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MetricLineEdition
ADMINISTRATOR’S GUIDE
Copyright Notice © 2008 Rockwell Automation Technologies, Inc. All rights reserved. Printed in USA.
This document and any accompanying Rockwell Software products are copyrighted by Rockwell Automation
Technologies, Inc. Any reproduction and/or distribution without prior written consent from Rockwell Automation
Technologies, Inc. is strictly prohibited. Please refer to the license agreement for details.
Trademark Notices Allen-Bradley, ControlLogix, FactoryTalk, PLC-2, PLC-3, PLC-5, Rockwell Automation, Rockwell Software, RSLinx,
the Rockwell Software logo are registered trademarks of Rockwell Automation, Inc.
The following logos and products are trademarks of Rockwell Automation, Inc.:
RSBizWare, the RSBizWare logo, RSLogix, FactoryTalk Activation, FactoryTalk Administration Console, FactoryTalk
Services Platform, FactoryTalk Directory, FactoryTalk Live Data, RSAssetSecurity, FactoryTalk Security, FactoryTalk
Metrics, FactoryTalk Metrics LE, RSSql, FactoryTalk Transaction Manager, RSLinx Classic, RSLinx Enterprise, SLC
5, SLC 500, and SoftLogix
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All other trademarks are the property of their respective holders and are hereby acknowledged.
Warranty This product is warranted in accordance with the product license. The product’s performance may be affected by system
configuration, the application being performed, operator control, maintenance and other related factors. Rockwell
Automation is not responsible for these intervening factors. The instructions in this document do not cover all the
details or variations in the equipment, procedure, or process described, nor do they provide directions for meeting every
possible contingency during installation, operation, or maintenance. This product’s implementation may vary among
users.
This document is current as of the time of release of the product; however, the accompanying software may have
changed since the release. Rockwell Automation, Inc. reserves the right to change any information contained in this
document or the software at anytime without prior notice. It is your responsibility to obtain the most current information
available from Rockwell when installing or using this product.
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Contents
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Index 59
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development, but it in no way limits the custom configuration you can perform using the
standard FactoryTalk Metrics configuration tools.
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1 • WELCOME TO FACTORYTALK METRICS LINE EDITION
There are different clients, including the RSBizWare Configuration Console and the Web-
based report client. Users can author reports via QuickWeb, Report Expert, Microsoft
Reporting Services, or third party reporting tools.
FactoryTalk Metrics can run on a single computer, or it can be distributed across multiple
computers. In the simplest case, the RSBizWare Configuration Console, the Information
Services Manager, the Metrics Server Manager, the FactoryTalk Transaction Manager
data collection engine, and the database run on a single computer. In a distributed setting,
these components may reside on separate computers.
Clients connect to the server using TCP/IP, so they can be deployed over a LAN, WAN,
intranet, or the Internet. The scalability of the FactoryTalk Metrics architecture allows
many clients to connect to a single server.
Intended audience
The FactoryTalk Metrics Line Edition Administrator’s Guide is designed to help the
implementor of the FactoryTalk Metrics LE system understand how to install and
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configure FactoryTalk Metrics LE at the customer site. This document is also intended for
the following types of users:
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1 • WELCOME TO FACTORYTALK METRICS LINE EDITION
Online Help
On-line Help is available within the various user interfaces provided with the product.
Telephone support
Rockwell Automation provides full support for the FactoryTalk Metrics LE product.
Questions concerning installation and the use of the software are handled by the Rockwell
Automation Customer Support Center, staffed Monday through Friday—except U.S.
holidays—from 8 AM to 5 PM Eastern time zone for calls originating within the U.S. and
Canada.
To reach the Customer Support Center, call 440-646-3434 and follow the instructions. For
calls originating outside the U.S./Canada, locate the number in your country by visiting
support.rockwellautomation.com and selecting the Phone/On-site link. A list will be
presented from which you can locate and select the number to call in your country.
When you call, you should be at your computer and prepared to give the following
information:
The product version numbers, which can be found in the Report Expert software by
clicking the Info button at the top of the window.
The type of hardware you are using
The exact wording of any errors or messages that appeared on your screen
A description of what happened and what you were doing when the problem occurred
A description of how you attempted to solve the problem
Web support
In addition to phone support, the Rockwell Automation Customer Support Center offers
extensive online knowledgebases of technical notes and frequently asked questions for
support of non-urgent issues. These databases are updated daily by our support specialists.
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To receive regular e-mail messages with links to the latest technical notes, software
updates, and firmware updates for the products that are of interest to you or to submit an
online support request, visit support.rockwellautomation.com and select the Online link.
On-site support
Rockwell Automation field support engineers are located around the globe to provide
assistance with special projects, unexpected problems, or emergency situations on-site.
Field support engineers are available for dispatch 24x7x365 and can arrive at many
locations the same day.
To learn more about this and other support services, visit the Customer Support Web site
at support.rockwellautomation.com.
Consulting services
Rockwell Automation provides expert consulting and turnkey implementation of
FactoryTalk Metrics LE. Please contact your local representative for more information.
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The default installation of FactoryTalk Metrics assumes that all components will be installed on
the same computer.
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* This step is required if you plan to use the FactoryTalk Metrics LE Configuration Tool to add more
workcells to an existing application.
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2 • INSTALLING FACTORYTALK METRICS LE
Prerequisites
Before installing FactoryTalk Metrics LE, you must install the following software
products:
Microsoft Server 2003 operating system (Service Pack 1 or Server 2003 R2)
Microsoft SQL Server 2005 (Service Pack 2 with Microsoft Reporting Services)
FactoryTalk Metrics LE does not support Oracle.
