Capacity ( 800 kg/m2) 3.2 Installing a Cabinet on the Cement Floor with Insufficient Bearing Capacity (< 800 kg/m2) 3.3 Installing Combined Cabinets
Describes how to install a cabinet on the cement floor with insufficient bearing capacity.
Describes how to install combined cabinets.
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3.1 Installing a Cabinet on the Cement Floor with Sufficient Bearing Capacity ( 800 kg/m2)
When lifting the cabinet, ensure that all the four lugs are tightened, that the angle between the lifting rope and the top of the cabinet is at least 60o, and that the cabinet is level. Installers must stay away from the cabinet when lifting it and ensure that the front door and rear door are closed. When installing the cabinet in bad conditions (for example, in the case of strong wind), pay extra attention to the gravity center of the cabinet to prevent the cabinet from slanting.
3.1.1 Installation Flowchart

Figure 3-1 shows the flowchart for installing a cabinet on the cement floor with sufficient bearing capacity.
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Figure 3-1 Process for installing a cabinet on the cement floor

Start
Position the cabinet
Cast the cement plinth
Position the base
Drill holes and install expansion bolts
Fasten the base
Level the base
Install the cabinet
Level the cabinet
Remove lifting lugs
End
3.1.2 Positioning the Cabinet

The BTS3012AE can be installed against wall, rear to rear, or side by side. The following requirements must be met to ease casting the cement plinth and installing and maintaining the equipment: When a single BTS3012AE cabinet is installed against wall, it is recommended to keep a 300 mm space between the rear and the wall to facilitate the installation.
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When two BTS3012AE cabinets are installed side by side, it is recommend to keep at least 300 mm space between two sides. When two BTS3012AE cabinets are installed side by side and against the wall, the space between two sides must be more than 600 mm. When the BTS3012AE is installed with the left side against the wall, the space between the left side and the wall must be more than 600 mm. The BTS3012AE cannot be installed in wall corners. Figure 3-2 shows the installation position of the BTS3012AE. Figure 3-2 Installation position of the BTS3012AE cabinet
300 600
880
BTS 3012AE
600
1000
1300
3.1.3 Casting the Cement Plinth

Cast a cement plinth based on the dimensions shown in Figure 3-3. The height of the cement plinth must meet the flood protection requirement in the local area. The cement plinth should be at least 100 mm higher than the ground surface. This helps protect the cabinet against water damage in the case of heavy rain or flood. Ensure that the planeness error of the upper plane is not more than 5 mm.
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Figure 3-3 Dimensions of the cement plinth
280
2500
100
3.1.4 Positioning the Base

When installing a base, ensure that the front of the base aligns with that of the cabinet
To position the base, do as follows: Step 1 Determine the installation position of the expansion bolts based on the installation holes of the cabinet and the positioning dimensions specified in the project design and construction drawing. Step 2 Use a tape to determine the marking points. Step 3 Mark the installation holes one by one based on the design requirements. Step 4 Measure the distance between the installation holes to ensure accuracy.
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Figure 3-4 shows the installation holes of the expansion bolts for the BTS3012AE cabinet. Figure 3-4 Installation holes of the expansion bolts for a single cabinet
2500 1
1000 723
600
880 737 670
600 3 4 5 2800
40 839 600 998
1300
(1) Cement plinth (4) Outline of the cabinet
(2) Outline of the base (3) Hole of the expansion bolts (5) Indications at the cabinet front
----End
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3.1.5 Drilling Holes and Installing Expansion Bolts
The expansion tube must be fully buried in the ground. The depth of the hole must range from 52 mm to 60 mm. The depth of the hole must be a sum of the length of the expansion tube and the length of the drill bit. If the depth is less than 52 mm or more than 60 mm, the expansion bolt cannot be fastened. All the holes must have the same depth. Before measuring the depth of the hole, remove the dust inside the hole to measure the exact depth. After drilling holes, measure the distance between the holes. If a drilled hole is of great deviation, relocate and drill a new one. To drill a hole and install the expansion bolt, do as follows: Step 1 Use the 16 drill bit and the M12 expansion bolt assembly. Figure 3-5 shows the M12 expansion bolt assembly. Figure 3-5 M12 expansion bolt assembly
1 2 3
(1) M12 bolt (5) Nut
(2) Spring washer 12 (6) Guiding slot
(3) Flat washer 12 (7) Guiding rib
(4) Expansion tube
Step 2 Hold the drill stock firmly with your hands, and keep the drill bit vertical to the ground to drill a hole.
If the floor is too hard and slippery to settle the drill bit, dig a pit with a chisel to help position the hole
Step 3 Clean the dust with a cleaner when drilling. Step 4 Insert the guiding rib on the nut into the guiding slot of the expansion tube.
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Step 5 Feed the tube and the nut into the hole vertically, and then hammer the tube until it is fully buried in the ground, as shown in Figure 3-6. Figure 3-6 Installing the expansion bolt (1)
Ensure that the expansion tube is fully inserted into the hole.
Step 6 Remove the M12 expansion bolt, spring washer, and flat washer, as shown in Figure 3-7. Figure 3-7 Installing the expansion bolt (2)
----End
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3.1.6 Fastening the Base

To fasten the base, do as follows: Step 1 Place the base on the cement plinth. Step 2 Align the installation holes of the base with the expansion bolt holes on the cement plinth. Step 3 Fasten the base on the cement plinth by using the M12x60 bolts, spring washers, flat washers, and bevel washers, as shown in Figure 3-8. Figure 3-8 Installing the base
1 2 3 4
(1) M12x60 bolt
(2) Spring washer
(3) Flat washer
(4) Bevel washer 12
----End
3.1.7 Leveling the Base

To level the base, do as follows: Step 1 Place a level bar on the top plane of the base in the latitudinal and longitudinal directions, as shown in Figure 3-9. Step 2 Check whether the leveling bubble in the level vial is in the middle. Step 3 If the leveling bubble is not in the middle, add adjusting shims under the base, as shown in Figure 3-10.
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Figure 3-9 Leveling the base (1)

1 2
(1) Level bar
(2) Base
Figure 3-10 Leveling the base (2)
2
(1) Adjusting shim (2) Base
Step 4 Repeat steps 1 to 3 to ensure that the leveling bubble in the level vial is in the middle. ----End
3.1.8 Placing the Cabinet
When lifting the cabinet, ensure that all the four lugs are tightened, that the angle between the lifting rope and the top of the cabinet is at least 60o, and that the cabinet is level. Installers must stay away from the cabinet when lifting it and ensure that the front door and rear door are closed. When installing the cabinet in bad conditions (for example, in the case of strong wind), pay extra attention to the gravity center of the cabinet to prevent the cabinet from slanting. To place the cabinet, do as follows:
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Step 1 Use a crane to lift the cabinet, as shown in Figure 3-11. Figure 3-11 Lifting the cabinet
Step 2 Place slowly the cabinet on the base and align the installation holes at the bottom of the cabinet with the bolt holes on the base. Figure 3-12 shows how to place the cabinet on the base.
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Figure 3-12 Placing the cabinet on the base
2 3
(1) Cabinet
(2) Base
(3) Cement plinth
----End
3.1.9 Fastening the Cabinet

This section applies to the installation of the BTS3012AE cabinet on a base or on U-bar supports. If the front door keeps open for a long time, use a solid object to support the lower part of the door to prevent the deformation of the door. Before closing the front door, lift the support bar and slide it along the rail.
To fasten the cabinet, do as follows: Step 1 Fasten the cabinet on the base by using two M12x35 bolts, spring washers, and flat washers, as shown in Figure 3-13. The bolts shall be inserted from the bottom to the top of the base near the cabinet rear.
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Figure 3-13 Fastening the cabinet on the base (Rear view)
6 5 4 2
(1) Cabinet rear (4) M12x35 bolt
(2) Base (5) Spring washer 12
(3) Cement plinth (6) Big flat washer
Step 2 Unlock and open the front door, as shown in Figure 3-14.
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Figure 3-14 Unlocking the cabinet
Step 3 Slide the support bar to fix the front door at a suitable angle.
The front door can be fully opened to 120. The support bar can be fixed at an angle of 90 or 120.
Step 4 Fix one end of the support bar on the rail through a fixing bolt, as shown in Figure 3-15. The other end of the support bar is fixed on the cabinet through a screw.
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Figure 3-15 Fixing the front door

1 2
(1) Fixing bolt
(2) Support bar
Step 5 Fasten the cabinet on the base by using two M12x70 bolts, spring washers, and flat washers, as shown in Figure 3-16. The bolts shall be inserted from the top to the bottom of the base near the front door. Figure 3-16 Fastening the cabinet on the base (Front view)
1 2 3 4
(1) M12x70 bolt (3) Flat washer
(2) Spring washer (4) Installation hole for the bolt
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----End
3.1.10 Leveling the Cabinet

To level the cabinet, do as follows: Step 1 Place a level bar on the top plane of the cabinet in the latitudinal and longitudinal directions, as shown in Figure 3-17. Step 2 Check whether the leveling bubble in the level vial is in the middle. Step 3 If the leveling bubble is not in the middle, add adjusting shims under the lower support, as shown in Figure 3-18. Step 4 Repeat steps 1 to 3 to ensure that the leveling bubble in the level vial is in the middle. Figure 3-17 Leveling the cabinet (1)
1 2
(1) Level bar
(2) Cabinet
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Figure 3-18 Leveling the cabinet (2)
(1) Cabinet
(2) Adjusting shim
----End
3.1.11 Removing Lifting Lugs

Remove the four lifting lugs on the top of the cabinet, and then use the blind choke plugs shipped with the product to cover the bolt holes, as shown in Figure 3-19. Figure 3-19 Removing lifting lugs
(1) Lifting lug
(2) Blind choke plug
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3.1.12 Illustration of the Installed Cabinet

Figure 3-20 shows the installed BTS3012AE cabinet. Figure 3-20 Installed BTS3012AE cabinet
3.2 Installing a Cabinet on the Cement Floor with Insufficient Bearing Capacity (< 800 kg/m2)
3.2.1 Installation Flowchart
Figure 3-21 shows the process flowchart for installing a cabinet on the cement floor with insufficient bearing capacity.
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Figure 3-21 Process for installing a cabinet on the cement floor with insufficient bearing capacity
Start
Position the cabinet
Cast cement plinth Prepare U-bar supports Position U-bar supports Drill holes and install expansion bolts
Fasten U-bar supports Level U-bar supports
Place the cabinet Fasten the cabinet Level the cabinet Remove lifting lugs
End
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3.2.2 Installation Process 3.2.3 Positioning the Cabinet

The BTS3012AE can be installed against wall, rear to rear, or side by side. The following requirements must be met to ease casting the cement plinth and installing and maintaining the equipment: When a single BTS3012AE cabinet is installed against wall, it is recommended to keep a 300 mm space between the rear and the wall to facilitate the installation. When two BTS3012AE cabinets are installed side by side, it is recommend to keep at least 300 mm space between two sides. When two BTS3012AE cabinets are installed side by side and against the wall, the space between two sides must be more than 600 mm. When the BTS3012AE is installed with the left side against the wall, the space between the left side and the wall must be more than 600 mm. The BTS3012AE cannot be installed in wall corners. Figure 3-2 shows the installation position of the BTS3012AE. Figure 3-22 Installation position of the BTS3012AE cabinet
300 600
880
BTS 3012AE
1
600
1000
1300
3.2.4 Casting Cement Plinths

Determine the position of the wall or beam that bears the BTS3012AE. Then cast two cement plinths on the floor or platform right above the bearing wall or the beam.
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The cement plinth must be 100 mm in height, and the distance between the two cement plinths must be at least 6 m.
3.2.5 Preparing U-Bar Supports

Determine the length of U-bar supports based on the distance between the cement plinths, as shown in Figure 3-23. Figure 3-23 Dimensions of U-bar supports (unit: mm)
200
67 0
73
4- 14
723
18- 16
839
90 0
300
100
3.2.6 Positioning U-Bar Supports

Drill eighteen 16 holes and four 14 holes on the U-bar supports according to Figure 3-23.
3.2.7 Drilling Holes and Installing Expansion Bolts

For details, see section 3.1.5 "Drilling Holes and Installing Expansion Bolts."
3.2.8 Fastening U-Bar Supports

Use either of the following methods to secure the U-bar support on the cement plinths: Cast the U-bar supports and the cement plinths together. Use expansion bolts to fasten the U-bar supports on the cement plinths. Figure 3-24 shows how to fasten the U-bar supports on the cement plinths.
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Figure 3-24 Fastening the U-bar supports on the cement plinths
1 2 3
(1) M12x60 bolt
(2) Spring washer
(3) Flat washer
3.2.9 Leveling U-Bar Supports

