KNM STEEL CONSTRUCTION SDN. BHD.

VENDOR DOC. NO.: K99087-E-C-006

200140X

Page 42

DESIGN CALCULATION
FOR C-2432 C2C SUCTION DRUM 2ND STAGE

APPROVED

WITH COMMENT

REVIEWED

RESUBMIT

This approval or review does not relieve the

vendor / subcontractor of his responsibilities
to meet all requirements of the contract
ORIGINAL

CHECKED

APPD (PRJ.)

SIGN
DATE
SAMSUNG ENGINEERING CO., LTD.

7/18/2013

FOR APPROVAL

REV.

ISSUE DATE

DESCRIPTION

PROJECT NAME
SECL JOB NO.
REQUISITION NO.
LETTER OF INTENT NO.

:
:
:
:

WINSON LIM

KS LAW

TC MOK

PREPARED BY CHECKED BY APPROVED BY

MALAYSIA OLEFINS PROJECT (MOP)

SC0273
MFA-003-1
98-MOP-SEM-06

OWNER :

PURCHASER :

PLANT LOCATION :

KERTEH, MALAYSIA

OPTIMAL OLEFINS MALAYSIA SDN. BHD.

SAMSUNG ENGINEERING CO., LTD.

TABLE OF CONTENT
1.

Design pressure case

2.

Equivalent design pressure case

3.

M.A.W.P. case

13

4.

Skirt design calculation

19

5.

Nozzle design calculation

25

WIND LOAD CALCULATIONS TO - ASCE 7 - 1995

A ) AT OPERATING CONDITION
1 .0

1 .1

WIND DESIGN CALCULATION

Design code
Exposure category

:
:

GEOMETRIC DATA
Basic design wind speed, V
As per ASCE 7, the wind pressure shall be determined as follows : Qw
= Qz.Gh.Cf N/m
where
Qz = Velocity pressure
( N/m )
Gh = Gust response factor ( dimensionless )
Cf = Force coefficient
( dimensionless )
Calculate : Qz
= 0.613.Kz.(I.V)
where
I
= Importance factor ( table 5 )
V
= Basic design wind speed

1 .2

ASCE 7 - 95
C

=
=

145.08 km/hr
40.30 m/s

=
=

1
40.30 m/s

=
=

274320 mm
7

case 4572mm z zg

Kz

= 2.58 ( z / zg )(2/a)

zg
a

= 2.58 ( 4572 / zg )(2/a) case z < 4572mm

= Gradient height ( table C6 ) =
900
ft
= Ground surface roughness factor ( table C6 )

Gh
where

= 0.65 + 3.65.Tz

Tz
Do

= ( 2.35 Do1/2 )/( z/ 9144 )(1/a)

= Surface drag coefficient ( table C6 )

Cf

= Force coefficient ( table 12 )

0.005

WIND FORCE CALCULATION

PRESSURE VESSEL
Height above average level of ground, z
Velocity pressure, Qz
Gust Response Factor, Gh
Force Coefficient, Cf
Wind design pressure, Qw

overall diameter
h/D
D*(Qz)^(1/2)

3000.4 mm
3.6161845
95.856227
>

=
=
=
=
=

0.7436031
2.5

10850 mm
1020.66 N/m
1.242
0.74
942.55 N/m

% OVER DIAMETER CALCULATION

Vessel diameter, ID
Vessel thickness, ts
Vessel diameter, OD
Insulation thickness (if applicable)
Vessel OD + insulation, Do'

:
:
:
:
:

2000
14
2028
140
2308

mm
mm
mm
mm
mm

The diameter to be used for section B calculation,

D"
or
Larger of the two

=
=

Do'
Do'

3000

+
x

600
1.3

=
=

2908 mm
3000 mm

mm

To convert the diameter used to the % over diameter

D" - Do'
Do'

=
=

3000
30.00 %

2308

2308
over diameter

100 %

WEIGHT CALCULATION
Equipment no:
Equipment name:
Equipment size:

09-F004
NH3 SEPARATOR
ID 1500
T/T 2000

Description
Ellip Head (top)
Ellip Head (bottom)
Shell plate
Jacket head
Jacket shell
Lifting lugs
Reinforcement Plate
Nozzle, N1
Nozzle, N2
Nozzle, N3
Nozzle, N4
Nozzle, N5
Nozzle, N6A
Nozzle, N6B
Nozzle, N7
Nozzle, N8
Nozzle, N9A
Nozzle, N9B
Nozzle, N10
Nozzle, N11
Line pipe
Demister
Elbow N6B
Elbow N9B
Skirt & base ring
Name plate
Miscellaneous
Total