FactoryTalk Services Platform (CPR9 version 2.10.00.117)
RSLogix (version 16) For installation information refer to Getting Results with
RSLogix 5000.
RSLinx Enterprise (version 5.00.00.100). RSLinx Enterprise will act as your OPC
Server. For installation information refer to the RSLinx Enterprise Getting Results
Guide.
RSBizware (version 9.00.00.0059) This includes:
FactoryTalk Metrics (version 9.00.0059). For installation information refer to the
RSBizWare Administrator’s Guide included with your FactoryTalk Metrics LE
materials.
FactoryTalk Activation Server/Client and a set of valid licenses.
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Creating a new SQL Server login account is optional. You only have to create a new SQL
Server login account if you do not yet have a login account to use for SQL Server.
To create a SQL Server login account:
1. Under the Security folder in the Object Explorer pane, right-click the Logins folder
and select New Login. The Login - New dialog box appears.
2. On the General page of the dialog box, complete the following fields:
Login name. Type the name of the user (for example, FTMLEUser).
SQL Server authentication. Select this option to authenticate the new user
through SQL Server rather than Microsoft Windows.
Password. Type the user password (for example, FTMLEUser) for the SQL
Server database.
Confirm Password. Re-type the user password.
Default database. Select the SQL Server database you created for FactoryTalk
Metrics LE (for example, FTMLEDB).
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2 • INSTALLING FACTORYTALK METRICS LE
The New Login dialog box should now look like this:
3. In the Select a page pane on the left side of the New Login dialog box, select User
Mapping.
4. Give the user the necessary permissions on the new database:
FTMLEDB (or the name of your database). Tie the user to the newly created
FTMLEDB database. To do this, select the Map checkbox for the FTMLEDB
database.
db_owner. Select this permission in the Database role membership for FTMLEDB
pane to grant the user administrative rights.
public. This option is selected by default.
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5. Click OK. The new FactoryTalk Metrics LE user (for example, FTMLEUser) appears
under the Logins folder.
For help creating the SQL Server database or login account, click the Help button or refer to
the RSBizWare Administrator’s Guide.
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2 • INSTALLING FACTORYTALK METRICS LE
Server. Click the drop-down arrow to select the name of the computer where SQL
Server is installed.
5. Click Next.
6. Complete the following fields:
With SQL Server authentication using a login ID and password entered by
the user. Select this option to create the database connection using SQL Server
(rather than Windows) authentication.
Login ID. Type the login id of the SQL Server user you just created (for example,
FTMLEUser).
Password. Type the password of the SQL Server user.
7. Click Next.
8. You can select the Change the default database checkbox and click the drop-down
arrow to select the database (for example, FTMLEDB).
9. Click Next. Complete the page as desired and click Finish.
It is recommended that you test the data source and verify that its connection can be
established. This verifies that the server name, login name, and password are correct. Click
Test Data Source. Once the test is successful, click OK.
10. When the DSN appears in the ODBC Data Servers Administration dialog box, click
OK.
For more information on installing Report Expert, refer to the Report Expert User’s Guide.
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If you choose to perform a custom installation, the Custom Setup wizard page appears. As a
default, each of the features (Documentation, FactoryTalk Metrics LE Reports, FactoryTalk
Metrics LE Configuration Tool, and FactoryTalk Metrics LE ControlLogix UDT) is installed and
is necessary to make FactoryTalk Metrics LE function properly. To revise the installation of
any of the features, click the drop-down arrow next to the feature. You can opt to have the
individual features (and its subfeatures) installed on the local hard drive, installed when
required (when you first attempt to use the feature), or be made unavailable (not installed).
7. Click Install. The FactoryTalk Metrics LE files are copied to your computer.
8. When the installation is complete, click Finish.
9. To close the installation wizard when you are done, click Exit.
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Following are the data points in the UDT and the corresponding performance
parameters for which they will be used in FactoryTalk Metrics. As the implementor,
you must modify the control system program to ensure that the UDT tags contain valid
data for FactoryTalk Metrics to collect.
All UDT data points (unless otherwise noted) are used by the FactoryTalk Metrics LE
Configuration Tool to configure FactoryTalk Metrics performance parameters. If a
particular UDT data point is not used in a customer’s application, and therefore does not
contain valid control system data, you will have to modify the FactoryTalk Metrics
performance parameters. Do this after you run the FactoryTalk Metrics LE Configuration
Tool to make sure that the unused data point is not used by FactoryTalk Metrics.
PART ID
The Part ID identifies the product being produced at the workcell.The value in this field
should change when the workcell produces a different part. You must coordinate the
PartId value with the part count values in order to associate the part counts with the
correct Part Id.
Line UDT Field Name Data Type FactoryTalk Metrics use Scheduled/Unscheduled
1 PartId String Part ID Unscheduled
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3 • FACTORYTALK METRICS LE CONTENT
Line UDT Field Name Data Type FactoryTalk Metrics use Scheduled/Unscheduled
2 IdealCT Real Ideal Cycle Time Unscheduled
GOOD PARTS
Good Parts is the count of the first quality parts produced by the workcell.
Line UDT Field Name Data Type FactoryTalk Metrics use Scheduled/Unscheduled
3 GoodParts Integer Good Part Count Unscheduled
The GoodParts tag should act like an accumulator and increase in value. This value should
never decrease unless it is reset.