To level the U-bar supports, do as follows: Step 1 Place a level bar on the top plane of the U-bar supports in the latitudinal and longitudinal directions, as shown in Figure 3-25. Step 2 Check whether the leveling bubble in the level vial is in the middle. Step 3 If the leveling bubble is not in the middle, add adjusting shims under the U-bar supports, as shown in Figure 3-26. Step 4 Repeat steps 1 to 3 to ensure that the leveling bubble in the level vial is in the middle. Figure 3-25 Leveling the U-bar support (1)
1 2
(1) Level bar
(2) U-bar support
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Figure 3-26 Leveling the U-bar support (2)
1 2
(1) Level bar
(2) U-bar support
(3) Adjusting shim
----End
3.2.10 Fastening the Base

For details, see 3.1.4 "Leveling the Base."
3.2.11 Leveling the Base

For details, see 3.1.7 "Leveling the Base."
3.2.12 Placing the Cabinet
When lifting the cabinet, ensure that all the four lugs are tightened, that the angle between the lifting rope and the top of the cabinet is at least 60o, and that the cabinet is level. Installers must stay away from the cabinet when lifting it and ensure that the front door and rear door are closed. When installing the cabinet in adverse conditions (for example, in the case of strong wind), pay special attention to the gravity center of the cabinet to prevent the cabinet from slanting. To place the cabinet, do as follows: Step 1 Lift the cabinet through a crane, as shown in Figure 3-27.
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Figure 3-27 Lifting the cabinet
Step 2 Place slowly the cabinet on the U-bar supports and align the installation holes at the bottom of the cabinet with the bolt holes on the U-bar supports. Figure 3-28 shows how to place the cabinet on the U-bar supports.
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Figure 3-28 Placing the cabinet on the U-bar supports
----End
3.2.13 Fastening the Cabinet

This section applies to the installation of the BTS3012AE cabinet on a base or on U-bar supports. If the front door keeps open for a long time, use a solid object to support the lower part of the door to prevent the deformation of the door. Before closing the front door, lift the support bar and slide it along the rail.
To fasten the cabinet, do as follows: Step 1 Fasten the cabinet on the base by using two M12x35 bolts, some spring washers, and some big flat washers, as shown in Figure 3-29. The bolts shall be inserted from the bottom to the top of the base near the cabinet rear.
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Figure 3-29 Fastening the cabinet on the base (Rear view)
6 5 4
(1) Cabinet rear (4) M12x35 bolt
(2) Base (5) Spring washer 12
(3) U-bar supports (6) Big flat washer
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Step 2 Unlock and open the front door, as shown in Figure 3-30. Figure 3-30 Unlocking the front door
Step 3 Slide the support bar to fix the front door at a suitable angle.
The front door can be fully opened to 120. The support bar can be fixed at an angle of 90 or 120.
Step 4 Fix one end of the support bar on the rail through the fixing bolt, as shown in Figure 3-15. The other end of the support bar is fixed on the cabinet through a screw. Step 5 Fasten the cabinet on the base by using two M12x70 bolts, spring washers, and flat washers, as shown Figure 3-31. The bolts shall be inserted from the top to the bottom of the base near the front door.
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Figure 3-31 Fastening the cabinet on the base (Front view)

1 2 3 4
(1) M 12x70 bolt (3) Flat washer
(2) Spring washer (4) Installation holes for the bolts
----End
3.2.14 Leveling the Cabinet

To level the cabinet, do as follows: Step 1 Place a level bar on the top plane of the cabinet in the latitudinal and longitudinal directions, as shown in Figure 3-17. Step 2 Check whether the leveling bubble in the level vial is in the middle. Step 3 If the leveling bubble is not in the middle, add adjusting shims under the lower support. Step 4 Repeat steps 1 to 3 to ensure that the leveling bubble in the level vial is in the middle. ----End
3.2.15 Removing Lifting Lugs

Remove the four lifting lugs on the top of the cabinet, and then use the blind choke plugs shipped with the product to cover the bolt holes, as shown in Figure 3-32.
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Figure 3-32 Removing lifting lugs
(1) Lifting lug
(2) Blind choke plug
3.2.16 Illustration of the Installed Cabinet

Figure 3-33 shows the installed cabinet.
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Figure 3-33 Installed cabinet
3.3 Installing Combined Cabinets

When installing two BTS3012AE combined cabinets, you are recommended to keep at least 300-mm space between two cabinets. To install the combined cabinets, perform the following steps: Step 1 Determine the installation positions of the cabinets, and keep at least 300-mm space between two cabinets. Step 2 Install the cabinets. See sections 3.1 "Installing a Cabinet on the Cement Floor with Sufficient Bearing Capacity ( 800 kg/m2)" and 3.2 "Installing a Cabinet on the Cement Floor with Insufficient Bearing Capacity (< 800 kg/m2)." Step 3 Connect a signal cable between the combined cabinets. Connect one end of the cable to the port TO SLAVE CABINET on the DSCB of the main cabinet and the other end to that on the DSCB of the extension cabinet. Step 4 Connect the signal input/output cable for the combined cabinet on the main cabinet to the CC_OUT port. The cable connects to the CC_IN port before delivery.
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Step 5 Set the DIP switches on the DCSU. ----End The DCSU has 14 DIP switches on it. SW12, SW13, and SW14 are reserved. Figure 3-34 shows the initial settings for the DIP switches on the DCSU. Figure 3-34 DIP switches on the DCSU
ON SW6 OFF 1 SW9
SW7
4
SW10
4 1
ON OFF
4
SW8
1 1
4 4 4 4 4 4 4
ON OFF ON OFF
SW5 SW14 ON ON OFF SW4
1
SW13
4 4
1
SW3
1
SW12
1
SW2
1
SW11
1
SW1
SW1 and SW11 are used to set the main cabinet and extension cabinet in the cabinet group, and to select the terminal match. Table 3-1 lists the settings for SW1. Table 3-1 Settings for SW1 SW1 All ON All OFF Function Main cabinet of the main cabinet group Other cases
Table 3-2 lists the settings for SW11. Table 3-2 Settings for SW11 SW11 All ON All OFF Function CBUS1 terminal match CBUS1 no terminal match
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The descriptions of SW11 in different situations are as follows: Single cabinet: All ON Combined cabinet: All ON Two-cabinet group: All ON Three-cabinet group: All OFF for the main cabinet and all ON for the other cabinets SW2 through SW5 are used to set the main cabinet and extension cabinet, and select the terminal match. See Table 3-3 lists the settings for SW2SW5. Table 3-3 Settings for SW2SW5 SW2SW5 All ON All OFF Function Main cabinet Extension cabinet
SW6 and SW7 are used to set E1 impedance. See Table 3-4 for details. Table 3-4 Settings for SW6 and SW7 DIP Switch SW6 DIP Digit 1 ON/OFF ON OFF 2 ON OFF 3 ON OFF 4 ON OFF SW7 1 ON OFF 2 ON OFF 3 ON OFF 4 ON OFF Function E1 1: 75 ohms E1 1: 120 ohms E1 2: 75 ohms E1 2: 120 ohms E1 3: 75 ohms E1 3: 120 ohms E1 4: 75 ohms E1 4: 120 ohms E1 5: 75 ohms E1 5: 120 ohms E1 6: 75 ohms E1 6: 120 ohms E1 7: 75 ohms E1 7: 120 ohms E1 8: 75 ohms E1 8: 120 ohms
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SW8 is used to set the cabinet number. In a cabinet group, you need to set SW8 for the main cabinet. See Table 3-5 for details. You can use the default settings for the extension cabinets, that is, all the extension cabinets are set to ON. Table 3-5 Settings for SW8 DIP Digit 1 ON OFF ON 2 ON OFF OFF 3 ON ON OFF 4 ON ON ON Main cabinet of the main cabinet group Main cabinet of extension cabinet group 1 Main cabinet of extension cabinet group 2 Function
SW9 and SW10 are used to set cabinet type. See Table 3-6 for details. Table 3-6 Settings for SW9 and SW10 SW9 1 OFF 2 ON 3 ON 4 ON SW10 1 ON 2 ON 3 ON 4 ON The cabinet type is BTS3012AE. Function
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4
About This Chapter
The following table lists the contents of this chapter. Title 4.1 Introduction to Installation Positions 4.2 Preparations 4.3 Installing the DTMU 4.4 Installing the DATU 4.5 Installing the PSU and DPMU 4.6 Installing the DELU 4.7 Installing the DMLU 4.8 Installing the DTRU 4.9 Installing the DDPU and DCOM Description
Installing Boards
Introduces the installation positions of boards in the BTS3012AE subrack. Describes the preparatory work before board installation. Describes how to install the DTMU. Describes how to install the DATU. Describes how to install the PSU and DPMU. Describes how to install the DELU. Describes how to install the DMLU. Describes how to install the DTRU. Describes how to install the DDPU and DCOM.
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4.1 Introduction to Installation Positions

Figure 4-1 shows the installation positions of all the boards of the BTS3012AE. Figure 4-1 Boards in the BTS3012AE subrack
Air return D D T T MM U U DD D C C A DC S C T PDU UU U Wire holder Wire holder
Transmission unit
Air return D C O M D D P U D C O M D D P U D C O M D D P U
BAT 48V 50AH
Air inlet
D T R U
D T R U
D T R U
D T R U
D T R U
D T R U
Wire holder FAN Air inlet BAT 48V 150AH DELU0 DMLU DELU1 PSU PSU PSU PSU PSU PSU
DPMU PSU Cable in/out AC lightning
AC PDU
4.2 Preparations
Before installing the boards, perform the following preparations: Wear an antistatic wrist strap, and connect the ESD plug to the ESD connector on the cabinet, as shown in Figure 4-2. Ensure that the wrist strap is in good contact with your wrist.
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If the cabinet is not grounded, first connect the PGND wiring terminal on the left of the cabinet to the external grounding bar. For details, see section 6.3 "Installing PGND Cables." Keep the ESD wrist strap in good condition. Its resistance should be between 0.75 Mega ohms and 10 Mega ohms. Typically, the life expectancy of the ESD wrist strap lasts for about two years. Replace the strap when the resistance falls beyond the specified range.
Figure 4-2 Wearing an antistatic wrist strap
1 2
(1) ESD connector (3) Antistatic wrist strap
(2) ESD plug
The antistatic wrist strap cannot prevent static electricity from being generated by friction between a board and your clothes. Ensure that boards are not in contact with your clothes. Clean up the subracks. Check whether there are any bent, missed, or broken pins on the backplane.
If there is any bent pin, replace it or straighten it with a pair of nipper pliers in case of an emergency. If there is any missed pin, replace the backplane. If the deformation is not obvious, adjust the socket using a pair of nipper pliers. If the deformation is serious, replace the backplane or the board.
Check whether the sockets on the backplanes and the boards are deformed.