Weight (kg)
286.74
560.21
1799.53
385.25
393.46
36
63
31
31
4
2.9
5.3
5.3
5.3
7.3
138.5
5.3
5.3
4.5
2.9
26
85
2.5
2.5
645.7
2
113.51
4650

Fabrication weight
Empty weight
Content weight
Operating weight
Water weight
Hydrotest weight
Full of water weight

4650
5580
2823
8403
4420
10230
10230

kg
kg
kg
kg
kg
kg
kg

PAGE ............ OF ................

C-2432

CALCULATION OF LIFTING FORCE

W = 1.5 * Wo, (1.5 = DYNAMIC LOAD FACTOR, Wo = TOTAL LIFTING WEIGHT)

=
1.5 x 116699
=
175048 N,(USED W.T IS=
Y=

3825 mm

X=

4225 mm

R=

1005 mm

LL = W*( Y*COS + RSIN ) / ( ( X+Y )*COS + R*SIN )

TL = W*( X*COS ) / ( ( X+Y)*COS + R*SIN)
LV = LL*COS
LH = LL*SIN
TV = TL*COS
TH = TL*SIN
PV = 0.5*LH
PH = PV*TAN15

175048

N)

PAGE ............ OF ................

C-2432

RESULT OF LIFTING FORCE ( = 0 TO 90 )

DEG.
--------0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
---------

LL
LV
LH
TL
TV
TH
PV
PH
------------------ --------------------- -------------------- --------------------------- ----------------- ------------------ -------------------------- ------------83175
83175
0
91873
91873
0
0
0
84168
83847
7336
90880
90534
7921
3668
##
85154
83860
14787
89894
88528
15610
7393
##
86149
83213
22297
88899
85870
23009
11148
##
87168
81911
29813
87880
82580
30057
14907
##
88229
79963
37287
86819
78684
36691
18644
##
89352
77381
44676
85696
74215
42848
22338
##
90561
74183
51943
84487
69208
48460
25972
##
91887
70389
59064
83161
63705
53455
29532
##
93372
66024
66024
81676
57754
57754
33012
##
95074
61112
72831
79974
51406
61264
36415
##
97077
55681
79521
77971
44722
63870
39760
##
99509
49755
86177
75539
37769
65418
43089
##
102577
43351
92967
72470
30627
65680
46483
##
106639
36473
100208
68408
23397
64283
50104
##
112376
29085
108546
62672
16221
60537
54273
##
121259
21056
119417
53789
9340
52972
59708
##
137193
11957
136671
37855
3299
37711
68335
##
175048
0
175048
0
0
0
87524
##
---------------------------------------------------------------------------------------------------------

MAX. FORCE SUMMARY AT LIFTING AND TAILING LUGS

FORCE ( N ), ANGLE ( DEG. )

FORCE
--------ANGLE
---------

LL
175048
-------------90
--------------

LV
83860
---------------5
----------------

LH
175048
---------------90
----------------

TL
91873
--------------0
---------------

TV
91873
-------------0
--------------

TH
65680
--------------65
---------------

PV
87524
-----------------90
------------------

PH
##
---90
----

PAGE ............ OF ................

C-2432

************** *** ************** *** ************* *

*
LIFTING LUG
*
************** *** ************** *** ************* *
ERECTION WEIGHT (WT) :
MATERIAL OF LUG
:
MATERIAL OF PAD
:
YIELD STRESS (LUG)
:
YIELD STRESS (PAD)
:
LUG THICKNESS (t)
:
PAD THICKNESS (tp)
:
476
a =
200.0
w =
197.0
206
c =
91.0
e =
577.0
g = d' =
110.0
710
A =
394.0
E =
500.0
t1 =
22.0
leg (
35
1. DESIGN LOAD PER LIFTING LUG

1.5 x 17650g

175047.8
SA 537 CL1
SA 240 304
334.8
118.9
22.0
14.0

MM
MM b =
MM d =
MM f =
MM h =
MM B =
MM tr =
MM t2 =
mm
leg (

110.0
38.0
81.0
0.0
264.0
0.0
14.0
15

MPa
MPa
MM
MM
MM
MM
MM
MM
MM
MM
MM
mm)

PK

262
182
444
Note : t1 and t2 are throat length

We had considered the 5o out of

bending by dividing the max load
with cos 5o

WT
P=

87858 N

2 x COS 5
2. STRENGTH OF LIFTING LUG
1) SHEAR STRESS
P
Ss =
2 ( t x f + 2tr x h )
=

t=
=

24.7 MPa

< Sa = 0.4Sy =

Shear Stress, Ss x 2
49.30316 Mpa

133.9 MPa

<< OK >>
Please note that P is not
vertical load. P is the max
load during lifting.