SCRAP PARTS
Scrap Parts is the number of parts produced by a workcell that, for whatever reason,
cannot be categorized as good parts. From a machine efficiency point of view, these parts
have no value, and the cycle time taken to produce them at the current workcell has been
wasted.
Line UDT Field Name Data Type FactoryTalk Metrics use Scheduled/Unscheduled
4 ScrapParts Integer Scrap Part Count Unscheduled
The ScrapParts tag should act like an accumulator and increase in value. This value should
never decrease unless it is reset.
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TOTAL PARTS
The Total Parts value is automatically calculated by FactoryTalk Metrics as:
Good Parts + Scrap Parts = Total Parts
The FactoryTalk Metrics LE Configuration Tool does not use Total Parts when
configuring performance parameters and relies on FactoryTalk Metrics to calculate Total
Parts as the sum of Good Parts and Scrap Parts. If the customer’s application requires that
Total Parts be collected, you must configure Total Parts manually using the RSBizWare
Configuration Console after you run the FactoryTalk Metrics LE Configuration Tool.
SCHEDULED AVAILABILITY
By default, the FactoryTalk Metrics Configuration tool configures Scheduled Availability
to be collected from the control system. The UDT’s Shift tag is expected to contain a
number that corresponds to the workcell’s current shift number. If Shift is greater than
zero, the workcell is assumed to be on shift and available to run.
Line UDT Field Name Data Type FactoryTalk Metrics use Scheduled/Unscheduled
6 Shift Integer Scheduled Availability - Unscheduled
Shift
You can create a list to convert shift values to strings by using the Configuration Console. See
the FactoryTalk Metrics User’s Guide.
RUNNING
Running is used to determine whether or not a workcell is running. If the Running tag is
high or true, the workcell is considered to be running. Running Time is an important
component of several KPI calculations.
Line UDT Field Name Data Type FactoryTalk Metrics use Scheduled/Unscheduled
7 Running BOOL Running state indicator Unscheduled
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3 • FACTORYTALK METRICS LE CONTENT
MONITORED AVAILABILITY
Monitored Availability can be used as a real-time override of Scheduled Availability. It is
commonly used to prevent Available Time from accumulating if the workcell is scheduled
to be available but cannot produce due to some factor that is beyond its control.
Using the Configuration Console, you can create a list to convert the numeric values returned by
this data point into string values for easier reporting. See the FactoryTalk Metrics User’s Guide.
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Line UDT Field Name Data Type FactoryTalk Metrics use Scheduled/Unscheduled
Events_Digital BOOL (32) Custom Events (with no Unscheduled
event values)
10 Events_Digital(0) BOOL Event Trigger
11 Events_Digital(1) BOOL Event Trigger
12 Events_Digital(2) BOOL Event Trigger
13 Events_Digital(3) BOOL Event Trigger
14 Events_Digital(4) BOOL Event Trigger
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3 • FACTORYTALK METRICS LE CONTENT
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Line UDT Field Name Data Type FactoryTalk Metrics use Scheduled/Unscheduled
Flex_String String(5) Flex Fields (String type) Unscheduled
35 Flex_String(0) Flex Field 1
36 Flex_String(1) Flex Field 2
37 Flex_String(2) Flex Field 3
38 Flex_String(3) Flex Field 4
39 Flex_String(4) Flex Field 5
Line UDT Field Name Data Type FactoryTalk Metrics use Scheduled/Unscheduled
Flex_Integer Int (5) Flex Fields (Integer type) Unscheduled
25 Flex_Integer(0) Flex Field 1
26 Flex_Integer(1) Flex Field 2
27 Flex_Integer(2) Flex Field 3
28 Flex_Integer(3) Flex Field 4
29 Flex_Integer(4) Flex Field 5
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3 • FACTORYTALK METRICS LE CONTENT
Line UDT Field Name Data Type FactoryTalk Metrics use Scheduled/Unscheduled
Flex_Real BOOL(32) Flex Fields (BOOL type) Unscheduled
30 Flex_Bool(0) Flex Field 1
31 Flex_Bool(1) Flex Field 2
32 Flex_Bool(2) Flex Field 3
33 Flex_Bool(3) Flex Field 4
34 Flex_Bool(4) Flex Field 5
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The primary additional report template is a dashboard report that contains nine dashboard
elements, or widgets. Each of the widgets is also included as a report template in Report
Expert:
OEE %
OEE Components
Good Parts vs. Scrap Parts
Uptime vs. Downtime
Machine States
Event Count Duration
Last State
Production Summary
Uptime Summary
For specific widget information, see “Dashboard widgets” on page 53.
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Reports. Using the standard Report Expert reports, create and manage parameter sets
to satisfy your reporting requirements. Configure the report tree to add or modify
reports as necessary. See “Configuring Reports” on page 47.
When you have made all of the desired modifications, you can start data collection for the
FactoryTalk Metrics application. See “Starting data collection” on page 47.
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4 • CONFIGURING FACTORYTALK METRICS LE
* This step is required if you plan to use the FactoryTalk Metrics LE Configuration Tool to add more
workcells to an existing application.
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4 • CONFIGURING FACTORYTALK METRICS LE
To configure the Redundancy and the Alarms and Events tabs as necessary, refer to the
RSLinx Enterprise Users Guide.