Prepare a #2 crossover screwdriver whose diameter is 6 mm to tighten the M3 captive screws on the board panels. Keep the boards or parts that are not installed in antistatic bags. Place the removed boards or parts on the antistatic pad or other antistatic materials. Never pack or hold the boards or parts using plastic foams, common plastic bags, or paper bags.
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If you are not clear about the specifications of the screwdrivers, try different screwdrivers until you find a suitable one.
4.3 Installing the DTMU

The DTMU is placed in the common subrack. Set the DIP switches on the DTMU before installation.
4.3.1 Setting DIP Switches on the DTMU

The DTMU has five DIP switches on it. S4, S5, S6, and S7 are used to select whether the rings of E1 1 through E1 8 are grounded. S3 is reserved. Figure 4-3 shows the initial setting of the DIP switches on the DTMU. Figure 4-3 DIP switches on the DTMU
ON S4 S5 S6 S7 S3 OFF 4 1 4 1 4 1 4 1 4 1
Table 4-1 describes the settings and functions of the DIP switches. Table 4-1 S4/S5/S6/S7 setting descriptions DIP Switch S5 DIP Position 1 ON/OFF ON OFF 2 ON OFF 3 ON Functions E1 1, sending, ring grounded E1 1, sending, ring ungrounded E1 1, receiving, ring grounded E1 1, receiving, ring ungrounded E1 2, sending, ring grounded
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DIP Switch
DIP Position
ON/OFF OFF
Functions E1 2, sending, ring ungrounded E1 2, receiving, ring grounded E1 2, receiving, ring ungrounded E1 3, sending, ring grounded E1 3, sending, ring ungrounded E1 3, receiving, ring grounded E1 3, receiving, ring ungrounded E1 4, sending, ring grounded E1 4, sending, ring ungrounded E1 4, receiving, ring grounded E1 4, receiving, ring ungrounded E1 5, sending, ring grounded E1 5, sending, ring ungrounded E1 5, receiving, ring grounded E1 5, receiving, ring ungrounded E1 6, sending, ring grounded E1 6, sending, ring ungrounded E1 6, receiving, ring grounded E1 6, receiving, ring ungrounded E1 7, sending, ring grounded E1 7, sending, ring ungrounded E1 7, receiving, ring grounded E1 7, receiving, ring ungrounded E1 8, sending, ring grounded E1 8, sending, ring ungrounded E1 8, receiving, ring grounded E1 8, receiving, ring ungrounded
ON OFF
S4
ON OFF
ON OFF
ON OFF
ON OFF
S7
ON OFF
ON OFF
ON OFF
ON OFF
S6
ON OFF
ON OFF
ON OFF
ON OFF
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4.3.2 Installation Procedure
Wear an antistatic wrist strap when installing boards. Install the DTMU as follows: Step 1 Secure the captive screws on the panel by screwing them clockwise through a #2 cross screwdriver whose diameter is 6 mm. Ensure that the screws are active, that is, the screw threads are not stuck to the spanner. See (a) in Figure 4-4. Step 2 Hold the spanner on the upper part of the front panel with one hand and support the board with the other hand. Position the board in the corresponding guide rail according to the nameplate. Step 3 Hold the two spanners and gently push the board along the guide rail until they are in position. Step 4 Turn inward the two spanners to the position as shown in (b) of Figure 4-4. Ensure that the crotchets on both ends of the spanners hook on to the square holes of the subrack, as shown in Figure 4-5. Step 5 Secure the captive screws on the panel by screwing them clockwise with a #2 cross screwdriver whose diameter is 6 mm, as shown in (c) of Figure 4-4. ----End Figure 4-4 Installing the DTMU
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Figure 4-5 Hooking spanners on to the square holes of the subrack
4.4 Installing the DATU

The DATU is placed in the common subrack. Table 4-2 shows the default setting of the DIP switches before delivery. Table 4-2 Default setting of the DIP switches on the DATU DIP Switch SW1 SW2 SW3 1 OFF ON ON 2 OFF ON ON 3 ON ON ON 4 ON ON ON
Figure 4-6 shows the DIP switches on the DATU.
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Figure 4-6 DIP switches on the DATU

4 1 OFF
ON SW2
ON OFF
SW1
OFF ON
4 1
SW3
The installation procedure for the DATU is the same as that for the DTMU. For details, see section 4.3.2 "Installation Procedure."
4.5 Installing the PSU and DPMU

The Power Supply Unit (PSU) is located in the power subrack. The minimum configuration of PSUs is 1 + 1. The number of PSUs under full configuration is 7. The PSU functions as follows: Converting 220 VAC to 48 VDC for all modules inside the BTS3012AE. Monitoring module fault alarms, module protection alarms, and AC power-off alarms. Monitoring float charging of the storage battery and adjusting the voltage and current of the storage battery. The DPMU is in the power subrack of the cabinet. The BTS3012AE requires only one DPMU. The DPMU functions as follows: Power system management and battery charge and discharge management Water, smoke, access control, standby Boolean value, temperature and humidity, battery temperature, and standby analog report Power distribution check and power distribution alarm report Boolean value alarm report
4.5.1 PSU and DPMU Installation Procedure

The PSU and DPMU installation procedure is as follows: Step 1 Check that all switches of the eight-bit DIP switch are set to OFF position, as shown in Figure 4-7.
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Figure 4-7 DIP switch of the DPMU
1 1 2 3 4 5 6 7 8
ON
(1) DIP switch after zoomed in and turned 180clockwise (2) Normal view of the DIP switch (3) Rear view of the DPMU
Step 2 Loosen the handle on the PSU panel and slide the PSU or DPMU forward along the guide rail until you can feel obvious resisting force. See Figure 4-8.
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1 2 3 4
6 7 8 ON
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Figure 4-8 Installing the PSU and DPMU (1)
PSU4
PSU5
PSU6 PSU7
DPMU PSU1 PSU2 PSU3
Step 3 Fasten the handle as shown in Figure 4-9. Figure 4-9 Installing the PSU and DPMU (2)
PSU4
PSU5
PSU6 PSU7
DPMU PSU1 PSU2 PSU3
Step 4 Fasten the screws on the PSU and DPMU panel. Repeat the previous steps until the DPMU and all the configured PSUs are installed. Install the PSUs in the ascending order from PSU1 all the way to PSU7. ----End
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4.6 Installing the DELU

4.6.1 Installation Overview
The E1 Signal Lightning Protection Unit for DTRU BTS (DELU) is configured in slot 0 or 2 of the DCSB. The DELU is mandatory and the minimum configuration is one. If the DMLU is not configured, a maximum of three DELUs can be configured on the DSCB. The main function of the DELU is to realize the lightning protection of four E1 signals on a board. Under the full configuration of three DELUs, the lightning protection of 12 E1 signals can be realized.

The DELU installation procedure is as follows: Step 1 Level the DELU. Step 2 Hold the left and right sides of the DELU with your hands and place it in the slot. Step 3 Push the board at the left and right sides of the front panel until it is in secure contact with the slot. ----End
4.7 Installing the DMLU

4.7.1 Installation Overview
The Monitor Signal Lightning Protection Unit for DTRU BTS (DMLU) is configured in slot 1 of the DCSB. The DMLU is optional and the full configuration is one. The DMLU functions as follows: Supporting lightning protection of 14 external Boolean value inputs. Providing a 2-route 485 serial control bus interface.

The procedure for installing the DMLU is the same with that for the DELU. For details, see section 4.6.2 "Installation Procedure."
4.8 Installing the DTRU
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After powering on the cabinet, do not touch any DTRU in case they get damaged. The DTRUs are placed in the DTRU subrack. Figure 4-10 shows the front panel of a DTRU. Figure 4-10 Front panel of a DTRU
To install a DTRU, do as follows: Step 1 Decide the slot for installing the DTRU for easy cabling and maintenance. Step 2 Hold the handle with one hand and support the board with the other to position the board into the guide rail. Step 3 Push the board along the guide rail. Step 4 Fix the board in the subrack with four screws at four corners of the panel.
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Step 5 Remove the dustproof cap on the power cable of the DTRU and insert the cable connector into the PWR port on the corresponding DTRU panel. Step 6 Screw the two fastening bolts on the cable connector. Step 7 Install the dummy panel on the vacant slot and fasten it with four screws to make the dummy panel in close contact with the subrack. Step 8 Use a cable tie to attach the unused power cable to the handle of the dummy panel. ----End
Place the removed dustproof cap under the cabinet for future use. Install a dustproof cap on the connector of the unused power cable to prevent the inner conductor in the cable connector from touching the edge angles of the cabinet.
4.9 Installing the DDPU and DCOM
After powering on the cabinet, do not touch any DDPU or the DCOM in case it may get damaged. When removing a DDPU, install a dustproof cap on the connector of the removed power cable to prevent the inner conductor in the cable connector from touching the edge angles of the cabinet. The DDPUs and the DCOMs are placed in the DAFU subrack. Figure 4-11 shows the front panel of a DDPU. The procedure for installing a DCOM is the same with that for installing a DDPU.
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Figure 4-11 Front panel of a DDPU
To install a DDPU, do as follows: Step 1 Decide the slot for installing the DTRU for easy cabling and maintenance. Step 2 Hold the handle with one hand and support the board with the other to position the board into the guide rail. Step 3 Push the board along the guide rail. Step 4 Fix the board in the subrack with four screws at four corners of the panel. Step 5 Remove the dustproof cap on the power cable of the DDPU and insert the cable connector into the POWER port on the corresponding DDPU panel. Step 6 Screw the two fastening bolts on the cable connector. Step 7 Install the dummy panel on the vacant slot and fasten it with four screws to make the dummy panel in close contact with the subrack. Step 8 Use a cable tie to attach the unused power cable and signal cable to the handle of the dummy panel. ----End
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Place the removed dustproof cap under the cabinet for future use. Install a dustproof cap on the connector of the unused power cable to prevent the inner conductor in the cable connector from touching the edge angles of the cabinet.
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Title
Installing Auxiliary Equipment
About This Chapter

The following table lists the contents of this chapter. Description Describes how to install the transmission unit. Describes how to install outdoor interface boxes.
5.1 Installing Transmission Unit 5.2 Installing Outdoor Interface Boxes
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5.1 Installing Transmission Unit

5.1.1 Introduction to Installation Positions
The transmission unit is installed in the transmission equipment subrack. Figure 5-1 shows the installation position of the transmission unit. Figure 5-1 Installation position of the transmission unit
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The procedure for installing the transmission unit is as follows: Step 1 Remove the dummy panel and air deflector plate in the transmission unit subrack according to the space required by the transmission unit.
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Transmission unit
5-1
If the transmission unit (including microwave equipment) is installed in the cabinet, remove the dummy panel and air deflector plate to avoid poor ventilation and over-high temperature. See Figure 5-2. If the height of the transmission unit is nU, remove n (n 6) dummy panels and n (n 6) air deflector plates.
Figure 5-2 Positions of the dummy panel and air deflector plate
2
(2) Air deflector plate
(1) Dummy panel
Step 2 Install the transmission unit in the transmission unit subrack and fasten the screws as shown in Figure 5-3. Figure 5-3 Installing transmission unit
2
(1) Transmission unit subrack (2) Transmission unit
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----End
5.2 Installing Outdoor Interface Boxes

The outdoor interface box has two types: outdoor transmission interface box and outdoor power interface box. The two types of interface boxes share the same installation methods. The installation methods consist of the following: Installing the Outdoor Interface Box on a Wall Installing the Outdoor Interface Box on a Pole
5.2.1 Introduction to the Outdoor Transmission Interface Box

The TSI-DDF/ODF outdoor transmission interface box (hereinafter referred to as the transmission interface box) serves as the interface between the transmission unit you have prepared and Huawei BTS equipment. Huawei provides the following two types of transmission interface boxes: 75-ohm transmission interface box (supporting 75-ohm transmission mode) 120-ohm transmission interface box (supporting 120-ohm transmission mode)
Dimensions
The 75-ohm transmission interface box and the 120-ohm transmission interface box have the same dimensions. The dimensions are as follows: Length: 420 mm Width: 378 mm Height: 125 mm
Weight
The weight of the transmission interface box is 4.92 kg before delivery.
Components of the 75-ohm Transmission Interface Box

The 75-ohm transmission interface box under full configuration consists of the following parts: A case A 75-ohm digital unit A grounding busbar 12-core fusion parts Figure 5-4 shows the internal structure of the box.
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Figure 5-4 Internal structure of the 75-ohm outdoor transmission interface box
(1) 12-core fusion parts (3) Grounding busbar
(2) 75-ohm digital unit (4) Case
The 12-core fusion parts consist of: A 12-core fusion box A fiber adaptor rack A fiber coiler A fiber stripping unit Figure 5-5 shows these parts. Figure 5-5 Structure of the 12-core fusion parts
(1) 12-core fusion box (3) Fiber coiler
(2) Fiber adapter rack (4) Fiber stripping unit
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The internal parts of the 75-ohm transmission interface box are installed before delivery.
Components of the 120-ohm Transmission Interface Box

The 120-ohm transmission interface box under full configuration consists of the following parts: A case A 120-ohm digital unit A grounding busbar 12-core fusion part Figure 5-6 shows the internal structure of the box. Figure 5-6 Internal structure of the 120-ohm transmission interface box
(1) 12-core fusion parts (3) Grounding busbar
(2) 120-ohm digital unit (4) Case
The 12-core fusion parts of the 120-ohm transmission interface box and those of the 75-ohm transmission interface box have the same structure, as shown in Figure 5-5. The internal parts of 120-ohm transmission interface box are installed before delivery.
5.2.2 Introduction to the Outdoor Power Interface Box

The outdoor power interface box (hereinafter referred to as the power interface box) functions as the interface between the power distribution unit you have prepared and the Huawei BTS equipment. Huawei provides the following two types of power interface boxes: 220 VAC power interface box (supporting 220 VAC power inputs) 110 VAC power interface box (supporting 110 VAC power inputs)
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Dimensions
The dimensions of the power interface box are as follows: Length: 420 mm Width: 378 mm Height: 125 mm
Weight
The weight of the power interface box is 9.8 kg before delivery.
Components of the 220 VAC Power Interface Box