2) BENDING STRESS
Pxg
Sb = M / Z =
t x a / 6

0.5WT
=

65.9 Mpa

< Sa = 0.66Sy =

220.9 MPa

0.5WT/cos(5 )

<< OK >>

3) BEARING STRESS, Sbr

PIN DIAMETER USED =
70 mm
2
A=
3500 mm
Sbr =
P/A =
=
25.10 MPa < Sa = 0.9Sy =

301.275 Mpa
OK

At Y-Y section
COMBINE STRESSES
s1/2
= (sx + sy/2
= (Sb + Ss/2

=
=
=

SQRT[ (sx + sy2/4 + t2 ]

SQRT[ (Sb + Ss2/4 + t2 ]

65.89

+
24.65
2
45.27
66.94
112.21 OR -21.66326

SQRT [ (

MPa < Sa = 0.9Sy =

65.89 +

24.65

301.275 Mpa
OK

BENDING STRESS AT HORIZONTAL POSITION

O
P' = 1/2 x WT/2 COS 5
= 43595.66 N
Sb' = M/Z

= P' x d' / (t1 x a /6)

= 33.700165 MPa < Sa = 0.66Sy =

220.94 Mpa

) /4 + t ]

OK
OK

PAGE ............ OF ................

C-2432

2. STRENGTH OF WELDMENT (PAD AND LUG)

1) CRITICAL WELD CROSS SECTION PROPERTIES
b + c + d * c/2
n=

36.7 MM

a + 2b + 2c
POLAR MOMENT OF INERTIA (J)
(a - d)
J = (2.b [(b/12) + r1] + (a-d)[

n]

12
d
+ 2.c [(c/12) + r2] + d [

+ (c - n)]).t1
12
=

bb
WHERE,

r1 = (

-n)+(
2

r2 = (

c
-n)+
2

4
74063936 MM

a
)=
2
d
)=
2

10334 MM

438 MM

2) MAX. TORSIONAL STRESS

S1 = P (e + b - n) rmax / J =
WHERE, rmax = SQRT ( (b - n) + (a/2) )
=
122.8 MM
Sv = S1 cos =
Sh = SI sin =

94.7 MPa

76.0 MPa
56.5 MPa

(b - n)
WHERE, = atan ( ----------) =
a/2
3) DIRECT SHEAR STRESS
S2 = P / (2*b*t1 + a*t1)
=
4) MAX. SHEAR STRESS
S = @SQRT ( (S2 + Sv) + Sh )
=
102.5 MPa < Sa = 0.55 x 0.6Sy =

36.6

9.5 MPa

110.5 MPa

<< OK >>

PAGE ............ OF ................

C-2432

3. STRENGTH OF WELDMENT (PAD AND SHELL)

1) TORSIONAL SHEAR STRESS
S3 = P (E+B/2)/(2 A B t2)
=
19.1 MPa
2) DIRECT SHEAR STRESS
S4 = P /(2 (A+B) t2)
=
4.8 MPa
3) MAX. SHEAR STRESS
S = S3 + S4
=

23.8 MPa < Sa = 0.55 x 0.6Sy =

REFERENCE : PRESSURE VESSEL DESIGN HANDBOOK (H. BEDNAR)

AISC - ALLOWABLE STRESS

110.5 MPa

<< OK >>

PAGE ............ OF ................