Areas organize and subdivide a distributed network application into logical or physical
divisions. For example, separate areas might correspond with separate manufacturing
lines in a facility, separate plants in different geographical locations, or different
manufacturing processes
Adding areas to a FactoryTalk Directory application is optional.
To add areas:
1. Right-click your new application (for example, “FTApp”) and select New Area. The
New Area dialog box opens.
2. In the Name field, type a name for the new area (for example, “FTArea1”). Enter an
optional description and click OK. The new area appears under the Application tree
item.
3. Repeat steps 2 and 3 for each additional area.
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ADDING SHORTCUTS
Add shortcuts to reference each of the ControlLogix controllers and verify the
communication.
To add shortcuts and verify their communication:
1. Click the plus sign (+) to open the new RSLinx Enterprise server you just created and
double-click the Communication Setup tree item. If necessary, maximize the
FactoryTalk Administration Console to see the entire configuration.
2. To create a new shortcut, click Add. “New Shortcut” appears.
3. Type the shortcut name to reference all data points within a specific ControlLogix
device. If one device will contain only the data points for one FactoryTalk Metrics LE
workcell, consider using the same name for both the workcell (see “Creating the plant
model” on page 35) and the shortcut (for example, “Filler”). This is the convention
used by the FactoryTalk Metrics LE Configuration Tool. If data points from more than
one workcell will be contained in one device, use some other meaningful name for the
shortcut. Create one shortcut for each device.
4. Once you name the shortcut, click the Primary tab to the right of the shortcuts and
navigate to the controller’s connection.
5. Select the controller and at the top of the dialog box, click Apply. Click Yes to apply
the changes.
6. At the bottom of the dialog box, click Verify to open the Shortcut Verifier dialog box.
For help completing the dialog box, click How to use the Shortcut Verifier at the
bottom of the Shortcut Verifier dialog box.
If multiple ControlLogix controllers are required to provide data for FactoryTalk Metrics LE,
repeat the necessary steps to add additional shortcuts.
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4 • CONFIGURING FACTORYTALK METRICS LE
CONFIGURING SERVERS
You must register the Security Services Manager, Information Services Manager and
Metrics Server Manager.
To register the servers:
1. Select Start > Programs > Rockwell Software > RSBizWare > Service Console to
open the RSBizWare Service Console.
2. If you are working with a clean installation of FactoryTalk Metrics LE, the message
“No Security Services Manager have been registered. Would you like to register one
now?” appears. If this prompt appears, click Yes and then complete the Service
Console Registration dialog box.
If you are logged in as a Windows Administrator, you are automatically logged into the
RSBizWare Service Console. If not, you must log in using a FactoryTalk user name that is a
member of the Administrators group. See “Adding FactoryTalk users” on page 28.
3. Register the Information Services Manager server. Right-click the Servers tree item
(under the Security Services Manager) and select Register Server. The Service
Console Registration dialog box appears.
4. In the Server Type field, click the drop-down arrow and select Information Services
Manager and then click OK. When you expand the Servers tree item, a yellow
question mark will appear next to the Information Services Manager, indicating it is
not completely configured.
5. To complete its configuration, select the Information Services Manager tree item in
the tree and then in the Data Connection Properties on the right side of the window,
complete the following fields:
Data Sources. Select the FactoryTalk Metrics LE DSN (for example,
FTMLEDSN).
Database User ID. Enter the user id for the SQL Server database (for example,
FTMLEUser).
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Database Password. Enter the user’s password for the SQL Server database.
For more information on completing the Data Connection Properties dialog box, click Help.
6. To test the connection, click Test Connection. When the connection is successful,
click OK.
7. Click Apply and then click Yes to restart the server.
8. When the warning message appears regarding not rebooting until the Information
Services Manager has started, click OK. The database will be initialized with the
RSBizWare schema for FactoryTalk Metrics. When this is complete, the message
“The server is running” appears at the top of the window.
9. To associate the Metrics Server Manager, under the Servers tree item, right-click the
Information Services Manager tree item and select Associate Metrics Server
Manager. Complete the Service Console Registration dialog box to associate the
Metrics Server Manager. Click the Metrics Server Manager tree item and complete
the Database Connection Properties in the pane on the right. Use the DSN, user
name, and password that you used in step 5.
For more information on configuring the RSBizWare Service Console, refer to the
RSBizWare Administrator’s Guide.
The FactoryTalk Metrics product activations that have been purchased must be assigned
to the server where the product is installed. In this section you will also import the
FactoryTalk users into the Service Console and assign user licenses and privileges. For
more information, refer to the RSBizWare Administrator’s Guide.
1. To assign activations to the Information Services Manager, open the Security
Services Manager, Administration, and Activations tree items. Select the desired
activations and click Assign an Activation to assign it to the Information Services
Manager. You will need to assign at least one Metrics Server Manager activation, at
least one FactoryTalk Metrics Author activation, and at least one RSBizWare Runtime
activation.
2. To synchronize the FactoryTalk Directory users with the RSBizWare database, under
the Administration tree item, select Users and Groups and click Refresh at the
bottom of the right pane. Any users or groups you created earlier will now appear.
3. To grant privileges to a user, select the user who to whom you want to grant
permission to configure FactoryTalk Metrics LE (for example, FTAuthor) and click
Edit User Properties. The Security Control dialog box appears.
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4 • CONFIGURING FACTORYTALK METRICS LE
4. Click the License & Activation tab and select FactoryTalk Metrics Author
checkbox. This allows the user to configure FactoryTalk Metrics using the
Configuration Console and the FactoryTalk Metrics LE Configuration Tool. This also
consumes one FactoryTalk Metrics Author activation. We will assume that the user is
FTAuthor. You may make as many users authors as you have FactoryTalk Metrics
Author activations.