The 220 VAC power interface box under full configuration consists of the following parts: A case A Miniature Circuit Breaker (MCB) of the mains supply Generator components (optional, including the generator MCB and the MCB interlocking device) I/O cable terminal bars Figure 5-7 shows the internal structure of the power interface box under full configuration.
The MCB interlocking device guarantees that only one of the MCBs stays in the closed status at any point of time.
Figure 5-7 Internal structure of the 220 VAC power interface box
1 2 3
(1) MCB of mains supply (4) Case
(2) MCB interlocking device (5) I/O cable terminal bars
(3) MCB of generator (6) Cable passage
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Components of the 110 VAC Power Interface Box

The 110 VAC power interface box and the 220 VAC power interface box are similar in components, but different in MCB specifications.
5.2.3 Installing the Outdoor Interface Box on a Wall

To install the outdoor interface box on a wall, perform the following steps: Step 1 Determine the position of the case according to the engineering requirement. Step 2 Mark the positions for four expansion bolts on a wall with the marking template delivered with the outdoor interface box. Figure 5-8 shows the positions of the expansion bolts. Figure 5-8 Positions of the expansion bolts
310
Step 3 Drill holes on the marked points. Step 4 Put the expansion bolt into the holes, and hammer it until the expansion tube is completely buried in the wall. Step 5 Remove the nut, spring washer, and flat washer. Step 6 Align the four installation holes on the outdoor interface box through the expansion bolts, and then place the outdoor interface box at the installation position. Step 7 Put flat washers, spring washers, and nuts to the expansion bolts. Adjust the outdoor interface box, and then tighten the nuts and explode the expansion bolts, as shown in Figure 5-9.
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Figure 5-9 Installing the outdoor interface box on a wall
3 1 2 4 5
(1) Outdoor interface box (4) Spring washer 8
(2) Wall (5) M8 nut
(3) Flat washer 8 (6) M8x80 expansion bolt
5.2.4 Installing the Outdoor Interface Box on a Pole

The interface box can be installed on an upright steel pole. The external diameter of the steel pole should be within 60 mm and 114 mm. To install the outdoor interface box on a pole, perform the following steps: Step 1 Use the bolt M8 x 25, spring washer 8, and flat washer 8 to fix the outdoor interface box to the pole fixtures, as shown in Figure 5-10. Ensure that the holes on the pole fixtures match the holes on the outdoor interface box.
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Figure 5-10 Fixing the pole fixture to the interface box

2 1 3
4 5
(1) Outdoor interface box (4) Spring washer 8
(2) Pole fixture (5) Bolt M8x25
(3) Flat washer 8
Step 2 Lift the interface box installed with two pole fixtures. Then, install another two pole fixtures. Ensure that the pole is between the two fixture assemblies. Step 3 Put bolts M10 through the two fixture assemblies. Add a flat washer, a spring washer, and a nut to each bolt. Then, use a wrench to tighten the nuts, as shown in Figure 5-11. Figure 5-11 Fixing the interface box to the pole
6
2 1
(1) Flat washer 10 (4) Spring washer 10
(2) Bolt M10 (5) Nut M10
(3) Flat washer 10 (6) Pole
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About This Chapter
The following table lists the contents of this chapter. Title 6.1 Introduction to the Cables to be Installed On Site 6.2 Installing the Power Cables 6.3 Installing PGND Cables 6.4 Installing the E1 Cables 6.5 Installing Optical Fibers 6.6 Installing the RF Signal Cables 6.7 Installing the Cable for the Combiner on the DTRU 6.8 Installing the 1/4-Inch RF Jumper 6.9 Installing the 1/2-Inch RF Jumper 6.10 Installing the Boolean Value Input Signal Cable Description
Installing Cables
Power off the BTS3012AE cabinet before installing the external cables.
Introduces the cables to be installed on site. Describes how to install the power cables. Describes how to install PGND cables. Describes how to install E1 cables. Describes how to install optical fibers. Describes how to install RF signal cables. Describes how to install the cable for the combiner on the DTRU. Describes how to install the 1/4-inch RF jumper. Describes how to install the 1/2-inch RF jumper. Describes how to install the Boolean value input signal cable.
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Title 6.11 Installing the Built-In Storage Battery and Its Cables 6.12 Installing Cables for the Combined Cabinet 6.13 Installing Cables for the Cabinet Group 6.14 Installing the RET Control Signal Cable
Description Describes how to install the built-in storage battery and its cables. Describes how to install cables for the combined cabinet. Describes how to install cables for the cabinet group. Describes how to install the RET control signal cable.
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6.1 Introduction to the Cables to be Installed On Site

6.1.1 Introduction to Cabling Holes
A cabling hole is where the external cable is led into or out of the cabinet. The BTS3012AE cabling holes are at the bottom of the cabinet, as shown in Figure 6-1. Figure 6-1 BTS3012AE cabling holes
5 2 BTS3012AE cabinet floor
(1) GPS cabling hole (3) Grounding bar
(2) Waterproof module subrack (4) Cabling hole for the E1 trunk cable, environment monitoring cable, and the cable between combined cabinets (5) Cabling hole for the RF jumper
Figure 6-2 shows the silkscreens of the cabling holes.
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Figure 6-2 Silkscreens of the cabling holes

BAT PGND PGND D1 PGND 02 SW IN BAT DOOR Signal 01 Microwave 02 S/HDSL-01 E1-3 E1-1/OUT RRU -48V BAT TEM RRU GND
Microwave 01 Signal 02 Microwave 03 S/HDSL-02 E1-4 Microwave 04 E1-2/OUT ANT9 ANT6 ANT3 ANT0 ANT11 ANT8 ANT5 ANT2
L2
L3
AC L out
AC L out
6.1.2 Cable Layout at the Cabinet Front

Figure 6-3 shows the cable layout at the BTS3012AE cabinet front.
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N 1
ANT10
ANT7 ANT4
ANT1
COMPRESS
COMPRESS 2 3
(1) Silkscreen of the waterproof module subrack (2) Silkscreen of the cabling hole for E1 trunk cable, environment monitoring cable, or combined cabinet cable E1 (3) Silkscreen of the cabling hole for the RF jumper
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Figure 6-3 Cable layout at the cabinet front
DDPU S6.1
DTMUDTMU DCSUDCCUDATU
DCOM S6.2
DDPU S6.3
DCOM S7.1
DDPU S7.2
DCOM S7.3
S3
P7.1 R7 R8 R1
P7.2 R9 R10 R3
P7.3 R11 R12 R5
S1
S11
S12
S2
P1 P2 P3 P4 P5 P6 P7
R13 R14
R2
R15 R16
R4
R17 R18
R6
S5 P9 P10 P16 P8 D T S12R B
DTRU R19 R1
DTRU R21 R2
DTRU R23 R3
DTRU R25 R4
DTRU R27 R5
DTRU R29 R6
P8
R20
R22
R24
R26
R28
R30
R7 R13
R8 R14
R9 R15 P4
R10 R16
R11 R17 P5
R12 R18
P13 P6
P1 P15
P2
P3 FAN
S11.3 P11 S11.2 S2 S21 S22 S1 S5 S4 S6
P9
S8 S10
S21 S3 S7 S9
PSU
S11.1 S13
PSU
PSU
PSU
Cable inlet EMI

Signal cable Power cable
AC PDU
RF cable
In Figure 6-3, S4 and S15 connect to the NodeB Power Monitor unit Interface Board (NPMI) on the top of the cabinet. Figure 6-4 shows the cable layout.
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Figure 6-4 NPMI cable layout on the top of the cabinet

S16 S15 S14
BAT_TEM3
JAC2
JK2 FU_ALM BAT_TEM1
JAC1
JK1 BAT_TEM2
S4 S11
COM 1
S13
JTD1 JTD2 JTD3 TEM_HUM
J1 COM 2 JTD4 COM 3 JKM1 SMOKE WATER DOOR JTD5 JTD6 JTD7
COM 4
S17
S18
S19
S20
Table 6-1 lists the cables laid out at the cabinet front. Table 6-1 Cables laid out at the cabinet front Cable No. R1R6 R7R18 R19R30 S1 S2 S3 S4 S5 S6 S7 S8 S9 Cable Name RF Tx signal cable RF Rx signal cable Cable for combiner on the DTRU Combined-cabinet signal cable between the DCSU and the DSCB TOP1 signal cable from DCCU to DSCB E1 signal transfer cable Monitoring transfer cable from NPMI to DSCB TOP2 signal cable from DCSU to DSCB Signal cable between the DSCB and slots 0 through 2 in the DAFU subrack Signal cable between the DSCB and slots 3 through 5 in the DAFU subrack Cable for combined cabinet Signal cable 1 between cabinet groups Quantity 6 12 12 1 1 1 1 1 1 1 1 1
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Cable No. S10 S11 S12 S13 S14 S15
Cable Name Signal cable 2 between cabinet groups RS485 environment monitoring signal cable Signal cable between the DCSU and the DTRB PMU monitoring cable Alarm cable for the air breaker Cable for the temperature sensor of the built-in storage battery Alarm cable for the AC lightning arrester Cable for the temperature and humidity sensor Cable for the access control sensor Cable for the water sensor
Quantity 1 1 1 1 1 1(delivered with the cabinet) 1 1 1 1(delivered with the cabinet) 1 2 1 6 2 1 1 1 4 4
S16 S17 S18 S19
S20 S21 S22 P1P6 P7 P8 P9 P10 P11P14 P15P18
Cable for the smoke sensor 75-ohm/120-ohm E1 cable Boolean value input cable Power cable between the DC power distribution box and DTRU 0DTRU 6 Power cable between the DC power distribution box and the DAFU subrack Power cable between the DC power distribution box and the DCCU Power cable between the DC power distribution box and the FAN subrack Power cable between the DC power distribution box and the heat exchanger PGND cable PGND cable
6.1.3 Wiring on the Back of the Cabinet

Figure 6-5 shows the wiring on the back of the cabinet.
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Figure 6-5 Wring on the back of the BTS3012AE cabinet
10
RTN
S14 9
-4 8 VL o a d 1
S17 S19
-48 VL oa d 2
S20 13 14 15 S14 RT N -48V S18.1 S18.2 S15 air conditioner or heat exchanger
S11 P10 12 S12
P18
P17
10,14
13
P12
5 6
1 23 7
RTN
Load1 Load2
B A T
12.2 12.1 10 987 6 11 5432 1
7 P14
2 1
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L 4 L4 L 5L 5 L6 L 6 L7 L 7 L 8 L 8
4,5 3
Power cable
Signal cable
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Table 6-2 lists the cables on the back of the cabinet. Table 6-2 Cables on the back of the BTS3012AE cabinet Cable No. S11 S12 S13 S14 S15 Cable Name RS485 environment monitoring signal cable Signal cable between the DCSU and the DTRB PMU monitoring cable Alarm cable for the air breaker Cable for the temperature sensor of the built-in storage battery Cable for the temperature and humidity sensor Cable for the access control sensor Cable for the water sensor Quantity 1 1 1 1 1(delivered with the cabinet) 1 1 1(delivered with the cabinet) 1 1 4 4 3 2 3 3 1 1 1 1
S17 S18 S19
S20 P10 P11P14 P15P18 13 4, 5 68 911 12 13 14 15
Cable for the smoke sensor Power cable between the DC power distribution box and the heat exchanger PGND cable PGND cable Live wire between the filter and the terminal on the back of the AC power distribution box Neutral wire between the filter and the terminal on the back of the AC power distribution box Live wire between the terminal on the back of the AC power distribution box and the PSU Neutral wire between the terminal on the back of the AC power distribution box and the PSU AC power cable between the AC power distribution box and the heat exchanger PSU BAT output power cable to air breaker Battery compartment positive pole Air breaker to battery compartment negative pole
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6.2 Installing the Power Cables
Never connect the N wire of the AC power cable to the PGND cable of the exchange equipment or communication equipment.
6.2.1 Introduction to the Power Cables