C-2432

************** *** ************** *** ************* *

*
TAILING LUG
*
************** *** ************** *** ************* *
MATERIAL
:
YIELD STRESS (Sy)
:
LOAD AT TAIL.LUG (P) TV :
RADIUS
(R)
:
HOLE DIAMETER (d)
:
LUG THICKNESS (t)
:
B
:
H = 2R
:
Lw = 2 H
:

SA 537 CL1
334.8 MPa
91872.92 N
104.0 MM
60.0 MM
22.0 MM
60 MM
208.0 MM
416.0 MM

1. STRENGTH OF TAILING LUG

1) SHEAR STRESS
P
Ss = -----------2 (2tlt x(R-d/2)
f + 2tr x h )
=

28.2 MPa < Sa = 0.4Sy =

133.9 MPa

<< OK >>

220.9 MPa

<< OK >>

2) BENDING STRESS
PxB
Sb = M / Z = --------------t x H / 6
=

34.7 MPa < Sa = 0.66Sy =

2. STRENGTH OF WELDMENT
1) REQUIRED WELDMENT BY SHEAR
P
P
Aw = ------- = ------------- =
Sa
0.55x0.4 Sy

1248 MM

2) LEG LENGTH
Aw
l = ---------------- =
Lw
USE LEG LENGTH

3.0 MM

16 MM

REFERENCE : PRESSURE VESSEL DESIGN HANDBOOK (H. BEDNAR)

AISC - ALLOWABLE STRESS

<< OK >>

C-2432

PAGE ............ OF ................

TENSILE STRENGTH AT "A"

A=
=

P x K2
(a x T) + ( 2 x c x t)
95.94
MPa

WHERE , a =
d=
b=
a/d =
T=
c=
t=

74
60
208
1.2333333
22
0
0

<

220.935 MPa
===>

K2 =

O.K!

1.7

PAGE ............ OF ................

C-2432

************ ** ************** *** ************** * ************* ********* ************ **

*
STRENGTH OF BASE BLOCK
*
*
DURING ERECTION
*
************ ** ************** *** ************** *** ************* ********* ************ **
MATERIAL
YIELD STRESS (Sy)
ALLOW. STRESS
(Sall.)
LOAD
(P = TV)
Le = 0.55 SQRT ( Do x t2 )
HOLE DIAMETER (d )
Rm = MEAN RADIUS

l1 =
l2 =
l3 =

:
:
:
:
:
:
:

A 283 GR C
206.8
103.4
91872.92
70.8
41.0
857.5

100.0 MM,L1 =
84.0 MM,L2 =
125.6 MM,L3 =

MPa
MPa
N
MM
MM
MM

200.0 MM,t1 =
320.8 MM,t2 =
112.0 MM,t3 =

1. CALCULATION OF N.A
(L1xt1xl1) + (L2xt2xl2) + (L3xt3xl3)
Y = = ---------------------------------------------------(L1xt1) + (L2xt2) + (L3xt3)

15.9 MM,A1 =
8.0 MM,A2 =
15.9 MM,A3 =

3180.0 MM
2566.4 MM
1780.8 MM

100.6 MM

2. MOMENT OF INERTIA

(t1xL1^3 + L2xt2^3 + t3xL3^3)

+ A1x(Y-l1) + A2x(Y-l2) + A3x(Y-l3)
= -----------------------------------------------------12
=

1.4E+07 MM^4

3. SECTION MODULUS
I
Z = ------- =
Y

142111 MM^3

4. BENDING STRESS OF BASE BLOCK DUE TO TV ( = 0 )

1) BENDING MOMENT
Mo = 1.5 w Rm = 0.239 x P x Rm =
2) BENDING STRESS
Mo
Sb =-------=
Z

1.9E+07 N-MM

132.5 MPA < Sa =0.66Sy =

136.5 MPa
P

5. SHEAR STRESS

==>

Po

P = w Rm
w = P / Rm

Mo
34.10 N/MM

Wo = 0.5 w Rm

14622.03 N
w

6. COMBINED STRESSES
Wo / A2 Sb

138.19008

THEREFORE, BRACING OF SHELL IS

REF. : " FORMULAS FOR STRESS AND STRAIN"

> 1.5 Sall.

155.1 MPa
NOT REQUIRED.

BY RAYMOND J.ROARK.

PAGE ............ OF ................

C-2432

7. CHECK FOR SHELL BRACING

BRACING MATERIAL
:
YIELD STRESS
Sy :
SHELL I.D
(L) :
SIZE
:
AREA
[A]
:

P(TV)

A 106 GR B
206.844 MPa
6236 MM
W 6" X 6" X 20 LB/FT
10389.52 MM

91872.92 N

TENSILE STRESS
ST = P / A

RADIUS OF GYRATION

COMPRESSION STRESS
Pxw
Sc = ----- =
A
WHERE; w =

(i) :

LAMDA
20
30
40
50
60
70
80
90
100
110

0
1
1.03
1.07
1.12
1.19
1.28
1.39
1.53
1.7
2.03

124.1064 MPa

O.K

67.39328 MM

9.5 MPA < Sa = 0.6Sy =

124.1 MPa

1.07 ; FROM TABLE 16-2 (JIS B8821)

L
LAMDA =------ =
n^0.5xi
n=

8.842843 MPa < 0.6Sy

46.3

; WHEN BOTH FIXED.