5. Click the Privileges tab and select all of the privileges. This ensures that the user will
have the ability to perform all tasks from within FactoryTalk Metrics LE.
6. Click OK.
For more information on configuring the RSBizWare Service Console, refer to the
RSBizWare Administrator’s Guide.
Flex fields (or user-defined summarization criteria) are optional data values you can
collect from the control system to give the rest of your historical data additional context.
The standard summarization criteria include Shift and Part Id. Therefore, you can group or
sort all FactoryTalk Metrics data you collect by these values. You can define additional
flex fields at the system level. Each configured workcell can optionally collect flex field
data from the control system. At the system level you only enable, name, and define types
for flex fields available for collection. For more information about flex fields, refer to the
RSBizWare Administration Guide.
FactoryTalk Metrics allows up to five flex fields.
To enable flex fields:
1. In the RSBizWare Service Console under the Metrics Server Manager tree item, select
the FactoryTalk Metrics Flex-Fields tree item. The five FactoryTalk Metrics flex
fields (user-defined summarization fields) appear.
2. To enable a flex field, double-click the row of the desired flex field and select the
following options on the Configure Summarization Criteria dialog box:
Name. Flex fields are named by default (for example, "User Defined
Summarization Field 1" etc.). If you don't change the flex field name here, the
name will appear as "User Defined Summarization Field 1" in the Performance
Parameter screen as well as in the Report Expert parameters. The name you assign
here will reference the flex field throughout the application.
Enable This Summarization Criteria. This enables the selected flex field. Flex
fields that are not enabled do not appear elsewhere in the application.
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For more information about configuring the RSBizWare Service Console, refer to the
RSBizWare Administrator’s Guide.
The Report Expert schema only appears if this is a clean install and therefore Report Expert
has not been installed previously.
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4 • CONFIGURING FACTORYTALK METRICS LE
The default plant model structure follows S95 standards and consists of the following
hierarchy:
Enterprise
Site
Area
Line
Workcell
Create entries in the plant model for at least the site, area, line, and workcell levels
shown because this is the plant model structure that is used in the Report Expert reports.
Typically, machines that are to be monitored by FactoryTalk Metrics are defined at the
workcell level. The FactoryTalk Metrics LE Configuration Tool only configures plant
model entries at the workcell level.
To add workcells:
1. Launch the RSBizWare Configuration Console. To do this, select Start > All
Programs > Rockwell Software > RSBizWare > Configuration Console.
2. Under FactoryTalk Tasks, click Configure the Plant Model. The Plant Model dialog
box appears.
3. To create an entry at the plant model’s root level, right-click anywhere in the window
and select New Root Enterprise or New Root Site. To create an entry at a lower
level, right-click an entry in the plant model, select New Activity Area, and then
select the appropriate level for the new entry.
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4. At the workcell level of the plant model, type the name of the workcell (for
example, "Filler").
5. Add the remaining workcells for your plant model and then click OK.
For more information about configuring your plant model with additional workcells, refer to
the RSBizWare Administrator’s Guide.
All data points in the UDT, with the exception of Good Parts, are optional. Therefore, you do not
have to use all of the data points contained in the UDT. However, the FactoryTalk Metrics LE
Configuration Tool assumes you are using all of the data points and will map them to the
appropriate FactoryTalk Metrics performance parameters. You will have to manually remove the
data points that you do not use from the FactoryTalk Metrics performance parameters. See
“Modifying performance parameters” on page 45.
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If the controller program contains datapoints for more than one workcell that will be
configured in FactoryTalk Metrics LE, you can create an array of UDTs rather than creating
several instances of the UDT with different names. UDT arrays are supported by the
FactoryTalk Metrics LE Configuration Tool as a convenience. The dimension of the array
should be the same as the number of workcells that are included in the controller program.
The suggested name of the UDT array is "Workcell" because this is the default name that the
FactoryTalk Metrics LE Configuration Tool uses.
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timely data. In general, the type of instruction that you will add to the program
depends on the destination data type:
Integer data types. For integer data types such as the Part Counts in the UDT, use
Move (MOV) instructions.
Boolean data types. For Boolean data types such as Event Triggers, use a
combination of Examine On and Output Energize instructions.
String data types. For string data types such as Part ID and Flex_String values,
use the Copy (COP) instruction.
MOV instructions
should be used to
copy data values to
the integer fields in
the UDT.
For information about adding instructions to your program file, refer to the RSLogix 5000
Common Procedures Programming Manual and associated RSLogix documentation.
15. To deploy the program file with the UDT to the controller, select Communications >
Download. Once the program is loaded to the controller, you can run the program file.
Select Communications > Run mode.
16. Repeat the above process for each controller program that the FactoryTalk Metrics LE
application will use.
17. Close RSLogix 5000.
You should not run the FactoryTalk Metrics LE Configuration Tool if FactoryTalk Metrics is
collecting data. Stop the FactoryTalk Transaction Manager configuration before running the
configuration tool.
You cannot run the FactoryTalk Metrics LE Configuration Tool from a remote location. You must
run the configuration tool where the FactoryTalk Metrics LE components, FactoryTalk Metrics
and FactoryTalk Transaction Manager software products are installed.