The BTS3012AE supports three power input modes: 220 VAC 3-phase 4-core input 220 VAC single-phase 2-core input 110 VAC dual-live input Table 6-3 lists the specifications of the AC power cables for the BTS3012AE in different input modes. Table 6-3 Specifications of the AC power cables for the BTS3012AE Power Input Mode 220 VAC 3-phase 4-core input 220 VAC single-phase 2-core input 110 VAC dual-live input Core Wire L N L N L N Core Quantity 3 1 1 1 2 1 Sectional Area 10 mm2 10 mm2 16 mm2 16 mm2 16 mm2 16 mm2 Color Red Black Red Black Red Black
The AC power cables for the BTS3012AE are purchased at the local place. The colors of the cables must comply with the local rules and regulations. If the local rules and regulations have no special requirements for cable colors, use the cables delivered together with the BTS. The default color of the delivered L wire is red and that of the N wire is black. The OT terminals of AC power cables are made on site.
For details, see Table 1-5 "Types and installation positions of the cables." Table 6-4 lists the rated voltage, rated frequency, and power distribution mode in different modes.
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Table 6-4 AC power distribution mode Rated Voltage (VAC) 200250 ! 20% 346/200433/250 ! 20% 208/120220/127 ! 20% Rated Frequency (Hz) 4565 4565 4565 Power Input Mode 220 VAC single-phase 2-core input 220 VAC 3-phase 4-core input 110 VAC dual-live input
Note: For example, if the rated voltage is 346/200 VAC, the circuit voltage is 346 VAC and the phase voltage is 200 VAC.
6.2.2 Installation Principles

Adhere to the following principles when installing the power cables: The power cables must be cut according to the measured distance between the wiring terminals and the power interface box. Redundant length must be reserved. Replace the power cable of insufficient length with a new one. Do not make connectors or solder joints. The power cables must be separated from other ones. If the power cables are laid parallel to other ones, the space between them must be at least 30 mm. The power cables tied on the metal cabling rack must be insulated. Switches or fuses must not be added to the power cable. The E1 cables must be laid neatly and tied using cable ties. The space between the cable ties must be 200 mm. The cable ties must be in one line and in the same direction. The ends of the cable ties must be evenly cut.
After the power cables are led into the cabinet through the waterproof module, the slide plate in the storage battery cabin is difficult to move out; therefore, the cable should be prepared with redundant length.
6.2.3 Leading the 3-Phase 220 VAC Power into the BTS3012AE Cabinet
Perform the following steps: Step 1 Remove the cover of the filtering box.
Take care not to damage the power cables connected to the socket on the cover.
Step 2 Determine the hole (in the waterproof module) through which the power cable is routed into the cabinet.
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Step 3 Cut the cable according to the measured distance between the power interface box and the wiring terminals N, L1, L2, and L3. Step 4 Attach temporary labels to both ends of the cable.
The contents of the temporary labels can be the same as the formal ones or decided on site.
Step 5 Lay the cables. For details, see section 6.2.2 "Installation Principles." Step 6 Make an OT terminal at one end of the external power cable. Step 7 Lead the L1, L2, L3, and N wires with OT terminals into the cabinet through the waterproof module. Secure the OT terminals to the wiring posts, as shown in Figure 6-6. Figure 6-6 Installing L1, L2, L3, and N
L3
L2
L1
1 2 4 3
(1) External power cable L1 (3) External power cable L3
(2) External power cable L2 (4) External power cable N
Step 8 Connect the other end of the external power cable to the power interface box. Step 9 Remove the temporary labels and attach the formal ones.
The labels must be attached 2050 mm away from each end.
----End
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6.2.4 Leading the Single-Phase 220 VAC Power into the BTS3012AE Cabinet
Ensure that the L wire and N wire are connected correctly in single-phase mode. If not, the lightning arrester can be burnt, which causes serious faults. In single-phase mode, two methods are used to lead the L wire into the BTS3012AE cabinet: The single-phase power provided by the customer is divided into three channels in the power interface box before led into the BTS3012AE. For how to connect the cables, see section 6.2.3 "Leading the 3-Phase 220 VAC Power into the BTS3012AE Cabinet." Install a short-circuiting copper busbar on the AC lighting arrester. Lead the single-phase power provided by the customer directly into the BTS3012AE. For how to connect the cables, see section 6.2.3 "Leading the 3-Phase 220 VAC Power into the BTS3012AE Cabinet." Figure 6-7 shows the installation of the short-circuiting copper bar. Figure 6-7 Installing the short-circuiting copper bar
1 2
L3
L2
L1
(1) M8 screw
(2) Short-circuiting copper bar
(3) AC power lightning arrester
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6.2.5 Leading the 110 VAC Dual-Live Power into the BTS3012AE Cabinet
The BTS3012AE uses different lightning arresters and wiring terminals in different power input modes: 110 VAC dual-live input 220 VAC input
To lead the 110 VAC dual-live power into the BTS3012AE cabinet, do as follows:
The external power network is single-phase or three-phase star mode.
Step 1 Remove the cover of the filtering box.
Take care not to damage the power cables connected to the socket on the cover.
Step 2 Determine the hole (in the waterproof module) through which the power cable is routed into the cabinet. Step 3 Cut the cable according to the measured distance between the power interface box and the wiring terminals N, L1, and L2. Step 4 Attach temporary labels to both ends of the cable.
Step 5 Lay the cables. For details, see section 6.2.2 "Installation Principles." Step 6 Make an OT terminal at one end of the external power cable. Step 7 Lead wires L1, L2, and N with OT terminals into the cabinet through the waterproof module. Secure the OT terminals to the wiring posts, as shown in Figure 6-8.
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Figure 6-8 Installing L1, L2, and N
L2
L1
1 3 2
(1) Wire L1 (3) Wire N
(2) Wire L2
Step 8 Connect the other end of the external power cable to the power interface box. Step 9 Remove the temporary labels and attach the formal ones.
The labels must be attached 2050 mm away from each end.
----End
6.2.6 Connecting the Power Cables to the Power Interface Box

You can use multiple power supply modes for the BTS3012AE. Table 6-5 lists the figures showing the connection between power cables and the power interface box in different power supply modes. Table 6-5 Figure for reference in different power supply modes Power Supply Mode Single-phase mains input See Figure Figure 6-9 Power cable layout of the single-phase mains input
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Power Supply Mode Single-mode mains ands single-phase generator Three-phase mains input Three-phase mains and three-phase generator
See Figure Figure 6-10 Connection of power cables in single-phase mains and single-phase generator input mode Figure 6-11 Connection of power cables in three-phase mains input mode Figure 6-12 Connection of power cables in three-phase mains and three-phase generator input mode
In single-phase mains or single-phase generator input mode, install a 3-terminal short-circuiting bar on the terminal block and secure it using the delivered fastening screws.
Single-Phase Mains Input

Figure 6-9 Power cable layout of the single-phase mains input
2
N1C1 B1 A1 A1 A2 B1 B2 C1 C2 N1 N2
3
N1C1 B1 A1 A A B B C C N N
N1
L1
4
(1) Air breaker for the input mains (3) Terminal block
5
(2) 3-terminal short-circuiting bar and fastening screws (4) Mains input (5) Mains output
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Single-Phase Mains and Single-Phase Generator Input

Figure 6-10 Connection of power cables in single-phase mains and single-phase generator input modes
4
N1C1 B1 A1 A1 A2 B1B2 C1 C2 N1 N2 A2 B2 C2 N2
8
N1C1 B1 A1 A A B B C C N N A2 B2 C2 N2
N1
L1 A
L2
N2
7
(1) Air breaker for the input mains (3) Air breaker for the generator input (5) Generator input (6) Mains output
(2) Locking device of the air breaker (4) 3-terminal short-circuiting bar and fastening screws (7) Mains input (8) Terminal block
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Three-Phase Mains Input

Figure 6-11 Connection of power cables in three-phase mains input mode
N1 C1 B1 A1
A1 A2 B1 B2 C1 C2 N1 N2
2
N1 C1 B1 A1 A A B B C C N N
N1 C1B1A1 A
3
(1) Air breaker for the input mains (3) Mains input
4
(2) Terminal block (4) Mains output
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Three-Phase Mains Input and Three-Phase Generator Input

Figure 6-12 Connection of power cables in three-phase mains and three-phase generator input mode
N1 C1 B1 A1
A1 A2 B1 B2 C1 C2 N1 N2
A2 B2 C2 N2
7
N1 C1 B1 A1 A A B B C C N N A2 B2 C2 N2
N1C1B1A1 A
A2B2 C2N2
6
(1) Air breaker for the input mains (3) Air breaker for the generator input (5) Mains output
(2) Locking device of the air breaker (4) Generator input (6) Mains input (7) Terminal block
6.3 Installing PGND Cables

6.3.1 Introduction to PGND Cables
The yellow and green PGND cables of the BTS3012AE have a cross-sectional area of 25 mm2. Choose plastic insulation copper core cables with a cross-sectional area of at least 25 mm2 if you prepare PGND cables yourself. The yellow and green PGND cables of the transmission interface box and power interface box have a cross-sectional area of 25 mm2. Choose yellow and green plastic insulation copper core cables with a cross-sectional area of at least 25 mm2 if you prepare PGND cables yourself.

Adhere to the following principles when installing PGND cables:
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Measure the accurate distance between the two grounding ends and reserve cables with enough length. When laying out PGND cables, replace the cables if the reserved cables are not long enough. Solder joint or connection is not allowed. The PGND cables must be separated from other ones. If the PGND cables are laid parallel to other ones, the space between the PGND cables and the other cables must be at least 30 mm. If PGND cables need to be bound with the metal cabling rack before being laid out, insulation measures shall be taken. Switches or fuses must not be added to the PGND cable. The connection points at both ends of the PGND cables shall be in good electrical contact and anticorrosion measures shall be taken. The E1 cables must be laid neatly and tied using cable ties. The space between cable ties must be 200 mm. The cable ties must be in one line and in the same direction. The ends of the cable ties must be evenly cut.
The PGND cables after being routed into the cabinet through the waterproof module may prevent the removal of the slide plate from the storage battery cabin. To ensure that the slide plate can be moved in and out freely, keep property redundant length of the cables that have been routed into the cabinet through the waterproof module.

To install a PGND cable, do as follows: Step 1 Determine the hole (in the waterproof module) through which the PGND cable is routed into the cabinet. Step 2 Measure the distance between the internal grounding bar of the BTS3012AE and the wiring terminal of grounding bar outside the cabinet according to the actual cabling route of the PGND cable. Obtain a cable with proper length. Step 3 Attach temporary labels to both ends of the cable. The contents of the temporary labels can be consistent with the formal ones or be determined based on your requirements. Step 4 Lay out PGND cable according to the specification requirements for cabling and the cabling mode required by the project. For the basic cabling principles of PGND cables, see "6.3.2 Installation Principles". Step 5 Make OT terminals for the PGND cable. Step 6 Route the PGND cable into the cabinet through the waterproof module. Connect one end of the PGND cable to the grounding busbar in the cabinet, and secure the OT terminal using a spring washer and a screw. Step 7 Connect the other end of the PGND cable to the grounding copper busbar outside the cabinet. Step 8 Attach formal labels 20m50 mm away from both ends and remove the temporary labels. ----End
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6.3.4 Connecting the PGND Cable to the Transmission Interface Box

Perform the following steps: Step 1 Measure the distance between the grounding bar of the transmission interface box and the wiring terminal of grounding copper bar outside the cabinet according to the actual cabling route of the PGND cable. Obtain a cable with proper length. Step 2 Attach temporary labels to both ends of the cable. The contents of the temporary labels can be consistent with the formal ones or be determined based on your needs. Step 3 Lay out PGND cables according to the specification requirements for cabling and the cabling mode required by the project. For the basic cabling principles of PGND cables, see "6.3.2 Installation Principles." Step 4 Strip the outer insulation layer on one end of the PGND cable. Step 5 Loosen the adjustment screws on any vacant cable clamping interface of the grounding bar in the transmission interface box. Insert the cable wire that is stripped of insulation layer into the cable clamping interface of the grounding busbar, and then fasten the adjustment screws. Step 6 Make an OT terminal at the other end of the PGND cable. Step 7 Fix the end with an OT terminal on the grounding copper bar outside the cabinet. Step 8 Remove the temporary labels at both ends of the cable and attach formal ones. ----End
6.3.5 Connecting the PGND Cable to the Power Interface Box

To connect the PGND cable to the power interface box, do as follows: Step 1 Measure the distance between the grounding bar of the power interface box and the wiring terminal of grounding copper bar outside the cabinet according to the actual cabling route of the PGND cable. Obtain a cable with proper length. Step 2 Attach temporary labels to both ends of the cable. The contents of the temporary labels can be consistent with the formal ones or be determined based on your needs. Step 3 Lay out PGND cables according to the specification requirements for cabling and the cabling mode required by the project. For the basic cabling principles of PGND cables, see "6.3.2 Installation Principles." Step 4 Make OT terminals at both ends of the PGND cable. Step 5 Loosen the water-tight nut near the grounding terminal in the interface box and lead the PGND cable through the nut. Fasten one end of the PGND cable to the grounding terminal of the interface box and the other end to the grounding copper bar outside the cabinet. Figure 6-13 shows the position of the grounding terminal in the power interface box.
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Figure 6-13 Installing the PGND cable for the power interface box
1 2
(1) Grounding terminals of the power interface box
(2) PGND cable
Step 6 Remove the temporary labels at both ends of the cable and attach formal ones. ----End
6.4 Installing the E1 Cables