1
1
1.03
1.07
1.13
1.20
1.29
1.40
1.54
1.73
2.08

2
1
1.04
1.08
1.13
1.20
1.30
1.41
1.56
1.76
2.13

3
1
1.04
1.08
1.14
1.21
1.31
1.43
1.58
1.79
2.14

THEREFORE, THIS BRACING IS SUITABLE.

REFERENCE : FORMULAS FOR STRESS AND STRAIN (ROARK)
JIS

4
1
1.05
1.09
1.15
1.22
1.32
1.44
1.59
1.81
2.20

5
1
1.05
1.09
1.16
1.23
1.33
1.46
1.61
1.87
2.40

6
1.01
1.05
1.10
1.17
1.24
1.34
1.47
1.63
1.90
2.47

7
1
##
##
##
##
##
##
##
##
##

AISC

C-2432

PAGE ............ OF ................

STRENGTH OF WELDMENT (PAD AND LUG)

LIFTING IN HORIZONTAL POSITION, LV/2

L1
L2
D1
D2
e
JOINT EFFICIENCY, n
THROAT = 0.7 t1 = C1

=
=
=
=
=
=
=

41930.05

110
110
197
38
577
0.49
22

N
y

AW1 = 2xC1x(C1+L1)+C1xD1+2xC1xL2

14982

= ((D1/2+C1)+f2)

144.2666

f1

= {2xC1x(C1+L1)/2 + (D1-D2)xC1/2 + 2xC1xL2/2 + D2xC1 x(L2+C1/2)}/AW1

52.67401

f2 = C1 + L1 - f1

79.32599

Ix = 2x{(C1+L1)xC1^3/12 + (C1+L1)xC1x((C1+D1)/2)}
+2x{C1x((D1-D2)/2)^3/12 + C1x(D1-D2)/2x(D2/2+(D1-D2)/4)}
+2x{L2xC1^3/12+L2xC1x((D2-C1)/2)} + C1xD2^3/12

69873628 +
13915919 +
605572
84395119

Iy = 2x{C1x(C1+L1)^3/12 + C1x(C1+L1)x((C1+L1)/2-f1)}
+2x{((D1-D2)/2xC1^3)/12 + (D1-D2)/2xC1x(f1-C1/2)}
+2x{C1xL2^3/12+C1xL2x(L2/2-f1)}
+{D2xC1^3/12 + D2xC1x(L2+C1/2-f1)}

9464612
6216143
4906519
3936535
24523810

Ip = Ix + Iy

1.09E+08

+
+
+

SHEAR STRESS DUE TO TORSIONAL MOMENT

S1 = LV x (f2+e) x r / (Ip x n)

74.389

MPa <0.6*0.7*Sy =

140.595 MPa
< OK >

5.712

MPa

<

140.595 MPa
< OK >

80.101

MPa

<

140.595 MPa
< OK >

SHEAR STRESS
S2 = LV / (AW1xn)
COMBINED SHEARING STRESS
Ss = S1 + S2

LIFTING IN VERTICAL POSITION

LIFTING IN VERTICAL POSITION, P

87858.23

SHEAR STRESS
SV1 = P / (AW1xn)

11.968

<

140.595
< OK >

MPA

0.816

<

234.325
< OK >

MPA (0.7*Sy)

TENSILE STRESS
SV2 = R1 / (AW1*n)

PAGE ............ OF ................

C-2432

5. STRENGTH OF WELDING JOINT OF LIB

LIB MATERIAL
YIELD STRENGTH , Sy
t =
L7 = f2 + e - ( g + t/2)
L8 = t/2 + g + d/2

A283 Gr.C/ A285 Gr. C

206.844 MPa
16 MM
538.32599 MM
137 MM

R = P TAN 15 * (L7+L8)/L7

29532.691 N

R1 = R - PTAN 15

5991.1491 N

COMPRESSIVE STRESS
Sc = R / AW2

AW2 = a * t / 1.414

13.25

2229.14

MPa < 0.7 Sy =

MM2

144.7908 MPa
<OK>