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1. Launch the FactoryTalk Metrics LE Configuration Tool. Select Start > Programs >
Rockwell Software > FactoryTalk Metrics LE > FT Metrics LE
Configuration Tool. The FactoryTalk Metrics LE Configuration tool opens
performance parameters using the data points in the UDT structures in the controller
programs.
Connect to the FactoryTalk Metrics LE database you created earlier to populate the
configuration tool with the workcells from the plant model.
1. Click the Database tab:
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3. Click Load from database to load the list of workcells configured in the plant model
into the SQL Server database. The same data that appears on this tab will also appear
on the FactoryTalk Transaction Manager and FactoryTalk Metrics tabs.
Designate each
UDT’s area, shortcut,
structure name, and
position in the array
before generating the
XML file and
importing it into
FactoryTalk
Transaction Manager.
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By default, all of the workcells are selected. To deselect workcells individually, uncheck the
Generate box for the workcell.To deselect all of the workcells simultaneously, click Deselect
all. The button then changes to Select all and you can now use it to select all workcells
simultaneously. To select individual workcells, select the Generate box for the workcell.
To avoid overwriting your existing workcell information, select only new workcells for
generation (do not generate existing workcells that have already been configured).
4. To associate each workcell with the correct UDT in the control system, modify
the following cells for each workcell:
Work Cell. The name of the workcell in the database. You cannot change this field.
Area Path. If the Linx Enterprise shortcut that contains the UDT for this workcell is
contained within an area, type the area name as it appears in the FactoryTalk
Administration Console. If the shortcut is in an area is an area within an area, enter a
slash between the area names (for example, FTArea1/FTArea2). If you did not create
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an area path in the application (for example, if the OPC Server is located directly in
the application root folder), you must leave this field blank.
Linx Enterprise Shortcut. Type the name of the shortcut created for the
ControlLogix processor in Linx Enterprise. By default, the name chosen by the
configuration tool is the same as the workcell name. If the name of the Linx Enterprise
shortcut is different than the workcell name, type a new shortcut name.
Structure Name. Type the name of the FactoryTalk Metrics UDT instance in the
controller program.
Position In Structure. If you created a UDT array in the controller program, click the
drop-down arrow to select the position in the array for the UDT that corresponds to
this workcell.
Any changes you make to a workcell in the FactoryTalk Metrics LE Configuration tool will
overwrite the workcell's configuration.
5. To apply the same area path, Linx Enterprise shortcut, or structure (tag) name to all of
the selected workcells, enter the data in the empty cell above the column heading and
click Apply. If you leave the cell above a column heading entry empty, the data for
that column does not change.
6. To generate the XML file, click Generate FTTM XML. Once the XML
configuration file is generated, do not edit the file before you import it.
7. To import the newly generated XML configuration file to FactoryTalk Transaction
Manager, click Import to FTTM. Following are examples of data point names
generated by the configuration tool. Each data point name begins with "FT" which is
the name assigned to the FactoryTalk Live Data connector in the FactoryTalk
Transaction Manager configuration.
With area and a single UDT instance (not an array):
FT.ApplicationName._AREAName::_ShortCutName_UDTName_.UDTDatapoint
Name
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If you try to import the configuration where FactoryTalk Transaction Manager is not installed,
the error message “FactoryTalk Transaction Manager is not installed properly” appears.
The XML file is validated automatically by the FactoryTalk Metrics LE Configuration Tool
when the file is imported, so you do not need to validate the file before importing it to
FactoryTalk Transaction Manager. If the file is not valid, the message “Error during import to
FT Transaction Manager” appears. If there is a log file to which you can refer, the message
“Error during import to FT Transaction Manager. See details in (log file name).” appears. This
log fie is located where the XML file is located.
8. Minimize, but do not close, the FactoryTalk Metrics LE Configuration Tool while you
register the FTTM configuration.
If you close the configuration tool before configuring the FactoryTalk Metrics tab (see
“Configuring FactoryTalk Metrics” on page 44), you will have to complete the workcells list on
the FactoryTalk Transaction Manager tab (with the appropriate area path, shortcut, structure
name, and position) again.
If you have an existing FactoryTalk Transaction Manager configuration that you have already
registered, you do not have to register that FactoryTalk Transaction Manager configuration for
data collection.
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4. Complete the wizard to register the configuration. Be sure and select FactoryTalk
Metrics for the data collection. FactoryTalk Historian can also be selected for data
collection, but it is not used by FactoryTalk Metrics LE.
5. Close the RSBizWare Service Console.
2. In the FT Metrics XML file field, click the browse button to select the location where
you want to create the FactoryTalk Metrics XML file.
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4 • CONFIGURING FACTORYTALK METRICS LE
3. To update the data on this tab with the data from the FactoryTalk Metrics database,
click Update lists from database.
Do not make any changes to the workcell data on this tab. Any changes you make to the
workcells on this FT Metrics tab will cause the data in the FactoryTalk Transaction Manager
configuration and the data in the FactoryTalk Metrics performance parameters to be
inconsistent. Therefore, the data collection for the workcells will not work properly.
If you select Disable events, you will disable all events in the FactoryTalk Metrics
application for all workcells, whether or not the workcells are selected for configuration in
the FactoryTalk Metrics LE Configuration Tool.
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4 • CONFIGURING FACTORYTALK METRICS LE
Fault Metrics
If you run the FactoryTalk Metrics LE Configuration Tool again, all of your custom changes to the
performance parameters (for the workcells selected in the configuration tool) will be lost.