6.4.1 Introduction to the E1 Cables
The BTS3012AE has two types of E1 cables: the 75-ohm coaxial cable and the 120-ohm twisted pair. The DB25 connectors and labels of both types of cables are the same. Figure 6-14 shows the structure of the 75-ohm coaxial cable.
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Figure 6-14 75-ohm E1 coaxial cable

3 W1 1 2 W A Pos.1 X0 A 7 W2 W3 W4 W5 W6 W7 W8 6 B 4 5 B
X1 X2 X3 X4 X5 X6 X7 X8
Pos.25
(1) DB25 male connector (X0) (4) Coaxial cable wire (tip) (6) 75-ohm E1 coaxial cable (X1X8) (2) Major label (3) Auxiliary label 1 (5) Coaxial cable external conductor (ring, that is, shielding layer) (7) Auxiliary label 8
Table 6-6 lists the pins of the coaxial cable. Table 6-6 Pins of the coaxial cable Coaxial Wire W1 Coaxial Cable Wire/Outer Conductor X1.tip X1.ring W2 X2.tip X2.ring W3 X3.tip X3.ring W4 X4.tip X4.ring W5 X5.tip X5.ring W6 X6.tip Pin of the DB25 Male Connector X0.24 X0.25 X0.13 X0.12 X0.11 X0.10 X0.9 X0.8 X0.7 X0.6 X0.5 CHAN 2 Rx CHAN 2 Tx CHAN 1 Rx CHAN 1 Tx CHAN 0 Rx Coaxial Cable Label CHAN 0 Tx
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Coaxial Wire
Coaxial Cable Wire/Outer Conductor X6.ring
Pin of the DB25 Male Connector X0.4 X0.3 X0.2 X0.14 X0.15
Coaxial Cable Label
W7
X7.tip X7.ring
CHAN 3 Tx
W8
X8.tip X8.ring
CHAN 3 Rx

Adhere to the following principles when installing the E1 cables: The E1 cables must not be routed on the outdoor cabling rack. The E1 cables must go through a metal tube whose ends are grounded. Or the E1 cables with metal sheath are used with both ends grounded. The E1 cables must be separated from the other cables. If the E1 cables are laid parallel to the power cable, PGND cable, or RF signal cable, the space between the E1 cables and the other cables must be greater than 30 mm. The bending radius of the coaxial cable must not be less than 40 mm and the wire must not be damaged. The E1 cables must be laid neatly and tied using cable ties. The E1 cables must not be stretched at the bend. The cable ties must be in one line and in the same direction. The ends of the cable ties must be evenly cut.

To install the E1 cables, do as follows: Step 1 Determine the hole (in the waterproof module) through which the E1 cable is routed into the cabinet. Step 2 Cut the E1 cable to a proper length according to the cabling route. Step 3 Lay the E1 cables outside the cabinet. For details, see section 6.4.2 "Installation Principles." Step 4 Lead the E1 cable into the waterproof module and route the cable along the column to near the DB25 socket of the DELU. Step 5 Connect the DB25 connector to the DELU according to the label on the E1 cable. Step 6 Connect the other end to the transmission interface box. Step 7 Attach labels 2050 mm away from both ends of the E1 cable. ----End
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6.4.4 Connecting the 75-ohm E1 Cable to the Transmission Interface Box

To connect the 75-ohm E1 cable to the transmission interface box, perform the following steps: Step 1 Install an SMB connector to one end of the E1 cable. Step 2 Lead the 75-ohm E1 through the cable access socket into the transmission interface box. Install the cable on the 75-ohm digital unit, as shown in Figure 6-15. Figure 6-15 Connecting the 75-ohm E1 cable
(1) Bundling socket
(2) Cable access socket
(3) 75-ohm E1 cable
Figure 6-15 takes the connection of one trunk cable as an example.
Step 3 According to Steps 1 and 2, install the customer-prepared E1 cable to the other side of the 75-ohm digital unit and tie the cable to the bundling socket using cable ties. Step 4 Fill in the gaps of the cable access socket using waterproof mud. ----End
6.4.5 Connecting the 120-ohm E1 Cable to the Transmission Interface Box

Perform the following steps: Step 1 Remove the indicator card from the 120-ohm digital unit. Step 2 Peel a proper length of the 120-ohm E1 cable.
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Step 3 Lead the 120-ohm E1 cable through the cable access socket into the transmission interface box. Step 4 Select the wires for the 120-ohm E1 cable according to the cable connection list delivered together with the cables. Select the cores for the 120-ohm E1 cable.
Two signal transfer cables and one grounding cable form a group. One group provides one uplink or downlink E1 channel.
Step 5 Lead the wires through the entrance of the cable trough on one side of the 120-ohm digital unit into the cable clamping interface, one group for one cable trough, as shown in Figure 6-16. Figure 6-16 Connecting the 120-ohm E1 cable
1 2
(1) Entrance of the cable trough
(2) Cable clamping interface
(3) 120-ohm E1 wire
Step 6 Use a wire punch-down tool to clamp the wires onto the latches in the cable clamping interfaces. Clamp the signal transfer cable onto cable clamping interfaces a and b, and the grounding cable to cable clamping interface s, as shown in Figure 6-17.
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A group of cables is clamped onto three cable clamping interfaces: a, b, and s. Each cable clamping interface has two rows of latches and each row has two latches. You can choose either two latches in either row.
Figure 6-17 Clamping the 120-ohm E1 cable to the 120-ohm digital unit
1
5 4 3
(1) Latch (4) cable clamping interface b
(2) Entrance of the cable trough (5) cable clamping interface a
(3) Cable clamping interface s
Step 7 Route the customer-prepared E1 cable from the other side of the 120-ohm digital unit. Each wire connects to the wire from the BTS3012AE, as shown in Figure 6-18.
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Figure 6-18 Connecting the E1 wire of the client

1
(1) E1 wire of the BTS3012AE
(2) E1 wire of the client
Step 8 Attach the indicator plate after clamping the wires. Step 9 Fill in the gap of the cable access socket using waterproof mud. ----End
6.5 Installing Optical Fibers

6.5.1 Introduction to the Optical Fibers
The BTS3012AE uses both multimode fibers and single-mode fibers. The optical fibers in the BTS3012AE are LC connectors, as shown in Figure 6-19. Figure 6-19 LC connector
The color of the PVC sheath of a multimode fiber is orange and that of the PVC sheath of a single-mode fiber is yellow.
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Adhere to the following principles when installing the fibers: The E1 cables must be laid neatly and tied with cable ties. The fibers must not be stretched at the bend. The bending radius must be greater than or equal to 20 times the diameter. Do not pull or trample on the fibers, and prevent them from touching the sharp objects. Check whether there are creases and impresses on the fibers, and damages to the connectors. If yes, replace with fibers in good condition The rest fibers must be coiled on the fiber coiler. The fibers outside the cabinet must be protected with PVC corrugated tubes. The connectors, if not used, must be covered with dustproof caps. Do not stare at the end face of the connectors if one end of the fiber is connected to the optical transmission device in case that your eyes are hurt. The cable ties must be in one line and one direction. The ends of the cable ties must be evenly cut.

To install the fibers, do as follows: Step 1 Determine the hole (in the waterproof module) through which the fiber is routed into the cabinet. Step 2 Select fibers with proper length according to actual requirements on site.
Step 3 Attach temporary labels to distinguish the fibers. Step 4 Coat the fibers using PVC corrugated tubes.
Place the fibers on a slope and then coat the fibers with PVC corrugated tubes. Do not cut corrugated tubes because exposed fibers may be damaged. Cover the cut with insulation tapes to protect the fibers from being damaged by sharp objects.
Step 5 Lay the fibers outside the cabinet. For details, see section 6.5.2 "Installation Principles." Step 6 Lead the fibers from the waterproof module into the cabinet, and route the fibers near to the optical transmission equipment in the cabinet. Step 7 Align the LC connector with the optical transmission device on the cabinet top and insert the connector until you hear a click sound. Step 8 Use insulation tapes to seal the ports at both sides of the PVC corrugated tube. Step 9 Attach the corresponding labels to both sides of the fibers, ensuring that the attaching points are 2050 mm away from the port. ----End
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6.5.4 Connecting the Fibers to the Transmission Interface Box

Figure 6-20 shows the connections between fibers and the transmission interface box. Figure 6-20 Connection between a fiber and a 12-core fiber splice tray
(1) Waterproof locking nut (5) 12-core fiber splice tray (9) Fiber access socket
(2) Fiber stripping unit (6) Fiber adapter
(3) Bare fiber (7) Tail fiber
(4) Reinforced core (8) Fiber fusion parts
(10) Grounding cable of the reinforced core
To connect fibers to the transmission interface box, do as follows: Step 1 Lead the tail fiber from the BTS3012AE to the transmission interface box through the fiber access socket, interweave the fiber on the fiber fusion part, and then connect the connector of the fiber to the fiber adapter. Step 2 Route the customer-prepared fiber to the transmission interface box through the waterproof locking nut, secure the fiber and peel it at the fiber stripping unit. Step 3 Take out the reinforced core from the fiber, fix the core to the grounding point of the fiber stripping unit, and use a grounding cable with a sectional area of 6 mm2 to connect the grounding point of the fiber stripping unit to the grounding busbar. Step 4 Route the bare wire from the fiber stripping unit to the 12-core fiber splice tray, interweave the wire, and splice the wire with the tail fiber. Step 5 Lead the tail fiber out of the 12-core fiber splice tray, and interconnect the tail fiber to the fiber from the BTS3012AE at the fiber adapter. Step 6 Record the connecting steps of each fiber in the 12-route Fiber Indicator Table:
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Record the cable lead-in connections in the top left corner of the table. Record the cable lead-out connections in the top right corner of the table. Figure 6-21 shows the 12-route Fiber Indicator Table. Figure 6-21 12-route Fiber Indicator Table
Fiber Indicator Cable 1 I II III

----End
6.6 Installing the RF Signal Cables

This section describes only the installation of the RF signal cables inside the cabinet. For the procedure for connecting the RF cables to the antenna, see the HUAWEI BTS3012AE Base Station Antenna System Installation Manual.
6.6.1 Introduction to the RF Signal Cables

The BTS3012AE has two types of RF signal cables: RF RX signal cable is used to connect port RX on the DTRU with that on the DDPU and to transmit uplink signals. RF TX signal cable is used to connect port TX on the DTRU with that on the DDPU and to transmit downlink signals. Figure 6-22 shows the structure of the RF RX signal cable and that of the RF TX signal cable.
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Figure 6-22 Structure of the RF RX signal cable and that of the TX signal cable
1 1
RF Rx Cable
RF Tx Cable
(1) SMA elbow male connector
(2) N elbow male connector

Adhere to the following principles when connecting the RF signal cables: Install from the top to the bottom and from left to right. Attach labels or name plates after the installation. For details, see Appendix B "Engineering Labels for Antenna System" of the HUAWEI BTS3012AE Base Station Antenna System Installation Manual.

To install an RF signal cable, do as follows: Step 1 Connect the SMA elbow male connector at one end of the cable to the RX port in the DDPU and secure the connector. Step 2 Connect the SMA elbow male connector at the other end to the RX port in the DTRU and secure the connector. Step 3 Connect the N elbow male connector at one end of the cable to the TX port in the DDPU and secure the connector. Step 4 Connect the SMA elbow male connector at the end of the cable to the TX port in the DTRU and secure the connector. ----End
6.7 Installing the Cable for the Combiner on the DTRU

6.7.1 Introduction to the Cable for the Combiner on the DTRU
The cable for combiner on the DTRU connects the TX and IN ports. It outputs the transmit signals after combination. One end of the cable is an N male connector, and the other end is an SMA male connector. The cable is made before delivery.
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Figure 6-23 shows the structure of the cable. Figure 6-23 Cable for the combiner on the DTRU
W 3 1 2
(1) N male connector
(2) SMA male connector
(3) Label
6.7.2 Connecting the Cable for Combiner on the DTRU

The cable for the combiner on the DTRU connects port TX to port IN. Perform the following steps: Step 1 Determine which ports to connect according to the configuration of the BTS. Step 2 Connect the N male connector to port TX1 or TX2 on the DTRU. Step 3 Connect the SMA male connector to port IN1 or IN2. Step 4 Secure the two connectors. ----End
The two connectors must be secured at the same time so that the cable is not twisted.
6.8 Installing the 1/4-Inch RF Jumper

6.8.1 Introduction to the RF Jumper
The 1/4-inch jumper is connected between the RF port on a DDPU and the RF cable inlet/outlet at the cabinet top. One end of the jumper is a DIN male connector and the other end is a DIN female connector. Figure 6-24 shows the structure of the jumper.
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Figure 6-24 Structure of the RF jumper

1 2
(1) DIN male connector
(2) DIN female connector

Adhere to the following principles when connecting the RF jumpers: The jumper must be vertically routed for at least 20 cm before it is bent near to connector at the cabinet top. If you do not do like this, the jumper connector is subject to damage Labels or name plates must be attached after installation.