Configuring Reports
Although FactoryTalk Metrics LE contains over 40 configured reports in the Report
Expert environment, every customer will require reports that are not provided. The Report
Expert User’s Guide contains instructions on how to create and manage parameter sets
and the Report Explorer to extend the standard Report Expert reports. To see a list of
standard Report Expert reports, see the Report Expert User’s Guide. To see a list of
FactoryTalk Metrics LE specific reports, see “Viewing FactoryTalk Metrics LE Reports”
on page 49.
You can use the following options to create additional reports:
QuickWeb. This legacy FactoryTalk Metrics reporting environment provides a
relatively easy method to create custom reports. You can access these reports from the
Report Expert web page. No standard reports are provided. For more information,
refer to the FactoryTalk Metrics Users Guide.
Microsoft Reporting Services. This custom report feature is provided with SQL
Server 2005. Report Builder is easy to use, but has limited functionality. SQL Server
Business Intelligence Development Studio offers more functionality, but requires
more technical knowledge. Reports deployed to Microsoft Reporting Services can be
added to and viewed from Report Expert.
Third-Party Reporting Tools. You can use third-party reporting tools report on data
in the FactoryTalk Metrics database.
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This Administrators Guide focuses on the FactoryTalk Metrics LE reporting content that
is not included in the standard FactoryTalk Metrics product. To use Report Expert, refer to
the Report Expert Users Guide.
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Dashboard Example
This report consists of the Dashboard report template and the Dashboard Current Shift
parameter set.
The Dashboard report template consists of a collection of nine other report templates,
which you can use individually. These nine dashboard components or "widgets" are:
OEE% chart (see page 53)
3 OEE Components chart (see page 54)
Good Parts vs. Scrap Parts chart (see page 54)
Uptime vs. Downtime chart (see page 55)
Machine States chart (see page 55)
Event Count and Duration chart (see page 56)
Last State box (see page 56)
Production Summary box (see page 57)
Uptime Summary box (see page 57)
For more information on dashboard widgets, see “Dashboard widgets” on page 53.
The Dashboard report template and the nine widget report templates are included in
FactoryTalk Metrics LE and not in FT Metrics.
The Dashboard Example report uses the pre-defined parameter set named “Dashboard
Current Shift” which contains the following settings:
Date/Time/Shift: All Time Current Shift
Grouping: Event Category (Col), Event Name (Col), Shift (Row)
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Sorting: None
Plant Model: None
Filtering: None
TOP N: None
You should not change the Grouping parameter or the Dashboard report will display an error.
You may change the other parameters. For more information on how the dashboard widgets (and
this report) respond to changes in parameter settings, see “Parameter settings and widgets” on
page 57.
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The Machine State History report uses the pre-defined parameter set named “Last 30
Minutes Current Shift” which contains the following settings:
Date/Time/Shift: Last 30 minutes, Current Shift
Grouping: By Line and workcell - this cannot be altered
Sorting: By Line Order - this cannot be altered
Plant Model: None
Filtering: None
TopN: None
You can change the data displayed in the Machine State History report by changing the
Date/Time/Shift and Plant Model parameters. For more information, refer to the Report Expert
User’s Guide.
The Machine State History report displays one chart per line that shows the history of
Machine States for each workcell. Each machine state is displayed as a colored block, and
Time is displayed along the bottom of the Gantt chart.
You must configure machine states for each workcell in order for this report to display data.
Machine states are not configured by default when you use the FactoryTalk Metrics LE
Configuration Tool. You must configure these manually. For information on how to configure
Machine States, refer to the FactoryTalk Metrics Users Guide.
This report has six control buttons. Each adjusts the parameter set time window of the
state data displayed:
<< Scroll left 1. This button decreases the parameter set time start and end by the
difference between end and start.
< Scroll left 1/4. This button decreases the parameter set time start and end by 1/4 the
difference between end and start.
>> Scroll right 1. This button increases the parameter set time start and end by the
difference between end and start.
> Scroll right 1/4. This button increases the parameter set time start and end by 1/4 the
difference between end and start.
Zoom In. This button zooms in 50% and increases the parameter set time start and
decreases the parameter set time end by 1/4 the difference between end and start.
Zoom Out. This button zooms out twice and decreases the parameter set time start and
increases the parameter set time end by 1/2 the difference between end and start.
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Dashboard widgets
The Dashboard Example report (see “Dashboard Example” on page 50) is comprised of
all nine dashboard widgets that are installed with FactoryTalk Metrics LE. These widgets
are also report templates, so you can create new reports that use them. The widgets are
selected through Report Expert’s Parameters area:
Unlike standard Report Expert reports, the Dashboard widgets can be combined into a
single report, as in the Dashboard report template.
Following are the nine dashboard widgets:
OEE %
The OEE % widget displays the OEE % value as a horizontal bar chart for the workcells
selected over the time period selected. The color of the bar changes depending upon the
OEE value (under 51% = red, 51-88% = yellow, over 88% = green).
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OEE COMPONENTS
The OEE Components widget displays the OEE % and the three OEE components
(availability, throughput, and quality) as four bars in a horizontal bar chart. The color of
the OEE bar changes depending upon the OEE value (under 51% = red, 51-88% = yellow,
over 88% = green).
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5 • VIEWING FACTORYTALK METRICS LE REPORTS
MACHINE STATES
The Machine States widget displays total time (in minutes) in each of the defined machine
states in pie chart format.