To install an RF jumper, do as follows: Step 1 Remove the cover plate from the RF cable inlet/outlet port at the right part of the cabinet bottom, as shown in Figure 6-25. Figure 6-25 Removing the cover plate of the RF cable
1
(1) Cover plate of RF cables
Step 2 Find the jumper end that is connected to the antenna system through the RF cable inlet/outlet. Insert the end into the cabinet through the exposed round hole to keep about 15 cm of the jumper in the cabinet. Interconnect the two DIN connectors. Step 3 Waterproof the joint of the two DIN connectors, keeping the insulation tapes from covering the bolt holes on the connectors. Step 4 Fix the cover plate on the RF cable inlet/outlet. Step 5 Repeat Step 2 to Step 4 to secure the connectors of the other jumpers. ----End
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6.9 Installing the 1/2-Inch RF Jumper

6.9.1 Introduction to the RF Jumper
The 1/2-inch jumper is connected between the 1/4-inch RF jumper and feeder of the antenna system. Both ends of the jumper are DIN male connectors. Figure 6-26 shows the structure of the jumper. Figure 6-26 Structure of the RF jumper
1 2

To install an RF jumper, do as follows: Step 1 Connect one end of the 1/2-inch RF jumper to the cabling hole for RF jumpers on the cabinet bottom. Step 2 Connect the other end to the feeder of the antenna system. Step 3 Repeat step 1 to step 2 to secure the connectors of the other jumpers. ----End
6.10 Installing the Boolean Value Input Signal Cable

6.10.1 Introduction to the Boolean Value Input Signal Cable
The Boolean value input signal cable in the BTS3012AE can output six Boolean value signal inputs. One end of the cable is a DB44 male connector, and the other end is a bare wire. Figure 6-27 shows the structure of the cable.
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Figure 6-27 Boolean value input signal cable

W1 W2 W3 W A W4 W5 W6 X0 W7
Pos.1
W8
View A
Pos.25
6.10.2 Installation Positions

Table 6-7 lists the installation positions of the Boolean value input signal cable. Table 6-7 Installation positions of the Boolean value input signal cable Cable Connector DB44 male connector Bare wire Connects to DB44 connector on the DMLU DDF
6.11 Installing the Built-In Storage Battery and Its Cables

Huawei has two types of built-in storage batteries. The two types of storage batteries are similar in appearance, but different in the distribution of positive and negative terminals. The following takes the storage battery with the positive terminal at the left port and the negative terminal at the right part of the battery as an example. If customers prefer to provide storage batteries themselves, storage batteries must comply with the BTS3012AE configuration requirements.
6.11.1 Introduction to the Storage Battery Cabin

The BTS3012AE has two types of storage battery cabins: 48 V 50-AH storage battery cabin and 48 V 150-AH storage battery cabin.
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The 48 V 50-AH storage cabin of the BTS3012AE can be removed to form a 7 U space with the reserved 2 U space. This space can be used to accommodate transmission equipment or other equipment of the operators. Figure 6-28 (A) lists the full configuration of the BTS3012AE under the combination of 150 AH + 50 AH + 2 U. Figure 6-28 (B) lists the full configuration of the BTS3012AE under the combination of 150 AH + 7U.
After the 48 V 50 AH storage battery cabin is removed, it can not be used as the storage battery cabin again because it cannot meet the sealing requirements. That is to say, the cabinet shown Figure 6-28 (A) can be changed to the cabinet shown Figure 6-28 (B) while the cabinet shown Figure 6-28 (B) cannot be changed to the cabinet Figure 6-28 (A).
Figure 6-28 Full configuration of the BTS3012AE

Air return DC PDU
DTMU DTMU DCSU DCCU DATU
Air return
Air return DC PDU

DTMU DTMU DCSU DCCU DATU
Air return
Wire holder Transmission unit
D D P U
D C O M
D D P U
D C O M
D D P U
D C O M
Wire holder
D D P U
D C O M
D D P U
D C O M
D D P U
D C O M
BAT -48V 50AH
Wire holder D T R U D T R U D T R U D T R U D T R U D T R U
Transmission unit D T R U
Wire holder D T R U D T R U D T R U D T R U D T R U
Air inlet
Air inlet
Wire holder FAN Air inlet BAT -48V 150AH

DELU 0 DMLU DELU 1
Wire holder FAN Air inlet BAT -48V 150AH

DELU 0 DMLU DELU 1
PSU PSU PSU PSU PSU

DPMU PSU PSU PSU
PSU PSU PSU PSU PSU

DPMU PSU PSU PSU
Cable in/out EMI
AC PDU
Cable in/out EMI
AC PDU
(A)
(B)
The cabling of the 48 V 50-AH storage battery cabin is shown as Figure 6-29.
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Figure 6-29 Cabling of the 48 V 50-AH storage battery cabin

70
100
The cabling of the 48 V 150-AH storage battery cabin is shown as Figure 6-30. Figure 6-30 Cabling of the 48 V 150-AH storage battery cabin
60
120
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6.11.2 Introduction to the Cables for the Built-in Storage Battery

The cables for the built-in storage battery are: Red GND cable with the sectional area of 25 mm2 Black 48 V cable with the sectional area of 25 mm2 Cable between storage batteries Cable for the temperature and humidity sensor of the built-in storage battery, with two wires, at one end is a 2-pin terminal, and at the other end is an OT terminal
Before connecting the cable between storage batteries, be sure to power off them. Otherwise, the power may result in injuries. To power off a storage battery, insert a small round stick into the small hole beside the OFF silkscreen on the front panel of the DPMU, push the button for at least five seconds until you can hear that the storage battery is powered off. The capacity of a built-in storage battery group in the BTS3012AE is 50 AH. The BTS3012AE supports a maximum of four groups. The BTS3012AE currently supports three configuration modes: 100 AH, 150 AH, and 200 AH. The selection of the configuration mode is subject to the system configuration.
100-AH Configuration Mode

If the BTS3012AE is configured with a 100-AH storage battery group, connect the cables as follows: Step 1 Connect three storage batteries through cables 1, 2, and 3 as shown in the Figure 6-31. Place the terminal covers on the terminals. Step 2 In the middle layer, place the connected storage batteries at the back of the storage battery cabin. Step 3 Place another storage battery in front of the first three batteries and make it on the right side within the cabin. Step 4 Use cable 2 to connect the fourth storage battery and place the terminal covers on the terminals. Step 5 Connect the two pieces of cable 1 to the wiring copper bar.
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Figure 6-31 Cabling for the 100-AH configuration mode (1)
3 3
Middle layer
Bottom layer
Plan View
Step 6 In the bottom layer, place two storage batteries in the front of the cabin and make them on the left side. Step 7 In the middle layer, place two storage batteries in the front of the cabin and make them on the left side. Step 8 Use cables 2, 3, and 4 to connect the storage batteries as shown in Figure 6-32. Place the terminal covers on the terminals. Step 9 Connect cables 1 and 3 to the wiring copper bar.
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Middle layer 1
2 Bottom layer
Plan View
----End

If the BTS3012AE is configured with a 150-AH storage battery group, connect the cables as follows:
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Step 1 Connect three storage batteries through cables 1, 2, and 3 as shown in the Figure 6-33. Place the terminal covers on the terminals. Step 2 In the bottom layer, place the connected storage batteries at the back of the cabin. Step 3 Place another storage battery in front of the first three batteries and make it on the right side within the cabin. Step 4 Use cable 2 to connect the fourth storage battery and place the terminal covers on the terminals. Step 5 Connect the two pieces of cable 1 to the wiring copper bar.
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3 3
Bottom layer
1 Plan View
Step 6 Connect three storage batteries through cables 1, 2, and 3 as shown in the Figure 6-34. Place the terminal covers on the terminals. Step 7 In the middle layer, place the connected storage batteries at the back of the cabin. Step 8 Place another storage battery in front of the three batteries in the middle layer and make it on the right side within the cabin.
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Step 9 Use cable 2 to connect the fourth storage battery and place the terminal covers on the terminals. Step 10 Connect the two pieces of cable 1 to the wiring copper bar. Figure 6-34 Cabling for the 150-AH configuration mode (2)
1 Middle layer 1
3 3
Bottom layer
Plan View
Step 11 In the bottom layer, place two storage batteries in the front of the cabin and make them on the left side.
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Step 12 In the middle layer, place two storage batteries in the front of the cabin and make them on the left side. Step 13 Use cables 1, 2, and 3 to connect the storage batteries as shown in Figure 6-35. Place the terminal covers on the terminals. Step 14 Connect cables 1 and 2 to the wiring copper bar. Figure 6-35 Cabling for the 150-AH configuration mode (3)
Middle layer 1 3
Bottom layer
Plan View
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----End

If the BTS3012AE is configured with a 200-AH storage battery group, connect the cables as follows: Step 1 Refer to the methods described in the 150-AH configuration mode to connect storage batteries in the middle and bottom layers. Step 2 In the top layer, place two storage batteries at the back of the cabin. Step 3 In the top layer, place another two storage batteries in the front of the cabin. Step 4 Use cables 2 and 3 to connect the storage batteries as shown in Figure 6-36. Place the terminal covers on the terminals. Step 5 Connect cable 1 to the wiring copper bar.
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Figure 6-36 Cabling for the 200-AH configuration mode
1 2
Top layer
3 2
Middle layer
Bottom layer
Plan View
----End
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6.12 Installing Cables for the Combined Cabinet

6.12.1 Introduction to Cables for the Combined Cabinet
The cables for the combined cabinet transmit the RF signals between the two combined cabinet. Both ends of the cable are MD68 male connectors. One connects to the TO SLAVE CABINET port on the DSCB of the main cabinet and the other connects to the TO SLAVE CABINET port on the DSCB of the extension cabinet. Figure 6-37 shows the structure of the cable for the combined cabinet. Figure 6-37 Cable for the combined cabinet
1 2
X1
View A Pos.68
X2
Pos.1
(1) MD68 male connector

Install the RF signal cables for the combined cabinet as follows: Step 1 Attach labels to both ends of the cable. For details, see Appendix C "Engineering Labels for Cables." Step 2 Connect the MD68 male connector on one end to the TO SLAVE CABINET port on the DSCB of the main cabinet. Step 3 Connect the MD68 male connector on the other end to the TO SLAVE CABINET port on the DSCB of the extension cabinet. ----End
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6.13 Installing Cables for the Cabinet Group

6.13.1 Introduction to Cables for the Cabinet Group
The cables for the cabinet group transmit RF signals between two cabinet groups. Both ends of the cable are MD36 male connectors. One connects to the port TO SLAVE GROUP1 or TO SLAVE GROUP2 on the DSCB of the main cabinet group. The other end connects to the port TO SLAVE GROUP1 or TO SLAVE GROUP2 on the DSCB of the extension cabinet group. Figure 6-38 shows the structure of the cable for the cabinet group. Figure 6-38 Cable for the cabinet group
1 Pos.1 2
Pos.36
X1
X2

Install the cables for cabinet group as follows: Step 1 Attach labels to two ends of the cable. See Appendix C "Engineering Labels for Cables." Step 2 Connect the MD36 male connector on one end to the port TO SLAVE GROUP1 or TO SLAVE GROUP2 on the DSCB of the main cabinet group. Step 3 Connect the MD36 male connector on the other to the port TO SLAVE GROUP1 or TO SLAVE GROUP2 on the DSCB of the extension cabinet group. ----End
6.14 Installing the RET Control Signal Cable

6.14.1 Introduction to the RET Control Signal Cable
The RET control signal cable transmits signals between the DATU and the Bias-Tee. One end of the cable is an SMA elbow male connector, and the other end is an SMA male connector. Figure 6-39 shows the structure of the RET control signal cable.
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Figure 6-39 Structure of the RET control signal cable

1 W X1 X2 2
(1) SMA male connector
(2) SMA elbow male connector
6.14.2 Connecting the RET Control Signal Cable

Perform the following steps: Step 1 Connect the SMA elbow male connector to the ANT port on the DATU. Step 2 Connect the SMA male connector to the SMA port of the Bias-Tee. Step 3 Connect other RET control signal cables according to steps 1 through 2. Step 4 Arrange the cables neatly and tie them with cable ties. Step 5 Attach the label to both ends of the cable. For details, see Appendix C "Engineering Labels for Cables." ----End
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7
Title
Checking Hardware Installation
About This Chapter

The following table lists the contents of this chapter. Description Provides the checklist for the equipment installation. Provides the checklist for the cable installation. Describes how to perform power-on checks. Describes how to perform sanitation checks.
7.1 Equipment Installation Check 7.2 Cable Installation Check 7.3 Power-On Check 7.4 Sanitation Check
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7.1 Equipment Installation Check

Refer to Table 7-1 for the equipment installation check. Table 7-1 Equipment installation checklist SN 1 2 3 4 5 6 7 Item The cabinet is placed according to the design drawing. The cabinet is properly mounted on the concrete base. After the installation, the cabinet stands firmly on the ground. The horizontal error of the cabinet position is less than 3 mm and the vertical error is not more than 3 mm. All screws are securely fastened. The spring washers are installed on the flat washers. The parts on the cabinet are not detached or damaged. The cables are not scratched or broken. The equipment is clean and neat. The external paints are intact. The labels are correct, legible, and complete. The front doors of the cabinets are easy to open or close.
7.2 Cable Installation Check

7.2.1 Transmission Cable Installation Check
Refer to Table 7-2 for the cable installation check. Table 7-2 Transmission cable installation checklist SN 1 2 3 4 5 6 7 Item The cables are securely connected. The cable connectors are intact. The cables are not broken or damaged. The cables are neatly bound. The space between cable ties is uniform. The cables are properly fastened and the cable ties face the same direction. The extra tails of cable ties are completely cut off. The cable layout is convenient for maintenance and expansion. All labels and tags at both ends of the cables are legible.
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7.2.2 Power Cable and Protection Grounding Cable Installation Check

Refer to Table 7-3 for the installation check on the power cables and grounding cables. Table 7-3 Power cable and grounding cable installation checklist SN 1 2 3 4 5 6 7 Item All power cables and grounding cables are copper-core cables and their diameters meet the required specifications. None of the power cables and grounding cables is short-circuited or reversely connected. The power cables and grounding cables are bound separately from other cables. Labels are attached to each end of the power cables and grounding cables. No power cable or grounding cable is scratched or broken. A proper length of power cables and grounding cables is reserved after they are led into the cabinet through the waterproof module. The power cables and grounding cables are made of one segment of materials. Multiple segments of cables are not joined to make a power cable or grounding cable. No breaking device, such as a switch or fuse, is allowed to the electric connection of the grounding system. The extra power cables or grounding cables are cut off instead of being coiled up. The lugs at each end of the power cables or grounding cables are securely soldered or crimped. The bare wires and lug handles at the wiring terminals are completely wrapped up through insulation tapes or heat-shrinking tubes. The flat washers and spring washers are securely installed with and in close contact with all wiring terminals. The GND and PGND of the BTS and the lightning protection grounding of the building share the same group of grounding conductors. The grounding grids of the iron tower, the equipment room, and the distribution transformer (if the distance between the transformer and the equipment room is less than 30 m) constitute an integrated grounding grid.
8 9 10 11 12 13 14
7.3 Power-On Check
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Take care of personal safety during the power-on check because high voltage is involved. A fatal accident may occur if you touch the input current directly or indirectly through a wet substance. Before you turn the primary power supply to ON, use a multimeter to measure the resistance between the input power and the earth and check whether they are short-circuited.
7.3.1 Cabinet Power-On Check
Before powering on the cabinet, ensure that the power cables and boards are disconnected. The procedure for power-on check of a cabinet is as follows: Step 1 Set all the power switches to OFF. Step 2 Turn on the DC PDF to power on the cabinet. Step 3 Measure the input voltage of the power distribution box on BTS3012AE cabinet. The range allowed is 60 V to 40 V. If the voltage is within the range, the power-on check is complete. Continue with board power-on check. If the voltage is beyond the range, go to the next step.
The rated voltage of the BTS3012AE cabinet is 48 V.
Step 4 Turn off the DC PDF to cut off the power supply to the cabinet. Step 5 Measure the output voltage of the PDF. Check the installation and layout of power cables on the cabinet top. Clear the faults. Step 6 Measure the output voltage of the PDF again and take the cabinet power-on check. If the results are normal, continue with board power-on check. ----End
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7.3.2 Board Power-On Check

Before power-on check of boards, ensure that: The cabinet passes the power-on check. All the power switches are set to OFF. All the cables are connected properly.
The procedure for power-on check of boards is as follows: Step 1 Set the power switch of the FAN subrack to ON. Step 2 Check whether the fan runs normally. If yes, infer that the power supply inside the cabinet is normal. Go to Step 4. If no, infer that the power supply inside the cabinet is not normal. Go to Step 3. Step 3 Check whether the power cable connection of the FAN subrack is good. If no, reinstall the cable, and then repeat Step 1. Step 4 Set the power switch of the common subrack to ON. Step 5 Check whether the indicators of the DTMU in the common subrack flash slowly (0.5 Hz). If yes, infer that the board has normal power supply. Go to Step 7. If no, infer that the board is not properly placed or there are other faults. Go to Step 6. Step 6 Reinstall the boards or clear the faults. Then repeat Step 5.
For details about the status of indicators on boards, see the BTS3012AE Base Station Hardware Description Manual.
Step 7 Set the power switch of the DTRU to ON. Check whether the indicators on the DTRU panels flash slowly (0.5 Hz). If yes, infer that the DTRU has normal power supply. Go to Step 8. If no, infer that the DTRU is not properly placed or there are other faults. Clear the faults and then repeat Step 7. Step 8 Set the power switch of the DAFU subrack to ON, and check whether the indicators on the DDPU panels flash slowly (0.5 Hz). If yes, the DDPU has normal power supply. The power-on check of the board is complete. If the indicators are always on, infer that the DDPU is faulty. Go to Step 9. If the indicators are off, infer that the power supply fails. Go to Step 10. For states other than that mentioned previously, go to Step 11.
The DCOMs in the DAFU subrack do not need power and there are no indicators on them.
Step 9 Check the DDPU and the cable between the DDPU and the serial port on the DTRU. Reinstall the cable and check whether the indicators on the DDPU panel flash slowly (0.5 Hz). If yes, infer that the DDPU has normal power supply. Board power-on check is complete. If no, go to Step 11.
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Step 10 Check the power cables of the DDPU. Reinstall the cable and see if the indicators on the DDPU panel flash slowly (0.5 Hz). If yes, infer that the DDPU has normal power supply. Board power-on check is complete. If no, go to Step 11. Step 11 Contact Huawei for fault location. Clear the faults and then perform Step 8 again until the indicators on the DDPU panels flash slowly (0.5 Hz). ----End
7.3.3 Power-On Check of the Heat Exchanger

The procedure for the power-on check of the heat exchanger is as follows: After inserting the PSUs into the cabinet, turn on the ACU/HX switch on the AC power distribution box and the HEX switch on the power distribution box. Check whether the fan on the heat exchanger rotates fast. If yes, the heat exchanger works normally. The power-on check of the heat exchanger is complete. If no, the heat exchanger is faulty. Contact Huawei to replace the heat exchanger.
7.3.4 Power-on Check of the Batteries

The procedure for the power-on check of batteries is as follows: Step 1 Set the multimeter on the DC scale. Ensure that the negative pole of the multimeter is connected to the positive pole (red) of the battery group, and the positive pole of the multimeter to the negative pole (black) of the battery group. Step 2 Follow the instructions listed in Table 7-4 to handle different values. Table 7-4 Instructions to handling different values Measured Value Value > 0 Handling Suggestion The connection between the 48 VDC cable and the GND cable is incorrect. Connect the two cables correctly, and then measure the voltage of the battery again. The cable connection of the batteries is incorrect, or the batteries are faulty. Correct the connection or clear the battery faults, and then measure the voltage of the battery again.
Value = 0
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Measured Value 43.2 V < Value < 0
Handling Suggestion Check whether the low voltage is caused by automatic discharge after a long period. If the low voltage is caused by automatic discharge after a long period, press the ON button (located in the hole) on the PMU panel using a proper tool. Wait until you hear a click sound. Then go to the next step. Otherwise, check whether the batteries are normal. If the batteries are faulty, clear the fault, and then measure the voltage of the battery again.
57.6 V Value 43.2 V
The connection is correct. Press the ON button (located in the hole) on the PMU panel using a proper tool. Wait until you hear a click sound. Then go to the next step.
Step 3 Turn off the AC power input switch, and check whether the BTS3012AE can work well with reference to the board indicators. If yes, the batteries are functional. The power-on check of the batteries is complete. If no, the batteries are faulty. Go to Step 4. Step 4 Press the button in the hole labeled OFF on the PMU panel to power off the battery. After the fault is cleared, power on the BTS3012AE again until the BTS works well. If all the power-on checks have been passed, the power supply system of the BTS is functional. ----End
7.4 Sanitation Check

Refer to Table 7-5 for the sanitation check. Table 7-5 Sanitation checklist SN 1 2 3 4 Item The packing boxes and boards are neatly placed in the installation site. All rubbish such as tails of cable ties is removed from the installation site. There are no fingerprints or other stains on the surface of the cabinet. The cabinet is clean. There is no dust inside or outside the rack.
Issue 01 (2006-09-06)
7-7

BTS3012AE Base Station Cabinet Installation Manual

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HUAWEI BTS3012AE Base Station Cabinet Installation Manual

2 Installation Preparations ..........................................................................................................2-1

3 Installing the BTS3012AE Cabinet .........................................................................................3-1

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4 Installing Boards ........................................................................................................................4-1

5 Installing Auxiliary Equipment ..............................................................................................5-1

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HUAWEI BTS3012AE Base Station Cabinet Installation Manual

6 Installing Cables ........................................................................................................................6-1

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7 Checking Hardware Installation.............................................................................................7-1

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HUAWEI BTS3012AE Base Station Cabinet Installation Manual

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HUAWEI BTS3012AE Base Station Cabinet Installation Manual

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HUAWEI BTS3012AE Base Station Cabinet Installation Manual

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HUAWEI BTS3012AE Base Station Cabinet Installation Manual

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HUAWEI BTS3012AE Base Station Cabinet Installation Manual

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HUAWEI BTS3012AE Base Station Cabinet Installation Manual

1 Overview of the Hardware Installation

Overview of the Hardware Installation

About This Chapter

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1 Overview of the Hardware Installation

HUAWEI BTS3012AE Base Station Cabinet Installation Manual

1.1 BTS3012AE Hardware Structure

Antenna Jumper TMA

Fiber E1 trunk cable Signal cable Power cable

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HUAWEI BTS3012AE Base Station Cabinet Installation Manual

1 Overview of the Hardware Installation

Installation Guide 6 Installing Cables

5 Installing Auxiliary Equipment

HUAWEI BTS3012AE Base Station Antenna System Installation Manual

1.1.2 BTS3012AE Cabinet

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1 Overview of the Hardware Installation

HUAWEI BTS3012AE Base Station Cabinet Installation Manual

Figure 1-2 BTS3012AE cabinet

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HUAWEI BTS3012AE Base Station Cabinet Installation Manual

1 Overview of the Hardware Installation

Figure 1-3 BTS3012AE cabinet without a base (in mm)

Figure 1-4 shows the dimensions of the BTS3012AE cabinet bottom.

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1 Overview of the Hardware Installation

HUAWEI BTS3012AE Base Station Cabinet Installation Manual

Figure 1-4 Dimensions of the BTS3012AE cabinet bottom (in mm)

(1) Cabinet front

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HUAWEI BTS3012AE Base Station Cabinet Installation Manual

1 Overview of the Hardware Installation

Figure 1-5 BTS3012AE cabinet with a base (in mm)

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1 Overview of the Hardware Installation

HUAWEI BTS3012AE Base Station Cabinet Installation Manual

BAT 48V 50AH

DPMU PSU Cable in/out AC lightning