Remember that machine states are not configured by the FactoryTalk Metrics LE
Configuration Tool and that you must configure them manually. If you do not configure
machine states this report will contain no data. Refer to the FactoryTalk Metrics Users
Guide for information on configuring machine states.
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LAST STATE
The Last State widget displays the current machine state and the time the machine has
been in that state. The data is shown as text. This widget is not useful if you select more
than one workcell. However, if you select more than one workcell, this widget displays
the machine state with the latest starting time.
Remember that machine states are not configured by the FactoryTalk Metrics LE
Configuration Tool and that you must configure them manually. If you do not configure
machine states this report will contain no data. Refer to the FactoryTalk Metrics Users
Guide for information on configuring machine states.
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5 • VIEWING FACTORYTALK METRICS LE REPORTS
PRODUCTION SUMMARY
The Production Summary widget displays the total good parts, scrap parts, total parts, and
scrap % for all the selected workcells for the time period. The data is shown as text.
UPTIME SUMMARY
The Uptime Summary widget displays total available time, running time, and down time
for all selected workcells for the time period. Each is shown in the format HH:MM:SS.
The data is shown as text.
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Sorting. With the exception of the Event Count and Duration widget, data in the
widgets is not sorted. If you select a data field in the Event Count and Duration widget
(Event Count or Event Duration), you can sort the data in the Event Count and
Duration widget.
Filtering. The widgets respond to filtering, depending on the data being filtered. If
you filter on part id or one of the flex fields, filtering will affect all widgets. If you
filter on event category or event description, filtering only affects the Event Count and
Duration widget. Filtering that is not appropriate for a particular widget is ignored.
Top N. This function is similar to the filtering parameter because it filters out the data
that does not meet Top N.
If you change grouping parameters, the widgets will not respond and an error message will
appear. Do not change the grouping parameters (Event Category (Col), Event Name (Col),
Shift (Row)) in the default parameter set (Dashboard – Current Shift).
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INDEX
Index
A connections
testing 32
activations
consulting services 6
assigning 32
creating
adding
application for RSLinx Enterprise OPC
areas 29
Server 29
FactoryTalk Metrics LE UDT 36
areas 29
FactoryTalk users 28
DSN reporting connection 12
shortcuts 30
FactoryTalk Transaction Manager
UDT 36
configuration 40
Windows-Linked users 28
shortcuts 30
workcells 35
SQL Server database 9
Analog performance parameter 21
SQL Server login account 10
application
workcells 35
creating for RSLinx Enterprise OPC Server
creating shortcuts
29
for RSLinx Enterprise OPC Server 30
architecture 2
Custom Events Monitored Value performance
areas
parameter 19
adding 29
custom installation 14
creating 29
custom reports
assets
Microsoft Reporting Services 47
definition 35
QuickWeb 47
assigning
third party reporting tools 47
activations 32
licensing 32
user privileges 32 D
Dashboard Current Shift parameter set 23,
C 50
Dashboard Example report 23, 50
changing workcell data
parameter set 50
FactoryTalk Metrics 45
widgets 50
collecting
dat files 34
data 47
data
configuring
collecting 47
FactoryTalk Administration Console 27
loading 34
FactoryTalk Metrics 44
data collection
FactoryTalk Transaction Manager 38
starting 47
performance parameters 15
data points 16
remote locations 38
organizing 15
reports 47
Database tab
RSBizWare Service Console 30
FactoryTalk Metrics LE Configuration Tool
RSLinx Enterprise OPC Server 28
39
servers 31
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overview 1 FTMLE_AnalogEvent 36
parameter sets 23 FTMLE_Workcell UDT 15
reports 49 FTMLE_Workcell.L5X 36
FactoryTalk Metrics LE 9.0
upgrading 26 G
FactoryTalk Metrics LE components
Good Part Count performance parameter 17
installing 9
Good Parts vs. Scrap Parts widget 54
FactoryTalk Metrics LE Configuration Tool
15
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INDEX
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permissions S
SQL Server database 11
Scheduled Availability performance parameter
plant model
18
loading 39
Scrap Part Count performance parameter 17
structure 35
selecting
workcells 35
workcells 41
prerequisites 9
servers
Production Summary widget 57
configuring 31
purchasing
Information Services Manager 31
workcell licenses 35
Metrics Server Manager 31
registering 31
Q setting up
QuickWeb 47 communications for RSLinx Enterprise OPC
custom reports 47 Server 30
shortcuts
R adding 30
registering creating 30
shortcuts for RSLinx Enterprise OPC Server
FactoryTalk Transaction Manager
creating 30
configuration 43
SQL Server database 9
servers 31
creating 9
report
permissions 11
Dashboard Example 23
SQL Server login account
Machine State History 23
template 24 creating 10
starting
Report Expert
data collection 47
installing 9, 13
support 5
Report Expert reports 15
synchronizing
Report Expert User’s Guide 5
reports users 32
configuring 47
Dashboard Example 50 T
FactoryTalk Metrics LE 23, 49 template 24
Machine State History 51 testing
viewing 49 connections 32
RSBizWare 9 third party reporting tools
referencing Administrator’s Guide 4 custom reports 47
RSBizWare Service Console Total Parts performance parameter 18
configuring 30
RSLinx Enterprise 9 U
RSLinx Enterprise OPC Server
UDT 15
configuring 28
adding 36
RSLogix 9
data points 16
Running State performance parameter 18
FTMLE_AnalogEvent 36
FTMLE_Workcell 15
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INDEX
W X
XML output file 40
Web support 5
widgets 24
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